CN110810904A - Box-type storage box-overturning feeding system - Google Patents
Box-type storage box-overturning feeding system Download PDFInfo
- Publication number
- CN110810904A CN110810904A CN201810903085.2A CN201810903085A CN110810904A CN 110810904 A CN110810904 A CN 110810904A CN 201810903085 A CN201810903085 A CN 201810903085A CN 110810904 A CN110810904 A CN 110810904A
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- CN
- China
- Prior art keywords
- box
- feeding
- turning
- robot
- storage box
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Abstract
The invention relates to the technical field of tobacco production, in particular to a box-type storage box-turning feeding system which comprises a box-turning robot and a feeding machine, wherein a box clamping device is connected to a hand arm part of the box-turning robot, the feeding machine comprises a feeding box, the feeding box is provided with a feeding opening which is opened upwards, and a box-turning opening is formed in one side wall of the feeding box. The system provided by the invention can improve the speed, accuracy and reliability of the box-turning feeding, reduce the flying dust and scattering probability of the stored material in the box-turning process, and further optimize the process flow and equipment layout by detecting the residual condition of the stored material after the box-turning.
Description
Technical Field
The invention relates to the technical field of tobacco production and other fields with similar production process flows, in particular to a box-turning feeding system suitable for box-type storage.
Background
In the tobacco production process flow, finished cut tobacco needs to be fed according to the feeding requirements of different feeders after being taken out of a warehouse, namely, the finished cut tobacco is supplied to the corresponding feeders and is used between rolling and wrapping vehicles.
In the existing finished tobacco shred box type storage automatic logistics system, a box turning feeding mode is adopted for feeding, the box turning feeding system generally comprises a feeding machine and a box turning device, the box turning device mostly adopts a movable box turning robot at present, each box turning robot can correspond to a plurality of box turning stations, an empty box warehouse returning station and the feeding machine, and the feeding machine comprises a feeding box and an opening in the upper part of the feeding box. The arm part of the box turning robot is connected with a box clamping device for clamping the cigarette box, and the box clamping device can horizontally rotate relative to the arm part of the robot, move the horizontal direction of the cigarette box and turn over up and down relative to the arm part of the robot so as to realize box turning operation. The tobacco box is delivered to a corresponding box turning station after being delivered from the warehouse, the box turning robot picks the tobacco box from the box turning station and then moves to the corresponding feeding machine, tobacco shreds are turned into from the opening top of the feeding box of the feeding machine after the tobacco box is checked to be correct through an electronic tag, the tobacco box is moved to the position of the tobacco box cleaning machine after the box is turned, the tobacco box cleaning machine can comprise a scraper type cleaning machine and a brush type cleaning machine, the cleaning can be performed at the position of the scraper type cleaning machine and the position of the brush type cleaning machine successively, and finally, an empty box is placed in the position of returning to the warehouse in the empty box. The Chinese patent application with the publication number of CN102602710A provides a concrete implementation form of the box-turning feeding system and the feeding method.
In the existing box turnover operation, the tobacco shreds are scattered frequently, so that the loss of finished products is caused. And moreover, after the box of the smoke box is turned over, the smoke box is cleaned by a scraper type cleaner and a brush type cleaner, the cleaning result is not detected, residual cut tobacco is possibly left at the bottom and corners, the purity of the cut tobacco packed next time is reduced, and the process quality is influenced.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, it is an object of the present invention to provide a magazine-type turnover feeding system capable of reducing scattering of the stock and reducing stock loss.
In order to achieve the above and other related objects, an embodiment of the present invention provides a box-type storage and turnover feeding system, which includes a turnover robot and a feeder, wherein a box clamping device is connected to a hand arm portion of the turnover robot, the feeder includes a feeding box, the feeding box has an upward open feeding port, and a turnover port is opened on one side wall of the feeding box.
In one embodiment, the carton turnover robot is a mobile carton turnover robot.
In one embodiment, the bin magazine feed system includes a brush sweeper.
In one embodiment, the box-type storage, turnover and feeding system comprises a photographing device, and the photographing device is connected with a control system of the box-type storage, turnover and feeding system and is used for detecting the cleaning result of the storage box.
In one embodiment, the magazine is provided with an electronic tag, and failure information is written in the electronic tag by the control system when a failure in the cleaning result of the magazine is detected.
According to the technical scheme provided by the embodiment of the invention, the box-turning feeding speed, the accuracy and the reliability can be improved, the flying dust and the scattering probability of the stored material in the box-turning process are reduced, and the process flow and the equipment layout can be optimized by detecting the residual condition of the stored material after the box-turning.
Drawings
FIG. 1 is a schematic top view of a box-turnover feeding system according to an embodiment of the present invention;
FIG. 2 is a schematic side view of a feeding box according to an embodiment of the present invention;
FIG. 3 is a schematic view showing the turning operation of the cigarette box in the feeding box according to the embodiment of the present invention;
fig. 4 is a schematic side view of a feeding box in the prior art.
Description of the element reference numerals
1. A box turning robot; 11. a hand portion; 12. a box clamping device; 2. a traveling rail; 3. a box overturning station; 4. returning the empty boxes to the warehouse station; 5. a feeder; 51. feeding into a box; 52. turning over the box opening; 6. brush type sweeping machines; 7. a photographing device; 8 smoke box.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the present disclosure, and are not used for limiting the conditions that the present disclosure can be implemented, so that the present disclosure is not technically significant, and any structural modifications, ratio changes or size adjustments should still fall within the scope of the present disclosure without affecting the efficacy and the achievable purpose of the present disclosure. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Fig. 1-2 illustrate one embodiment of the present invention. In this embodiment, the box type storage and turnover feeding system includes a mobile turnover robot 1, a feeder 5, a brush type sweeper 6, and a photographing apparatus 7. Each mobile box-turning robot 1 corresponds to four feeding machines 5, one brush type sweeper 6 and one group of photographing equipment 7. The feeder 5 includes a feeding box 51, the feeding box 51 has an upward open feeding port, and a box-turning port 52 is opened on one side wall of the feeding box 51.
The working process of the box type storage, turnover and feeding system is as follows:
the movable box-turning robot 1 moves back and forth on the walking track 2, firstly, the tobacco box is conveyed from the box-turning station 3, in the conveying process, the box clamping device 12 horizontally rotates to one side of the arm part 11 relative to the arm part 11 of the robot 1, so that when the tobacco box moves to the upper side of the feeding box 51, the arm part 11 is positioned on the outer side of the box-turning port 52, then, the tobacco box descends to a certain height in the feeding box 51, the tobacco box is slowly turned over through the turning of the box clamping device 12 relative to the arm part 11, the tobacco box is poured into the feeding box 51, and the stacking height of the tobacco shreds poured to the lower part is guaranteed to be even by the back and forth movement of the tobacco box driven by the robot 1 until the tobacco shreds are completely poured.
After the tobacco shreds are poured, the movable box-turning robot 1 carries the empty tobacco boxes to the tobacco box cleaning position, turns over the box openings downwards and places the box openings on the brushes of the brush type sweeper 6, and the tobacco shreds stuck to the boxes are removed by the brushes.
The mobile box turning robot 1 turns over the cigarette boxes after cleaning is finished, cleaning detection is carried out through the photographing equipment 7 and a control system connected with the photographing equipment 7, and the cigarette boxes which are qualified in detection directly enter the next step; the unqualified detection needs to be carried out again by a cleaning process; if the second cleaning is still not qualified, the cleaning can be stopped, and unqualified empty cigarette box information is written in the electronic tag of the cigarette box.
The mobile box turning robot 1 conveys the cigarette boxes with updated information to an empty box warehouse returning station 4; unqualified cigarette boxes can be placed on the empty box return conveyor in a single box, and the one-time box turning task is completed.
In the prior art, as shown in fig. 3, due to the blockage of the side wall of the feeding box 51, the box-turning operation can only be performed above the opening of the feeding box 51, and in the box-turning feeding system of the present invention, because the side wall of the feeding box 51 is provided with the box-turning opening 52, the arm part 11 of the robot 1 can drive the box-clamping device 12 and the grasped cigarette box to continuously move downwards for a certain distance along the box-turning opening 52, so that the cigarette box can be subjected to the box-turning operation in the feeding box 51, and the scattering of the cut tobacco is greatly reduced.
The box-turning feeding system provided by the invention is technically improved in a box-turning feeding area in a finished tobacco shred box type storage automatic logistics system of Shanghai tobacco group Limited liability company, and the original robot vertical box-turning feeding system is technically improved and partially changed into the box-turning feeding system. The weight difference of scattered tobacco shreds generated by turning over the boxes of a single feeder station every day before and after the technical improvement is very obvious, and is shown in the following table:
TABLE 1 vertical box-turnover feeding system
TABLE 2 case turning and feeding system of the present invention
Therefore, compared with the existing vertical box-overturning feeding system, the box-overturning feeding system provided by the invention has the following remarkable beneficial effects: compared with the prior art that the cigarette box of the box-turning feeding system is turned over from the upper side of the feeding box of the feeding machine, the box-turning mode provided by the invention has the advantages that the box-turning position is reduced, most of the box body is arranged in the feeding machine in the box-turning process, the possibility that the cut tobacco is scattered outside the feeding machine is greatly reduced, the dust flying condition of the cut tobacco is also greatly reduced, and the intensity of workers on the cleaning work of the workshop environment and equipment is greatly reduced.
In addition, compared with the existing mode, the box turning mode provided by the invention has the advantages that the height is lower, the action is softer, the stacking height of the tobacco shreds poured to the lower part is uniform, the flow stability of subsequent process flows such as material conveying and feeding is ensured, and the box turning robot also reduces the height of lifting the tobacco boxes relatively, so that the working efficiency is improved; according to the invention, a smoke box cleaning mode combining deep cleaning of the brush type cleaning machine and detection of the photographing equipment is adopted, a large amount of excess cut tobacco cleaned by the brush type cleaning machine is automatically recycled, and waste of the cut tobacco is greatly reduced; the photographing equipment photographs and detects the quantity of the residual cut tobacco in the box, and the unqualified cut tobacco is detected and a cleaning flow is needed to be carried out again, so that the residual cut tobacco and the next cut of finished cut tobacco are prevented from being mixed, and the process quality of the product is prevented from being influenced.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. The utility model provides a box storage turns over case feed system, is including turning over case robot and feeding machine, the arm portion of turning over the case robot is connected with the double-layered case device, the feeding machine includes the pan feeding case, the pan feeding case has upwards open pan feeding mouth, its characterized in that:
and a box turning opening is formed in one side wall of the feeding box.
2. The bin stock rollover feeding system according to claim 1, characterized in that:
the box turning robot is a movable box turning robot.
3. The bin stock rollover feeding system according to claim 1, characterized in that:
the box type storage box-turning feeding system comprises a brush type sweeper.
4. The bin magazine and feed system of claim 3, further comprising:
the box-type storage box-turning feeding system comprises a photographing device, and the photographing device is connected with a control system of the box-type storage box-turning feeding system and used for detecting the cleaning result of the storage box.
5. The bin magazine feed system of claim 4, further characterized by:
the storage box is provided with an electronic tag, and when the cleaning result of the storage box is detected to be unqualified, the control system writes unqualified information into the electronic tag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810903085.2A CN110810904A (en) | 2018-08-09 | 2018-08-09 | Box-type storage box-overturning feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810903085.2A CN110810904A (en) | 2018-08-09 | 2018-08-09 | Box-type storage box-overturning feeding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110810904A true CN110810904A (en) | 2020-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810903085.2A Pending CN110810904A (en) | 2018-08-09 | 2018-08-09 | Box-type storage box-overturning feeding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110810904A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5209247A (en) * | 1990-06-07 | 1993-05-11 | B.A.T. Cigarettenfabriken Gmbh | System for manufacturing and packaging cigarettes |
| CN1875793A (en) * | 2006-07-05 | 2006-12-13 | 云南昆船设计研究院 | Tobacco leaf automatically boxing storage method |
| CN201046868Y (en) * | 2007-04-03 | 2008-04-16 | 云南昆船设计研究院 | Chamber type mobile turnover discharging device for storing materials |
| CN101722164A (en) * | 2009-04-10 | 2010-06-09 | 云南昆船设计研究院 | Process and system for automatically cleaning tobacco boxes |
| CN102602710A (en) * | 2011-12-22 | 2012-07-25 | 上海烟草集团有限责任公司 | Automatic high-speed overturning and feeding method for tobacco shred boxes |
| CN204237275U (en) * | 2014-11-03 | 2015-04-01 | 深圳市格雷柏机械有限公司 | A kind of planer-type mould turnover drawing-in device |
-
2018
- 2018-08-09 CN CN201810903085.2A patent/CN110810904A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5209247A (en) * | 1990-06-07 | 1993-05-11 | B.A.T. Cigarettenfabriken Gmbh | System for manufacturing and packaging cigarettes |
| CN1875793A (en) * | 2006-07-05 | 2006-12-13 | 云南昆船设计研究院 | Tobacco leaf automatically boxing storage method |
| CN201046868Y (en) * | 2007-04-03 | 2008-04-16 | 云南昆船设计研究院 | Chamber type mobile turnover discharging device for storing materials |
| CN101722164A (en) * | 2009-04-10 | 2010-06-09 | 云南昆船设计研究院 | Process and system for automatically cleaning tobacco boxes |
| CN102602710A (en) * | 2011-12-22 | 2012-07-25 | 上海烟草集团有限责任公司 | Automatic high-speed overturning and feeding method for tobacco shred boxes |
| CN204237275U (en) * | 2014-11-03 | 2015-04-01 | 深圳市格雷柏机械有限公司 | A kind of planer-type mould turnover drawing-in device |
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Application publication date: 20200221 |