CN112454642A - Intelligent production line for producing refractory bricks - Google Patents
Intelligent production line for producing refractory bricks Download PDFInfo
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- CN112454642A CN112454642A CN202011468138.6A CN202011468138A CN112454642A CN 112454642 A CN112454642 A CN 112454642A CN 202011468138 A CN202011468138 A CN 202011468138A CN 112454642 A CN112454642 A CN 112454642A
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- 239000011449 brick Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims description 26
- 238000001125 extrusion Methods 0.000 claims description 21
- 230000008093 supporting effect Effects 0.000 claims description 8
- 230000001939 inductive effect Effects 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 abstract description 32
- 239000000463 material Substances 0.000 description 19
- 238000007599 discharging Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000010304 firing Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 239000011819 refractory material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to the field of refractory bricks, in particular to an intelligent production line for producing refractory bricks, which comprises a workbench, wherein a feeding device, a pressurizing device and a pushing device are arranged on the workbench and used for completing quantitative transportation, press forming and automatic movement of raw materials, a demolding device is arranged below the workbench and used for separating pressed refractory brick blanks from a mold, a conveying belt is arranged on one side of the workbench and used for moving the brick blanks and installing a drying device, and the drying device is used for reducing moisture in the brick blanks.
Description
Technical Field
The invention relates to the field of refractory bricks, in particular to an intelligent production line for producing refractory bricks.
Background
Refractory materials are generally divided into two categories, namely unshaped refractory and shaped refractory. The unshaped refractory material, also called as casting material, is a mixed powder granule composed of various aggregates or aggregates and one or more kinds of adhesives, and when in use, the unshaped refractory material must be matched with one or more kinds of liquids to be stirred uniformly, and has stronger fluidity. The shaped refractory material is generally a refractory brick, the shape of which has standard rules and can also be temporarily processed when being built and cut as required.
During installation, the intelligent refractory brick manufacturing line can perform the following operations: can be two-way extrusion by traditional one-way extrusion for the extrusion effect of raw materials is better, and can scrape recovery utilization down with unnecessary raw and other materials, reduction in production cost can also preheat drying process before advancing the kiln and making, is favorable to the promotion of resistant firebrick quality.
Chinese patent application No. CN203331212U discloses an intelligent refractory brick manufacturing production line, a refractory brick production line. Resistant firebrick production line mixes machine, discharging device, storage hopper, forming device and cargo discharging device including feed arrangement, wheel roll: the feeding device comprises a feeding ground hole, an automatic feeding machine and a feeding hopper, wherein the feeding hopper is arranged on the automatic feeding machine, the bottom end of the automatic feeding machine is connected with the feeding ground hole, and the top end of the automatic feeding machine is connected with a feeding hole of the wheel milling mixer; the discharging device is a discharging mechanism arranged on the bracket, the lower end of the discharging mechanism is positioned under the discharging port of the wheel milling mixer, and the high end of the discharging mechanism is connected with the storage hopper; the forming device is a hydraulic forming machine, a material conveyor is arranged below the storage hopper, and the other end of the material conveyor is connected with the hydraulic forming machine; the delivery device comprises a finished product conveyor, an automatic blank grabbing vehicle and a wagon balance, one end of the finished product conveyor is connected with the hydraulic forming machine, the other end of the finished product conveyor is connected with the automatic blank grabbing vehicle, the wagon balance is installed at the outlet of the automatic blank grabbing vehicle, and the wagon balance is provided with a brick blank vehicle.
However, the equipment still needs a large amount of manpower, and dust in the working process has great influence on the health of personnel, and the production efficiency is not high enough.
Disclosure of Invention
In order to solve the technical problems, the technical scheme aims to realize the purpose of automatically pressurizing and forming the refractory bricks by raw materials so as to solve the technical problem that a large amount of manpower is consumed for producing the refractory bricks.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an intelligent production line for producing refractory bricks, comprising,
a work table;
the feeding device is arranged on one side above the workbench;
the feeding device is horizontally arranged on the workbench, the feeding device is positioned on one side of the working end of the feeding device, and the working direction of the feeding device is set to be the horizontal direction;
the pressurizing device is vertically arranged above the workbench, is positioned on one side far away from the feeding device, and is arranged in a vertical direction;
the demolding device is vertically arranged below the workbench, the demolding device is positioned right below the pressurizing device, and the working direction of the demolding device is the vertical direction;
the pushing device is horizontally arranged at the middle position above the workbench, the working direction of the pushing device is the horizontal direction, and the working direction of the pushing device is consistent with that of the feeding device;
the conveying belt is horizontally arranged on one side of the workbench, which is provided with the pressurizing device, abuts against the workbench, the working plane of the conveying belt is horizontally level with the workbench, and the driving direction of the conveying belt is the horizontal direction;
and the drying devices are arranged on two sides of the conveying belt in sequence along the working direction of the conveying belt.
Preferably, the workbench is provided with a die opening, the die opening penetrates through the workbench, the upper opening and the lower opening of the die opening are respectively aligned with the working ends of the pressurizing device and the demolding device, one side of the workbench, on which the pressurizing device and the demolding device are installed, is also provided with a protruding flat plate, the position of the flat plate and the die opening are on the same horizontal line, and the width of the flat plate is matched with the width of the die opening.
Preferably, the feeding device comprises a storage box, the storage box is in a box shape with an upward opening, and the bottom of the storage box is provided with a certain inclination angle; the discharge gate, the discharge gate sets up in the lower one side of one end of storage box, installs a upset motor on the discharge gate, installs the baffle on the drive end of upset motor, and during non-operating condition, the discharge gate is hugged closely to the baffle, and the storage box is vertical to be installed on inductive element, and inductive element horizontal installation is on the workstation.
Preferably, the feeding device comprises a first linear driving device, the first linear driving device is horizontally installed on the workbench, the working direction of the driving end of the first linear driving device is horizontally arranged, the discharge port of the feeding device and the die port of the workbench are both located in the working area of the first linear driving device, a first mounting plate is fixedly installed on the driving end of the first linear driving device, a rectangular opening is formed in the center of the first mounting plate, a feeding box is arranged at the opening, and the feeding box is in a box shape with a large top and a small bottom.
Preferably, the bottom opening of the feeding box is provided with a rotary baffle plate and a motor, a working shaft of the rotary baffle plate is arranged at the bottom of the feeding box, and a driving end of the motor is fixedly connected with the working shaft of the rotary baffle plate.
Preferably, the pressurizing device comprises a second linear driving device, the second linear driving device is vertically installed on the workbench, the driving end of the second linear driving device is set to move in the vertical direction, a first fixing plate is installed on the driving end of the second linear driving device, a first air cylinder and a first guide rod are installed on the first fixing plate, the working end of the first air cylinder is set to move linearly in the vertical direction, the extrusion head is fixedly installed on the working end of the first air cylinder, a first guide sleeve corresponding to the first guide rod is arranged on the extrusion head, and the size of the working end of the extrusion head is matched with the size of a die opening of the workbench.
Preferably, a second fixing plate of the demolding device is installed on the base of the workbench, a second guide rod and a second cylinder are installed on the second fixing plate, the working end of the second cylinder is set to move linearly in the vertical direction, a supporting seat is installed on the working end of the second cylinder, a second guide sleeve corresponding to the second guide rod is arranged on the supporting seat, and the size of the working end of the supporting seat is matched with that of a mold opening of the workbench.
Preferably, a second mounting plate of the pushing device is vertically mounted in the middle above the workbench, a third cylinder and a third guide rod are mounted on one side, facing the pressurizing device, of the second mounting plate, the working end of the third cylinder is set to move linearly in the horizontal direction, and a pushing plate is mounted on the working end of the third cylinder.
Preferably, the conveyer belt level sets up in the workstation and is provided with dull and stereotyped one side, and the both sides of conveyer belt are provided with the third mounting panel, are provided with a plurality of mount pads on the third mounting panel, and mount pad central authorities are equipped with the trachea and connect the hole.
Preferably, the drying device is provided with a plurality of drying devices, the drying devices are arranged on a mounting seat of a third mounting plate of the conveying belt, and the blowing nozzles are aligned to the working end of the conveying belt.
Compared with the prior art, the invention has the beneficial effects that:
1. the feeding device is provided with the sensing element, so that the weight of raw materials added each time can be ensured to be the same, and the specifications of green bricks finished by pressing each time are ensured to be the same.
2. The feeding device is provided with the rotary baffle capable of being automatically opened and closed, so that the raw materials can be guaranteed not to be scattered in the process of conveying the raw materials, and the raw materials only enter the die opening, and the waste of the raw materials is avoided.
3. The pressurizing device provided by the invention has two driving devices, and the second linear driving device and the first air cylinder can apply pressure to the raw material, so that the internal porosity can be effectively reduced, and the quality of a finished product is ensured.
4. The demoulding device not only can be used for supporting raw materials, but also can apply pressure to the raw materials from bottom to top in the pressurizing process, and has better effect than the traditional one-way pressurizing.
5. The pushing device is arranged between the first linear driving devices of the feeding device, so that the field is greatly saved, the space utilization rate is improved, and the labor is saved.
6. The drying device can reduce the moisture in the green brick, saves a large amount of time compared with the traditional natural drying, ensures the firing quality and improves the efficiency.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a bottom view of the present invention;
FIG. 6 is a side view of the present invention;
FIG. 7 is a cross-sectional view at section A-A of FIG. 6;
FIG. 8 is a perspective view of the loading device of the present invention;
FIG. 9 is a perspective view of the feeding device, the pressurizing device and the pushing device of the present invention;
FIG. 10 is a perspective view of the feeding device of the present invention;
the reference numbers in the figures are:
1-a workbench; 1 a-die orifice; 1 b-plate;
2-a feeding device; 2 a-a storage box; 2 b-a discharge hole; 2 c-a turnover motor; 2 d-a baffle; 2 e-an inductive element;
3-a feeding device; 3 a-a first linear drive; 3 b-a first mounting plate; 3 c-a feed box; 3c 1-rotating baffle; 3c 2-motor;
4-a pressurizing device; 4 a-a second linear drive; 4 b-a first fixing plate; 4 c-a first cylinder; 4 d-a first guide bar; 4 e-an extrusion head; 4 f-a first guide sleeve;
5-a demoulding device; 5 a-a second fixing plate; 5 b-a second guide bar; 5 c-a second cylinder; 5 d-a second guide sleeve; 5 e-a support seat;
6-a material pushing device; 6 a-a second mounting plate; 6 b-a third cylinder; 6 c-a third guide bar; 6 d-a material pushing plate;
7-a conveyor belt; 7 a-a third mounting plate; 7 b-a mounting seat; 7 c-trachea port;
8-a drying device; 8 a-blowing nozzle.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1, in order to achieve the object of automatically press-molding refractory bricks from raw materials to solve the technical problem of consuming a large amount of manpower for producing refractory bricks, an intelligent production line for producing refractory bricks comprises,
a work table 1;
the feeding device 2 is arranged on one side above the workbench 1;
the feeding device 3 is horizontally arranged on the workbench 1, the feeding device 3 is positioned on one side of the working end of the feeding device 2, and the working direction of the feeding device 3 is set to be the horizontal direction;
the pressurizing device 4 is vertically arranged above the workbench 1, the pressurizing device 4 is positioned on one side far away from the feeding device 2, and the working direction of the pressurizing device 4 is set to be a vertical direction;
the demolding device 5 is vertically arranged below the workbench 1, the demolding device 5 is positioned right below the pressurizing device 4, and the working direction of the demolding device 5 is the vertical direction;
the pushing device 6 is horizontally arranged at the middle position above the workbench 1, the working direction of the pushing device 6 is the horizontal direction, and the working direction of the pushing device 6 is consistent with that of the feeding device 3;
the conveyor belt 7 is horizontally arranged on one side of the workbench 1, which is provided with the pressurizing device 4, the conveyor belt 7 is abutted against the workbench 1, the working plane of the conveyor belt 7 is horizontally flush with the workbench 1, and the driving direction of the conveyor belt 7 is the horizontal direction;
and a plurality of drying devices 8, wherein the drying devices 8 are sequentially arranged on two sides of the conveyor belt 7 along the working direction of the conveyor belt 7.
As shown in fig. 2, in order to fix the shape of the firebrick, a die opening 1a is provided on the table 1, the die opening 1a penetrates the table 1, the upper and lower openings of the die opening 1a are aligned with the working ends of the pressing device 4 and the demolding device 5, respectively, a protruding flat plate 1b is provided on the side of the table where the pressing device 4 and the demolding device 5 are installed, the position of the flat plate 1b is in the same horizontal line with the die opening 1a, and the width of the flat plate 1b is matched with the width of the die opening 1 a.
As shown in fig. 8, in order to achieve the purpose of equal weight of the raw materials automatically conveyed each time and solve the technical problem that the specifications of the pressed refractory bricks are too different due to different amounts of the raw materials, the feeding device 2 comprises a storage box 2a, wherein the storage box 2a is in a box shape with an upward opening, and the bottom of the storage box has a certain inclination angle; the discharge port 2b is arranged on one side of the lower end of the storage box 2a, the discharge port 2b is provided with a turnover motor 2c, the driving end of the turnover motor 2c is provided with a baffle plate 2d, the baffle plate 2d is tightly attached to the discharge port 2b in a non-working state, the storage box 2a is vertically arranged on an induction element 2e, and the induction element 2e is horizontally arranged on the workbench 1.
Specifically, the staff can pour the raw and other materials stirring of the good proportion of configuration into storage box 2a, because storage box 2a bottom has certain inclination, raw and other materials can pile up under the action of gravity at discharge gate 2b, the weight of raw and other materials in the storage box 2a is recorded to inductive element 2e, discharge gate 2b is plugged up with baffle 2d to upset motor 2c during non-operating condition, start upset motor 2c after, discharge gate 2b is opened in the upset of baffle 2d, pour into material feeding unit 3 with raw and other materials, when inductive element 2e experienced and reduced a certain amount in the storage box 2a, start upset motor 2c once more and close the discharge gate, guarantee can carry quantitative raw and other materials each time.
As shown in fig. 10, further, in order to achieve the purpose that the feeding device 3 can automatically and precisely pour a certain amount of raw materials into the mold opening 1a of the workbench 1, so as to solve the technical problem of automatic conveying of raw materials, meanwhile, no material is scattered during the conveying process, waste of materials is avoided, and cleaning cost is saved, the feeding device 3 comprises a first linear driving device 3a, the first linear driving device 3a is horizontally installed on the workbench 1, the working direction of the driving end of the first linear driving device 3a is horizontally arranged, the discharge port 2b of the feeding device 2 and the mold opening 1a of the workbench 1 are both located in the working area of the first linear driving device 3a, a first mounting plate 3b is fixedly installed on the driving end of the first linear driving device 3a, a rectangular opening is arranged at the center of the first mounting plate 3b, and a feeding box 3c is arranged at the opening, the feed cassette 3c is shaped like a box having a large top and a small bottom.
As shown in fig. 7 and 10, further, for the purpose of realizing the free opening and closing of the bottom of the feeding box 3c, so as to solve the technical problem that the raw material accurately enters the die opening 1a, the bottom opening of the feeding box 3c is provided with a rotary baffle 3c1 and a motor 3c2, a working shaft of the rotary baffle 3c1 is installed at the bottom of the feeding box 3c, and a driving end of the motor 3c2 is fixedly connected with the working shaft of the rotary baffle 3c 1.
Specifically, the first linear driving device 3a may be a timing belt sliding table, or may be a ball screw sliding table, etc. when the feeding box 3c moves to the discharge port 2b of the feeding device 2 under the action of the first linear driving device 3a, the rotary baffle 3c1 is in a horizontal state, seals the lower opening of the feeding box 3c, holds the raw material, and when the raw material is conveyed to the upper side of the die opening 1a of the workbench 1, the motor 3c2 drives the rotary baffle 3c1 to rotate to a state perpendicular to the workbench 1, and pours the raw material into the die opening 1 a.
As shown in fig. 2 and 6, further, for the purpose of pressure forming the raw material, the pressure device 4 includes a second linear driving device 4a, the second linear driving device 4a is vertically installed on the work table 1, a driving end of the second linear driving device 4a is set to move in a vertical direction, a first fixing plate 4b is installed on a driving end of the second linear driving device 4a, a first cylinder 4c and a first guide rod 4d are installed on the first fixing plate 4b, a working end of the first cylinder 4c is set to move linearly in the vertical direction, an extrusion head 4e is fixedly installed on a working end of the first cylinder 4c, a first guide sleeve 4f corresponding to the first guide rod 4d is installed on the extrusion head 4e, and a size of the working end of the extrusion head 4c is matched with a size of the die opening 1a of the work table 1.
Specifically, the second linear driving device 4a is a synchronous belt sliding table, a ball screw sliding table or the like, the first cylinder 4c is a linear cylinder, a double-shaft cylinder or the like, the second linear driving device 4a moves the extrusion head 4e to a proper height, so that the feeding device 3 is convenient to work, during pressurization, the second linear driving device 4a moves the extrusion head 4e to a proper height to extrude the raw material in the die opening 1a, meanwhile, the first cylinder 4c can also increase the extrusion pressure during working, and the porosity inside the refractory brick is reduced.
As shown in fig. 3, further, in order to achieve the purpose of demolding after the bidirectional extrusion and pressing of the firebrick adobe are completed, a second fixing plate 5a of the demolding device 5 is installed on the base of the workbench 1, a second guide rod 5b and a second cylinder 5c are installed on the second fixing plate 5a, the working end of the second cylinder 5c is set to move linearly in the vertical direction, a support seat 5e is installed on the working end of the second cylinder 5c, a second guide sleeve 5d corresponding to the second guide rod 5b is installed on the support seat 5e, and the size of the working end of the support seat 5e is matched with the size of the mold opening 1a of the workbench 1.
Specifically, the second cylinder 5c is a linear cylinder, or a biaxial cylinder, etc., and in a non-working state, the lower opening of the die opening 1a is sealed by the support seat 5e of the second cylinder 5c, so as to ensure that the raw material cannot fall after entering the die opening 1a, during the pressurization process, the second cylinder 5c pushes the support seat 5e to apply upward pressure to the raw material in the die opening of the workbench, and the raw material is extruded together with the pressurization device 4, after the pressurization process is finished, the second cylinder 5c pushes the support seat 5e to move upward, and the pressed firebrick adobe is pushed out of the die opening 1a to the surface of the workbench 1 to complete demolding.
As shown in fig. 7, in order to achieve the purpose of automatically moving the firebricks from the workbench 1 to the conveyor belt 7 and solve the technical problem of manual handling, a second mounting plate 6a of the material pushing device 6 is vertically mounted at a position in the middle above the workbench 1, a third cylinder 6b and a third guide rod 6c are mounted on one side of the second mounting plate 6a facing the pressurizing device 4, the working end of the third cylinder 6b is set to move linearly in the horizontal direction, and a material pushing plate 6d is mounted on the working end of the third cylinder 6 b.
Specifically, the third cylinder 6b may be a double-shaft cylinder, or a single-shaft cylinder, and when the demolding device 5 pushes the pressed adobe of the firebrick to the plane of the worktable 1, the third cylinder 6b pushes the pusher plate 6d to move forward, so as to push the firebrick from the plane 1b of the worktable 1 to the conveyor belt 7.
As shown in fig. 2 and 5, further, in order to realize the automatic movement of the green bricks and solve the technical problem of requiring a large amount of manpower, the conveyor belt 7 is horizontally arranged at one side of the workbench 1 where the flat plate 1b is arranged, third mounting plates 7a are arranged at two sides of the conveyor belt 7, a plurality of mounting seats 7b are arranged on the third mounting plates 7a, and an air pipe connecting hole 7c is arranged at the center of each mounting seat 7 b.
Specifically, the conveyor belt 7 is mainly used for moving refractory bricks, the third mounting plate 7a is mainly used for mounting a plurality of drying devices 8, and the air pipe connection hole 7c can be connected with an air supply device such as an air bottle.
As shown in fig. 2 and 4, further, in order to achieve the purpose of preheating and drying the green bricks before kiln firing, so as to solve the technical problem of imperfect firing quality, a plurality of drying devices 8 are arranged, and are installed on the installation seats 7b of the third installation plate 7a of the conveyor belt 7, and the position of the air blowing nozzle 8a is aligned with the working end of the conveyor belt 7.
Specifically, the third mounting plate 7a is mainly used for mounting a plurality of drying devices 8, and when the firebrick adobe moves on the conveyor belt 7, preheating and drying before the adobe enters a kiln to be fired can be completed, so that the waste time of natural drying is shortened on one hand, and the firing quality of later-stage finished products is facilitated on the other hand.
The working principle of the invention is as follows:
step one, a worker uniformly stirs raw materials in a prepared proportion and pours the raw materials into a storage box, and the raw materials are stacked at a discharge port under the action of gravity due to a certain inclination angle at the bottom of the storage box.
And step two, starting the turnover motor, turning over the baffle plate to open the discharge hole, pouring the raw materials into the feeding device, and automatically starting the turnover motor to close the discharge hole when the sensing element senses that a certain amount of the raw materials is reduced in the material storage box.
And step three, the first linear driving device drives the feeding box to be located right above a mold opening of the workbench, the motor drives the rotary baffle to rotate, all raw materials are poured into the mold opening, and the first linear driving device drives the feeding box to return to the position below a discharge opening of the feeding device.
And step four, the second linear driving device moves the extrusion head to a proper height to extrude the raw material in the die opening, meanwhile, the first air cylinder works to increase the extrusion pressure, and after the extrusion process is completed, the second linear driving device drives the extrusion head to ascend.
And fifthly, pushing the supporting seat to move upwards by the second cylinder, and pushing the pressed firebrick adobes to the horizontal plane of the workbench.
And step six, starting the material pushing device, pushing the material pushing plate to move forward by the third cylinder, and pushing the refractory brick blank from the workbench to the conveying belt through the flat plate.
And step seven, the refractory bricks move on the conveyor belt, and high-temperature gas is blown out by a gas blowing nozzle of the drying device to preheat and dry the refractory brick blanks before the refractory brick blanks are fired in the kiln.
And step eight, collecting and arranging the preheated firebrick adobes at one end of the conveyor belt by workers, and conveying the firebrick adobes into a kiln for firing.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An intelligent production line for producing refractory bricks, which is characterized by comprising,
a table (1);
the feeding device (2), the feeding device (2) is arranged on one side above the workbench (1);
the feeding device (3) is horizontally arranged on the workbench (1), the feeding device (3) is positioned on one side of the working end of the feeding device (2), and the working direction of the feeding device (3) is set to be the horizontal direction;
the pressurizing device (4) is vertically arranged above the workbench (1), the pressurizing device (4) is positioned on one side far away from the feeding device (2), and the working direction of the pressurizing device (4) is set to be a vertical direction;
the demolding device (5), the demolding device (5) is vertically arranged below the workbench (1), the demolding device (5) is positioned right below the pressurizing device (4), and the working direction of the demolding device (5) is vertical;
the pushing device (6) is horizontally arranged at the middle position above the workbench (1), the working direction of the pushing device (6) is the horizontal direction, and the working direction of the pushing device (6) is consistent with that of the feeding device (3);
the conveying belt (7) is horizontally arranged on one side, provided with the pressurizing device (4), of the workbench (1), the conveying belt (7) abuts against the workbench (1), the working plane of the conveying belt (7) is horizontally flush with the workbench (1), and the driving direction of the conveying belt (7) is the horizontal direction;
and the drying devices (8) are provided with a plurality of drying devices, and the drying devices (8) are sequentially arranged on two sides of the conveyor belt (7) along the working direction of the conveyor belt (7).
2. The intelligent production line for producing the refractory bricks, according to claim 1, is characterized in that a mold opening (1 a) is formed in the workbench (1), the mold opening (1 a) penetrates through the workbench (1), the upper opening and the lower opening of the mold opening (1 a) are respectively aligned with the working ends of the pressurizing device (4) and the demolding device (5), a protruding flat plate (1 b) is further arranged on one side of the workbench, where the pressurizing device (4) and the demolding device (5) are installed, the position of the flat plate (1 b) is in the same horizontal line with the mold opening (1 a), and the width of the flat plate (1 b) is matched with that of the mold opening (1 a).
3. The intelligent production line for producing refractory bricks according to claim 1, characterized in that the feeding device (2) comprises a storage box (2 a), the storage box (2 a) is in a box shape with an upward opening, and the bottom of the storage box has a certain inclination angle; discharge gate (2 b), discharge gate (2 b) set up in the one side of the lower one end of storage box (2 a), install one upset motor (2 c) on discharge gate (2 b), install baffle (2 d) on the drive end of upset motor (2 c), during non-operating condition, discharge gate (2 b) are hugged closely in baffle (2 d), storage box (2 a) are vertical to be installed on inductive element (2 e), inductive element (2 e) horizontal installation is on workstation (1).
4. The intelligent production line for producing the refractory bricks, according to claim 1, is characterized in that the feeding device (3) comprises a first linear driving device (3 a), the first linear driving device (3 a) is horizontally installed on the workbench (1), the working direction of the driving end of the first linear driving device (3 a) is horizontally arranged, the discharge port (2 b) of the feeding device (2) and the die port (1 a) of the workbench (1) are both located in the working area of the first linear driving device (3 a), a first mounting plate (3 b) is fixedly installed on the driving end of the first linear driving device (3 a), a rectangular opening is formed in the center of the first mounting plate (3 b), a feeding box (3 c) is arranged at the opening, and the feeding box (3 c) is in a box shape with a large top and a small bottom.
5. The intelligent production line for producing refractory bricks according to claim 4, characterized in that the bottom opening of the feeding box (3 c) is provided with a rotary baffle (3 c 1) and a motor (3 c 2), the working shaft of the rotary baffle (3 c 1) is installed at the bottom of the feeding box (3 c), and the driving end of the motor (3 c 2) is fixedly connected with the working shaft of the rotary baffle (3 c 1).
6. The intelligent production line for producing the refractory bricks, according to claim 1, is characterized in that the pressurizing device (4) comprises a second linear driving device (4 a), the second linear driving device (4 a) is vertically installed on the workbench (1), the driving end of the second linear driving device (4 a) is set to move in the vertical direction, a first fixing plate (4 b) is installed on the driving end of the second linear driving device (4 a), a first air cylinder (4 c) and a first guide rod (4 d) are installed on the first fixing plate (4 b), the working end of the first air cylinder (4 c) is set to move linearly in the vertical direction, an extrusion head (4 e) is fixedly installed on the working end of the first air cylinder (4 c), a first guide sleeve (4 f) corresponding to the first guide rod (4 d) is arranged on the extrusion head (4 e), and the size of the working end of the extrusion head (4 c) is matched with the size of a mold opening (1 a) of the workbench (1).
7. The intelligent production line for producing the refractory bricks as claimed in claim 1, wherein the second fixing plate (5 a) of the demolding device (5) is mounted on the base of the workbench (1), the second fixing plate (5 a) is provided with a second guide rod (5 b) and a second air cylinder (5 c), the working end of the second air cylinder (5 c) is set to move linearly in the vertical direction, the working end of the second air cylinder (5 c) is provided with a supporting seat (5 e), the supporting seat (5 e) is provided with a second guide sleeve (5 d) corresponding to the second guide rod (5 b), and the size of the working end of the supporting seat (5 e) is matched with the size of the die opening (1 a) of the workbench (1).
8. The intelligent production line for producing refractory bricks according to claim 1, characterized in that a second mounting plate (6 a) of the pushing device (6) is vertically installed at a position in the middle above the workbench (1), a third cylinder (6 b) and a third guide rod (6 c) are installed at one side of the second mounting plate (6 a) facing the pressurizing device (4), the working end of the third cylinder (6 b) is set to move linearly in the horizontal direction, and a pushing plate (6 d) is installed at the working end of the third cylinder (6 b).
9. The intelligent production line for producing refractory bricks according to claim 1, characterized in that the conveyor belt (7) is horizontally arranged on one side of the workbench (1) provided with the flat plate (1 b), third mounting plates (7 a) are arranged on two sides of the conveyor belt (7), a plurality of mounting seats (7 b) are arranged on the third mounting plates (7 a), and an air pipe connecting hole (7 c) is arranged in the center of each mounting seat (7 b).
10. The intelligent production line for producing refractory bricks according to claim 1, characterized in that the drying device (8) is provided in plurality and is mounted on the mounting seat (7 b) of the third mounting plate (7 a) of the conveyor belt, and the position of the blowing nozzle (8 a) is aligned with the working end of the conveyor belt (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011468138.6A CN112454642A (en) | 2020-12-14 | 2020-12-14 | Intelligent production line for producing refractory bricks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011468138.6A CN112454642A (en) | 2020-12-14 | 2020-12-14 | Intelligent production line for producing refractory bricks |
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| CN112454642A true CN112454642A (en) | 2021-03-09 |
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| CN202011468138.6A Withdrawn CN112454642A (en) | 2020-12-14 | 2020-12-14 | Intelligent production line for producing refractory bricks |
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| CN113894919A (en) * | 2020-06-22 | 2022-01-07 | 上海皕涛耐火材料有限公司 | Production equipment of refractory material |
| CN114536512A (en) * | 2022-03-01 | 2022-05-27 | 河南宏宇新材料科技有限公司 | Refractory material forming device |
| CN114953148A (en) * | 2022-05-16 | 2022-08-30 | 宿州市鑫磊新型建材有限公司 | Sintered brick preparation equipment and preparation method |
| CN116749308A (en) * | 2023-06-19 | 2023-09-15 | 浙江嘉吉石化工程有限公司 | Automatic preparation process of corundum refractory brick |
| CN116766376A (en) * | 2023-08-21 | 2023-09-19 | 久精日坩(江苏)新材料科技有限公司 | Continuous multi-brick constant weight feeding device for refractory material |
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Application publication date: 20210309 |