CN107932714A - A kind of full-automation brick production line - Google Patents
A kind of full-automation brick production line Download PDFInfo
- Publication number
- CN107932714A CN107932714A CN201711484421.6A CN201711484421A CN107932714A CN 107932714 A CN107932714 A CN 107932714A CN 201711484421 A CN201711484421 A CN 201711484421A CN 107932714 A CN107932714 A CN 107932714A
- Authority
- CN
- China
- Prior art keywords
- brickmaking
- brick
- hopper
- shaft
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000011449 brick Substances 0.000 title claims abstract description 99
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000001914 filtration Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 49
- 244000309464 bull Species 0.000 claims description 18
- 238000007790 scraping Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/30—Driving mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention provides a kind of full-automatic brick production line, it is characterised in that including filtering crushing mechanism, the mixing mechanism being connected with filtering crushing mechanism, and the brickmaking mechanism being connected with mixing mechanism, the laminated multi-layer brick delivering mechanism being connected with brickmaking mechanism.First pass through filtering crushing mechanism complete the material of brick it is broken after, after sending mixing mechanism to be mixed with other material of brick and water, after sending brickmaking mechanism to be pressed into brick, sent out by laminated multi-layer brick delivering mechanism, fundamentally solve existing half machine, production efficiency is low caused by semi-artificial mode brickmaking, human resources expend big, and there are the problems such as working environment is severe, security incident takes place frequently and working strength is excessive, give full play to the production capacity of mechanical work, securely and reliably, saving of labor, time saving, province labour, fully achieve the full-automatic production of brick.
Description
Technical field
The present invention relates to a kind of production line, particularly a kind of full-automatic brick production line, belongs to Machine Design manufacture neck
Domain.
Background technology
At present, a part of brickmaking factory is all produced using half traditional machine, semi-artificial mode, i.e., by being manually fed to
After being pressed into brick on brick machine, then by manually taking brick, stacking bricks to trolley people, by manually sending out, every brick machine is equipped with one and send
Material person, pressure brick person, take brick person, more brick machines with a feeding person, send brick person, and can only isolated operation, not only production efficiency
Lowly, human resources expend big, and there are the problems such as working environment is severe, Frequent Accidents and working strength are excessive, significantly
Limit the production capacity of mechanical equipment.It is therefore desirable to the prior art is improved.
The content of the invention
Use manual type brickmaking to solve existing brickmaking factory, it is impossible to continuous production, cause production efficiency lowly, expense of taking a lot of work
Power, safety in production it is difficult to ensure that the problems such as, the present invention provides a kind of full-automatic brick production line.
The present invention is completed by following technical proposal：A kind of full-automation brick production line, it is characterised in that including filtering
Crushing mechanism, the mixing mechanism being connected with filtering crushing mechanism, the brickmaking mechanism being connected with mixing mechanism, with brickmaking mechanism
Connected laminated multi-layer brick delivering mechanism.So as to first pass through filtering crushing mechanism complete the material of brick it is broken after, send mixing mechanism
After being mixed with other material of brick and water, after sending brickmaking mechanism to be pressed into brick, sent out by laminated multi-layer brick delivering mechanism, realize brick
The full-automatic production of block.
The filtering crushing mechanism discharge port is connected by first conveyer belt with mixing mechanism feed inlet, and mixing mechanism goes out
Material mouth is connected by the second conveyer belt with brickmaking mechanism.
The mixing mechanism feed inlet is also connected by the second conveyer belt with feed bin discharge hole, different to be incorporated as needed
The material of brick and auxiliary material.
The filtering breaker, including broken rack, its upper part in broken rack sets feed inlet, bottom is set out
The hopper of material mouth, hopper middle part are equipped with the shaft with blade, which is equipped with helical blade, is equipped with hopper feed mouth
Strainer, discharge port are connected by blanking channel with crusher feed-inlet, and discharge hole of crusher connects and not with first conveyer belt
It is connected, will pass through strainer filtering into the bulk materials of material bin, and material is carried out tentatively to crush by the blade in shaft,
The smooth discharge of waste residue is made by helical blade again, finally entering crusher makes block therein equably be crushed again, protects
Demonstrate,prove the technological requirement of follow-up brickmaking.
The hopper is set to the broach hopper that top is big, bottom is small, and its top feed mouth is set to open, and discharge port is arranged on hopper
In bottom sidewall, and feed hopper bottom sets bottom plate, and the shaft lower end in the middle part of hopper passes through hopper bottom plate and the first transmission mechanism phase
Even, the first transmission mechanism is connected with the first engine, to turn shaft under the first engine, the drive of the first transmission mechanism
It is dynamic, and then the blade on shaft top is completed the preliminary of waste residue and crush, helical blade is smoothly sent into by material in crusher again
Further crush；
The crusher includes that top sets head cover, bottom sets the cylindrical tube of bottom plate, and charging is respectively equipped with head cover and bottom plate
Mouthful and discharge port, longitudinal fin is arranged at intervals on barrel wall, the vertical roller for setting spiral ridge thereon, the vertical roller are equipped with cylinder
Roll shaft top be connected through head cover with the second transmission mechanism, the second transmission mechanism is connected with the second engine, so as to
Two engines rotate vertical roller under driving, and with after a plurality of longitudinal fin cooperation on barrel wall, being carried out to the material of entrance
Crush again；
The first conveyer belt feed end be arranged on crusher bottom discharge mouth below, with will pass through first conveyer belt by waste residue send to
Mixing mechanism carries out batch mixing；
First transmission mechanism includes gear-box, the input shaft of the gear-box is connected with shaft lower end, output shaft and first from
Driving wheel is connected, and the first driven wheel is connected by transmission belt with the first driving wheel in the first engine shaft；
Second transmission mechanism include arranged on vertical roller roll shaft top the second driven wheel, the second driven wheel by transmission belt with
The second driving wheel in second engine shaft is connected.
The brickmaking mechanism, including brickmaking rack, the lower hopper matched with the second conveyer belt in brickmaking rack,
The feeding trolley being connected with driving mechanism is equipped with below lower hopper discharge port, positioned at the brickmaking rack of feeding trolley output
Top and bottom are equipped with as open porous cavity plate, the top of porous cavity plate is more equipped with being connected with upper power cylinder piston rod
Head punch-pin, upper power cylinder cylinder body are fixed on brickmaking frame top, and porous cavity plate is connected with lower power cylinder piston rod, and porous
Female bottom open-mouth is equipped with platen, which is arranged on conveying mechanism, during so as to brickmaking, first passes through conveying mechanism and moves platen
Move porous female bottom open-mouth, put down porous cavity plate after on platen, the material of brick for being put down hopper by feeding trolley send to
In porous cavity plate, then start upper power cylinder and drive the downward binder of bull punch-pin bull punch-pin, porous cavity plate carry upwards into after brick
Rise and separated with brick after completing the demoulding, brick is together sent out with platen by conveying mechanism.
The lower hopper is set to top tape feed inlet, the broach hopper of bottom belt discharge port, at lower hopper bottom discharge mouth
Equipped with shutter door, which includes the fanning strip at both ends, is connected to the horizontal arc panel of the fanning strip bottom at both ends, wherein：
It is hinged on blanking headwall by hinge shaft at the top of the fanning strip at both ends, is connected on rear side of horizontal arc panel with connecting lever, connecting lever and electricity
Machine output shaft is connected, and the fanning strip and horizontal arc panel that both ends under being driven in motor, are pushed away, drawn by connecting lever are put around hinge shaft
It is dynamic, and then realize blowing and putty；
The feeding trolley is arranged on below lower hopper discharge port, which includes top and front side band opening, bottom level
The rectangular box that plate and left and right, rear side vertical baffle surround, interval is arranged on multiple movable pulleys in the outside of rectangular box two, more
A movable pulley is placed on the corresponding guide rail of brickmaking frame lower, is equipped with vertical scraping wings in rectangular box, the vertical scraping wings and
The first power cylinder piston rod being fixed in rectangular box is connected, rectangular box rear side and the second exterior power cylinder piston rod phase
Even, after entering feeding trolley so as to the material of brick that hopper is put down, pressure brickwork is pushed into by the stretching of the second power cylinder piston rod
Position, then make vertical scraping wings that the material of brick is pushed into each hole of porous cavity plate by the first power cylinder piston rod, you can by bull
The downward binder of punch-pin is into brick；
The bull punch-pin includes rectangle convex mould base, multiple pressure heads arranged on rectangle convex mould base lower part, multiple pressure heads with it is porous recessed
Multiple die holes of mould are corresponding, and the arranged on left and right sides of rectangle convex mould base is respectively equipped with two the first sliding sleeves, two the first sliding sleeve difference
Corresponding two slide bar top in brickmaking rack is placed on, and two the first sliding sleeves is connected as a single entity by connecting plate, rectangle punch-pin
Seat top is connected with upper power cylinder piston rod, and upper power cylinder cylinder body is connected with brickmaking frame top, will pass through upper power
Cylinder drives rectangle convex mould base and multiple pressure heads to be risen or fallen along slide bar, while completing to press brick, passes through the first sliding sleeve and cunning
Bar progress is spacing, once to complete the compacting of some pieces of bricks exactly；
The porous cavity plate includes rectangle die socket, multiple die holes in rectangle die socket, multiple die holes and bull punch-pin
Multiple pressure heads it is corresponding, the arranged on left and right sides of rectangle die socket is respectively equipped with two the second sliding sleeves, and two the second sliding sleeves cover respectively
In corresponding two slide bar lower parts in brickmaking rack, and rectangle die socket arranged on left and right sides passes through contiguous block and two second respectively
Sliding sleeve is connected, and connecting plate is equipped between two the second sliding sleeves, connecting plate is connected with the piston rod of lower power cylinder, so as in lower power cylinder
Under drive, porous cavity plate is set to be moved up and down with the second sliding sleeve along slide bar lower part, and it is spacing by the second sliding sleeve and slide bar progress, with
The compacting and the demoulding of some pieces of bricks are once completed exactly；
The platen is set to rectangular horizontal plate, and the size of its size and porous cavity plate is adapted, and the platen is put
On conveying mechanism below the moving cart and porous cavity plate, platen is delivered to porous cavity plate successively will pass through conveying mechanism
Lower section, holds brick；
The conveying mechanism is roller path, and conveying roller thereon is used to convey platen, is also used for supporting platen, porous recessed
Mould simultaneously carries pressure brick gravity；
The hole shape of the porous cavity plate is also set to corresponding circular or rectangle for the pressure head of circular either rectangle bull punch-pin,
To suppress cylinder brick or rectangular block brick.
The laminated multi-layer brick carrying device, including mobile stack car, stack that car is peripheral and mutual displacement positioned at mobile
Moving lifting car, mobile to stack car be the flat car with movable pulley, and moving lifting car includes the vehicle frame with wheel, with vehicle frame phase
Vehicle frame driving mechanism even, two cranes being symmetrically set on vehicle frame, interval are arranged on multiple upsets on the inside of each crane
Short lift plate, is lifted with to will pass through the short lift plate of multiple upsets and is placed with the platen of polylith brick, then the rising and movement for passing through crane
The movement of lift truck, by the platen for being placed with polylith brick be displaced to it is mobile stack put down on car after, the return of moving lifting car, at the same time
Crane declines, and is further continued for lifting the second platen for being placed with polylith brick, and is put in the mobile last layer stacked on car, until moving
Fold is put stack multilayer on car after, vehicle send out.
The crane includes crane driving mechanism, be connected with crane driving mechanism by more crossbeams and vertical pole group
Into frame, be respectively equipped with directive wheel positioned at the both ends of cruciform bracing, directive wheel is placed on vehicle frame on corresponding longitudinal rail, position
Horizontal cross bar is connected with equipped with least two L-shaped quarter butts, the lower end of at least two L-shaped quarter butts in the inner side of frame lower end, the water
Multiple short lift plates of upset are interval with flat cross bar, the short lift plate of each upset is hinged at the top of horizontal cross bar by hinge shaft, made
The short lift plate of each upset is only capable of being flipped up around hinge shaft, but because the obstruction of horizontal cross bar cannot downwardly turn over, with easy of rise
Frame all overturns short lift plate and is flipped up and avoids after being placed with the platen of polylith brick when declining, water is repositioned under Gravitative Loads
It is flat-shaped, you can to support, lift the platen for being placed with polylith brick；
The crane driving mechanism include be arranged on vehicle frame at the top of the first engine, first on the first engine main shaft
Driving wheel, first driving wheel are connected by the first transmission belt or chain with the first drive, and the first drive is arranged on the first wheel shaft
On, the both ends of the first wheel shaft are respectively equipped with the second drive, two the second drives respectively with corresponding second transmission belt or chain
It is connected, the both ends of the second transmission belt or chain are separately fixed in the middle part of cruciform bracing, and the second transmission belt or chain are with being fixed on vehicle frame
On pulley be connected, so as under the drive of the first engine, by the first driving wheel, the first drive, the first wheel shaft, two the
Two drives, two the second transmission belts or chain, two pulleys, drive two cranes synchronously to rise or fall respectively；
The vehicle frame is set to the rectangle frame being made of four columns, the crossbeam of front, rear, left and right four at the top of four columns
Frame, four columns bottom are respectively equipped with wheel, and wheel is placed on ground on corresponding guide rail, is moved with facilitating along guide rail；
The vehicle frame driving mechanism include arranged on bottom of frame the symmetrical wheel hub of two of which on lower driving wheel, two
Lower driving wheel is connected by corresponding long transmission belt or chain with the upper driving wheel at the top of vehicle frame respectively, two upper driving wheels point
Not She Yu upper whorl axial both ends, upper whorl axial is equipped with middle drive, and middle drive passes through short transmission belt or chain and the second engine
Driving wheel on output shaft is connected, so as to the second engine drive under, by driving wheel, short transmission belt or chain, middle drive,
Upper whorl axial, upper driving wheel, long transmission belt or chain, lower driving wheel driving vehicle frame are moved back and forth along guide rail；
Described track one end is located at brickmaking machine conveyer belt discharging mouth, and the other end stacks car discharge port positioned at mobile, and middle part is shifting
Dynamic lift truck traffic coverage, suppresses the brick come to will pass through moving lifting car by brickmaking machine and is moved to mobile stack and folded on car
After piling, then sent out by the mobile car that stacks, finally sent the platen for being placed with polylith brick to putting area by fork truck.
The present invention has following advantages and effect：Using the above scheme, it is convenient to first pass through filtering crushing mechanism and complete
The material of brick it is broken after, after sending mixing mechanism to be mixed with other material of brick and water, after sending brickmaking mechanism to be pressed into brick, pass through laminated multi-layer
Brick delivering mechanism is sent out, and fundamentally solves existing half machine, production efficiency is low caused by semi-artificial mode brickmaking, manpower
Resource cost is big, and there are the problems such as working environment is severe, security incident takes place frequently and working strength is excessive, gives full play to machinery
The production capacity of operation, safe and reliable, saving of labor, time saving, province labour, fully achieve the full-automatic production of brick.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the filtering crushing mechanism schematic diagram in Fig. 1；
Fig. 3 is brickmaking structural scheme of mechanism；
Fig. 4 is the partial sectional view of Fig. 3；
Fig. 5 is the moving lifting bassinet structure schematic diagram in Fig. 1；
Fig. 6 is the right view of Fig. 5.
Embodiment
The embodiment provided below in conjunction with the accompanying drawings is described further the present invention.
Full-automation brick production line provided by the invention, including filtering crushing mechanism 1, are connected with filtering crushing mechanism 1
The mixing mechanism 3 connect, the brickmaking mechanism 5 being connected with mixing mechanism 3, the laminated multi-layer brick being connected with brickmaking mechanism 5 are sent out
Mechanism 6；Filtering 1 discharge port of crushing mechanism is connected by first conveyer belt 2 with 3 feed inlet of mixing mechanism, mixing mechanism 3
Discharge port is connected by the second conveyer belt 4 with brickmaking mechanism 5；3 feed inlet of mixing mechanism also passes through the 3rd conveyer belt 7 and material
8 discharge port of storehouse is connected, such as Fig. 1, to be incorporated the different material of brick and auxiliary material as needed.
The filtering crushing mechanism 1 includes broken rack 11, its upper part in broken rack 11 set feed inlet 121,
Bottom sets out the hopper 12 of material mouth 127, which is equipped with the shaft 124 with blade 123, which is equipped with
Helical blade 125, is equipped with strainer 122 at 12 feed inlet 121 of hopper, discharge port 127 by blanking channel 15 and crusher 14 into
Material mouth is connected, and 14 discharge port of crusher connects and is not attached to first conveyer belt 2, is filtered with will pass through strainer 122 into pan feeding
The bulk materials of bucket 12, and material is carried out tentatively to crush by the blade 123 in shaft 124, then made by helical blade 125
The smooth discharge of waste residue, finally entering crusher 14 makes block therein equably be crushed again, ensures the work of follow-up brickmaking
Skill requirement；The hopper 12 is set to the broach hopper that top is big, bottom is small, and its top feed mouth 121 is set to open, discharge port 127
In 12 bottom sidewall of hopper, and 12 bottom of hopper sets bottom plate 126, and 124 lower end of shaft at the middle part of hopper 12 passes through hopper
12 bottom plates 126 are connected with the first transmission mechanism, the first transmission mechanism and the first engine 13（Motor）It is connected, first transmission
Mechanism includes gear-box 131, and the input shaft of the gear-box 131 is connected with 124 lower end of shaft, output shaft and the first driven wheel phase
Even, the first driven wheel is connected by transmission belt 132 with the first driving wheel in 13 shaft of the first engine, so as in the first power
Machine 13 rotates shaft 124 under driving, so make 124 top of shaft blade 123 complete waste residue it is preliminary broken, make again it is spiral
Blade 125 allows material to be smoothly sent into crusher 14 and further crushes；The crusher 14 sets head cover 142, bottom including top
If the cylindrical tube of bottom plate, feed inlet and discharge port 145 are respectively equipped with head cover 142 and bottom plate, is arranged at intervals on barrel wall
Longitudinal fin 147, cylinder is interior to be equipped with the vertical roller 144 for setting spiral ridge 146 thereon, and the roll shaft top of the vertical roller 144 passes through
Head cover 142 is connected with the second transmission mechanism, the second transmission mechanism and the second engine 143（Motor）It is connected, described second passes
Motivation structure includes the second driven wheel arranged on vertical 144 roll shaft top of roller, and the second driven wheel passes through 141 and second power of transmission belt
The second driving wheel in 143 shaft of machine is connected, to rotate vertical roller 144 under the drive of the second engine 143, and and cylinder
After a plurality of longitudinal fin 147 on wall coordinates, the material of entrance is crushed again；2 feed end of first conveyer belt is set
In the lower section of 14 bottom discharge mouth of crusher 145, waste residue is sent to mixing mechanism 3 with to will pass through first conveyer belt 2 and carry out batch mixing, such as
Fig. 1, Fig. 2.
The brickmaking mechanism 5, including brickmaking rack 51, it is matched with the second conveyer belt 4 in brickmaking rack 51
Lower hopper 55,55 discharge port of lower hopper lower section is equipped with the feeding trolley 54 being connected with driving mechanism, defeated positioned at feeding trolley 54
Brickmaking rack 51 at outlet is equipped with top and bottom as open porous cavity plate 57, the top of porous cavity plate 57 be equipped with it is upper
The bull punch-pin 56 that 561 piston rod of power cylinder is connected, upper 561 cylinder body of power cylinder is fixed on the top of brickmaking rack 51, porous recessed
Mould 57 is connected with lower 571 piston rod of power cylinder, and is equipped with platen 53 in porous 57 bottom open-mouth of cavity plate, which is arranged on
On conveying mechanism 52；The lower hopper 55 is set to top tape feed inlet, the broach hopper of bottom belt discharge port, 55 bottom of lower hopper
Discharge outlet is equipped with shutter door, which includes the fanning strip 553 at both ends, is connected to the water of 553 bottom of fanning strip at both ends
Flat arc panel, wherein：The top of fanning strip 553 at both ends is hinged on 55 wall of lower hopper by hinge shaft, on rear side of horizontal arc panel
It is connected with connecting lever 552, connecting lever 552 is connected with 551 output shaft of motor, under the drive of motor 551, to be pushed away, drawn by connecting lever 552
The fanning strip 553 and horizontal arc panel at both ends are swung around hinge shaft, and then realize blowing and putty；The feeding trolley 54 is arranged on down
Below 55 discharge port of hopper, which includes top and front side band is open, bottom horizontal plate and left and right, rear side perpendicular
The rectangular box that straight baffle surrounds, interval are arranged on multiple movable pulleys 544 in the outside of rectangular box two, and multiple movable pulleys 544 are placed in
On the corresponding guide rail 511 in 51 lower part of brickmaking rack, vertical scraping wings 543 is equipped with rectangular box, the vertical scraping wings 543 is with consolidating
542 piston rod of the first power cylinder being scheduled in rectangular box is connected, 541 piston of the second power cylinder of on rear side of rectangular box and outside
Bar is connected, will by the stretching of 541 piston rod of the second power cylinder after entering feeding trolley 54 so as to the material of brick that lower hopper 55 is put down
Feeding trolley 54 is pushed into pressure brickwork position, then by 542 piston rod of the first power cylinder to drive vertical scraping wings 543 to be pushed into the material of brick more
In each die hole 572 of hole cavity plate 57, you can while being pressed downward by bull punch-pin 56, enter each pressure head 562 corresponding
The material of brick is pressed into brick in die hole 572；The bull punch-pin 56 includes rectangle convex mould base, arranged on the multiple of rectangle convex mould base lower part
Pressure head 562, multiple pressure heads 562 are corresponding with multiple die holes 572 of porous cavity plate 57, the arranged on left and right sides difference of rectangle convex mould base
Equipped with two the first sliding sleeves 58, two the first sliding sleeves 58 are respectively sleeved in corresponding two slide bars, 581 top in brickmaking rack 51, and
Two the first sliding sleeves 58 is connected as a single entity by connecting plate 582, be connected at the top of rectangle convex mould base with upper 561 piston rod of power cylinder
Connect, the top of upper 561 cylinder body of power cylinder and brickmaking rack 51 is connected, with will pass through upper power cylinder 561 drive rectangle convex mould base and
Multiple pressure heads 562 rise or fall along slide bar 581, while completing to press brick, are limited by the first sliding sleeve 58 and slide bar 581
Position, once to complete the compacting of some pieces of bricks exactly；The porous cavity plate 57 includes rectangle die socket, arranged on rectangle die socket
Interior multiple die holes 572, multiple die holes 572 are corresponding with multiple pressure heads 562 of bull punch-pin 56, rectangle die socket it is left and right
Both sides are respectively equipped with two the second sliding sleeves 584, and two the second sliding sleeves 584 are respectively sleeved in corresponding two slide bars in brickmaking rack 51
581 lower parts, and rectangle die socket arranged on left and right sides passes through contiguous block respectively（Do not provided in figure）With two 584 phases of the second sliding sleeve
Even, connecting plate 583 is equipped between two the second sliding sleeves 584, connecting plate 583 is connected with the piston rod of lower power cylinder 571, so as under
Under power cylinder 571 drives, porous cavity plate 57 is set to be moved up and down with the second sliding sleeve 584 along 581 lower part of slide bar, and pass through the second sliding sleeve
584 and slide bar 581 carry out it is spacing, once to complete the compacting and the demoulding of some pieces of bricks exactly；The platen 53 is set to rectangle
Level board, the size of its size and porous cavity plate 57 are adapted, and the platen 53 is placed in moving cart 54 and more
On the conveying mechanism 52 of the lower section of hole cavity plate 57, platen 53 is delivered under porous cavity plate 57 successively with will pass through conveying mechanism 52
Side, holds brick；The conveying mechanism 52 is roller path, and conveying roller thereon is used to convey platen, is also used for supporting
Platen, porous cavity plate simultaneously carry pressure brick gravity；The 572 hole shape of die hole of the porous cavity plate 57 is convex for circular or rectangle, bull
The pressure head 562 of mould 56 is also set to corresponding circular either rectangle to suppress cylinder brick or rectangular block brick；During so as to brickmaking, first
Platen 53 is sent to by porous 57 bottom open-mouth of cavity plate by conveying mechanism 52, puts down porous cavity plate 57 after on platen 53, by
Feeding trolley 54 send the material of brick that lower hopper 55 is put down to each die hole 572 of porous cavity plate 57, then starts upper power cylinder
561 drive bull punch-pin 56 move down, and multiple pressure heads 562 is entered in corresponding die hole 572 and after the material of brick is pressed into brick, bull is convex
After mould 56, porous cavity plate 57 are lifted up separating with brick and complete the demoulding, brick A is together sent with platen 53 by conveying mechanism 52
Go out, such as Fig. 1, Fig. 3, Fig. 4.
The laminated multi-layer brick carrying device 6 includes：It is mobile to stack car 61, positioned at the mobile periphery of car 61 and mutually of stacking
The moving lifting car of displacement, the mobile car 61 that stacks is the flat car with movable pulley 611, and moving lifting car is included with wheel 621
Vehicle frame 62, the vehicle frame driving mechanism 63 being connected with vehicle frame 62, two cranes 64 being symmetrically set on vehicle frame 62, interval are arranged on every
The short lift plate 645 of multiple upsets of the inner side of one crane 64；The crane 64 includes crane driving mechanism 66, is driven with crane
The connected frame being made of more crossbeams 641 and vertical pole 642 of motivation structure 66, is respectively equipped with positioned at the both ends of cruciform bracing 641
Directive wheel 643, directive wheel 643 is placed on the corresponding longitudinal rail 625 in the inner side of 62 column of vehicle frame 622, in frame lower end
Side is equipped with two L-shaped quarter butts 644, and the lower end of two L-shaped quarter butts 644 is connected with horizontal cross bar 646, on the horizontal cross bar 646 between
The top of horizontal cross bar 646 is hinged on by hinge shaft, is made every every equipped with the short lift plate 645 of multiple upsets, each upset short lift plate 645
The short lift plate 645 of one upset is only capable of being flipped up around hinge shaft, but because the obstruction of horizontal cross bar 646 cannot downwardly turn over, with convenient
Crane 64 all overturns short lift plate 645 and is flipped up and avoids after being placed with the platen 53 of polylith brick A when declining, from recast
It is repositioned under horizontal, you can support, lift the platen 53 for being placed with polylith brick A；The crane driving mechanism 66 includes
The first engine arranged on the top of vehicle frame 62（Motor）661, the first driving wheel on 661 main shaft of the first engine, this
One driving wheel is connected by the first transmission belt 662 with the first drive, and the first drive is arranged on the first wheel shaft 663, the first round
The both ends of axis 663 are respectively equipped with the second drive 664, two the second drives 664 respectively with corresponding second transmission belt, 665 phase
Company, the both ends of two the second transmission belts 665 are separately fixed at the middle part of cruciform bracing 641, and two the second transmission belts 665 are respectively with consolidating
The pulley 666 being scheduled on vehicle frame 62 is connected, under the drive of the first engine 661, to pass through the first driving wheel, the first transmission
Wheel, 663, two, the first wheel shaft, second transmission belt, 665, two pulleys 666 of the second drive 664, two, drive two respectively and rise
Drop frame 64 synchronously rises or falls；The vehicle frame 62 be set to by four columns 622, arranged on the top of four columns 622 it is forward and backward,
The rectangular frame 623 that left and right four crossbeams are formed, 622 bottom of four columns are respectively equipped with wheel 621, and wheel 621 is placed in ground
On upper corresponding guide rail 624, moved with facilitating along guide rail 624；The vehicle frame driving mechanism 63 includes being arranged on 62 bottom, right of vehicle frame
Lower driving wheel 631 in the symmetrical wheel hub 626 in side two, two lower driving wheels 631 pass through corresponding long transmission belt respectively
632 are connected with the upper driving wheel 633 arranged on the top of vehicle frame 62, and two upper driving wheels 633 are respectively arranged on the both ends of upper whorl axial 634,
Upper whorl axial 634 is equipped with middle drive 635, and middle drive 635 passes through short 636 and second engine of transmission belt（Motor）637 is defeated
Driving wheel on shaft is connected, under the drive of the second engine 637, to pass through driving wheel, short transmission belt 636, middle drive
635th, upper whorl axial 634, upper driving wheel 633, long transmission belt 632, lower driving wheel 631, wheel hub 626, wheel 621 drive vehicle frame
62 move back and forth along guide rail 624；Described 624 one end of track is located at 5 conveyer belt discharging mouth of brickmaking machine, and the other end is positioned at mobile folded
61 discharge port of car is put, middle part is moving lifting car traffic coverage, and brickmaking machine 5 is suppressed the brick come will pass through moving lifting car
Block be moved to it is mobile stack stacked on car 61 it is full after, then by mobile stacked car 61 and sent out, polylith brick finally will be placed with by fork truck
Platen send to area is put, such as Fig. 1, Fig. 5, Fig. 6.
The mixing mechanism 3, feed bin 8 are equal, first conveyer belt, the second conveyer belt, the 3rd conveyer belt are conventional equipment.
During work, first pass through filtering crushing mechanism 1 complete the material of brick it is broken after, be sent into mixing mechanism through first conveyer belt 2
3, while other material of brick or auxiliary material are sent into mixing mechanism 3 through feed bin 8, the 3rd conveyer belt 7, and through water pipe 31 to mixing mechanism 3
Supply water, obtain the material of brick after completing stir mixing, be sent into through the second conveyer belt 4 in the lower hopper 55 of brickmaking mechanism 5, then by feeding trolley
54 are sent into the material of brick in each die hole 572 of porous cavity plate 57, through bull punch-pin 56 multiple pressure heads 562 pressure into after brick A,
While the demoulding, brick A is positioned on platen 53 automatically, the port of export is sent to through conveying mechanism 52, by the liter of moving lifting car
Drop frame 64 declines, and the platen 53 for being placed with polylith brick A is lifted by the short lift plate 645 of multiple upsets, then pass through the upper of crane 64
The movement of liter and moving lifting car, is sent to mobile stack by the platen 53 for being placed with polylith brick A and is put down on car 61, until mobile folded
Put after stacking multilayer on car 61, vehicle is sent out, and realizes the full-automatic production of brick.
Claims (9)
1. a kind of full-automation brick production line, it is characterised in that including filtering crushing mechanism, be connected with filtering crushing mechanism
Mixing mechanism, the brickmaking mechanism being connected with mixing mechanism, the laminated multi-layer brick delivering mechanism being connected with brickmaking mechanism.
2. full-automation brick production line according to claim 1, it is characterised in that the filtering crushing mechanism discharge port
It is connected by first conveyer belt with mixing mechanism feed inlet, mixing mechanism discharge port passes through the second conveyer belt and brickmaking mechanism phase
Even；The mixing mechanism feed inlet is also connected by the second conveyer belt with feed bin discharge hole.
3. full-automation brick production line according to claim 1, it is characterised in that the filtering breaker, including it is broken
Broken rack, its upper part in broken rack sets feed inlet, bottom sets out the hopper of material mouth, and band blade is equipped with the middle part of the hopper
Shaft, which is equipped with helical blade, is equipped with strainer at hopper feed mouth, discharge port passes through blanking channel and crusher
Feed inlet is connected, and discharge hole of crusher connects and is not attached to first conveyer belt.
4. full-automation brick production line according to claim 3, it is characterised in that：
The hopper is set to the broach hopper that top is big, bottom is small, and its top feed mouth is set to open, and discharge port is arranged on feed hopper bottom
On side wall, and feed hopper bottom sets bottom plate, and the shaft lower end in the middle part of hopper is connected through hopper bottom plate with the first transmission mechanism, and
One transmission mechanism is connected with the first engine；
First transmission mechanism includes gear-box, the input shaft of the gear-box is connected with shaft lower end, output shaft and first from
Driving wheel is connected, and the first driven wheel is connected by transmission belt with the first driving wheel in the first engine shaft；
The crusher includes that top sets head cover, bottom sets the cylindrical tube of bottom plate, and charging is respectively equipped with head cover and bottom plate
Mouthful and discharge port, longitudinal fin is arranged at intervals on barrel wall, the vertical roller for setting spiral ridge thereon, the vertical roller are equipped with cylinder
Roll shaft top be connected through head cover with the second transmission mechanism, the second transmission mechanism is connected with the second engine；
Second transmission mechanism include arranged on vertical roller roll shaft top the second driven wheel, the second driven wheel by transmission belt with
The second driving wheel in second engine shaft is connected
The first conveyer belt feed end is arranged on below crusher bottom discharge mouth.
5. full-automation brick production line according to claim 1, it is characterised in that the brickmaking mechanism, including brickmaking machine
Frame, the lower hopper matched with the second conveyer belt in brickmaking rack, lower hopper discharge port lower section is equipped with and driving mechanism
The feeding trolley being connected, top and bottom are equipped with as the porous recessed of opening positioned at the brickmaking rack of feeding trolley output
Mould, the top of porous cavity plate are equipped with the bull punch-pin being connected with upper power cylinder piston rod, and upper power cylinder cylinder body is fixed on brickmaking
Frame top, porous cavity plate are connected with lower power cylinder piston rod, and are equipped with platen, the platen in porous female bottom open-mouth
On conveying mechanism.
6. full-automation brick production line according to claim 5, it is characterised in that：
The lower hopper is set to top tape feed inlet, the broach hopper of bottom belt discharge port, is equipped with lower hopper bottom discharge mouth
Shutter door, the shutter door include the fanning strip at both ends, are connected to the horizontal arc panel of the fanning strip bottom at both ends, wherein：Both ends
Fanning strip at the top of be hinged on by hinge shaft on blanking headwall, be connected on rear side of horizontal arc panel with connecting lever, connecting lever is defeated with motor
Shaft is connected；
The feeding trolley is arranged on below lower hopper discharge port, which includes top and front side band opening, bottom level
The rectangular box that plate and left and right, rear side vertical baffle surround, interval is arranged on multiple movable pulleys in the outside of rectangular box two, more
A movable pulley is placed on the corresponding guide rail of brickmaking frame lower, is equipped with vertical scraping wings in rectangular box, the vertical scraping wings and
The first power cylinder piston rod being fixed in rectangular box is connected, rectangular box rear side and the second exterior power cylinder piston rod phase
Even；
The bull punch-pin includes rectangle convex mould base, multiple pressure heads arranged on rectangle convex mould base lower part, multiple pressure heads with it is porous recessed
Multiple die holes of mould are corresponding, and the arranged on left and right sides of rectangle convex mould base is respectively equipped with two the first sliding sleeves, two the first sliding sleeve difference
Corresponding two slide bar top in brickmaking rack is placed on, and two the first sliding sleeves is connected as a single entity by connecting plate, rectangle punch-pin
Seat top is connected with upper power cylinder piston rod, and upper power cylinder cylinder body is connected with brickmaking frame top；
The porous cavity plate includes rectangle die socket, multiple die holes in rectangle die socket, multiple die holes and bull punch-pin
Multiple pressure heads it is corresponding, the arranged on left and right sides of rectangle die socket is respectively equipped with two the second sliding sleeves, and two the second sliding sleeves cover respectively
In corresponding two slide bar lower parts in brickmaking rack, and rectangle die socket arranged on left and right sides passes through contiguous block and two second respectively
Sliding sleeve is connected, and connecting plate is equipped between two the second sliding sleeves, and connecting plate is connected with the piston rod of lower power cylinder；
The platen is set to rectangular horizontal plate, and the size of its size and porous cavity plate is adapted, and the platen is put
On conveying mechanism below the moving cart and porous cavity plate.
7. full-automation brick production line according to claim 5, it is characterised in that the conveying mechanism conveys for roll-type
Machine, conveying roller thereon are used to convey platen；The hole shape of the porous cavity plate is circular or rectangle, the pressure head of bull punch-pin
Also it is set to corresponding circular or rectangle.
8. full-automation brick production line according to claim 1, it is characterised in that the laminated multi-layer brick sends out dress
Put, including the mobile moving lifting car for stacking car, car periphery and mutual displacement being stacked positioned at movement, the mobile car that stacks is with mobile
The flat car of wheel, moving lifting car include the vehicle frame with wheel, and the vehicle frame driving mechanism being connected with vehicle frame, is symmetrically set on vehicle frame
Two cranes, interval be arranged on each crane on the inside of the short lift plate of multiple upsets.
9. full-automation brick production line according to claim 8, it is characterised in that：
The crane includes crane driving mechanism, and what is be connected with crane driving mechanism is made of more crossbeams and vertical pole
Frame, is respectively equipped with directive wheel, directive wheel is placed on vehicle frame on corresponding longitudinal rail, positioned at frame positioned at the both ends of cruciform bracing
The inner side of frame lower end is connected with horizontal cross bar equipped with least two L-shaped quarter butts, the lower end of at least two L-shaped quarter butts, and the level is horizontal
Multiple short lift plates of upset are interval with bar, the short lift plate of each upset is hinged at the top of horizontal cross bar by hinge shaft；
The crane driving mechanism include be arranged on vehicle frame at the top of the first engine, first on the first engine main shaft
Driving wheel, first driving wheel are connected by the first transmission belt or chain with the first drive, and the first drive is arranged on the first wheel shaft
On, the both ends of the first wheel shaft are respectively equipped with the second drive, two the second drives respectively with corresponding second transmission belt or chain
It is connected, the both ends of the second transmission belt or chain are separately fixed in the middle part of cruciform bracing, and the second transmission belt or chain are with being fixed on vehicle frame
On pulley be connected；
The vehicle frame is set to the rectangle frame being made of four columns, the crossbeam of front, rear, left and right four at the top of four columns
Frame, four columns bottom are respectively equipped with wheel, and wheel is placed on ground on corresponding guide rail；
The vehicle frame driving mechanism include arranged on bottom of frame the symmetrical wheel hub of two of which on lower driving wheel, two
Lower driving wheel is connected by corresponding long transmission belt or chain with the upper driving wheel at the top of vehicle frame respectively, two upper driving wheels point
Not She Yu upper whorl axial both ends, upper whorl axial is equipped with middle drive, and middle drive passes through short transmission belt or chain and the second engine
Driving wheel on output shaft is connected；
Described track one end is located at brickmaking machine conveyer belt discharging mouth, and the other end stacks car discharge port positioned at mobile, and middle part is shifting
Dynamic lift truck traffic coverage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711484421.6A CN107932714A (en) | 2017-12-29 | 2017-12-29 | A kind of full-automation brick production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711484421.6A CN107932714A (en) | 2017-12-29 | 2017-12-29 | A kind of full-automation brick production line |
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| Publication Number | Publication Date |
|---|---|
| CN107932714A true CN107932714A (en) | 2018-04-20 |
Family
ID=61937048
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711484421.6A Pending CN107932714A (en) | 2017-12-29 | 2017-12-29 | A kind of full-automation brick production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110576510A (en) * | 2019-10-12 | 2019-12-17 | 海盐达贝尔新型建材有限公司 | Production line for sintering shale microporous bricks by using plant fibers |
| CN111873168A (en) * | 2018-07-24 | 2020-11-03 | 虞甜甜 | Equipment for processing household handicraft by recycling solid waste |
| CN112298923A (en) * | 2020-11-10 | 2021-02-02 | 常德东旺建材科技有限责任公司 | Brick material conveyor of environmental protection brick production usefulness |
| CN112297194A (en) * | 2020-10-26 | 2021-02-02 | 杨金鑫 | Civil automatic brick making device |
| CN112619514A (en) * | 2020-12-01 | 2021-04-09 | 邹平永和新型建材有限公司 | Red mud processing system is used in hollow brick production |
| CN112895108A (en) * | 2021-02-06 | 2021-06-04 | 李春霞 | Processing system and method for concrete product |
| CN113305984A (en) * | 2021-05-31 | 2021-08-27 | 盐城市德莫环保科技有限公司 | Prestressed concrete brick forming mechanism and forming method |
| CN114407171A (en) * | 2021-12-01 | 2022-04-29 | 蚌埠明飞环保材料科技有限公司 | Stone-like permeable brick forming machine |
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| CN113305984A (en) * | 2021-05-31 | 2021-08-27 | 盐城市德莫环保科技有限公司 | Prestressed concrete brick forming mechanism and forming method |
| CN114407171A (en) * | 2021-12-01 | 2022-04-29 | 蚌埠明飞环保材料科技有限公司 | Stone-like permeable brick forming machine |
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