CN110813583A - 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统 - Google Patents

一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统 Download PDF

Info

Publication number
CN110813583A
CN110813583A CN201911272258.6A CN201911272258A CN110813583A CN 110813583 A CN110813583 A CN 110813583A CN 201911272258 A CN201911272258 A CN 201911272258A CN 110813583 A CN110813583 A CN 110813583A
Authority
CN
China
Prior art keywords
lubricating grease
crane
telescopic arm
wall
atomizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201911272258.6A
Other languages
English (en)
Other versions
CN110813583B (zh
Inventor
王铁钢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Zhaoyang Technology Co Ltd
Original Assignee
Tianjin Zhaoyang Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Zhaoyang Technology Co Ltd filed Critical Tianjin Zhaoyang Technology Co Ltd
Priority to CN201911272258.6A priority Critical patent/CN110813583B/zh
Publication of CN110813583A publication Critical patent/CN110813583A/zh
Application granted granted Critical
Publication of CN110813583B publication Critical patent/CN110813583B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0406—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with several pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278—Arrangement or mounting of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0423—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material for supplying liquid or other fluent material to several spraying apparatus

Landscapes

  • Catching Or Destruction (AREA)
  • Nozzles (AREA)

Abstract

本发明涉及一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统，包括润滑脂储罐、润滑脂高压输送单元、润滑脂喷涂单元、PLC控制单元，润滑脂喷涂单元安装在伸缩臂口框架处，所述的润滑脂喷涂单元包括喷嘴支撑架、喷嘴，所述的喷嘴支撑架为圆弧形，喷嘴支撑架的两端镜像对称向内水平折弯制出两个连接臂，两连接臂与吊车伸缩臂通过连接件连接，在喷嘴支撑架上均匀间隔固装多个雾化喷嘴，多个雾化喷嘴通过管路与润滑脂高压输送单元连接，润滑脂高压输送单元连接润滑脂储罐。本发明采用自动生产线来完成吊车伸缩臂外壁的喷涂，这样不仅能够保证喷涂位置比较准确，而且能够保证每个吊车伸缩臂外壁喷涂均匀。

Description

一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统
技术领域
本发明属于喷涂领域，涉及吊车伸缩臂外壁喷涂技术，尤其是一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统。
背景技术
伸缩臂外壁原涂油是在伸缩臂组合后，通过伸缩臂向外伸出时通过人工进行刷涂，由于润滑脂粘度比较大，造成伸缩臂外壁刷涂部位的覆盖层不均匀，并且容易漏涂，易使伸缩臂缺润滑脂，造成伸缩臂阻力增加，为防止该现象发生，需要改进喷涂方式，避免上述事故发生。
发明内容
本发明的目的在于克服现有技术的不足之处，提供一种喷涂均匀，喷涂速度快的吊车伸缩臂外壁润滑脂自动雾化喷涂系统。
本发明解决技术问题所采用的技术方案是：
一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统，包括润滑脂储罐、润滑脂高压输送单元、润滑脂喷涂单元、PLC控制单元，润滑脂喷涂单元安装在伸缩臂口o型框架处，所述的润滑脂喷涂单元包括喷嘴支撑架、喷嘴，所述的喷嘴支撑架为圆弧形，喷嘴支撑架的两端镜像对称向内水平折弯制出两个连接臂，两连接臂与吊车伸缩臂通过连接件连接，在喷嘴支撑架上均匀间隔固装多个雾化喷嘴，多个雾化喷嘴通过管路与润滑脂高压输送单元连接，润滑脂高压输送单元连接润滑脂储罐。
而且，在每一节伸缩臂出口框架处均固装一喷嘴支撑架。
而且，所述喷嘴支撑架通过雾化气收集罩包围，对雾化气收集，雾化气收集罩通过管路连接雾气净化系统。
而且，所述的润滑脂储罐通过压油盘控制油位。
而且，所述的润滑脂高压输送单元由通过管路连接的高压泵、稳压器和高压阀组组成。
本发明的优点和积极效果是：
本发明采用自动生产线来完成吊车伸缩臂外壁的喷涂，这样不仅能够保证喷涂位置比较准确，而且能够保证每个吊车伸缩臂外壁喷涂均匀。吊车伸缩臂的运行速度可使单套吊车伸缩臂外壁完成喷涂平均只需要25分钟，这样2个操作人员生产效率可达2.4套/h左右。若纯人工完成，至少需要6个人，这样至少可节约4个人，并且喷涂的润滑脂表面覆盖度基本相同，质量得以保障。
附图说明
图1为本系统的结构示意图；
图2为润滑脂喷涂单元的立体结构图；
图3为润滑脂喷涂单元的使用状态图；
图4为润滑脂喷涂单元的安装位置图；
图5为本系统的工艺流程图。
具体实施方式
下面通过具体实施例对本发明作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本发明的保护范围。
一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统，包括润滑脂储罐4、润滑脂高压输送单元3、润滑脂喷涂单元、PLC控制单元。润滑脂喷涂单元安装在伸缩臂1上。
所述的润滑脂喷涂单元包括喷嘴支撑架2、喷嘴5，所述的喷嘴支撑架为圆弧形，喷嘴支撑架的两端镜像对称向内水平折弯制出两个连接臂6，两连接臂与吊车伸缩臂通过连接件连接，在喷嘴支撑架上均匀间隔固装多个雾化喷嘴，多个雾化喷嘴通过管路与润滑脂高压输送单元连接，润滑脂高压输送单元连接润滑脂储罐。
所述的连接件可以为卡扣或者螺栓。喷嘴支撑架固定吊挂在前一级伸缩臂口框架处，当吊车伸缩臂沿着伸缩臂出口方向移动时，雾化喷嘴同时进行喷涂，在伸缩臂匀速移动时，雾化喷嘴稳定进行喷涂，由于伸缩臂调整过程时间比较长，在每个伸缩臂出口处均固定喷嘴支撑架，同时满足多节伸缩臂的外壁喷涂润滑脂的要求。喷涂同时结束，然后伸缩臂缩回到原位，再由操作人员将喷嘴支撑架取下，进行下一个吊车伸缩臂外壁的喷涂。
喷涂过程会产生润滑脂雾化气，为防止雾化润滑脂雾气弥漫生产车间，造成操作环境污染，采用收集罩进行雾化气收集，收集罩将喷嘴支撑架包围。收集罩连接雾气净化系统，通过净化系统将雾化气中的润滑脂净化，合格废气排出。
所述的润滑脂储罐通过压油盘控制油位。
所述的润滑脂高压输送单元由2个高压泵、稳压器和高压阀组等组成。高压泵组的流量为0.9L/min，工作压力5MPa左右可输出所需要的润滑脂。稳压器在喷涂过程中，使喷嘴压力波动范围控制在很小的范围，同时减少了高压泵组的频繁启动，延长了使用寿命。雾化效果可达到50μm。在泵出口安装压力表，随时可观察系统压力。
PLC控制单元选用德国西门子公司的(SIEMENS-S7)系统为控制核心，由PLC控制自动完成高压泵启动、喷嘴雾化喷涂等功能。
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (5)

1.一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统，其特征在于：包括润滑脂储罐、润滑脂高压输送单元、润滑脂喷涂单元、PLC控制单元，润滑脂喷涂单元安装在伸缩臂口O型框架处，所述的润滑脂喷涂单元包括喷嘴支撑架、喷嘴，所述的喷嘴支撑架为圆弧形，喷嘴支撑架的两端镜像对称向内水平折弯制出两个连接臂，两连接臂与吊车伸缩臂通过连接件连接，在喷嘴支撑架上均匀间隔固装多个雾化喷嘴，多个雾化喷嘴通过管路与润滑脂高压输送单元连接，润滑脂高压输送单元连接润滑脂储罐。
2.根据权利要求1所述的吊车伸缩臂外壁润滑脂自动雾化喷涂系统，其特征在于：在每一节伸缩臂出口框架处均固装一喷嘴支撑架。
3.根据权利要求1所述的吊车伸缩臂外壁润滑脂自动雾化喷涂系统，其特征在于：所述喷嘴支撑架通过雾化气收集罩包围，雾化气收集罩通过管路连接雾气净化系统。
4.根据权利要求1所述的吊车伸缩臂外壁润滑脂自动雾化喷涂系统，其特征在于：所述的润滑脂储罐通过压油盘控制油位。
5.根据权利要求1所述的吊车伸缩臂外壁润滑脂自动雾化喷涂系统，其特征在于：所述的润滑脂高压输送单元由通过管路连接的高压泵、稳压器和高压阀组组成。
CN201911272258.6A 2019-12-12 2019-12-12 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统 Active CN110813583B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911272258.6A CN110813583B (zh) 2019-12-12 2019-12-12 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911272258.6A CN110813583B (zh) 2019-12-12 2019-12-12 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统

Publications (2)

Publication Number Publication Date
CN110813583A true CN110813583A (zh) 2020-02-21
CN110813583B CN110813583B (zh) 2024-06-04

Family

ID=69544896

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911272258.6A Active CN110813583B (zh) 2019-12-12 2019-12-12 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统

Country Status (1)

Country Link
CN (1) CN110813583B (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113941467A (zh) * 2021-09-30 2022-01-18 湖南三一中型起重机械有限公司 用于伸缩臂的喷涂装置和作业机械

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003160296A (ja) * 2001-11-27 2003-06-03 Maeda Seisakusho Co Ltd 多段ブームのグリース塗布・充填方法
CN101387366A (zh) * 2008-10-24 2009-03-18 长沙中联重工科技发展股份有限公司 一种吊臂润滑工艺
JP2011020772A (ja) * 2009-07-14 2011-02-03 Hitachi Building Systems Co Ltd 昇降機のガイドレール給油装置
CN202670957U (zh) * 2012-07-20 2013-01-16 邢台亚泰重工机械有限公司 一种施工升降机润滑装置
CN203108701U (zh) * 2013-03-29 2013-08-07 重庆大江工业有限责任公司 汽车起重机吊臂内腔润滑油喷淋装置
CN203513130U (zh) * 2013-08-07 2014-04-02 马永兵 一种吊车大臂润滑装置
CN204099875U (zh) * 2014-09-23 2015-01-14 山东明龙建筑机械有限公司 一种施工升降机自动加油机
CN204276207U (zh) * 2014-11-24 2015-04-22 内蒙古包钢钢联股份有限公司 一种石墨润滑剂喷嘴
CN106238247A (zh) * 2016-10-21 2016-12-21 大连理工大学 一种搭载在高架车上的船体外板喷漆爬壁车装置及其工作方法
CN206234595U (zh) * 2014-04-15 2017-06-09 路博里科技有限公司 润滑系统和润滑钢丝绳的设备
CN109365178A (zh) * 2018-12-24 2019-02-22 天津昭阳科技有限公司 一种套管螺纹表面丝扣油喷涂装置
CN211514919U (zh) * 2019-12-12 2020-09-18 天津昭阳科技有限公司 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003160296A (ja) * 2001-11-27 2003-06-03 Maeda Seisakusho Co Ltd 多段ブームのグリース塗布・充填方法
CN101387366A (zh) * 2008-10-24 2009-03-18 长沙中联重工科技发展股份有限公司 一种吊臂润滑工艺
JP2011020772A (ja) * 2009-07-14 2011-02-03 Hitachi Building Systems Co Ltd 昇降機のガイドレール給油装置
CN202670957U (zh) * 2012-07-20 2013-01-16 邢台亚泰重工机械有限公司 一种施工升降机润滑装置
CN203108701U (zh) * 2013-03-29 2013-08-07 重庆大江工业有限责任公司 汽车起重机吊臂内腔润滑油喷淋装置
CN203513130U (zh) * 2013-08-07 2014-04-02 马永兵 一种吊车大臂润滑装置
CN206234595U (zh) * 2014-04-15 2017-06-09 路博里科技有限公司 润滑系统和润滑钢丝绳的设备
CN204099875U (zh) * 2014-09-23 2015-01-14 山东明龙建筑机械有限公司 一种施工升降机自动加油机
CN204276207U (zh) * 2014-11-24 2015-04-22 内蒙古包钢钢联股份有限公司 一种石墨润滑剂喷嘴
CN106238247A (zh) * 2016-10-21 2016-12-21 大连理工大学 一种搭载在高架车上的船体外板喷漆爬壁车装置及其工作方法
CN109365178A (zh) * 2018-12-24 2019-02-22 天津昭阳科技有限公司 一种套管螺纹表面丝扣油喷涂装置
CN211514919U (zh) * 2019-12-12 2020-09-18 天津昭阳科技有限公司 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘静宇;: "一种甘油自动喷雾系统的设计", 科学家, no. 06, 15 June 2016 (2016-06-15), pages 44 - 47 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113941467A (zh) * 2021-09-30 2022-01-18 湖南三一中型起重机械有限公司 用于伸缩臂的喷涂装置和作业机械
WO2023050898A1 (zh) * 2021-09-30 2023-04-06 湖南三一中型起重机械有限公司 用于伸缩臂的喷涂装置、作业机械及控制阀组件

Also Published As

Publication number Publication date
CN110813583B (zh) 2024-06-04

Similar Documents

Publication Publication Date Title
CN211514919U (zh) 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统
CN109365178B (zh) 一种套管螺纹表面丝扣油喷涂装置
CN106583310A (zh) 一种空气净化器静电集尘网的自清洗系统
CN217594945U (zh) 一种钢管内外防腐喷涂机
CN110813583A (zh) 一种吊车伸缩臂外壁润滑脂自动雾化喷涂系统
CN108922697B (zh) 一种硅橡胶电线电缆专用防止粘连隔离层喷涂设备
CN206778768U (zh) 一种自动喷涂机
CN209780155U (zh) 一种装修用吊顶喷涂机
CN207112331U (zh) 金属成型润滑剂高压无气智能化喷雾系统
CN110613999A (zh) 一种便于调节的环保机械用喷淋除尘设备
CN215916822U (zh) 一种建筑施工防尘用喷洒装置
CN205804254U (zh) 一种公共环保除尘设备
CN211562275U (zh) 一种可变分布式喷雾除尘装置
CN213288007U (zh) 一种溶液输送管道清洗设备
CN2527360Y (zh) 喷漆室
CN211538255U (zh) 一种便于对内部进行清理的3m易清洁涂层喷涂结构
CN108788415B (zh) 等离子切割机用水雾除尘系统
CN208527464U (zh) 一种滑撬工装的清洗装置
CN113198276A (zh) 一种新型双流体干雾抑尘装置
CN206935641U (zh) 一种钣金喷漆工装
CN208245020U (zh) 一种电动三轮车的整车喷漆装置
CN217190247U (zh) 一种防尘防堵雾化喷嘴
CN216125959U (zh) 一种实验室用家具喷涂装置
CN215027272U (zh) 一种建筑施工用喷雾装置
CN217325190U (zh) 一种垃圾清扫车

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant