CN220384174U - Dragon pearl tea forming device - Google Patents

Dragon pearl tea forming device Download PDF

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Publication number
CN220384174U
CN220384174U CN202321992843.5U CN202321992843U CN220384174U CN 220384174 U CN220384174 U CN 220384174U CN 202321992843 U CN202321992843 U CN 202321992843U CN 220384174 U CN220384174 U CN 220384174U
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Prior art keywords
pressing
tea
dragon
material blocking
bracket
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CN202321992843.5U
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王志坤
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Quanzhou Xingmeng Automation Equipment Co ltd
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Quanzhou Xingmeng Automation Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The utility model relates to a dragon ball tea forming device, which comprises a frame, and further comprises: the quantitative feeding mechanism is fixedly arranged on the inner side of the frame and is used for quantitatively weighing tea leaves, softening the tea leaves and outputting the softened tea leaves; the dragon ball pressing forming mechanism is rotatably arranged at the inner side of the frame and is used for receiving the softened tea leaves output by the quantitative feeding mechanism and pressing the softened tea leaves into balls; the material blocking mechanism is obliquely and telescopically arranged on the rotating circumference side of the dragon ball compression molding mechanism and used for blocking the dragon ball tea from being taken away and molded during demolding; and the blanking mechanism is arranged on one side of the material blocking mechanism and can extend into the dragon ball pressing and forming mechanism for guiding the formed dragon ball tea to leave the frame. The utility model has the advantages of simple structure, cost saving, high working efficiency, labor cost reduction, labor intensity reduction, low production cost, good product quality and high yield.

Description

Dragon pearl tea forming device
Technical Field
The utility model relates to the field of production equipment of long-bead tea, in particular to a long-bead tea forming device for producing the long-bead tea.
Background
The production of the long-bead tea in the existing market needs to be carried out manually to quantitatively weigh tea leaves, the weighed tea leaves are placed into tea steaming equipment to be softened, the softened tea leaves are poured into a pressing die manually to be pressed and formed, and the formed long-bead tea is taken out manually and the like.
In view of this, it is highly necessary to design a lot of long-bead tea forming devices for making long-bead tea, which are beneficial to promoting the realization of the automation of the pressing production of the long-bead tea, so as to realize the progress and the efficiency of each tea making link.
Disclosure of Invention
The utility model aims to provide a long-bead tea forming device which can realize automatic quantitative tea weighing, automatically place the weighed tea into tea steaming equipment for softening, automatically pour the softened tea into a pressing die for pressing and forming, and automatically take out the formed long-bead tea for manufacturing the long-bead tea so as to realize the progress and efficiency of each tea manufacturing link.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: the utility model provides a long pearl tea forming device, includes the frame, and this long pearl tea forming device still includes:
the quantitative feeding mechanism is fixedly arranged on the inner side of the frame and is used for quantitatively weighing tea leaves, softening the tea leaves and outputting the softened tea leaves;
the dragon ball pressing forming mechanism is rotatably arranged at the inner side of the frame and is used for receiving the softened tea leaves output by the quantitative feeding mechanism and pressing the softened tea leaves into balls;
the material blocking mechanism is obliquely and telescopically arranged on the rotating circumference side of the dragon ball compression molding mechanism and used for blocking the dragon ball tea from being taken away and molded during demolding; and
and the blanking mechanism is arranged on one side of the material blocking mechanism and can extend into the dragon ball pressing and forming mechanism and is used for guiding formed dragon ball tea to leave the frame.
Further, the material blocking mechanism comprises a material blocking bracket which is adjustably arranged on the quantitative feeding mechanism; the material blocking cylinder is arranged on the material blocking support and used for providing telescopic power; the output end of the material blocking cylinder is detachably connected with an L-shaped material blocking sheet; the material blocking cylinder can drive the material blocking sheet to extend to the dragon ball compression molding mechanism in an inclined manner; a sensor is adjustably arranged on the material blocking bracket; is used for sensing the telescopic state of the material blocking cylinder.
Further, the blanking mechanism comprises a blanking bracket; a servo driving motor is arranged on the blanking bracket; a material guide part is movably arranged on the blanking bracket; the servo driving motor drives the material guiding component to extend into the dragon ball pressing and forming mechanism through gear and rack transmission.
Further, the dragon ball compression molding mechanism comprises a dragon ball compression molding bracket; the divider is rotatably arranged on the dragon ball compression molding bracket; the output end circumference side of the divider is provided with pressing jigs in an array manner; the dragon bead compression molding bracket is fixedly provided with a chuck; the chuck is provided with a lifting part and a pressing part in a back and forth movement along the vertical direction; the lifting component can drive the pressing jig to be opened; the pressing component can drive the pressing jig to be closed; three stations are arranged between the lifting part and the pressing part at intervals; and a jacking component is arranged between the adjacent lifting component and the pressing component.
Further, the lifting component comprises a lifting bracket; the lifting bracket is provided with a lifting servo motor; the lifting support is slidably provided with a lifting seat; the output end of the lifting servo motor can drive the lifting seat to reciprocate through a gear rack; the output end of the lifting seat is screwed with a C-shaped hook block; the C-shaped hook block is slidably arranged on the chuck;
the pressing part comprises a pressing power source fixedly arranged at the top of the dragon ball pressing and forming bracket; the output end of the pressing power source is provided with a second C-shaped hook block; the second C-shaped hook block is slidably arranged on the chuck.
Further, the pressing jig comprises a jig seat fixedly arranged on the divider; an upper compression bar component and a lower compression bar component are movably arranged on the jig seat; the upper pressure bar component can be pressed and formed by closing the lower pressure bar component; the jacking component can drive the lower pressure rod component to eject to finish blanking.
Further, the quantitative feeding mechanism comprises a feeding component; an accurate weighing component is arranged below the feeding component; the softening component is movably arranged below the accurate weighing component and is used for receiving tea weighed by the accurate weighing component and transporting the softened tea to the dragon ball pressing and forming mechanism.
Further, the dragon ball tea forming device also comprises a controller; the controller is arranged on the inner side of the frame and is electrically connected with the dragon ball compression forming mechanism, the quantitative feeding mechanism, the material blocking mechanism and the blanking mechanism.
Compared with the prior art, the utility model has the following beneficial effects:
1) The automatic weighing and softening machine is applied to the production of the long-bead tea, and realizes automatic weighing of the quantitative tea, automatic placing of the weighed tea into tea steaming equipment for softening, automatic pouring of the softened tea into a pressing mold for pressing and forming, and automatic taking out of the formed long-bead tea, so that manual material transferring and taking is replaced, the production quality is ensured, the production working time is shortened, and the production efficiency is improved;
2) The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate;
3) According to the utility model, continuous operations of discharging, pressing, pressure maintaining and taking out can be realized by arranging the turntable type dragon ball pressing forming mechanism for pressing forming, and pressing jigs at different stations can be respectively in pressing, pressure maintaining and taking out states at the same time, so that the efficiency of dragon ball tea pressing is further improved;
4) According to the utility model, the dragon ball tea discharging is carried out by the cooperative action of the material blocking mechanism and the discharging mechanism, so that the dragon ball tea can be effectively collected, and the inside of the whole machine is not scattered.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is an exploded view of a device for molding the dragon pearl tea;
FIG. 2 is a schematic three-dimensional structure of a dam mechanism of the present utility model;
FIG. 3 is a schematic three-dimensional structure of the blanking mechanism of the present utility model;
FIG. 4 is a schematic three-dimensional structure of the quantitative feeding mechanism of the present utility model;
fig. 5 is a schematic three-dimensional structure of the dragon ball press forming mechanism of the utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Referring to fig. 1 to 5, a device for forming long bead tea comprises a frame 1, a quantitative feeding mechanism 2, a long bead pressing and forming mechanism 3, a material blocking mechanism 4, a discharging mechanism 5 and a controller. The frame 1 is a cuboid frame 1 structure with common outer sheet metal parts and bottom provided with movable wheels. The controller is used for controlling operation of the long-bead tea leaf pressing equipment, and an automatic control part of the controller can be specifically arranged according to the process requirements of the long-bead tea She Yazhi, the equipment structure of the long-bead tea forming device and the working process by a person skilled in the art, and is not repeated here. The control controller is arranged on the frame 1, and is electrically connected with the dragon ball compression forming mechanism 3, the quantitative feeding mechanism 2, the material blocking mechanism 4 and the blanking mechanism 5, and then performs man-machine interaction through a touch screen arranged on the upper left corner of the frame 1 to realize full-automatic control. Wherein: the quantitative feeding mechanism 2 is fixedly arranged on the inner side of the frame 1 and is used for quantitatively weighing tea leaves, conveying qualified tea leaves to a steam chamber for softening and then outputting; the dragon ball compression forming mechanism 3 is rotatably arranged at the inner side of the frame 1 and is used for carrying softened tea leaves output by the quantitative feeding mechanism 2, compressing the softened tea leaves into balls, and carrying out continuous operations such as pressure maintaining, qualitative forming, taking out and the like; the material blocking mechanism 4 is arranged on the rotating circumference side of the dragon ball compression forming mechanism 3 in a tiltable and telescopic way and is used for preventing the formed dragon ball tea from falling off the jig and falling on the inner side of the machine when the dragon ball compression forming mechanism 3 is used for taking materials; the blanking mechanism 5 is arranged on one side of the material blocking mechanism 4, and the blanking mechanism 5 can extend into the dragon ball pressing and forming mechanism 3 and is used for guiding formed dragon ball tea to leave the frame 1 and uniformly collecting and integrating the dragon ball tea. According to the embodiment, through the cooperation of the quantitative feeding mechanism 2, the dragon ball compression forming mechanism 3, the material blocking mechanism 4, the blanking mechanism 5, a controller (PLC) and other equipment, automatic quantitative tea weighing is realized, the weighed tea is automatically placed into tea steaming equipment for softening, the softened tea is automatically poured into a compression mold for compression forming, the formed dragon ball tea is automatically taken out, so that manual material transferring and taking is replaced, the production quality is guaranteed, the production working time is shortened, and the production efficiency is improved. The quantitative feeding mechanism 2, the dragon ball press forming mechanism 3, the stop mechanism 4 and the blanking mechanism 5 will be described in detail.
On the basis of the embodiment, the material blocking mechanism 4 comprises a material blocking bracket 41 which is adjustably arranged on the quantitative feeding mechanism 2 and is formed by splicing metal workpieces, and is used for providing mounting support; the material blocking bracket 41 is provided with a material blocking air cylinder 42 for providing telescopic power; an output end of the material blocking cylinder 42 is detachably connected with an L-shaped material blocking sheet 43; the material blocking cylinder 42 can drive the material blocking sheet 43 to extend to the dragon ball compression molding mechanism 3 in an inclined mode, and is used for blocking molded dragon ball tea during demolding and preventing the dragon ball tea from being carried away due to adhesion; a sensor is adjustably mounted on the material blocking support 41 and is used for sensing the telescopic state of the material blocking air cylinder 42. In this embodiment, keep off material cylinder 42 forward air feed when the drawing of patterns, make its internal pressure increase ejecting cylinder push rod, and then drive fender material piece 43 slope stretch to on the tool in the dragon pearl press forming mechanism 3 stop tealeaves, effectively guarantee tealeaves can not take place to fall in the board inboard when the drawing of patterns, and then guarantee the stability of whole equipment operation.
On the basis of the embodiment, the blanking mechanism 5 comprises a blanking bracket 51; a servo driving motor 52 is arranged on the blanking bracket 51; a material guide part 53 is movably arranged on the blanking bracket 51; the servo driving motor 52 drives the material guide part 53 to extend into the dragon ball pressing and forming mechanism 3 through gear-rack transmission.
Dragon pearl tea leaf unloading is carried out in cooperation through adopting above-mentioned setting striker mechanism, unloading mechanism, effectively guarantees that the Dragon pearl tealeaves can effectually collect, and the inboard messy flight of whole board, the effectual stability that improves whole equipment operation, further improves the efficiency of Dragon pearl tea suppression.
On the basis of the embodiment, the dragon ball press forming mechanism 3 comprises a dragon ball press forming bracket 31; the divider 32 is rotatably arranged on the dragon ball pressing and forming bracket 31; the output end circumference side of the divider 32 is provided with a pressing jig 33 in an array manner; the dragon bead compression molding bracket 31 is fixedly provided with a chuck 34; the chuck 34 is provided with a lifting part 35 and a pressing part 36 which can move back and forth along the vertical direction; the lifting part 35 can drive the pressing jig 33 to be opened; the pressing component 36 can drive the pressing jig 33 to be closed; three stations are spaced between the lifting member 35 and the pressing member 36; a lifting member 37 is provided between the adjacent lifting member 35 and pressing member 36. Specific: the driving structure through the divider 32 drives the pressing jig 33 to rotate along the peripheral side of the chuck 34 when the pressing jig 33 rotates to the right opposite side of the quantitative feeding mechanism 2, the corresponding pressing jig 33 is positioned at a discharging station, at this time, the quantitative feeding mechanism 2 pushes softened tea leaves into the pressing jig 33, then the pressing member 36 drives the pressing jig 33 to press and form the tea leaves, then the divider 32 rotates, the chuck 34 can establish the pressing state of the pressing jig 33 to keep the pressing height, even if the pressing jig 33 is in a pressure maintaining state, the pressing jig 33 can rotate to a taking-out station until a plurality of pressure maintaining stations are passed, then the lifting member 35 is pulled up, the pressing jigs 33 pressed together are separated, pressed long-bead tea can be taken out, then the divider 32 rotates the discharging station to repeatedly press production, automatic butt joint quantitative feeding mechanism 2 can realize quantitative discharging, automatic pressing, automatic continuous operation and automatic taking-out, different pressure maintaining moulds can be simultaneously in the pressing station and the pressing station can be in the pressing station, the pressing station can be simultaneously and the pressing station can be taken out continuously, and the pressing station can be used for increasing the pressing efficiency.
On the basis of the above embodiment, the lifting member 35 includes a lifting bracket 351; a lifting servo motor 352 is arranged on the lifting bracket 351; the lifting bracket 351 is slidably provided with a lifting seat 353; the output end of the lifting servo motor 532 can drive the lifting seat 353 to reciprocate through a gear rack; the output end of the lifting seat 353 is screwed with a C-shaped hook block 354; the C-shaped hook block 354 is slidably disposed on the chuck 34;
the pressing part 36 comprises a pressing power source 361 (hydraulic cylinder) fixedly arranged at the top of the dragon ball pressing and forming bracket 31; the output end of the pressing power source 361 is provided with a second C-shaped hook block; the second C-shaped hook block is slidably disposed on the chuck 34.
On the basis of the above embodiment, the pressing jig 33 includes a jig base 331 fixedly provided on the divider 32; an upper pressing rod part 332 and a lower pressing rod part 333 are movably arranged on the jig seat 331; the upper pressing rod part 332 can be pressed and molded by pressing the lower pressing rod part 333; the lifting part 37 can drive the pressing rod part 333 to push out to finish blanking.
On the basis of the above embodiment, the quantitative feeding mechanism 2 includes a feeding member 21; an accurate weighing part 22 is arranged below the feeding part 21; and a softening component 23 is movably arranged below the accurate weighing component 22 and is used for receiving the tea weighed by the accurate weighing component 22 and transporting the softened tea to the dragon ball press forming mechanism 3.
The utility model has the advantages of simple structure, cost saving, high working efficiency, labor cost reduction, labor intensity reduction, low production cost, good product quality, high yield and high equipment utilization rate.
The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described above with reference to the preferred embodiments, and is not intended to limit the present utility model. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present utility model, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims (8)

1. The utility model provides a long pearl tea forming device, includes frame (1), its characterized in that: the dragon pearl tea forming device further comprises:
the quantitative feeding mechanism (2) is fixedly arranged at the inner side of the frame (1) and is used for quantitatively weighing tea leaves, softening the tea leaves and outputting the softened tea leaves;
the dragon ball pressing forming mechanism (3) is rotatably arranged at the inner side of the frame (1) and is used for receiving softened tea leaves output by the quantitative feeding mechanism (2) and pressing the softened tea leaves into balls;
the material blocking mechanism (4) is obliquely and telescopically arranged on the rotating circumference side of the dragon ball compression forming mechanism (3) and is used for blocking the dragon ball tea from being carried away during demolding; and
the blanking mechanism (5) is arranged on one side of the material blocking mechanism (4), and the blanking mechanism (5) can extend into the dragon ball pressing and forming mechanism (3) and is used for guiding formed dragon ball tea to leave the frame (1).
2. The dragon and pearl tea shaping device according to claim 1, wherein: the material blocking mechanism (4) comprises a material blocking bracket (41) which is adjustably arranged on the quantitative feeding mechanism (2); the material blocking bracket (41) is provided with a material blocking cylinder (42) for providing telescopic power; an L-shaped material blocking sheet (43) is detachably connected to the output end of the material blocking cylinder (42); the material blocking cylinder (42) can drive the material blocking sheet (43) to extend to the dragon ball compression molding mechanism (3) in an inclined mode; a sensor is adjustably arranged on the material blocking bracket (41); is used for sensing the telescopic state of the material blocking cylinder (42).
3. The dragon and pearl tea shaping device according to claim 1, wherein: the blanking mechanism (5) comprises a blanking bracket (51); a servo driving motor (52) is arranged on the blanking bracket (51); a material guide part (53) is movably arranged on the blanking bracket (51); the servo driving motor (52) drives the material guiding component (53) to extend into the dragon ball compression molding mechanism (3) through gear-rack transmission.
4. A dragon and pearl tea shaping device, according to claim 3, wherein: the dragon ball compression molding mechanism (3) comprises a dragon ball compression molding bracket (31); the divider (32) is rotatably arranged on the dragon ball compression molding bracket (31); the circumference side of the output end of the divider (32) is provided with pressing jigs (33) in an array manner; the dragon bead compression molding bracket (31) is fixedly provided with a chuck (34); the chuck (34) is provided with a lifting part (35) and a pressing part (36) which can move back and forth along the vertical direction; the lifting part (35) can drive the pressing jig (33) to be opened; the pressing component (36) can drive the pressing jig (33) to be closed; three stations are spaced between the lifting part (35) and the pressing part (36); a jacking component (37) is arranged between the adjacent lifting component (35) and the pressing component (36).
5. The dragon and pearl tea shaping device according to claim 4, wherein: the lifting part (35) comprises a lifting bracket (351); a lifting servo motor (532) is arranged on the lifting bracket (351); the lifting bracket (351) is slidably provided with a lifting seat (353); the output end of the lifting servo motor (532) can drive the lifting seat (353) to reciprocate back and forth through a gear rack; the output end of the lifting seat (353) is screwed with a C-shaped hook block (354); the C-shaped hook block (354) is slidably arranged on the chuck (34);
the pressing component (36) comprises a pressing power source (361) fixedly arranged at the top of the dragon ball pressing and forming bracket (31); the output end of the pressing power source (361) is provided with a second C-shaped hook block; the second C-shaped hook block is slidably disposed on the chuck (34).
6. The dragon and pearl tea shaping device according to claim 4, wherein: the pressing jig (33) comprises a jig seat (331) fixedly arranged on the divider (32); an upper pressing rod part (332) and a lower pressing rod part (333) are movably arranged on the jig base (331); the upper pressure bar component (332) can be pressed and molded towards the lower pressure bar component (333); the jacking component (37) can drive the pushing-down rod component (333) to push out to finish blanking.
7. The dragon and pearl tea shaping device according to claim 1, wherein: the quantitative feeding mechanism (2) comprises a feeding component (21); an accurate weighing part (22) is arranged below the feeding part (21); the tea weighing machine is characterized in that a softening component (23) is movably arranged below the accurate weighing component (22) and used for receiving tea weighed by the accurate weighing component (22) and transporting the softened tea into the dragon ball pressing and forming mechanism (3).
8. The dragon and pearl tea shaping device according to claim 1, wherein: the dragon ball tea forming device also comprises a controller; the controller is arranged on the inner side of the frame (1), and is electrically connected with the dragon ball compression forming mechanism (3), the quantitative feeding mechanism (2), the material blocking mechanism (4) and the blanking mechanism (5).
CN202321992843.5U 2023-07-27 2023-07-27 Dragon pearl tea forming device Active CN220384174U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321992843.5U CN220384174U (en) 2023-07-27 2023-07-27 Dragon pearl tea forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321992843.5U CN220384174U (en) 2023-07-27 2023-07-27 Dragon pearl tea forming device

Publications (1)

Publication Number Publication Date
CN220384174U true CN220384174U (en) 2024-01-26

Family

ID=89604675

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321992843.5U Active CN220384174U (en) 2023-07-27 2023-07-27 Dragon pearl tea forming device

Country Status (1)

Country Link
CN (1) CN220384174U (en)

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