CN208543618U - High-precision refractory material is weighed cloth integrated system automatically - Google Patents
High-precision refractory material is weighed cloth integrated system automatically Download PDFInfo
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- CN208543618U CN208543618U CN201820442026.5U CN201820442026U CN208543618U CN 208543618 U CN208543618 U CN 208543618U CN 201820442026 U CN201820442026 U CN 201820442026U CN 208543618 U CN208543618 U CN 208543618U
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Abstract
It weighs automatically cloth integrated system the utility model discloses high-precision refractory material, including material conveying weighing system and PLC control system.Four station charge cars successively include brick-clamping mechanism, cleaning mechanism, feeder and unloading mechanism from front to back, charge car rack is arranged in the lower section of four station charge cars, four station charge cars, two side bottom is arranged rack gear and decelerating motor is arranged in charge car rack and installs driving gear, wheel and rack engagement is driven, to control four station charge cars anterior-posterior translation in charge car rack by decelerating motor.That realizes charge car puts brick movement, mould cavity cloth and unqualified material bunker mechanism splicing movement;After the completion of putting brick and cloth, charge car is retreated to brick folding position, starts next working cycles, so on circulate, realizes the continuous output of finished bricks.
Description
Technical field:
It weighs automatically cloth integrated system the utility model relates to a kind of high-precision refractory material, belongs to refractory material manufacture
Technical field, specifically, being that a kind of full automatic weighing cloth for switched-reluctance type electric program controlled worm gear press is integrated
System.
Background technique:
China's refractory material resources are abundant, and wherein refractory material mould brick accounts for 70% or more.Fire proofed wood on domestic market
Expecting that brick molding equipment largely uses is the friction press and switched-reluctance type electric program controlled worm gear press of four the fifties,
The two is due to easy to operate, at low cost and by favor, but its production process such as takes brick, feeding, stacking mainly with people
Based on power operation, large labor intensity, degree of danger are high, the degree of automation is not high, production efficiency is low, while when pressing unfired brick,
What is born due to adobe is short-term impact load, and hitting power is uneven, leads to that product compactness is bad, quality is unstable, then plus
Upper brickmaking production environment is more severe, and operator's Long Term Contact dust is susceptible to suffer from " pneumoconiosis ", thus realize " compacting it is high-efficient, on
Material uniformly precisely, adobe volume density is high, quality stability is good " full-automatic refractory material molding equipment be one urgently to be resolved
Top priority.
Utility model content:
It weighs automatically cloth integrated system the purpose of the utility model is to provide a kind of high-precision refractory material, it not only can be with
It realizes the full automatic working of switched-reluctance type electric program controlled worm gear press, while can guarantee that weighing cloth system precision controlling exists
±25g。
To achieve the above object, the technical scheme adopted by the utility model is a kind of high-precision refractory material claims automatically
Weight cloth integrated system, including material conveying weighing system and PLC control system.The material of the material conveying weighing system is defeated
Four station charge cars are arranged in outlet lower section, and in advance side's location arrangements program control screw press of the four stations charge car,
The front position of program control screw press is disposed with the belt feeder for conveying the material of brick.
The four stations charge car from front to back successively include brick-clamping mechanism, cleaning mechanism, feeder and unloading mechanism,
Charge car rack is arranged in the lower section of the four stations charge car, and four station charge cars, two side bottom is arranged rack gear and in cloth vehicle device
Decelerating motor is set on frame and driving gear is installed, driving wheel and rack engagement, to control four stations by decelerating motor
Charge car anterior-posterior translation in charge car rack.
It is conveyed between weighing system and program control screw press with material respectively when the four stations charge car anterior-posterior translation
There are four station relationships: (1) four station charge car initial positions are that rotation mechanism will be added to be located at the upper and lower of program control screw press
Position between mold, as brick folding station, to molding adobe holding action;The cloth material of four station charge car feeders at this time
Bucket is located at below the weigh hopper of material conveying weighing system, carries out splicing movement;The unqualified material material of unloading mechanism at this time
Bucket is located above waste material feed bin, carries out putting waste material movement;(2) after the completion of brick folding, four station charge cars, which advance, to be run to fettler
Position, the bolster cleaning brush head high speed rotation of cleaning mechanism carry out the upper and lower die surface of program control screw press clear
It sweeps, guarantees that surface is clean, no attachment material;(3) after cleaning out, four station charge cars move on operation extremely feed station,
The brick-clamping mechanism of four station charge cars is located above belt feeder, carries out putting brick movement, repressed brick block is placed on belt feeder,
Unqualified material hopper is located at below the weigh hopper of material conveying weighing system at this time, carries out splicing movement;(4) brick and cloth are put
After the completion of material, four station charge cars are retreated to brick folding position;Start next working cycles, so on circulate, realizes finished bricks
Continuous output.
The program control screw press includes rack and the oil pressure cylinder vertically installed positioned at frame upper end, in oil pressure cylinder
Lower end be shaping area, the lower end of oil pressure cylinder connects upper mold, and lower mold and top is respectively set in the lower part and bottom of shaping area
Mold device, wherein lower mold contains mold cavity.In brick folding station, program control screw press upper mold falls to the mould of lower mold
Tool type chamber is by material compression moulding, and after green brick forming, backform device is by the adobe ejection device in mold, in charge car brick folding machine
Structure drives lower realization brick folding movement.
The brick-clamping mechanism of four station charge cars is that cantilever is symmetrically fixed on front side of vehicle frame, in the inside of two cantilevered distal ends point
It is not vertically and fixedly provided with brick folding hydraulic cylinder, the piston end of each brick folding hydraulic cylinder is fixed with chuck.
The cleaning mechanism of four station charge cars includes rotating electric machine, rotating actuator and plate-like brush body, rotary drive machine
The input terminal of structure is connect with selection motor drive, and the output end of rotating actuator is vertical rotary sleeve, in rotary sleeve
Upper end and/lower end is equipped with plate-like brush body.It can also include transverse reciprocating driving mechanism in the rotating actuator.
The feeder of four station charge cars includes cloth hopper, is equipped with lateral cloth in cloth feed hopper bottom side
Struggle against closed plate, and cloth bucket closed plate side connects the piston end of cloth bucket closed plate drive cylinder, cloth bucket closed plate driving oil
Cylinder is fixed on the bottom of four station charge cars.
The unloading mechanism of four station charge cars includes unqualified material hopper, is installed in unqualified material feed hopper bottom side
Have it is lateral do not conform to fistfight closed plate, do not conform to the connection of fistfight closed plate side, the piston end of unqualified closed plate drive cylinder, no
Qualified closed plate drive cylinder is fixed on the bottom of four station charge cars.
The material conveying weighing system includes feed bin, star-shaped feeding machine, screw conveyor, helical feed rack and weighing
Hopper, the material in material silo realize quantitative at the uniform velocity feeding auger conveyer inlet by star-shaped feeding machine, and carry out the
Weighing, under screw conveyor conveying, material feeds weigh hopper from exit.
The utility model has the beneficial effects that the utility model is existing for switch program control screw press manual operation at present
Shape, a kind of high-precision refractory material of independent research are weighed cloth integrated system automatically.Specifically, the material in feed bin passes through
Star-shaped feeding machine is realized quantitatively at the uniform velocity feeding auger conveyer inlet (first time weighing), under screw conveyor conveying, object
Material feeds weigh hopper from exit.Weighing sensor implements accurate control to the material in transition hopper, if in transition hopper
Material and first time weighing deviation of weight be more than precision ± 25g, then it is assumed that the secondary material be unqualified material;If transition hopper
Interior material and first time weighing deviation of weight is no more than precision ± 25g, then it is assumed that the secondary material is qualified material.Distributing trolley
Below weigh hopper, rack-and-pinion is driven by decelerating motor to realize the reciprocating motion of distributing trolley.Firstly, charge car
Initial position is brick folding position, while the feeding of the material in weigh hopper charge car bunker mechanism, unqualified material can be realized from cloth
The unqualified bunker mechanism of truck enters waste material feed bin.At brick folding position, program control screw press upper mold whereabouts mold cavity will
Material compression moulding, after green brick forming, backform device is by the adobe ejection device in mold, under the drive of charge car brick folding cylinder
Realize folder base movement;After the completion of pressing from both sides base, charge car advances operation to cleaning station, and bolster cleaning mechanism high speed rotation is right
Upper/lower die surface is cleaned, and guarantees that surface is clean, no attachment material;After cleaning out, charge car, which advances, to be run to feed
Station, that realizes charge car puts brick movement, mould cavity cloth and unqualified material bunker mechanism splicing movement;Put brick and cloth
After the completion, charge car is retreated to brick folding position, starts next working cycles, so on circulate, realizes the continuous defeated of finished bricks
Out.
Detailed description of the invention:
Fig. 1 is the utility model complete machine structure schematic diagram.
Fig. 2 is the left view structural representation of Fig. 1.
Fig. 3 is the overlooking structure diagram of four station charge cars in Fig. 2.
Fig. 4 is bolster cleaning agency decladding schematic diagram in Fig. 3.
Fig. 5 is the side structure schematic diagram of Fig. 3.
Fig. 6 is the left view structural representation of Fig. 5.
Fig. 7 is the structural schematic diagram of plate-like brush body in Fig. 2.
Fig. 8 is the present invention looks up structural representation of Fig. 3.
In figure: 1 is feed bin, and 2 be star-shaped feeding machine, and 3 be screw conveyor, and 4 be helical feed rack, and 5 be weighing and sensing
Device, 6 be weigh hopper, and 7 be four station charge cars, and 8 be charge car rack, and 9 be belt feeder, and 10 be waste material feed bin, and 11 control for PLC
System processed, 12 be brick-clamping mechanism, and 13 be bolster cleaning agency, and 14 be rotating actuator, and 15 be rotary sleeve, and 16 be rotation
Rotating motor, 17 be cloth hopper, and 18 be unqualified material hopper, and 19 be program control screw press, and 20 be upper mold, and 21 be lower die
Tool, 22 be rotating mechanism shell, and 23 be plate-like brush body, and 24 be rack gear, and 25 be brick folding hydraulic cylinder, and 26 be oil pipe, and 27 be chuck, 28
For brush cover, 29 is do not conform to fistfight closed plate, and 30 be unqualified closed plate drive cylinder, and 31 be cloth bucket closed plate, and 32 be cloth
Struggle against closed plate drive cylinder.
Specific embodiment:
The present invention will be further described with reference to the accompanying drawings and examples.
Embodiment 1: a kind of high-precision refractory material is weighed cloth integrated system automatically, referring to figures 1-3 shown in, the system
Weighing system and PLC control system etc. are conveyed including material.
Referring to figure 1 and figure 2, program control screw press includes rack and the pressure oil vertically installed positioned at frame upper end
Cylinder is shaping area in the lower end of oil pressure cylinder, and the lower end of oil pressure cylinder connects upper mold, and the lower part and bottom of shaping area are set respectively
Lower mold and backform device are set, wherein lower mold contains mold cavity.In brick folding station, program control screw press upper mold falls
To lower mold mold cavity by material compression moulding, after green brick forming, backform device by the adobe ejection device in mold,
Charge car brick-clamping mechanism 12 drives lower realization brick folding movement.
Shown in Figure 1, the material conveying weighing system includes feed bin 1, star-shaped feeding machine 2, screw conveyor 3, spiral shell
Revolve conveying frame 4 and weigh hopper 6, in material d feed bin 1, material realizes quantitative at the uniform velocity feeding auger by star-shaped feeding machine 2
3 inlet of conveyer, and first time weighing is carried out, under the conveying of screw conveyor 3, material feeds weigh hopper 6 from exit.
Material, which conveys, is arranged four station charge cars 7 below the material outlet of weighing system, referring to shown in figure 5-8.Four
Station charge car 7 successively includes brick-clamping mechanism 12, cleaning mechanism, feeder and unloading mechanism from front to back.
Referring to fig. 2, shown in Fig. 5 and Fig. 8, charge car rack 8, four station charge cars 7 are arranged in the lower section of four station charge cars 7
Two side bottoms are arranged rack gear and decelerating motor are arranged in charge car rack 8 and installs driving gear, and driving wheel and rack is nibbled
It closes, to control four station charge cars 7 anterior-posterior translation in charge car rack 8 by decelerating motor.
Referring to shown in Fig. 3 and Fig. 8, the brick-clamping mechanism 12 of four station charge cars 7 is that cantilever is symmetrically fixed on front side of vehicle frame,
It is respectively perpendicular on the inside of two cantilevered distal ends and is fixed with brick folding hydraulic cylinder, the piston end of each brick folding hydraulic cylinder is fixed with folder
Disk.
Referring to shown in Fig. 6 and Fig. 7, the cleaning mechanism of four station charge cars 7 includes rotating electric machine, rotating actuator and disk
The input terminal of shape brush body, rotating actuator is connect with selection motor drive, and the output end of rotating actuator is vertical rotation
Shaft set is equipped with plate-like brush body in the upper end of rotary sleeve and/lower end.It can also include laterally past stating rotating actuator
Multiple driving mechanism.
Referring to shown in Fig. 1 and 2, in advance side's location arrangements program control screw press of the four stations charge car 7, program-controlled
The front position of fly press is disposed with the belt feeder 9 for conveying the material of brick.
Shown in Figure 8, the feeder of four station charge cars 7 includes cloth hopper 17, in 17 bottom one of cloth hopper
Side is equipped with lateral cloth bucket closed plate, and cloth bucket closed plate side connects the piston end of cloth bucket closed plate drive cylinder,
Cloth bucket closed plate drive cylinder is fixed on the bottom of four station charge cars 7.The unloading mechanism of four station charge cars 7 includes not conforming to
Lattice material hopper 18, unqualified 18 bottom side of material hopper be equipped with it is lateral do not conform to fistfight closed plate, do not conform to fistfight envelope
The connection of closing plate side, the piston end of unqualified closed plate drive cylinder, unqualified closed plate drive cylinder are fixed on four station cloth
The bottom of truck 7.
It conveys between weighing system and program control screw press and exists with material respectively when four station 7 anterior-posterior translations of charge car
Four station relationships: (1) four station charge cars, 7 initial position is the upper and lower mould that rotation mechanism will be added to be located at program control screw press
Position between tool, as brick folding station, to molding adobe holding action;The cloth material of four station charge cars, 7 feeder at this time
Bucket 17 is located at below the weigh hopper of material conveying weighing system, carries out splicing movement;The unqualified material of unloading mechanism at this time
Hopper 18 is located at 10 top of waste material feed bin, carries out putting waste material movement;(2) after the completion of brick folding, four station charge cars 7 advance operation extremely
Clear up station, the bolster cleaning brush head high speed rotation of cleaning mechanism, to the upper and lower die surface of program control screw press into
Row cleans, and guarantees that surface is clean, no attachment material;(3) after cleaning out, four station charge cars 7 move on operation to feed
Station, the brick-clamping mechanism 12 of four station charge cars 7 are located at 9 top of belt feeder, carry out putting brick movement, repressed brick block is placed in
On belt feeder 9, unqualified material hopper 18 is located at below the weigh hopper of material conveying weighing system at this time, and it is dynamic to carry out splicing
Make;(4) after the completion of putting brick and cloth, four station charge cars 7 are retreated to brick folding position;Start next working cycles, and so on
Circulation, realizes the continuous output of finished bricks.
Embodiment 2: as shown in Figure 1, Figure 2, Figure 3 shows, a kind of high-precision refractory material is weighed cloth system automatically, material silo
1 is placed in 2 top of star-shaped feeding machine, and 3 entrance of screw conveyor is connected by bolt with star-shaped feeding machine 2, and screw conveyor 3 is fixed
In helical feed rack 4.Material in feed bin 1 realizes quantitative at the uniform velocity 3 entrance of feeding auger conveyer by star-shaped feeding machine 2
Locate (first time weighing), under the conveying of screw conveyor 3, material feeds weigh hopper 6 from exit.Weighing sensor 5 is installed
Inside weigh hopper 6, accurate control is implemented to the material in weigh hopper 6, if the material and first time in transition hopper claim
Expect that deviation of weight is more than precision ± 25g, then it is assumed that the secondary material is unqualified material;If material and first time in transition hopper
Weighing deviation of weight is no more than precision ± 25g, then it is assumed that the secondary material is qualified material.Charge car 7 is located under weigh hopper 6
Side drives rack-and-pinion by decelerating motor to realize the reciprocating motion of charge car 7.Firstly, 7 initial position of charge car is brick folding
Position, while the feeding of the material in weigh hopper 6 charge car bunker mechanism 17, unqualified material can be realized from the unqualified material of charge car
The mechanism 18 that struggles against enters waste material feed bin 10.At brick folding position, program control screw press upper mold whereabouts mold cavity suppresses material
It forms, after green brick forming, the adobe ejection device in mold is realized folder under the drive of charge car brick-clamping mechanism 12 by backform device
Brick movement;After the completion of pressing from both sides base, charge car 7, which advances, to be run to cleaning station, 13 high speed rotation of bolster cleaning mechanism, to upper and lower
Die surface is cleaned, and guarantees that surface is clean, no attachment material;After cleaning out, charge car 7, which advances, to be run to feed work
Position, that realizes charge car brick-clamping mechanism 12 puts brick movement, mould cavity cloth and 18 splicing of unqualified material hopper movement;Put brick
And after the completion of cloth, charge car 7 is retreated to brick folding position, is started next working cycles, so on circulate, is realized finished bricks
Continuous output.
Wherein brick folding, cleaning, pressing process process include four station relationships: (1) four station charge cars, 7 initial position is
Rotation mechanism will be added to be located at position between the upper and lower mold of program control screw press, it is dynamic to molding adobe clamping as brick folding station
Make;The cloth hopper 17 of four station charge cars, 7 feeder is located at below the weigh hopper of material conveying weighing system at this time, into
Row splicing movement;The unqualified material hopper 18 of unloading mechanism is located at 10 top of waste material feed bin at this time, carries out putting waste material movement;
(2) after the completion of brick folding, four station charge cars 7 advance operation to cleaning station, and the bolster cleaning brush head height of cleaning mechanism is fast
Rotation, cleans the upper and lower die surface of program control screw press, guarantees that surface is clean, no attachment material;(3) it clears up
After, four station charge cars 7 move on operation to feed station, and the brick-clamping mechanism 12 of four station charge cars 7 is located at belt
9 top of machine carries out putting brick movement, repressed brick block is placed on belt feeder 9, unqualified material hopper 18 is located at material at this time
Below the weigh hopper for conveying weighing system, splicing movement is carried out;(4) after the completion of putting brick and cloth, four station charge cars 7 are retreated
To brick folding position;Start next working cycles, so on circulate, realizes the continuous output of finished bricks.
Above embodiments are only to illustrate the technical solution of the utility model rather than its limitations;Although implementing referring to preferable
The utility model is described in detail in example, it should be understood by those ordinary skilled in the art that: still can be to this reality
It is modified with novel specific embodiment or some technical features can be equivalently replaced;Without departing from the utility model
The spirit of technical solution should all be covered within the scope of the technical scheme claimed by the utility model.
Claims (9)
- The cloth integrated system 1. a kind of high-precision refractory material is weighed automatically, including material conveying weighing system and PLC control system System, it is characterized in that: four station charge cars are arranged below the material outlet of material conveying weighing system, and in four station Advance side's location arrangements program control screw press of charge car, is disposed in the front position of program control screw press for conveying The belt feeder of the material of brick;The four stations charge car successively includes brick-clamping mechanism, cleaning mechanism, feeder and the material returned from front to back Charge car rack is arranged in mechanism, the lower section of the four stations charge car, and four station charge cars, two side bottom is arranged rack gear and in cloth Decelerating motor is set in truck rack and driving gear is installed, driving wheel and rack engagement, to be controlled by decelerating motor Four station charge cars anterior-posterior translation in charge car rack.
- The cloth integrated system 2. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: four station cloth There are four station relationships between material conveying weighing system and program control screw press respectively when truck anterior-posterior translation: (1) Four station charge car initial positions are that rotation mechanism will be added to be located at position between the upper and lower mold of program control screw press, as folder Brickwork position;The cloth hopper of four station charge car feeders is located at below the weigh hopper of material conveying weighing system at this time; The unqualified material hopper of unloading mechanism is located above waste material feed bin at this time;(2) after the completion of brick folding, four station charge cars, which advance, to be transported Row to cleaning station, the bolster cleaning brush head of cleaning mechanism is located between the upper and lower mold of program control screw press;(3) After cleaning out, four station charge cars move on operation to feed station, and the brick-clamping mechanism of four station charge cars is located at belt Above machine, unqualified material hopper is located at below the weigh hopper of material conveying weighing system at this time;(4) return, four station cloth Truck is retreated to former brick folding station.
- The cloth integrated system 3. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: described program-controlled Fly press includes rack and the oil pressure cylinder vertically installed positioned at frame upper end, is shaping area in the lower end of oil pressure cylinder, The lower end of oil pressure cylinder connects upper mold, and lower mold and backform device is respectively set in the lower part and bottom of shaping area, wherein lower die Tool contains mold cavity.
- The cloth integrated system 4. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: four station cloth The brick-clamping mechanism of truck is that cantilever is symmetrically fixed on front side of vehicle frame, is respectively perpendicular on the inside of two cantilevered distal ends and is fixed with brick folding The piston end of hydraulic cylinder, each brick folding hydraulic cylinder is fixed with chuck.
- The cloth integrated system 5. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: four station cloth The cleaning mechanism of truck includes rotating electric machine, rotating actuator and plate-like brush body, the input terminal of rotating actuator and selection Motor drive connection, the output end of rotating actuator are vertical rotary sleeve, are installed in the upper end of rotary sleeve and/lower end There is plate-like brush body.
- The cloth integrated system 6. high-precision refractory material according to claim 5 is weighed automatically, it is characterized in that: the rotation Transmission mechanism includes transverse reciprocating driving mechanism.
- The cloth integrated system 7. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: four station cloth The feeder of truck includes cloth hopper, and lateral cloth bucket closed plate, cloth bucket are equipped in cloth feed hopper bottom side Closed plate side connects the piston end of cloth bucket closed plate drive cylinder, and cloth bucket closed plate drive cylinder is fixed on four station cloth The bottom of truck.
- The cloth integrated system 8. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: four station cloth The unloading mechanism of truck includes unqualified material hopper, is equipped in unqualified material feed hopper bottom side and lateral does not conform to fistfight Closed plate does not conform to the connection of fistfight closed plate side, the piston end of unqualified closed plate drive cylinder, unqualified closed plate driving oil Cylinder is fixed on the bottom of four station charge cars.
- The cloth integrated system 9. high-precision refractory material according to claim 1 is weighed automatically, it is characterized in that: the material Conveying weighing system includes feed bin, star-shaped feeding machine, screw conveyor, helical feed rack and weigh hopper, in material silo Material pass through star-shaped feeding machine and realize quantitative at the uniform velocity feeding auger conveyer inlet, under screw conveyor conveying, material Weigh hopper is fed from exit.
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CN201820442026.5U CN208543618U (en) | 2018-03-30 | 2018-03-30 | High-precision refractory material is weighed cloth integrated system automatically |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112497467A (en) * | 2020-12-04 | 2021-03-16 | 洛阳戴梦特智能装备制造有限公司 | A accurate distributing device for machine is pressed refractory material |
CN114474344A (en) * | 2022-01-11 | 2022-05-13 | 马鞍山瑞恒精密制造有限公司 | Multi-station powder distributing machine and using method |
-
2018
- 2018-03-30 CN CN201820442026.5U patent/CN208543618U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112497467A (en) * | 2020-12-04 | 2021-03-16 | 洛阳戴梦特智能装备制造有限公司 | A accurate distributing device for machine is pressed refractory material |
CN112497467B (en) * | 2020-12-04 | 2021-11-09 | 洛阳戴梦特智能装备制造有限公司 | A accurate distributing device for machine is pressed refractory material |
CN114474344A (en) * | 2022-01-11 | 2022-05-13 | 马鞍山瑞恒精密制造有限公司 | Multi-station powder distributing machine and using method |
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