CN110843117A - Refractory brick production line - Google Patents
Refractory brick production line Download PDFInfo
- Publication number
- CN110843117A CN110843117A CN201911218315.2A CN201911218315A CN110843117A CN 110843117 A CN110843117 A CN 110843117A CN 201911218315 A CN201911218315 A CN 201911218315A CN 110843117 A CN110843117 A CN 110843117A
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- feeding
- hopper
- rod
- die
- motor
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- 239000011449 brick Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 238000002360 preparation method Methods 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000010304 firing Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 53
- 210000001503 joint Anatomy 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000009970 fire resistant effect Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 239000011819 refractory material Substances 0.000 description 6
- 238000007723 die pressing method Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
Abstract
The invention discloses a refractory brick production line which comprises an underframe, wherein a raw material preparation assembly and a refractory brick production assembly are arranged on the underframe, the raw material preparation assembly comprises a first crushing device, a second crushing device, a third crushing device and a feeding device butted with the refractory brick production assembly, and the refractory brick production assembly comprises a discharging device, a die assembly, a conveying line, a stacking device, a transferring device and a firing kiln.
Description
Technical Field
The invention relates to the technical field of ore processing, in particular to a production line of refractory bricks.
Background
The refractory material is an inorganic non-metallic material with refractoriness not lower than 1580 ℃. Refractoriness is the degree centigrade at which a sample of the refractory cone resists high temperatures without softening and melting down without loading. However, the definition of refractoriness alone does not fully describe the refractory material, and 1580 ℃ is not absolute, and is defined as the material with physical and chemical properties allowing the refractory material to be used in high-temperature environment. The refractory material is widely used in the industrial fields of metallurgy, chemical industry, petroleum, mechanical manufacturing, silicate, power and the like, is an essential basic material for ensuring the production operation and the technical development of the industries, and plays an irreplaceable important role in the development of high-temperature industrial production.
At present, most workshops are manually controlled during manufacturing of refractory bricks, and the workshop dust for crushing ores is high and harms the physical health of workers, the labor degree of the workers is large, the production efficiency is low, and the material consumption has errors and is not accurate.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a refractory brick production line, which solves the problems that the labor intensity of workers is large, the production efficiency is low, the production period is long, the material consumption is not accurate, the dust content is high and the health of the workers is harmed due to the processes of manual feeding, demoulding, carrying and the like when refractory bricks are produced in a factory workshop at present.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a resistant firebrick production water line, includes the chassis, be provided with raw materials preparation assembly and resistant firebrick preparation assembly on the chassis, raw materials preparation assembly include first breaker, second breaker, third breaker and with the feedway of resistant firebrick preparation assembly butt joint, resistant firebrick preparation assembly includes blowing device, die assembly, supply line, pile up neatly device, transfer device and burns into the kiln:
the first crushing device comprises a jaw crusher, a feed inlet of the jaw crusher is communicated with a feed pipe arranged outside, a discharge port of the jaw crusher is provided with a first feeding device used for supplying a second crushing device, the second crushing device comprises an impact crusher, a feed inlet of the impact crusher is in butt joint with the first feeding device, a discharge port of the impact crusher is provided with a second feeding device used for supplying a third crushing device, the third crushing device comprises a double-roller wet mill, a feed inlet of the double-roller wet mill is in butt joint with the second feeding device, a discharge port of the double-roller wet mill is in butt joint with a feeding device, the feeding device is in butt joint with a discharging device of the fire-resistant manufacturing assembly, and raw materials of the raw material preparation assembly are conveyed to a stacking device through a conveying line after being discharged through the discharging device and molded by a die device, and is conveyed to the firing kiln through a transfer device.
Preferably, the chassis corresponds jaw crusher and is provided with first material pond, jaw crusher sets up in first material pond top middle part, jaw crusher left side is provided with the filter hopper, filter hopper bottom and first material pond intercommunication, first loading attachment is located first material pond right side, first loading attachment includes belt material loading machine, belt material loading machine passes through the support and sets up on first material pond, belt material loading machine bottom holds and locates in the first material pond, the equidistant feeding funnel that is provided with on the belt of belt material loading machine.
Preferably, the chassis corresponds impact crusher and is provided with the second material pond, impact crusher sets up in the butt joint of second material pond left side and first loading attachment's feeding funnel, and impact crusher's discharge gate and second material pond intercommunication, second loading attachment is the same with first loading attachment structure, and second loading attachment passes through the support and sets up in second material pond top right-hand member, and second loading attachment bottom holds and locates in the second material pond.
Preferably, a feed inlet of the double-roller wet mill is in butt joint with a feed hopper of the second feeding device, a stirrer is arranged between the double-roller wet mill and the chassis, a discharge outlet of the double-roller wet mill is communicated with the stirrer, a plurality of discharge outlets are arranged at the lower right side of the stirrer, feeding devices are arranged in the discharge outlets, each feeding device comprises a feed pipe, a feeding motor is arranged on the outer side wall of the top end of each feed pipe, a driving wheel is arranged on an output shaft of the feeding motor in a parallel mode, the driving wheel is meshed with a driven wheel, a feeding shaft is coaxially arranged at one end, facing the feed pipe, of the driven wheel, a bearing is arranged at the other end of the feeding shaft, penetrates through the feed pipe and extends to the inner bottom surface of the feed pipe, a spiral plate for feeding is arranged on the feeding shaft, and a feeding port in butt, and the upper part of the feeding pipe is provided with a discharge opening butted with the discharging device.
Preferably, the discharging device comprises a plurality of feeding components, each feeding component comprises a hopper arranged on the bottom frame through a support and a hopper baffle arranged at the bottom end of the hopper, one end of the hopper baffle is hinged with the hopper, the left side of the hopper is provided with a first driving mechanism for opening and closing the hopper baffle, the first driving mechanism comprises a fixed rod fixed on the left side of the hopper, a limiting rod is fixed at the bottom of the fixed rod close to one side of the hopper, a first sliding sleeve is sleeved on the limiting rod, positioning bolts protruding outwards are symmetrically fixed on the front side and the rear side of the first sliding sleeve, a connecting rod is hinged on the positioning bolts, the bottom end of the connecting rod is hinged at the left end of the hopper baffle, a second sliding sleeve is sleeved on the left side of the fixed rod, linkage rods are hinged to the front side and the rear side of the second sliding sleeve, and, a cross rod is fixed to the upper portion of the fixing rod, a first air cylinder is arranged on the left side of the cross rod, and a piston rod of the first air cylinder is fixedly connected with the cross rod.
Preferably, the die assembly includes a plurality of molding presses that set up on the chassis, and is a plurality of molding press and a plurality of hopper one-to-one, the molding press is including pressing the platform and setting up in the hydraulic plate of pressing the bench side, it is provided with the mould to press the bench, the mould docks with corresponding hopper, it is provided with the lift cylinder one that is used for the drawing of patterns to press the bilateral symmetry around the platform lies in the mould, a lift cylinder bottom mounting is on pressing the platform, the piston rod and the mould upper portion of lift cylinder one are connected fixedly, the mould left side is provided with and is used for carrying the cylinder two of transportation line with the semi-manufactured goods after the drawing of patterns, the piston end of cylinder two is provided with the push pedal towards the mould, mould left side top is provided.
Preferably, the conveying line comprises a plurality of vertical conveying belts arranged on the underframe, one end of each vertical conveying belt is butted with the corresponding die, the other end of each vertical conveying belt is butted with a transverse conveying belt, one end of each transverse conveying belt in the movement direction of the transverse conveying belt is butted with a feeding conveying belt, and the feeding conveying belt is used for conveying semi-finished products from the transverse conveying belt to the stacking device.
Preferably, the stacking device comprises a guide rail frame arranged on the underframe, the guide rail frame is arranged in parallel with the transverse conveying belt, a motor mounting seat is arranged at the bottom end of the guide rail frame in a sliding manner, a first motor is downwards mounted at the bottom end of the motor mounting seat, a rotary disc is arranged on an output shaft of the first motor, a plurality of limiting grooves are formed in the bottom end of the rotary disc at equal intervals along the circumferential direction, screw rods parallel to the length direction of the limiting grooves are inserted in the limiting grooves, limiting blocks are arranged on the screw rods in a meshed manner and are abutted against the side walls of the limiting grooves, clamping claws are arranged at the bottom end of the limiting blocks and are arranged in an equidistant spiral line, each clamping claw comprises a second lifting cylinder fixed at the bottom end of each limiting block, clamping plates are symmetrically arranged on piston rods of the second lifting cylinders, and, the guide rail frame is provided with a second driving mechanism for driving the motor mounting seat to reciprocate along the guide rail frame, the second driving mechanism comprises a second motor arranged at the front end of the guide rail frame, an output shaft of the second motor is connected with a lead screw through a coupler, and the lead screw penetrates through the motor mounting seat to be connected with the rear end of the guide rail frame.
Preferably, the transfer device comprises a transport trolley arranged between the stacking device and the firing kiln and a bearing trolley arranged below the right side of the stacking device, the chassis is positioned on the left side of the firing kiln and is provided with a traveling groove along the direction vertical to the firing kiln, the transport trolley is accommodated in the traveling groove, the top end of the transport trolley is provided with a first electromagnetic plate, the transport trolley is provided with a fourth air cylinder on the front side and the rear side of the left end part of the first electromagnetic plate, piston rods of the fourth air cylinders are connected with the right end part of one corresponding side of the electromagnetic plate, the bottom end of the transport trolley is provided with a fixed block, a threaded rotating shaft is arranged in the fixed block along the moving direction of the transport trolley, one end of the threaded rotating shaft is provided with a third motor, the other end of the threaded rotating shaft is rotatably arranged on the inner wall of the traveling groove through a, and a piston rod of the cylinder V is provided with a second electromagnetic plate for adsorbing the bearing trolley.
Preferably, the firing kiln comprises a plurality of drying tunnels arranged side by side.
(III) advantageous effects
The invention provides a refractory brick production line. The method has the following beneficial effects: the invention has high degree of mechanization and accurate material consumption, can reduce the labor cost, improve the production efficiency and shorten the production period, and does not need workers to stay in a workshop with high dust content, and only needs the workers to replace the bearing trolley in another workshop.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the raw material preparation assembly of the present invention;
FIG. 3 is a schematic perspective view of a refractory block-making assembly of the present invention;
FIG. 4 is a schematic perspective view of a top view of a refractory block making assembly of the present invention;
FIG. 5 is a schematic diagram showing the positional relationship between the discharging device and the molding device.
In the figure, 1 underframe, 2 jaw crushers, 3 counterattack crushers, 4 double-roller wet mills, 5 first material pools, 6 filter hoppers, 7 belt feeders, 8 feeding hoppers, 9 second material pools, 10 mixers, 11 discharge ports, 12 feeding pipes, 13 feeding motors, 14 driving wheels, 15 driven wheels, 16 feeding shafts, 17 spiral plates, 18 hoppers, 19 hopper baffles, 20 fixed rods, 21 limiting rods, 22 sliding sleeve I, 23 connecting rods, 24 sliding sleeve II, 25 linkage rods, 26 cross rods, 27 cylinder I, 28 pressing tables, 29 hydraulic plates, 30 molds, 31 drying tunnels, 32 lifting cylinder I, 33 cylinder II, 34 receiving plates, 35 vertical conveying belts, 36 transverse conveying belts, 37 feeding conveying belts, 38 guide rail frames, 39 motor mounting seats, 40 motor I, 41 turntables, 42 limiting grooves, 43 screws, 44 limiting blocks, 45 lifting cylinder II, 46 clamping plates, 47 motor II, 47 clamping plates, 6 filter hoppers, 7 belt feeders, 8 sliding sleeve I, 23 sliding sleeve II, 24 sliding sleeve II, 25 linkage rods, 26 cross, 48 transport trolleys, 49 bearing trolleys, 50 traveling grooves, 51 electromagnetic plates I, 52 cylinders IV, 53 fixing blocks, 54 threaded rotating shafts, 55 motors III and 56 cylinders V.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: the utility model provides a resistant firebrick production water line, includes chassis 1, be provided with raw materials preparation assembly and resistant firebrick preparation assembly on the chassis 1, raw materials preparation assembly include first breaker, second breaker, third breaker and with the feedway of resistant firebrick preparation assembly butt joint, resistant firebrick preparation assembly includes blowing device, die assembly, transportation line, pile up neatly device, transfer device and burns into the kiln:
the first crushing device comprises a jaw crusher 2, a feed inlet of the jaw crusher 2 is communicated with a feed pipe arranged outside, a discharge port of the jaw crusher 2 is provided with a first feeding device for supplying a second crushing device, the second crushing device comprises an impact crusher 3, a feed inlet of the impact crusher 3 is in butt joint with the first feeding device, a discharge port of the impact crusher 3 is provided with a second feeding device for supplying a third crushing device, the third crushing device comprises a double-roller wet mill 4, a feed inlet of the double-roller wet mill 4 is in butt joint with the second feeding device, a discharge port of the double-roller wet mill 4 is in butt joint with a feeding device, the feeding device is in butt joint with a discharging device of the fireproof manufacturing assembly, raw materials of the raw material manufacturing assembly are conveyed to a stacking device through a conveying line after being formed by the discharging device and a die pressing device, and is conveyed to the firing kiln through a transfer device.
1 corresponds jaw breaker 2 of chassis is provided with first material pond 5, jaw breaker 2 sets up in 5 top middle parts in first material pond, 2 left sides of jaw breaker are provided with filter hopper 6, 6 bottoms and the first material pond 5 intercommunication of filter hopper, first loading attachment is located 5 right sides in first material pond, first loading attachment includes belt material loading machine 7, belt material loading machine 7 sets up on first material pond 5 through the support, 7 bottoms of belt material loading machine hold and locate in first material pond 5, the equidistant feeding funnel 8 that is provided with on the belt of belt material loading machine 7.
The chassis 1 corresponds impact crusher 3 and is provided with second material pond 9, impact crusher 3 sets up in the butt joint of second material pond 9 left side and first loading attachment's feeding funnel 8, and impact crusher 3's discharge gate and second material pond 9 intercommunication, second loading attachment is the same with first loading attachment structure, and second loading attachment passes through the support and sets up in the 9 top right-hand members in second material pond, and second loading attachment bottom holds and locates in the second material pond 9.
The feeding port of the double-roller wet mill 4 is in butt joint with the feeding hopper 8 of the second feeding device, a stirrer 10 is arranged between the double-roller wet mill 4 and the base frame 1, the discharging port of the double-roller wet mill 4 is communicated with the stirrer 10, a plurality of discharging ports 11 are arranged on the lower right side of the stirrer 10, feeding devices are arranged in the discharging ports 11, each feeding device comprises a feeding pipe 12, a feeding motor 13 is arranged on the outer side wall of the top end of the feeding pipe 12, an output shaft of the feeding motor 13 is parallel to the feeding pipe 12 and is provided with a driving wheel 14 upwards, the driving wheel 14 is meshed with a driven wheel 15, a feeding shaft 16 is coaxially arranged at one end of the driven wheel 15 facing the feeding pipe 12, the other end of the feeding shaft 16 penetrates through the feeding pipe 12 and extends to the inner bottom surface of the feeding pipe 12 and is provided with a bearing, a spiral, the lower part of the feeding pipe 12 is correspondingly provided with a feeding port butted with the discharging port 11 of the stirrer 10, and the upper part of the feeding pipe 12 is provided with a discharging port butted with the discharging device.
The emptying device comprises a plurality of feeding components (four feeding components are arranged in the embodiment), each feeding component comprises a hopper 18 arranged on the bottom frame 1 through a support and a hopper baffle 19 arranged at the bottom end of the hopper 18, one end of the hopper baffle 19 is hinged with the hopper 18, a first driving mechanism for opening and closing the hopper baffle 19 is arranged on the left side of the hopper 18, the first driving mechanism comprises a fixed rod 20 fixed on the left side of the hopper 18, a limiting rod 21 is fixed at the bottom of the fixed rod 20 close to one side of the hopper, a first sliding sleeve 22 is sleeved on the limiting rod 21, positioning bolts protruding outwards are symmetrically fixed on the front side and the rear side of the first sliding sleeve 22, a connecting rod 23 is hinged on the positioning bolts, the bottom end of the connecting rod 3 is hinged at the left end of the hopper baffle 19, a second sliding sleeve 24 is sleeved on the left side of the limiting rod 20, and linkage, the linkage rod 25 is hinged to a positioning bolt on one side, corresponding to the sliding sleeve I22, a cross rod 26 is fixed to the upper portion of the fixing rod 20, a cylinder I27 is arranged on the left side of the cross rod 26, and a piston rod of the cylinder I27 is fixedly connected with the cross rod 26.
The die pressing device comprises a plurality of die pressing machines arranged on the underframe 1, the die pressing machines correspond to the hoppers 18 one by one, each die pressing machine comprises a pressing table 28 and a hydraulic plate 29 arranged above the pressing table 28, a die 30 is arranged on the pressing table 28, the die 30 is butted with the corresponding hopper 18, the pressing table 28 is positioned on the front side and the rear side of the die 30 and symmetrically provided with a first lifting cylinder 32 for demolding, the bottom end of the first lifting cylinder 32 is fixed on the pressing table 28, a piston rod of the first lifting cylinder 28 is fixedly connected with the upper part of the die 30, the left side of the die 30 is provided with a second cylinder 33 for conveying a semi-finished product subjected to demolding to a conveying line, the piston end of the second cylinder 33 is provided with a push plate towards the die 30, and the upper side of the left side of the die 30 is provided.
The conveying line comprises a plurality of vertical conveying belts 35 arranged on the underframe 1, one ends of the vertical conveying belts 35 are butted with the corresponding dies 30, the other ends of the vertical conveying belts are butted with a transverse conveying belt 36, one ends of the transverse conveying belts 36 along the movement direction of the transverse conveying belt 36 are butted with a feeding conveying belt 37, and the feeding conveying belt 37 is used for conveying semi-finished products from the transverse conveying belt 36 to the stacking device.
The stacking device comprises a guide rail frame 38 arranged on the underframe 1, the guide rail frame 38 is arranged in parallel with the transverse conveying belt 36, a motor mounting seat 39 is arranged at the bottom end of the guide rail frame 38 in a sliding manner, a motor 40 is arranged at the bottom end of the motor mounting seat 39 downwards, an output shaft of the motor 40 is provided with a turntable 41, a plurality of limiting grooves 42 are formed in the bottom end of the turntable 41 along the circumference direction at equal intervals, screw rods 43 parallel to the length direction of the limiting grooves 42 are inserted into the limiting grooves 42 in an inserted manner, limiting blocks 44 are arranged on the screw rods 43 in a meshed manner, the limiting blocks 43 are abutted to the side walls of the limiting grooves 42, clamping claws are arranged at the bottom ends of the limiting blocks 44 and are arranged in equidistant spiral lines, each clamping claw comprises a lifting cylinder II 45 fixed to the bottom end of the limiting blocks 44, clamping plates 46 are symmetrically arranged on the piston rods of the lifting cylinder II 45, the guide rail frame 38 is provided with a second driving mechanism for driving the motor mounting base 39 to reciprocate along the guide rail frame 38, the second driving mechanism comprises a second motor 47 arranged at the front end of the guide rail frame 38, an output shaft of the second motor 47 is connected with a lead screw through a coupler, and the lead screw penetrates through the motor mounting base 39 and is connected with the rear end of the guide rail frame 38.
The transfer device is including setting up 48 travelling bogie between pile up neatly device and the kiln of burning till and setting up 49 bearing trolleys in pile up neatly device right side below, chassis 1 is located the kiln left side of burning till and has seted up groove 50 of marcing along the direction of perpendicular kiln of burning till, 48 holds and locates in groove 50 of marcing of travelling bogie, 48 tops of travelling bogie are provided with electromagnetic plate 51, 48 last front and back both sides that lie in electromagnetic plate 51 left end portion of travelling bogie all are provided with four 52 of cylinder, the piston rod of four 52 of cylinder all corresponds the right-hand member connection of one side with electromagnetic plate 51, 48 bottoms of travelling bogie are provided with fixed block 53, be provided with screw thread pivot 54 along 48 moving direction of travelling bogie in the fixed block 53, screw thread pivot 54 one end is provided with motor three 55, the screw thread pivot 54 other end passes through the bearing rotation and sets up on groove 50 inner walls of marcing, 49 left sides of bearing trolleys are provided with 56, a piston rod of the cylinder five 56 is provided with a second electromagnetic plate for adsorbing the bearing trolley 49.
The kiln comprises a plurality of drying tunnels 31 arranged side by side.
The working principle of the invention is as follows: ore enters the jaw crusher 2 from the filter hopper 6 through the top end of the jaw crusher 2 to be crushed, the ore with small particle size directly enters the first material pool 5 from the filter hopper 6, is lifted by the feeding hopper 8 on the belt feeder 7 of the first feeding device and poured into the feeding port of the impact crusher 3, enters the second material pool 9 from the discharging port of the impact crusher 3 after being crushed, is lifted by the feeding hopper 8 on the belt feeder 7 of the second feeding device and poured into the feeding port of the two-roller wet mill 4, and enters the mixer 10 from the discharging port of the two-roller wet mill 4 after being crushed, in the embodiment, the mixer 10 is provided with four discharging ports 11, a feeding device is arranged in each discharging port 11, a feeding motor 13 drives a driving gear 14 to drive a driven gear 15 to rotate a feeding shaft 16, so that a spiral plate 17 rotates, and the crushed ore enters from the discharging port 11 of the mixer through the feeding port of a feeding pipe 12, the crushed ore enters the hopper 18, a piston rod of a cylinder 27 pulls a cross rod 26 to move leftwards, so that a sliding sleeve 24 moves leftwards along a fixed rod 20, the sliding sleeve 24 pulls a sliding sleeve 22 to move upwards along a limiting rod 21 through a linkage rod 25, the spring is compressed (the spring is arranged on the limiting rod 21, the top end of the spring is connected with the fixed rod 20, the bottom end of the spring is connected with the sliding sleeve 22), the sliding sleeve 22 pulls the connecting rod 23 upwards, so that the connecting rod 23 pulls the hopper baffle 19 to rotate clockwise around a hinge joint with the hopper 18, the hopper 18 is opened, the crushed ore enters the die 30 from the hopper 18 through a material receiving plate 34, and after the crushed ore reaches a set time or a set feeding amount (the spiral plate 17 rotates for a circle, once discharging is carried out in the hopper 18, once the hopper baffle plate 19 is opened and closed), the first air cylinder 27 pushes the cross rod 26 to reset, the second sliding sleeve 24 moves rightwards to enable the first sliding sleeve 22 to move downwards, the hopper baffle plate 19 is pushed to rotate anticlockwise around a position hinged with the hopper 18, so that the hopper 18 is covered and no discharging is carried out, in addition, the spring generates downward thrust on the first sliding sleeve 22, the time between the opening and closing of the hopper baffle plate 19 and the hopper 18 is shortened through the spring and the first air cylinder 27, the excessive discharging amount is avoided, the refractory materials enter the mold 30 through the material receiving plate 34, the hydraulic plate 29 presses the refractory materials into bricks through pressing downwards, the first lifting air cylinder 32 pushes the mold 30 upwards, the top end of the brick is abutted by the hydraulic plate 29, therefore, the demolding is completed after the mold 30 ascends, the hydraulic plate 29 resets, the air cylinder 33 pushes the bricks into the vertical conveying belt 35, the first, the top end of the sliding plate is flush with the top end of the pressing table 28, the bottom end of the pressing table 28 is butted with the vertical conveying belt 35, bricks enter the vertical conveying belt 35 from the pressing table 28 through the sliding plate and are conveyed to the transverse conveying belts 36 (in the embodiment, four vertical conveying belts 35 are arranged, two transverse conveying belts 36 are arranged, one transverse conveying belt 36 is butted with two vertical conveying belts 35, the feeding conveying belts 37 are arranged at the symmetrical axes of the transverse conveying belts 36), the transverse conveying belts 36 convey the bricks from the vertical conveying belts 35 to the feeding conveying belts 37, when the bricks reach the right end of the feeding conveying belts 37, the first motor 40 drives the rotary table 41 to rotate, so that the clamping claws which clamp the bricks are aligned with the feeding conveying belts 37, the lifting air cylinder 45 drives the clamping plates 46 to clamp the bricks, the first motor 40 drives the rotary table 41 to rotate, so that the clamping claws which clamp the bricks are rotated above the bearing trolley 49 to put down the bricks, at the moment, the clamping claws which, after the three grippers clamp the brick, the motor mounting base 39 moves to a proper position, the first motor 40 rotates the rotary table 41 to place the bricks, the bricks are arranged in a row (parallel to the vertical conveying belt 35) by rotating the screw 43 to adjust the position of the limiting block 44 in the limiting groove 42, so that different grippers are positioned at different distances, when the grippers place the brick on the carrying trolley 49, the bricks are arranged in a row (parallel to the vertical conveying belt 35), the second motor 47 drives the screw to drive the motor mounting base 39 to move in a reciprocating manner on the guide rail frame 38, so that the grippers are arranged in a row after the row is finished, and a brick pile is formed (the rotary table 41 of the embodiment is provided with three grippers, so that the number of the bricks in a row is increased by increasing the grippers or increasing the auxiliary guide rail perpendicular to the guide rail frame 41), when the carrying trolley 49 reaches the carrying weight, the fifth cylinder 56 pushes the carrying trolley 49 to move to the carrying trolley 48 (the second electromagnetic plate prevents the carrying trolley 49 from moving too fast) (after the carrying trolley 49 is moved to the transport trolley 48, a carrying trolley 49 needs to be replaced), the electromagnetic plate I51 on the transport trolley 48 is started to adsorb the carrying trolley 49, the motor III 55 drives the threaded rotating shaft 54 to enable the transport trolley 48 to move to the drying tunnel 31 along the traveling groove 50, and the carrying trolley 49 is pushed into the drying tunnel 31 through the air cylinder IV 52 for baking.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a resistant firebrick production water line, includes the chassis, its characterized in that, be provided with raw materials preparation assembly and resistant firebrick preparation assembly on the chassis, raw materials preparation assembly include first breaker, second breaker, third breaker and with the feedway of resistant firebrick preparation assembly butt joint, resistant firebrick preparation assembly includes blowing device, die assembly, transportation line, pile up neatly device, transfer device and burns into the kiln:
the first crushing device comprises a jaw crusher, a feed inlet of the jaw crusher is communicated with a feed pipe arranged outside, a discharge port of the jaw crusher is provided with a first feeding device used for supplying a second crushing device, the second crushing device comprises an impact crusher, a feed inlet of the impact crusher is in butt joint with the first feeding device, a discharge port of the impact crusher is provided with a second feeding device used for supplying a third crushing device, the third crushing device comprises a double-roller wet mill, a feed inlet of the double-roller wet mill is in butt joint with the second feeding device, a discharge port of the double-roller wet mill is in butt joint with a feeding device, the feeding device is in butt joint with a discharging device of the fire-resistant manufacturing assembly, and raw materials of the raw material preparation assembly are conveyed to a stacking device through a conveying line after being discharged through the discharging device and molded by a die device, and is conveyed to the firing kiln through a transfer device.
2. The refractory brick production line according to claim 1, wherein the jaw crusher corresponding to the bottom frame is provided with a first material pool, the jaw crusher is arranged in the middle of the top end of the first material pool, a filter hopper is arranged on the left side of the jaw crusher, the bottom end of the filter hopper is communicated with the first material pool, the first feeding device is located on the right side of the first material pool and comprises a belt feeding machine, the belt feeding machine is arranged on the first material pool through a support, the bottom end of the belt feeding machine is accommodated in the first material pool, and feeding hoppers are equidistantly arranged on a belt of the belt feeding machine.
3. The refractory brick production line as claimed in claim 2, wherein the chassis is provided with a second material pool corresponding to the impact crusher, the impact crusher is arranged on the left side of the second material pool and is butted with the feeding hopper of the first feeding device, the discharge port of the impact crusher is communicated with the second material pool, the second feeding device is identical to the first feeding device in structure, the second feeding device is arranged at the right end of the top of the second material pool through a support, and the bottom end of the second feeding device is accommodated in the second material pool.
4. The refractory brick production line as claimed in claim 3, wherein a feeding port of the two-roller wet mill is in butt joint with a feeding hopper of a second feeding device, a stirrer is arranged between the two-roller wet mill and the base frame, a discharging port of the two-roller wet mill is communicated with the stirrer, a plurality of discharging ports are arranged on the lower right side of the stirrer, feeding devices are arranged in the discharging ports, each feeding device comprises a feeding pipe, a feeding motor is arranged on the outer side wall of the top end of the feeding pipe, a driving wheel is arranged on an output shaft of the feeding motor in parallel with the feeding pipe and faces upwards, the driving wheel is meshed with a driven wheel, a feeding shaft is coaxially arranged at one end of the driven wheel facing the feeding pipe, the other end of the feeding shaft penetrates through the feeding pipe and extends to the inner bottom surface of the feeding pipe, a bearing is arranged on the feeding shaft, the lower part of the feeding pipe is correspondingly provided with a feeding port in butt joint with a discharging port of the stirrer, and the upper part of the feeding pipe is provided with a discharging port in butt joint with the discharging device.
5. The refractory brick production line as claimed in claim 1, wherein the discharge device comprises a plurality of feeding assemblies, each feeding assembly comprises a hopper arranged on the bottom frame through a bracket and a hopper baffle arranged at the bottom end of the hopper, one end of the hopper baffle is hinged with the hopper, the left side of the hopper is provided with a first driving mechanism for opening and closing the hopper baffle, the first driving mechanism comprises a fixed rod fixed on the left side of the hopper, a limiting rod is fixed at the bottom of the fixed rod close to one side of the hopper, a first sliding sleeve is sleeved on the limiting rod, positioning bolts protruding outwards are symmetrically fixed on the front side and the rear side of the first sliding sleeve, a connecting rod is hinged on the positioning bolts, the bottom end of the connecting rod is hinged at the left end of the hopper baffle, a second sliding sleeve is sleeved on the left side of the limiting rod, and linkage rods are hinged on the front, the linkage rod is hinged to the positioning bolt on one side, corresponding to the sliding sleeve, of the sliding sleeve, a cross rod is fixed to the upper portion of the fixing rod, a first air cylinder is arranged on the left side of the cross rod, and a piston rod of the first air cylinder is fixedly connected with the cross rod.
6. The refractory brick production line according to claim 1, wherein the die assembly comprises a plurality of die presses arranged on the underframe, the plurality of die presses correspond to the plurality of hoppers one by one, the die presses comprise a press table and a hydraulic plate arranged above the press table, a die is arranged on the press table and is butted with the corresponding hopper, first lifting cylinders for demolding are symmetrically arranged on the front side and the rear side of the press table, the bottom end of each lifting cylinder is fixed on the press table, a piston rod of each lifting cylinder is fixedly connected with the upper portion of the die, a second cylinder for conveying a demolded semi-finished product to a conveying line is arranged on the left side of the die, a push plate is arranged at the piston end of each second cylinder towards the die, and a material receiving plate is arranged above the left side of the die.
7. The refractory brick production line as claimed in claim 1, wherein the transport line comprises a plurality of vertical conveyor belts disposed on the base frame, the vertical conveyor belts are butted with corresponding molds at one end and butted with a transverse conveyor belt at the other end, the transverse conveyor belt is butted with a feeding conveyor belt at one end along the movement direction of the transverse conveyor belt, and the feeding conveyor belt is used for conveying semi-finished products from the transverse conveyor belt to the stacking device.
8. The refractory brick production line according to claim 1, wherein the stacking device comprises a guide rail frame arranged on a bottom frame, the guide rail frame is arranged in parallel with a transverse conveying belt, a motor mounting seat is slidably arranged at the bottom end of the guide rail frame, a motor I is downwardly arranged at the bottom end of the motor mounting seat, an output shaft of the motor I is provided with a turntable, a plurality of limiting grooves are equidistantly formed in the bottom end of the turntable along the circumferential direction, screws parallel to the length direction of the limiting grooves are inserted into the limiting grooves, limiting blocks are arranged on the screws in a meshed mode and abut against the side walls of the limiting grooves, clamping claws are arranged at the bottom ends of the limiting blocks, the clamping claws comprise lifting cylinders II fixed at the bottom ends of the limiting blocks, clamping plates are symmetrically arranged on piston rods of the lifting cylinders II, be provided with cylinder three between splint and the piston rod of lift cylinder two, be provided with the actuating mechanism two that is used for driving motor mount pad along guide rail frame reciprocating motion on the guide rail frame, actuating mechanism two is including setting up in the motor two of guide rail frame front end, the output shaft of motor two has the lead screw through the coupling joint, the lead screw passes the motor mount pad and is connected with guide rail frame rear end.
9. The refractory brick production line according to claim 1, wherein the transfer device comprises a transport trolley arranged between the stacking device and the firing kiln and a carrying trolley arranged below the right side of the stacking device, the chassis is positioned on the left side of the firing kiln and is provided with a traveling groove along the direction vertical to the firing kiln, the transport trolley is accommodated in the traveling groove, the top end of the transport trolley is provided with a first electromagnetic plate, the transport trolley is provided with a fourth air cylinder on the front side and the rear side of the left end part of the first electromagnetic plate, the piston rod of the fourth air cylinder is connected with the right end part of the corresponding side of the electromagnetic plate, the bottom end of the transport trolley is provided with a fixed block, a threaded rotating shaft is arranged in the fixed block along the moving direction of the transport trolley, one end of the threaded rotating shaft is provided with a third motor, the other end of the threaded, and a fifth air cylinder used for conveying the bearing trolley to the transport trolley is arranged on the left side of the bearing trolley, and a second electromagnetic plate used for adsorbing the bearing trolley is arranged on a piston rod of the fifth air cylinder.
10. The refractory brick production line as claimed in claim 1, wherein the firing kiln comprises a plurality of drying tunnels arranged side by side.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911218315.2A CN110843117A (en) | 2019-12-03 | 2019-12-03 | Refractory brick production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911218315.2A CN110843117A (en) | 2019-12-03 | 2019-12-03 | Refractory brick production line |
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| CN110843117A true CN110843117A (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911218315.2A Pending CN110843117A (en) | 2019-12-03 | 2019-12-03 | Refractory brick production line |
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| CN114311260A (en) * | 2021-12-27 | 2022-04-12 | 广东工业大学 | Manufacturing device for pervious concrete baking-free bricks |
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| CN114311260B (en) * | 2021-12-27 | 2023-08-11 | 广东工业大学 | Device for manufacturing baking-free brick of permeable concrete |
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