CN110127382A - An integrated production line for unstacking and unloading using radio frequency identification - Google Patents
An integrated production line for unstacking and unloading using radio frequency identification Download PDFInfo
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- CN110127382A CN110127382A CN201910260110.4A CN201910260110A CN110127382A CN 110127382 A CN110127382 A CN 110127382A CN 201910260110 A CN201910260110 A CN 201910260110A CN 110127382 A CN110127382 A CN 110127382A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000000779 smoke Substances 0.000 claims abstract description 169
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 147
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 238000009826 distribution Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
- 230000008520 organization Effects 0.000 claims 2
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- 241000208125 Nicotiana Species 0.000 abstract description 21
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 21
- 238000007726 management method Methods 0.000 abstract description 6
- 238000007789 sealing Methods 0.000 description 31
- 238000005520 cutting process Methods 0.000 description 27
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- 238000003860 storage Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
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- 238000006073 displacement reaction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
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- 238000005516 engineering process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
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- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及烟箱配送烟丝技术领域,尤其涉及一种利用射频识别的拆垛下料一体化生产线。The invention relates to the technical field of distribution of shredded tobacco from cigarette boxes, in particular to an integrated production line for unstacking and unloading using radio frequency identification.
背景技术Background technique
目前卷烟工业发展趋势是集中在规模较大,技术装备先进的工厂加工成品烟丝,异地配送烟丝至其他工厂进行卷接包。以往采用容积较大的铁箱或塑料箱异地配送丝,由于箱内的烟丝较多,运输过程中内部的烟丝逐步颠实,用户方使用时发现箱内烟丝出现大面积结块现象,严重影响成品烟丝质量。At present, the development trend of the cigarette industry is to concentrate on large-scale factories with advanced technology and equipment to process finished tobacco, and distribute tobacco to other factories for crimping and packaging. In the past, large iron boxes or plastic boxes were used to distribute shredded tobacco in different places. Due to the large amount of shredded tobacco in the box, the shredded tobacco inside was gradually consolidated during the transportation process. Finished tobacco quality.
现在烟草企业及新建的制丝生产线大多都采用小烟箱异地配送烟丝,烟草薄片及膨胀烟丝的异地配送也采用小烟箱。实践证明单箱烟丝重量小于20kg,箱内烟丝在运输过程中不会出现结块现象,烟箱内的烟丝装在密封塑料袋内可以有效的防止水分流失。Most of the tobacco companies and newly-built shredded production lines now use small cigarette boxes to distribute shredded tobacco in different places, and the off-site distribution of tobacco flakes and expanded shredded tobacco also uses small cigarette boxes. Practice has proved that the weight of a single box of shredded tobacco is less than 20kg, and the shredded tobacco in the box will not agglomerate during transportation. The shredded tobacco in the box is packed in a sealed plastic bag, which can effectively prevent water loss.
而现有烟箱拆垛码盘方式为人工装卸烟箱,存在着生产场面混乱,人员劳动强度大,扬尘严重,工作环境恶劣,配送量较大,烟箱存放管理不方便的问题。并且烟箱在拆箱输送道生产线,多采用人工将小烟箱的封箱胶带割开,然后将烟丝倒出,生产场面混乱人员劳动强度大,扬尘严重工作环境恶劣,如何实现小烟箱自动拆箱、改善生产环境是各烟厂亟待解决的问题。However, the existing smoke box dismantling and palletizing method is manually loading and unloading the smoke box, which has the problems of chaotic production scene, high labor intensity, serious dust, bad working environment, large distribution volume, and inconvenient storage and management of the smoke box. In addition, in the production line of the unpacking conveyor of the cigarette boxes, the sealing tape of the small cigarette boxes is usually cut off manually, and then the shredded tobacco is poured out. Unpacking and improving the production environment are urgent problems to be solved in every tobacco factory.
公告号CN108706269A发明专利公开了一种码垛拆垛一体仓储系统及其码拆方法,包括主输送线、出库输送线、入库输送线和控制系统,且主输送线与出库输送线和入库输送线交接处分别设置出库导向机构和入库导向机构,入库输送线一侧设置预码平台,入库输送线上配合预码平台设置进、出料机构和转向导向机构,预码平台后侧设定固定挡板、前侧设置可升降的活动挡板,配合预码平台设置相应的抓手机构,抓手机构包括连接在转盘上的抓手,转盘连接升降架,升降架连接抓手运动机构,抓手运动机构设置在仓库行车轨道上,控制系统综合控制仓储系统,所述一种码垛拆垛一体仓储系统,在仓库内完成入库自动码垛、出库自动拆垛和在线装车,实现仓储过程的无人化、自动化、智能化。The notification number CN108706269A invention patent discloses a stacking and unstacking integrated storage system and its stacking and dismantling method, including the main conveying line, the outbound conveying line, the inbound conveying line and the control system, and the main conveying line and the outbound conveying line and the The outbound guide mechanism and the inbound guide mechanism are respectively set at the junction of the inbound conveyor line, and the pre-coding platform is set on one side of the inbound conveyor line. A fixed baffle is set on the rear side of the coding platform, and a movable baffle is set on the front side, and a corresponding gripper mechanism is set up in conjunction with the pre-coding platform. The gripper mechanism includes a gripper connected to the turntable, and the turntable is connected to the lift frame The gripper movement mechanism is connected, the gripper movement mechanism is set on the rail of the warehouse, and the control system comprehensively controls the storage system. The integrated storage system for stacking and destacking can complete the automatic stacking in the warehouse and the automatic disassembly in the warehouse. Stacking and online loading to realize unmanned, automated and intelligent storage process.
公告号CN207712447U的实用新型专利公开了一种智能拆箱机,包括箱体输送件、扎带自动去除装置、胶带自动切开装置和自动下料装置,沿所述箱体输送件的输送方向依次设有切断工位、移除工位和切胶带工位,所述扎带自动去除装置包括切刀组件和扎带移除组件,所述切刀组件设置在所述切断工位并能在所述箱体输送件向移除工位输送包装箱时将包装箱底部的扎带切断,所述扎带移除组件设置在所述移除工位并能将被切断的扎带移除,所述胶带自动切开装置设置在所述切胶带工位上并能将包装箱上的胶带切开,所述自动下料装置对接在所述箱体输送件输出端并能将包装箱夹住后翻转以倒出铝盖包,本实用新型的智能拆箱机具有自动化程度高、生产效率高且污染风险小等优点。The utility model patent with the notification number CN207712447U discloses an intelligent unpacking machine, which includes a box conveying part, an automatic cable tie removal device, an automatic tape cutting device and an automatic unloading device, which are sequentially moved along the conveying direction of the box conveying part. A cutting station, a removal station and a tape cutting station are provided, and the cable tie automatic removal device includes a cutter assembly and a cable tie removal assembly, and the cutter assembly is arranged at the cutting station and can be When the box conveying member transports the packing box to the removing station, the cable tie at the bottom of the packing box is cut off, and the cable tie removing assembly is arranged at the removing station and can remove the cut cable tie, so The tape automatic cutting device is set on the tape cutting station and can cut the tape on the packaging box, and the automatic unloading device is connected to the output end of the box conveying part and can clamp the packaging box Flip over to pour out the aluminum lid package, the intelligent unboxing machine of the utility model has the advantages of high degree of automation, high production efficiency and small pollution risk.
现有技术中目前没有利用射频识别的拆垛下料一体化生产线,集成化程度低,并且现有拆垛部分存在设备运行、安装及维护成本高,确定待抓取物料的空间坐标位置不准确,运行效率低的缺陷。现有拆箱下料部分存在以下缺陷:1.烟丝包装烟箱的封箱胶带开封时,由于封箱胶带不仅实现对烟箱上下两合页的封合,胶带同时会粘接在烟箱宽度方向,现有方案很难实现对烟箱上封箱胶带所有粘接部的有效割开,并且在隔开时也容易损伤烟箱,影响烟箱的循环使用。2. 不能有效检测出未拆出烟包的烟箱并进行处理,导致后续处理混乱,影响生产效率。3. 不能实现对开封后的烟箱的进一步处理,导致部分烟箱虽然开封,但仍不能实现烟箱盖板与封箱胶带的分离,影响后续落料。In the existing technology, there is currently no integrated production line for unstacking and unloading that uses radio frequency identification. The degree of integration is low, and the existing unstacking part has high equipment operation, installation and maintenance costs, and the spatial coordinate position of the material to be grabbed is determined to be inaccurate. , the defect of low operating efficiency. The existing unpacking and cutting part has the following defects: 1. When the sealing tape of the shredded tobacco packaging cigarette box is unsealed, the sealing tape not only realizes the sealing of the upper and lower hinges of the cigarette box, but also sticks the tape on the width of the cigarette box Direction, the existing scheme is difficult to effectively cut off all the adhesive parts of the sealing tape on the cigarette box, and it is easy to damage the cigarette box during separation, which affects the recycling of the cigarette box. 2. Cannot effectively detect and process the cigarette box without the cigarette package removed, which leads to confusion in subsequent processing and affects production efficiency. 3. The further processing of the unsealed smoke boxes cannot be realized, resulting in that although some smoke boxes are unsealed, the separation of the smoke box cover plate and the sealing tape cannot be realized, which affects subsequent blanking.
发明内容Contents of the invention
本发明的目的在于提供一种利用射频识别的拆垛下料一体化生产线。The object of the present invention is to provide an integrated production line for unstacking and unloading using radio frequency identification.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种利用射频识别的拆垛下料一体化生产线,主要由拆垛码盘单元、拆箱单元、顶箱单元和下料单元组成;An integrated depalletizing and unloading production line using radio frequency identification, which is mainly composed of a depalletizing pallet unit, an unpacking unit, a top box unit and a unloading unit;
拆垛码盘单元用于将箱垛拆为单个烟箱,同时将配送箱垛的托盘进行码盘收集;拆垛码盘单元包括拆垛工位以及设于拆垛工位一侧的单箱放置工位,拆垛工位的上游处设箱垛缓存工位并通过箱垛辊道输送机输送连接;箱垛缓存工位的下方设有射频识别读取器,用于对装载箱垛的托盘底部的射频识别电子标签进行信息读取;拆垛工位的下方设有射频识别读写器,用于对装载箱垛的托盘底部的射频识别电子标签进行信息清空;拆垛工位和单箱放置工位的上方架设安装有坐标式拆垛机;拆垛工位的另一侧设有自动码盘机;The depalletizing pallet unit is used to disassemble the case stack into individual cigarette cases, and at the same time collect the pallets of the distribution case stack; the depalletizing pallet unit includes a depalletizing station and a single case on one side of the depalletizing station The placing station and the upstream of the unstacking station are equipped with a box stack buffer station and are connected by a box stack roller conveyor; a radio frequency identification reader is installed below the box stack buffer station for checking the loading of box stacks. The radio frequency identification electronic tag at the bottom of the pallet is used for information reading; the radio frequency identification reader is installed under the depalletizing station, which is used to clear the information of the radio frequency identification electronic tag at the bottom of the pallet loaded with boxes; the depalletizing station and the single A coordinate unstacking machine is installed above the box placement station; an automatic palletizer is installed on the other side of the unstacking station;
拆箱单元用于烟箱封箱胶带的开封,其包括长边拆箱机构、宽边拆箱机构以及移栽机,移载机连接长边拆箱机构的出料端以及宽边拆箱机构的进料端,烟箱在移载机内实现90度转向输送;长边拆箱机构内的烟箱沿长向输送,烟箱在长边拆箱机构内实现烟箱长度方向的封箱胶带的割开;宽边拆箱机构内的烟箱沿宽向输送,烟箱在宽边拆箱机构内实现烟箱宽度方向的封箱胶带的割开;The unpacking unit is used for unsealing the cigarette box sealing tape, which includes a long-side unpacking mechanism, a wide-side unpacking mechanism and a transplanter, and the transfer machine is connected to the discharge end of the long-side unpacking mechanism and the wide-side unpacking mechanism At the feed end, the smoke boxes are conveyed in a 90-degree turn in the transfer machine; the smoke boxes in the long-side unpacking mechanism are conveyed along the long direction, and the smoke boxes are sealed in the length direction of the smoke boxes in the long-side unpacking mechanism. The cigarette box in the wide-side unpacking mechanism is conveyed along the width direction, and the cigarette box is cut in the wide-side unpacking mechanism to realize the cutting of the sealing tape in the width direction of the cigarette box;
顶箱单元用于顶出挤压开封后的烟箱,使烟箱盖板与封箱胶带分离;The top box unit is used to eject the extruded and unsealed smoke box, so that the cover plate of the smoke box is separated from the sealing tape;
下料单元用于取出烟箱中的烟包,其包括夹抱机构以及设于夹抱机构旁侧的拆箱工位、不合格烟箱放置工位和空箱皮放置工位;The unloading unit is used to take out the cigarette packs in the cigarette box, which includes a clamping mechanism and an unpacking station, a station for placing unqualified cigarette boxes, and a station for placing empty cartons, which are located beside the clamping mechanism;
夹抱机构用于将烟箱夹紧后提升一定高度使烟箱内的烟包落在拆箱工位上,拆箱工位处还设有落料光电检测装置;若光电检测装置检测到烟包落下,夹抱机构使夹抱的空箱皮移动放置到空箱皮放置工位;若光电检测装置没有检测到烟包落下,夹抱机构旋转使夹抱的烟箱移动放置到不合格烟箱放置工位。The clamping mechanism is used to clamp the cigarette box and lift it to a certain height so that the cigarette packs in the box fall on the unpacking station. The unpacking station is also equipped with a blanking photoelectric detection device; When the package falls, the clamping mechanism moves the clamped empty box to the empty box skin placement station; if the photoelectric detection device does not detect the cigarette package falling, the clamping mechanism rotates to move the clamped cigarette box to the unqualified cigarette box. Box placement station.
所述坐标拆式垛机包括横向架设布置在拆垛工位及单箱放置工位上方的支撑架,支撑架包括前后等间距布置并分别沿左右方向延伸的两个横梁,两个横梁上分别布置有左右向行走导轨,左右向行走导轨上设有与其导向配合的移动座,移动座连接有左右向驱动装置,左右向驱动装置驱动移动座在左右方向移动;The coordinate dismantling stacker includes a support frame arranged horizontally above the unstacking station and the single box placement station. The support frame includes two beams arranged at equal intervals before and after and extending along the left and right directions respectively. The two beams are respectively Arranged with left and right traveling guide rails, on the left and right traveling guide rails there is a moving seat that cooperates with its guide, the moving seat is connected with a left and right driving device, and the left and right driving device drives the moving seat to move in the left and right directions;
移动座上安装有前后向行走导轨,前后向行走导轨上设有与其导向配合的行走座,行走座连接有前后向驱动装置,前后向驱动装置驱动行走座前后方向移动;Front and rear travel guide rails are installed on the moving seat, and the front and rear travel guide rails are provided with a travel seat that cooperates with the guide. The travel seat is connected with a front and rear drive device, and the front and rear drive device drives the travel seat to move in the front and rear direction;
行走座上安装有上下向延伸布置的抓取机械臂,抓取机械臂的下端抓取部延伸至拆垛工区,且抓取机械臂与行走座之间设有上下向导向驱动机构;A grabbing arm extending up and down is installed on the walking seat, and the grabbing part at the lower end of the grabbing arm extends to the unstacking work area, and a vertically oriented driving mechanism is provided between the grabbing arm and the walking seat;
上下向导向驱动机构包括布置在抓取机械臂上的上下向行走导轨,上下向行走导轨上设有与其导向配合的滑座,滑座与行走座固定连接,且抓取机械臂还连接有上下向驱动装置,上下向驱动装置驱动抓取机械臂在上下方向移动。The up and down guiding drive mechanism includes the up and down traveling guide rail arranged on the grabbing arm. The up and down traveling guide rail is provided with a sliding seat that cooperates with the guide. The sliding seat is fixedly connected with the traveling seat, and the grabbing arm is also connected with an To the driving device, the driving device drives the grabbing arm to move up and down.
所述长边拆箱机构和宽边拆箱机构均包括主框架以及设置在主框架上的烟箱输送通道,且烟箱输送通道处还配合设有与烟箱对应的夹合式导向输送机构;Both the long-side unpacking mechanism and the wide-side unpacking mechanism include a main frame and a smoke box conveying channel arranged on the main frame, and the smoke box conveying channel is also equipped with a clip-type guiding conveying mechanism corresponding to the smoke box;
其中长边拆箱机构的烟箱输送通道用于输送长向烟箱,为长向烟箱输送通道;其中宽边拆箱机构的烟箱输送通道用于输送宽向烟箱,为宽向烟箱输送通道;Among them, the smoke box conveying channel of the long-side unpacking mechanism is used to transport the long-direction smoke boxes, which is the long-direction smoke box conveying channel; the smoke box conveying channel of the wide-side unpacking mechanism is used to transport the wide-direction smoke boxes, which is the width-direction smoke box. Box conveying channel;
长边拆箱机构内还设有长边切割装置,宽边拆箱机构内设有宽边切割装置;The long-side unpacking mechanism is also provided with a long-side cutting device, and the wide-side unpacking mechanism is provided with a wide-side cutting device;
主框架包括下部框架、立架和上部框架,烟箱输送通道安装于下部框架上,上部框架通过立架支撑在下部框架上,且上部框架相对于下部框架的高度可调。The main frame includes a lower frame, a stand and an upper frame, the smoke box conveying channel is installed on the lower frame, the upper frame is supported on the lower frame by the stand, and the height of the upper frame relative to the lower frame is adjustable.
所述夹合式导向输送机构在上部框架及下部框架处分别对应安装,夹合式导向输送机构沿对应的长向烟箱输送通道或宽向烟箱输送通道延伸布置,其包括对称布置在烟箱侧向两侧的动力输送带,动力输送带侧式布置,其输送作用部与烟箱侧向接触驱动。The clamping guide conveying mechanism is respectively installed on the upper frame and the lower frame, and the clamping guide conveying mechanism is arranged along the corresponding lengthwise smoke box conveying channel or widthwise smoke box conveying channel, which includes symmetrically arranged on the smoke box side The power conveyor belts on both sides are arranged sideways, and the transmission part is driven in lateral contact with the smoke box.
所述长边切割装置包括安装在下框架部的下立式割刀以及安装在上部框架的上立式割刀,下立式割刀位于长向烟箱输送通道的中线处,上立式割刀与其上下对应布置;The long side cutting device includes a lower vertical cutter installed on the lower frame part and an upper vertical cutter installed on the upper frame, the lower vertical cutter is located at the center line of the long-term smoke box delivery channel, and the upper vertical cutter It is arranged correspondingly up and down;
所述宽边切割装置包括分别安装在下框架部的下平式割刀组件以及安装在上框架部的上平式割刀组件;下平式割刀组件和上平式割刀组件均包括对称布置在烟箱输送通道两侧的平式割刀,平式割刀上还分别连接有平式割刀水平调节装置,以实现两个平式割刀之间的水平间距调节。The broadside cutting device includes a lower flat cutter assembly mounted on the lower frame part and an upper flat cutter assembly installed on the upper frame part; both the lower flat cutter assembly and the upper flat cutter assembly include symmetrically arranged The flat cutters on both sides of the box conveying channel are respectively connected with flat cutter level adjustment devices to realize the adjustment of the horizontal distance between the two flat cutters.
所述平式割刀水平调节装置包括与平式割刀驱动连接的平式割刀电机,平式割刀电机与下部框架/上部框架水平导向配合,且平式割刀电机上连接有平式割刀水平气缸,平式割刀水平气缸的两端分别与平式割刀电机和下部框架/上部框架连接,两个平式割刀水平气缸相背或相向设置。The flat cutter level adjustment device includes a flat cutter motor connected to the drive of the flat cutter, the flat cutter motor cooperates with the lower frame/upper frame for horizontal guidance, and the flat cutter motor is connected with a flat Cutter horizontal cylinder, the two ends of the flat cutter horizontal cylinder are respectively connected with the flat cutter motor and the lower frame/upper frame, and the two flat cutter horizontal cylinders face each other or are arranged opposite to each other.
所述烟箱输送通道的入料一端设有用于检测烟箱进入的进料光电检测装置。The feeding end of the smoke box conveying channel is provided with a feed photoelectric detection device for detecting the entry of the smoke box.
所述夹抱机构主要由底座、支撑柱和夹抱臂组成,支撑柱设于底座上并与其旋转配合,夹抱臂可相对靠拢或分离实现对烟箱的夹抱或放下;支撑柱上还设有竖向行走导轨,夹抱臂安装在支撑柱上并与竖向行走导轨导向配合,夹抱臂与支撑柱之间还设有驱动夹抱臂上下行走的升降驱动装置。The clamping mechanism is mainly composed of a base, a supporting column and a clamping arm. The supporting column is arranged on the base and rotates with it. The clamping arm can be relatively close or separated to hold or put down the cigarette box; There is a vertical walking guide rail, the clamping arm is installed on the support column and cooperates with the vertical walking guide rail, and a lifting drive device for driving the clamping arm to move up and down is also provided between the clamping arm and the support column.
所述拆箱工位位于不合格烟箱放置工位和空箱皮放置工位之间,且不合格烟箱放置工位和空箱皮放置工位与拆箱工位分别呈90度夹角布置。The unpacking station is located between the unqualified cigarette case placement station and the empty case skin placement station, and the unqualified cigarette case placement station and the empty case skin placement station are at an angle of 90 degrees to the unpacking station. layout.
所述顶箱单元包括中继输送通道以及竖向设置于中继输送通道下方的顶箱气缸,顶箱气缸的活塞杆端可由中继输送通道中伸出实现对开封后烟箱的顶出挤压。The top box unit includes a relay conveying channel and a top box cylinder vertically arranged below the relay conveying channel, and the piston rod end of the top box cylinder can be stretched out from the relay conveying channel to realize the ejection of the unsealed cigarette box. pressure.
本发明的有益效果是:The beneficial effects of the present invention are:
1. 本发明通过拆垛码盘单元、拆箱单元、顶箱单元和下料单元的配合形成了基于射频识别配送管理的拆垛下料一体化生产,实现了烟箱异地配送烟丝时的有序配送及高效接收。1. The present invention forms the integrated production of unstacking and unloading based on radio frequency identification distribution management through the cooperation of unstacking and palletizing unit, unpacking unit, top box unit and unloading unit, and realizes efficient distribution of shredded tobacco from cigarette boxes in different places. Orderly delivery and efficient receiving.
其中,拆垛码盘单元通过射频识别进行配送管理,并将箱垛拆为单个烟箱,同时将配送箱垛的托盘进行码盘收集;拆箱单元用于烟箱封箱胶带的开封;顶箱单元用于顶出挤压开封后的烟箱,使烟箱盖板与封箱胶带分离;下料单元用于取出烟箱中的烟包,从而实现了完整的自动化拆垛码盘、拆箱及下料流程。Among them, the depalletizing and palletizing unit performs distribution management through radio frequency identification, and disassembles the stacks of boxes into individual cigarette boxes, and at the same time collects the pallets of the distribution box stacks on pallets; the unpacking unit is used for unsealing the sealing tape of the cigarette boxes; The case unit is used to eject the extruded and unsealed cigarette case, so that the cover plate of the cigarette case is separated from the sealing tape; Box and unloading process.
2.本发明的拆垛码盘单元通过射频识别电子标签、射频识别读取器以及射频识别读写器的配合,可以有效监控产品的入库及拆垛、码盘情况,不会出现误投料、存放时间过长等问题,有效的提高了烟箱物流配送管理方式。2. The depalletizing pallet unit of the present invention can effectively monitor the storage, depalletizing and palletizing of products through the cooperation of radio frequency identification electronic tags, radio frequency identification readers and radio frequency identification reader-writers, and there will be no misfeeding , Storage time is too long and other issues, effectively improving the cigarette case logistics distribution management.
本发明的拆垛码盘单元拆垛码盘效率高,设备运行、安装及维护成本低,大幅减少人员劳动强度,减少现场生产人员,提高生产效率,改善现场生产环境,适用于卷烟生产企业应用。The depalletizing tray unit of the present invention has high depalletizing tray efficiency, low equipment operation, installation and maintenance costs, greatly reduces the labor intensity of personnel, reduces on-site production personnel, improves production efficiency, and improves on-site production environment, and is suitable for application in cigarette production enterprises .
拆垛码盘单元通过箱垛缓存工位及拆垛工位配合,能够实现对进入箱垛辊道输送机的箱垛进行缓存确检,确定与本批次生产信息一致再将箱垛输送至拆垛工位,避免误投料现象发生。The depalletizing and palletizing tray unit cooperates with the case stacking buffer station and the depalletizing station, which can realize the buffer inspection of the case stacks entering the case stacking roller conveyor, and confirm that the case stacks are consistent with the production information of this batch before transporting the case stacks to Unstacking station to avoid misfeeding.
拆垛码盘单元采用坐标拆式垛机,坐标拆式垛机采用坐标定位方式逐一将箱垛上的烟箱放置在在单箱放置工位上(箱垛在拆垛工位的位置是固定的,箱垛中码放烟箱的形式及数量为固定的,因此,各个位置的烟箱坐标是可确定的),实现了自动坐标式拆垛。The unpalletizing pallet unit adopts the coordinate dismantling type palletizer, and the coordinate dismantling type palletizer adopts the coordinate positioning method to place the cigarette boxes on the case stack one by one on the single case placement station (the position of the case stack at the depalletizing station is fixed. The form and quantity of smoke boxes stacked in the box stack are fixed, therefore, the coordinates of the smoke boxes at each position can be determined), and automatic coordinate destacking is realized.
3. 本发明中拆箱单元通过长边拆箱机构、宽边拆箱机构以及移栽机的配合,实现对烟箱上封箱胶带所有粘接部(烟箱长度方向和宽度方向的封箱胶带)的有效割开,提高了拆箱效率, 且避免损伤烟箱,保证了烟箱的循环使用。3. In the present invention, the unpacking unit realizes the cooperation of the long side unpacking mechanism, the wide side unpacking mechanism and the transplanting machine to realize all the bonding parts of the sealing tape on the cigarette box (the sealing in the length direction and the width direction of the cigarette box) The effective cutting of the tape) improves the efficiency of unpacking, avoids damage to the smoke box, and ensures the recycling of the smoke box.
其中,长边拆箱机构内的烟箱沿长向输送,烟箱在长边拆箱机构内实现烟箱长度方向的封箱胶带的割开;然后烟箱进入移载机实现90度转向输送后进入宽边拆箱机构,宽边拆箱机构内的烟箱沿宽向输送,烟箱在宽边拆箱机构内实现烟箱宽度方向的封箱胶带的割开。Among them, the cigarette boxes in the long-side unpacking mechanism are conveyed along the long direction, and the smoke boxes are cut in the long-side unpacking mechanism to realize the cutting of the sealing tape in the length direction of the smoke boxes; then the smoke boxes enter the transfer machine to realize 90-degree steering and conveying After entering the wide-side unpacking mechanism, the cigarette boxes in the wide-side unpacking mechanism are conveyed along the width direction, and the cigarette boxes are cut in the wide-side unpacking mechanism to realize the sealing tape in the width direction of the cigarette box.
烟箱在长边拆箱机构的长向烟箱输送通道上行走时,上下两组且分别对称布置在烟箱长度侧向两侧的动力输送带向出口方向拉动烟箱,在摩擦力的作用下烟箱向前运动,与此同时,长边切割装置开始作用(安装在上部框架及下部框架上的立式割刀开始转动,在烟箱向前运动的过程中将烟箱长度方向的上下两处封箱胶带同时割开),实现了烟箱长度度方向的封箱胶带的割开,且避免了割刀对箱体的损坏。When the smoke box is walking on the long-term smoke box conveying channel of the long-side unboxing mechanism, the upper and lower groups and the power conveyor belts arranged symmetrically on both sides of the length and side of the smoke box pull the smoke box towards the exit direction, under the action of friction The lower smoke box moves forward, at the same time, the long side cutting device starts to work (the vertical cutter installed on the upper frame and the lower frame starts to rotate, and the up and down direction of the length of the smoke box is moved forward during the forward movement of the smoke box. The two sealing tapes are cut at the same time), which realizes the cutting of the sealing tape in the length direction of the cigarette box, and avoids the damage of the box body by the cutter.
烟箱在宽边拆箱机构的宽向烟箱输送通道上行走时,上下两组且分别对称布置在烟箱宽度侧向两侧的动力输送带向出口方向拉动烟箱,在摩擦力的作用下烟箱向前运动,与此同时,宽边切割装置开始作用(上平式割刀组件和下平式割刀组件开始转动,在烟箱向前运动输送到位后,上平式割刀组件和下平式割刀组件同时向烟箱输送通道中心收缩,将烟箱宽度方向的上下处封箱胶带割开,之后上平式割刀组件和下平式割刀组件复位),实现了烟箱宽度方向的封箱胶带的割开,且避免了割刀对箱体的损坏。When the smoke box is walking on the wide-side smoke box conveying channel of the wide-side unpacking mechanism, the upper and lower groups and the power conveyor belts arranged symmetrically on both sides of the width of the smoke box pull the smoke box to the exit direction, under the action of friction The lower smoke box moves forward, and at the same time, the wide-side cutting device starts to work (the upper flat cutter assembly and the lower flat cutter assembly start to rotate, and after the smoke box moves forward and is transported in place, the upper flat cutter assembly and the lower flat cutter assembly start to rotate. The lower flat cutter assembly shrinks toward the center of the smoke box conveying channel at the same time, and the upper and lower sealing tapes in the width direction of the smoke box are cut off, and then the upper flat cutter assembly and the lower flat cutter assembly are reset), realizing the width direction of the smoke box The sealing tape can be cut, and the damage to the box body by the cutting knife is avoided.
拆箱单元中平式割刀水平调节装置均通过水平气缸(同一组平式割刀组件内的水平气缸相背或相向设置)实现同时向宽向烟箱输送通道中心收缩,安装简单,且便于控制实现。The level adjustment device of the flat cutter in the unpacking unit realizes simultaneous shrinkage to the center of the conveying channel in the width direction through the horizontal cylinder (the horizontal cylinders in the same group of flat cutter components are opposite or opposite to each other), and the installation is simple and convenient. Control is achieved.
拆箱单元中上部框架相对于下部框架的高度可调,从而可调节上平式割刀组件和下平式割刀组件之间、上立式割刀和下立式割刀之间的高度,能够适应不同高度的烟箱拆箱。In the unpacking unit, the height of the upper frame relative to the lower frame is adjustable, so that the height between the upper flat cutter assembly and the lower flat cutter assembly, and between the upper vertical cutter and the lower vertical cutter can be adjusted. To adapt to the unpacking of cigarette boxes of different heights.
拆箱单元中夹合式导向输送机构的动力输送带包括输送架以及在输送架上沿烟箱输送通道延伸布置的驱动轮,输送架与对应的下部框架或上部框架之间设水平位移调节结构,以实现夹合式导向输送机构中两个动力输送带之间的间距调整,能够适应不同规格的烟箱拆箱,且通过间距调整能够保证对烟箱的夹合式导向效果,避免烟箱偏移。The power conveyor belt of the sandwich-type guiding conveying mechanism in the unpacking unit includes a conveying frame and a driving wheel extending along the smoke box conveying channel on the conveying frame, and a horizontal displacement adjustment structure is set between the conveying frame and the corresponding lower frame or upper frame, In order to realize the adjustment of the distance between the two power conveyor belts in the clamping guide conveying mechanism, it can adapt to the unpacking of cigarette boxes of different specifications, and through the adjustment of the distance, the clamping guiding effect on the smoke boxes can be guaranteed to avoid the deviation of the smoke boxes.
拆箱单元中烟箱输送通道的入料一端还设有用于检测烟箱进入的进料光电检测装置,当进料光电检测装置检测到烟箱进入后,控制长边切割装置或宽边切割装置运行,提高自动化效果。The feeding end of the smoke box conveying channel in the unpacking unit is also equipped with a feed photoelectric detection device for detecting the entry of the smoke box. When the feed photoelectric detection device detects the entry of the smoke box, it controls the long side cutting device or the wide side cutting device Run to improve the automation effect.
4. 下料单元通过夹抱机构以及设于夹抱机构旁侧的拆箱工位、不合格烟箱放置工位、空箱皮放置工位以及在拆箱工位处设置的落料光电检测装置的配合,工作时烟箱输送至拆箱工位,夹抱机构的夹抱臂将烟箱夹紧后提升一定高度使烟箱内的烟包落在拆箱工位上,若落料光电检测装置检测到烟包落下,支撑柱旋转使夹抱臂夹抱的空箱皮移动至空箱皮放置工位,且夹抱臂向下行走使空箱皮放置在空箱皮放置工位;若落料光电检测装置没有检测到烟包落下,支撑柱旋转使夹抱臂夹抱的烟箱移动至不合格烟箱放置工位,且夹抱臂向下行走使烟箱放置在不合格烟箱放置工位,从而实现了对烟箱内烟包的自动化拆出,并且其能有效检测出未拆出烟包的烟箱并进行处理,保证后续有序处理,提高了生产效率。4. The unloading unit passes through the clamping mechanism and the unpacking station located beside the clamping mechanism, the unqualified smoke box placement station, the empty case skin placement station, and the blanking photoelectric detection set at the unpacking station With the cooperation of the device, the cigarette box is transported to the unpacking station during work, and the clamping arm of the clamping mechanism clamps the cigarette box and lifts it to a certain height so that the cigarette packs in the cigarette box fall on the unpacking station. The detection device detects that the cigarette package has fallen, and the support column rotates to move the empty case held by the clamping arm to the empty case placing station, and the clamping arm moves downward to place the empty case at the empty case placing station; If the blanking photoelectric detection device does not detect the falling of the cigarette package, the support column rotates to move the cigarette box held by the clamping arm to the unqualified cigarette box placement station, and the clamping arm moves downward to place the cigarette box on the unqualified cigarette box. The box is placed at the station, thereby realizing the automatic removal of the cigarette packs in the cigarette box, and it can effectively detect and process the cigarette boxes that have not been removed from the cigarette pack, ensuring subsequent orderly processing and improving production efficiency.
下料单元通中拆箱工位位于不合格烟箱放置工位和空箱皮放置工位之间,且不合格烟箱放置工位和空箱皮放置工位与拆箱工位分别呈90度夹角布置,通过三个工位的空间布局,提高了夹抱机构与拆箱工位、不合格烟箱放置工位和空箱皮放置工位的高效配合。The unpacking station in the unloading unit is located between the unqualified cigarette box placement station and the empty case skin placement station, and the unqualified cigarette case placement station and the empty case skin placement station are 90 degrees apart from the unpacking station. Arranged at an included angle, through the spatial layout of the three stations, the efficient cooperation between the clamping mechanism and the unpacking station, the station for placing unqualified cigarette cases and the station for placing empty cartons has been improved.
5. 顶箱单元包括中继输送通道以及竖向设置于中继输送通道下方的顶箱气缸,顶箱气缸的活塞杆端可由中继输送通道中伸出,实现中在输送过程中对开封后、下料前烟箱的顶出挤压,使烟箱盖板与封箱胶带分离,保证后续顺利落料。5. The top box unit includes a relay conveying channel and a top box cylinder vertically arranged below the relay conveying channel. The piston rod end of the top box cylinder can protrude from the relay conveying channel. , The ejection extrusion of the smoke box before blanking separates the cover plate of the smoke box from the sealing tape to ensure smooth subsequent blanking.
附图说明Description of drawings
图1是本发明实施例的俯视图Fig. 1 is the top view of the embodiment of the present invention
图2是本发明实施例中拆垛码盘单元的俯视图;Fig. 2 is a top view of the palletizing tray unit in the embodiment of the present invention;
图3是本发明实施例中拆垛码盘单元的主视图;Fig. 3 is the front view of the palletizing tray unit in the embodiment of the present invention;
图4是本发明实施例箱垛辊道输送机部位的左视图;Fig. 4 is the left side view of the part of the case stack roller conveyor in the embodiment of the present invention;
图5是本发明实施例中坐标式拆垛机的主视图;Fig. 5 is the front view of the coordinate type unstacking machine in the embodiment of the present invention;
图6是本发明实施例中坐标式拆垛机的俯视图Fig. 6 is a top view of the coordinate type unstacking machine in the embodiment of the present invention
图7是本发明实施例中长边拆箱机构的主视图;Fig. 7 is the front view of the long side unboxing mechanism in the embodiment of the present invention;
图8是本发明实施例中长边拆箱机构的侧视图;Fig. 8 is a side view of the long side unboxing mechanism in the embodiment of the present invention;
图9是本发明实施例中宽边拆箱机构的主视图;Fig. 9 is a front view of the broadside unpacking mechanism in the embodiment of the present invention;
图10是本发明实施例中宽边拆箱机构的侧视图;Fig. 10 is a side view of the broadside unpacking mechanism in the embodiment of the present invention;
图11是本发明实施例中下料单元的俯视图;Fig. 11 is a top view of the unloading unit in the embodiment of the present invention;
图12是本发明实施例中夹抱机构的右视工作示意图。Fig. 12 is a schematic right view of the clamping mechanism in the embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作详细说明。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1至图12所示,本发明的一种利用射频识别的拆垛下料一体化生产线,主要由拆垛码盘单元、拆箱单元、顶箱单元和下料单元组成。As shown in Figures 1 to 12, an integrated production line for depalletizing and unloading using radio frequency identification according to the present invention is mainly composed of a depalletizing pallet unit, an unpacking unit, a top box unit and a blanking unit.
拆垛码盘单元用于将箱垛拆为单个烟箱,同时将配送箱垛的托盘进行码盘收集。如图2至图6所示,拆垛码盘单元包括箱垛辊道输送机和位于箱垛辊道输送机一侧的单箱辊道输送机,箱垛辊道输送机的上游处设箱垛缓存工位520,箱垛辊道输送机的下游处设拆垛工位51,且箱垛辊道输送机上设有使箱垛定位在拆垛工位的定位装置527。The depalletizing pallet unit is used to disassemble the case stack into individual cigarette cases, and at the same time collect the pallets of the distribution case stack. As shown in Figure 2 to Figure 6, the depalletizing pallet unit includes a case stacking roller conveyor and a single case roller conveyor located on one side of the case stacking roller conveyor. The stacking buffer station 520, the downstream of the case stacking roller conveyor is provided with a destacking station 51, and the case stacking roller conveyor is provided with a positioning device 527 for positioning the case stacks at the destacking station.
单箱辊道输送机与拆垛工位对应处设为单箱放置工位52,拆垛后的单个烟箱由单箱辊道输送机送至拆箱单元中长边拆箱机构1的长向烟箱输送通道12的进料端。The corresponding position of the single case roller conveyor and the unstacking station is set as a single case placement station 52, and the single cigarette case after destacking is sent to the long side of the long side unpacking mechanism 1 in the unpacking unit by the single case roller conveyor. The feed end of the channel 12 is delivered to the smoke box.
定位装置527包括与拆垛工位51对应布置的光电传感器,光电传感器装在箱垛辊道输送机机架上;箱垛525放置在托盘522上经箱垛辊道输送机输送至拆垛工位51时,光电传感器发出信号控制箱垛辊道输送机停止转动,实现箱垛在拆垛工位51处的定位。The positioning device 527 includes a photoelectric sensor arranged corresponding to the unstacking station 51, and the photoelectric sensor is installed on the frame of the case stack roller conveyor; the case stack 525 is placed on the pallet 522 and transported to the destacker by the case stack roller conveyor When the position was 51, the photoelectric sensor sent a signal to control the case stack roller conveyor to stop rotating, so as to realize the positioning of the case stack at the unstacking station 51.
箱垛缓存工位520的下方设有射频识别读取器521,用于对装载箱垛的托盘522底部的射频识别电子标签进行信息读取。拆垛工位51的下方设有射频识别读写器523,用于对装载箱垛525的托盘522底部的射频识别电子标签进行信息清空。拆垛工位51和单箱放置工位52的上方架设安装有坐标式拆垛机526,坐标式拆垛机526采用坐标定位方式逐一将箱垛上的烟箱放置在在单箱放置工位52。A radio frequency identification reader 521 is provided below the case stack buffer station 520 for reading information from the radio frequency identification electronic tag at the bottom of the pallet 522 on which the case stack is loaded. A radio frequency identification reader 523 is provided below the unstacking station 51, which is used to empty the information of the radio frequency identification electronic tag at the bottom of the pallet 522 of the loading box stack 525. A coordinate depalletizer 526 is erected above the unstacking station 51 and the single case placement station 52, and the coordinate type depalletizer 526 places the cigarette cases on the case stack one by one at the single case placement station by means of coordinate positioning. 52.
拆垛工位51的另一侧设有自动码盘机524,自动码盘机524将拆垛后的空托盘整理成垛。自动码盘机524为现有技术,其结构不再详述。The other side of the unstacking station 51 is provided with an automatic palletizer 524, and the automatic palletizer 524 organizes the empty pallets after depalletizing into stacks. The automatic code disk machine 524 is a prior art, and its structure will not be described in detail.
如图5至图6所示,本实施例的自动坐标式拆垛机526,包括横向架设布置在拆垛工位51及单箱放置工位52上方的支撑架,支撑架包括前后等间距布置并分别沿左右方向延伸的两个横梁53,两个横梁上分别布置有左右向行走导轨54,左右向行走导轨54上设有与其导向配合的移动座55,移动座55连接有左右向驱动装置,左右向驱动装置驱动移动座55沿左右向行走导轨54上在左右方向移动。As shown in Figures 5 to 6, the automatic coordinate unstacking machine 526 of this embodiment includes a support frame arranged horizontally above the unstacking station 51 and the single box placement station 52, and the support frame includes front and rear equidistant arrangements. And two crossbeams 53 extending along the left and right direction respectively, the two crossbeams are respectively arranged with left and right direction walking guide rails 54, and the left and right direction walking guide rails 54 are provided with the mobile seat 55 that guides and cooperates with it, and the mobile seat 55 is connected with the left and right direction driving device , left and right to the driving device drives the mobile seat 55 to move in the left and right directions along the left and right to the walking guide rail 54 .
本实施例中,左右向驱动装置包括左右向行走电机56(选用伺服电机)以及在左右向行走导轨4旁侧设置的与其平行的左右向齿条57,左右向齿条57安装在对应横梁53上,左右向行走电机56安装于移动座55上,且左右向行走电机56传动连接有左右向驱动齿轮,左右向驱动齿轮与该左右向齿条57相啮合。左右向齿条57设有两个,两个左右向驱动齿轮之间设有连接轴58,左右向行走电机56与连接轴58传动连接驱动其转动。In this embodiment, the left and right driving device includes a left and right travel motor 56 (servo motor is selected) and a left and right rack 57 parallel to the left and right travel guide rail 4, and the left and right racks 57 are installed on the corresponding beam 53 Above, the left and right travel motor 56 is installed on the mobile seat 55, and the left and right travel motor 56 is transmission-connected with a left and right driving gear, and the left and right driving gear is meshed with the left and right rack 57. Left and right are provided with two racks 57, and connecting shaft 58 is arranged between the two left and right driving gears, and left and right travel motors 56 and connecting shaft 58 are transmission-connected to drive it to rotate.
移动座55上安装有前后向行走导轨59,前后向行走导轨59上设有与其导向配合的行走座510,行走座510连接有前后向驱动装置,前后向驱动装置驱动行走座510前后方向移动。移动座55上与行走座510对应处还设有避让通道,以避免对抓取机械臂513的移动产生干涉。Traveling guide rail 59 is installed on mobile seat 55, and front and rear direction walking guide rail 59 is provided with the walking seat 510 that guides and cooperates with it, and walking seat 510 is connected with forward and backward driving device, and front and rear driving device drives walking seat 510 direction to move. An avoidance passage is also provided on the moving seat 55 corresponding to the walking seat 510 to avoid interference with the movement of the grasping robot arm 513 .
本实施例中,前后向驱动装置包括前后向行走电机511(选用伺服电机)以及在前后向行走导轨旁侧设置的与其平行的前后向齿条,前后向齿条安装于移动座55上,前后向行走电机511安装于行走座510上,且前后向行走电机510旋转轴端的前后向驱动齿轮512与该前后向齿条相啮合。In this embodiment, the front-to-back drive device includes a front-to-back travel motor 511 (servo motor is selected) and a front-to-back rack parallel to the front-to-back travel guide rail. The front-to-back rack is installed on the moving seat 55. The traveling motor 511 is installed on the traveling seat 510, and the front and rear driving gear 512 at the rotating shaft end of the front and rear traveling motor 510 is engaged with the front and rear racks.
行走座510上安装有上下向延伸布置的抓取机械臂513,抓取机械臂513的下端抓取部(抓取机械臂的下端抓取部为真空吸盘517)延伸至拆垛工区,且抓取机械臂513与行走座510之间设有上下向导向驱动机构。The grabbing robot arm 513 extending up and down is installed on the walking seat 510, and the lower end grabbing part of the grabbing robot arm 513 (the lower end grabbing part of the grabbing robot arm is a vacuum suction cup 517) extends to the unstacking work area, and grabs Get between the mechanical arm 513 and the walking seat 510 and be provided with up and down guide drive mechanism.
上下向导向驱动机构包括布置在抓取机械臂513上的上下向行走导轨514,上下向行走导轨514上设有与其导向配合的滑座,滑座与行走座510固定连接,且抓取机械臂513还连接有上下向驱动装置,上下向驱动装置驱动抓取机械臂513在上下方向移动。The up and down guiding drive mechanism comprises a vertically moving guide rail 514 arranged on the grasping mechanical arm 513. The up and down traveling guide rail 514 is provided with a sliding seat that guides and cooperates with it. The sliding seat is fixedly connected with the traveling seat 510, and the grasping mechanical arm 513 is also connected with an up and down driving device, and the up and down driving device drives the grasping mechanical arm 513 to move in the up and down direction.
本实施例中,上下向驱动装置包括上下向行走电机515(选用伺服电机)以及在上下向行走导轨514旁侧设置的与其平行的上下向齿条,上下向行走电机15安装于行走座上,且上下向行走电机15旋转轴端的上下向驱动齿轮516与该上下向齿条相啮合。In this embodiment, the up and down driving device includes an up and down traveling motor 515 (servo motor is selected) and an up and down rack parallel to the up and down traveling guide rail 514, and the up and down traveling motor 15 is installed on the traveling seat. And the up and down driving gear 516 on the rotating shaft end of the travel motor 15 is engaged with the up and down tooth bar.
采用上述技术方案,移动座55可沿左右向移动,行走座510安装在移动座55上并可沿前后向移动,抓取机械臂513安装在行走座510上并可沿上下向移动,从而可配合实现抓取机械臂的前后向、左右向及上下向坐标式移动。Adopt above-mentioned technical scheme, moving seat 55 can move along left and right direction, and walking seat 510 is installed on moving seat 55 and can move along forward and backward direction, and grasping mechanical arm 513 is installed on walking seat 510 and can move along up and down, thereby can Cooperate to realize the front-back, left-right and up-down coordinate movement of the grasping robot arm.
本发明中的坐标拆式垛机采用坐标定位方式逐一将箱垛上的烟箱放置在在单箱放置工位上(箱垛在拆垛工位的位置是固定的,箱垛中码放烟箱的形式及数量为固定的,因此,各个位置的烟箱坐标是可确定的),实现了自动坐标式拆垛。The coordinate dismantling stacker in the present invention adopts the coordinate positioning mode to place the cigarette boxes on the box stack one by one on the single box placement station (the position of the box stack at the unstacking station is fixed, and the smoke boxes are stacked in the box stack. The form and quantity of the smoke box are fixed, therefore, the coordinates of the smoke boxes at each position can be determined), and automatic coordinate destacking is realized.
该拆垛码盘单元的工作流程如下:The work flow of this depalletizing pallet unit is as follows:
(1)入库:在装载箱垛525的托盘522底部加装射频识别电子标签,并且将批次物料的信息在入库前写入射频识别电子标签,箱垛525按照规定形式码放在对应托盘522上再入库存放;(1) Warehousing: RFID tags are installed at the bottom of the pallet 522 of the loading box stack 525, and the information of the batch of materials is written into the RFID electronic tag before storage, and the box stack 525 is coded on the corresponding pallet according to the prescribed form 522 on restocking;
(2)出库:叉车将库内的箱垛移动放置在箱垛缓存工位520上,箱垛缓存工位520下方的射频识别读取器521读取射频识别电子标签上记载的产品批次信息,并与本批次生产信息进行比对,若信息一致将箱垛输送至拆垛工位51;(2) Out of the warehouse: the forklift moves the box stacks in the warehouse and places them on the box stack buffer station 520, and the radio frequency identification reader 521 below the box stack buffer station 520 reads the product batches recorded on the radio frequency identification electronic tags information, and compare it with the production information of this batch, if the information is consistent, transport the box stack to the unstacking station 51;
(3)拆垛:进入拆垛工位51的箱垛通过坐标式拆垛机526逐一将箱垛上的烟箱移动放置在单箱放置工位52上,并被单箱辊道输送机送至生产线;(3) Unstacking: The box stacks entering the unstacking station 51 are moved one by one by the coordinate destacking machine 526 to place the cigarette boxes on the single box placement station 52, and are sent to the single box roller conveyor. production line;
由于箱垛在拆垛工位的位置是固定的,箱垛中码放烟箱的形式及数量为固定的,各个位置的烟箱坐标是可确定的。当箱垛进入拆垛工位51定位后,烟箱抓取位置的坐标点定位即完成。抓取机械臂513会按照坐标程序设定依次移动至对应烟箱上方,抓取机械臂513上的真空吸盘吸附烟箱上盖,将烟箱提起并放置在单箱放置工位52。Since the position of the box stack at the unstacking station is fixed, the form and quantity of the smoke boxes stacked in the box stack are fixed, and the coordinates of the smoke boxes at each position can be determined. After the box stack enters the unstacking station 51 for positioning, the coordinate point positioning of the cigarette box grabbing position is completed. The grabbing robot arm 513 will move to the top of the corresponding cigarette box in sequence according to the coordinate program setting, and the vacuum suction cup on the grabbing robot arm 513 will absorb the upper cover of the cigarette box, and the cigarette box will be lifted and placed on the single box placement station 52 .
(4)码盘:拆垛完成后,拆垛工位51下方的射频识别读写器523将托盘底部的射频识别电子标签上的信息清空,由自动码盘机524将空托盘整理成垛。(4) Pallet: After depalletizing is completed, the radio frequency identification reader 523 below the depalletizing station 51 clears the information on the radio frequency identification electronic tag at the bottom of the pallet, and the automatic palletizing machine 524 organizes the empty pallets into stacks.
拆垛码盘单元通过射频识别电子标签、射频识别读取器以及射频识别读写器的配合,可以有效监控产品的入库及拆垛、码盘情况,不会出现误投料、存放时间过长等问题,,有效的提高了烟箱物流配送管理方式。The depalletizing pallet unit can effectively monitor the storage, depalletizing and palletizing of products through the cooperation of radio frequency identification tags, radio frequency identification readers and radio frequency identification readers, so that there will be no misfeeding and long storage time and other issues, effectively improving the logistics and distribution management of cigarette boxes.
该拆垛码盘单元的拆垛码盘效率高,设备运行、安装及维护成本低,大幅减少人员劳动强度,减少现场生产人员,提高生产效率,改善现场生产环境。The depalletizing tray unit has high efficiency of depalletizing trays, low equipment operation, installation and maintenance costs, greatly reduces the labor intensity of personnel, reduces on-site production personnel, improves production efficiency, and improves on-site production environment.
拆垛单元拆垛后的单个烟箱送至拆箱单元,拆箱单元用于烟箱封箱胶带的开封,其包括长边拆箱机构1、宽边拆箱机构2以及移栽机3。长边拆箱机构1和宽边拆箱机构2在平面上呈90度垂直布置,移载机3设于长边拆箱机构1和宽边拆箱机构2的拐角连接处。移载机3连接长边拆箱机构1的出料端以及宽边拆箱机构2的进料端,烟箱在移载机内实现90度转向输送。移载机3为现有技术,其优先采用顶升移载机。长边拆箱机构1内的烟箱沿长向输送,烟箱在长边拆箱机构1内实现烟箱长度方向的封箱胶带的割开。宽边拆箱机构2内的烟箱沿宽向输送,烟箱在宽边拆箱机构2内实现烟箱宽度方向的封箱胶带的割开。Unstacking unit The unstacked single cigarette case is sent to the unpacking unit, which is used for unsealing the cigarette case sealing tape, which includes a long-side unpacking mechanism 1, a wide-side unpacking mechanism 2, and a transplanter 3. The long-side unpacking mechanism 1 and the wide-side unpacking mechanism 2 are vertically arranged at 90 degrees on the plane, and the transfer machine 3 is located at the corner junction of the long-side unpacking mechanism 1 and the wide-side unpacking mechanism 2 . The transfer machine 3 is connected to the discharge end of the long-side unpacking mechanism 1 and the feed end of the wide-side unpacking mechanism 2, and the smoke boxes are turned and transported at 90 degrees in the transfer machine. Transfer machine 3 is prior art, and it preferably adopts jacking transfer machine. The cigarette boxes in the long-side unpacking mechanism 1 are transported along the long direction, and the cigarette boxes are cut off in the long-side unpacking mechanism 1 by the sealing tape in the length direction of the smoke boxes. The cigarette case in the wide-side unpacking mechanism 2 is conveyed along the width direction, and the cigarette case is cut in the wide-side unpacking mechanism 2 to realize the sealing tape in the width direction of the cigarette case.
如图7至图8所示,长边拆箱机构包括下部框架11以及在下部框架上设置的长向烟箱输送通道12,长向烟箱输送通道中线12处设有下立式割刀13,下立式割刀13安装在下部框架11。它还包括设于长向烟箱输送通道12上方的上部框架14,上部框架14通过立架15支撑在下部框架11上,上部框架14相对于下部框架11的高度可调,且上部框架14上与所述下立式割刀13对应处还安装有上立式割刀16。下立式割刀13和上立式割刀16形成长边切割装置,其优先选用立式布置的旋转割刀。As shown in Figures 7 to 8, the long-side unpacking mechanism includes a lower frame 11 and a long-term smoke box conveying channel 12 arranged on the lower frame, and a lower vertical cutter 13 is provided at the center line 12 of the long-term smoke box conveying channel , The following vertical cutter 13 is installed on the lower frame 11. It also includes an upper frame 14 that is located above the lengthwise smoke box conveying channel 12. The upper frame 14 is supported on the lower frame 11 by a stand 15. The height of the upper frame 14 is adjustable relative to the lower frame 11. On the upper frame 14 Corresponding to the lower vertical cutter 13, an upper vertical cutter 16 is also installed. Lower vertical cutter 13 and upper vertical cutter 16 form long side cutting device, and it preferably selects the rotary cutter of vertical arrangement for use.
上部框架11及下部框架14处分别安装有与烟箱对应的夹合式导向输送机构,夹合式导向输送机构沿长向烟箱输送通道延伸布置,其包括对称布置在烟箱侧向两侧的动力输送带17,动力输送带17侧式布置,使动力输送带17的输送作用部与烟箱侧向接触驱动。The upper frame 11 and the lower frame 14 are respectively equipped with clamping guide conveying mechanisms corresponding to the smoke boxes. The clamping guide conveying mechanisms are arranged along the lengthwise direction of the smoke box conveying channel, and include power drives symmetrically arranged on both sides of the smoke box. The conveyor belt 17 and the power conveyor belt 17 are arranged sideways, so that the conveying part of the power conveyor belt 17 is driven in lateral contact with the smoke box.
本实施例中,夹合式导向输送机构的动力输送带17包括输送架171以及在输送架171上沿长向烟箱输送通道延伸布置的驱动轮172(驱动轮172上还可加设履带),输送架171与对应的下部框架或上部框架之间设水平位移调节结构,以实现夹合式导向输送机构中两个动力输送带之间的间距调整,从而能够适应不同宽度的烟箱拆箱,且通过间距调整能够保证对烟箱的夹合式导向效果,避免烟箱偏移。In this embodiment, the power conveying belt 17 of the clamping guide conveying mechanism includes a conveying frame 171 and a driving wheel 172 arranged on the conveying frame 171 along the lengthwise direction of the cigarette box conveying channel (the driving wheel 172 can also be provided with caterpillar belts), A horizontal displacement adjustment structure is set between the conveyor frame 171 and the corresponding lower frame or upper frame to realize the adjustment of the distance between the two power conveyor belts in the clip-type guide conveyor mechanism, so as to be able to adapt to the unpacking of cigarette boxes of different widths, and Through the adjustment of the spacing, the clip-type guiding effect on the smoke box can be guaranteed, and the offset of the smoke box can be avoided.
水平位移调节结构包括在对应的下部框架11或上部框架17上设置的水平向滑槽以及水平布置的推动气缸,动力输送带的输送架171与水平向滑槽滑动导向配合,推动气缸的一端与输送架连接,推动气缸的一端与对应的下部框架或上部框架连接。The horizontal displacement adjustment structure includes a horizontal chute arranged on the corresponding lower frame 11 or upper frame 17 and a horizontally arranged push cylinder. The conveying frame 171 of the power conveyor belt is matched with the horizontal chute sliding guide, and one end of the push cylinder is aligned with the horizontal chute. The conveyor frame is connected, and one end of the push cylinder is connected with the corresponding lower frame or upper frame.
本实施例中,立架15上设置有竖向导轨151,上部框架14的水平两端分别位于对应的竖向导轨151内并与其滑动导向配合,且上部框架11的水平两端与对应的立架15间均设有升降调节结构,从而实现上部框架相对于下部框架的高度可调。In this embodiment, vertical guide rails 151 are provided on the stand 15, and the horizontal ends of the upper frame 14 are respectively located in the corresponding vertical guide rails 151 and cooperate with the sliding guides, and the horizontal ends of the upper frame 11 are aligned with the corresponding vertical guide rails 151. The frame 15 is all provided with lifting adjustment structure, thereby realizes the height adjustment of upper frame relative to lower frame.
升降调节结构包括竖向设置的调节丝杠152,调节丝杠152的上端向上伸出立架并安装有调节手柄153,调节丝杠152上螺纹套设的螺母座与上部框架的水平端部固定连接。The lifting adjustment structure includes a vertically arranged adjustment screw 152, the upper end of the adjustment screw 152 protrudes upwards from the stand and is equipped with an adjustment handle 153, and the nut seat threaded on the adjustment screw 152 is fixed to the horizontal end of the upper frame. connect.
本发明通过调节丝杠及竖向导轨的配合实现上部框架14的高度可调,其方便调节,且调整精度高。The present invention realizes the height adjustment of the upper frame 14 through the cooperation of the adjustment lead screw and the vertical guide rail, which is convenient for adjustment and has high adjustment accuracy.
本发明通过上部框架相对于下部框架的高度可调,从而可调节两立式割刀之间的高度,能够适应不同高度的烟箱拆箱,且能够避免立式割刀将烟箱内的塑料袋割破。The present invention adjusts the height of the upper frame relative to the lower frame, so that the height between the two vertical cutters can be adjusted, which can adapt to the unpacking of cigarette boxes of different heights, and can prevent the vertical cutters from dislodging the plastic inside the cigarette box. Bag torn.
进一步的,立式割刀可选用不同直径,以实现不同的切割深度调整。同时也可改变下立式割刀3的安装高度,以实现对不同的切割深度的调整适应。Further, the vertical cutter can be selected with different diameters to achieve different cutting depth adjustments. Also can change the installation height of lower vertical cutter 3 simultaneously, to realize the adjustment adaptation to different cutting depths.
本实施例中,长向烟箱输送通道12的入料一端设有导向轮机构18,导向轮机构18在下部框架和上部框架处分别设置。导向轮机构18包括分别设置在长向烟箱输送通道两侧的安装架,安装架上排列设有导向轮。In this embodiment, a guide wheel mechanism 18 is provided at the feeding end of the long-direction smoke box conveying channel 12, and the guide wheel mechanism 18 is respectively provided at the lower frame and the upper frame. The guide wheel mechanism 18 includes installation frames respectively arranged on both sides of the long-direction smoke box conveying channel, and the guide wheels are arranged on the installation frames.
导向轮机构18的设置可以使烟箱更加顺利的进入长向烟箱输送通道12,避免烟箱卡住或将烟箱挤坏。The setting of the guide wheel mechanism 18 can make the smoke box enter the long-direction smoke box delivery channel 12 more smoothly, avoiding the smoke box from being stuck or being squeezed out.
长向烟箱输送通道12为无动力输送辊道,长向烟箱输送通道12的入料一端还设有用于检测烟箱进入的进料光电检测装置19,当进料光电检测装置19检测到烟箱进入后,控制上立式割刀16及下立式割刀13运行。The long-term smoke box conveying channel 12 is a non-powered conveying roller table. The feeding end of the long-term smoke box conveying channel 12 is also provided with a feed photoelectric detection device 19 for detecting the entry of the smoke box. When the feed photoelectric detection device 19 detects After the smoke box entered, the upper vertical cutter 16 and the lower vertical cutter 13 were controlled to run.
长边拆箱机构的工作原理如下:首先根据烟箱的规格,调整上立式割刀16、下立式割刀13之间的高度,以及上下两处夹合式导向输送机构中两个动力输送带17之间的间距。烟箱进入长向烟箱输送通道12并沿长向输送,上下两组且分别对称布置在烟箱侧向两侧的动力输送带17向出口方向拉动烟箱,在摩擦力的作用下烟箱向前运动,与此同时,安装在设备上部框架14及下部框架11上的立式割刀开始转动,在烟箱向前运动的过程中将烟箱长度方向的上下两处封箱胶带同时割开,其保证了对胶带的长边直线切割,而不会损坏箱体。The working principle of the long-side unpacking mechanism is as follows: firstly, according to the specifications of the smoke box, adjust the height between the upper vertical cutter 16 and the lower vertical cutter 13, and adjust the height between the upper and lower vertical cutters 16 and the two power transmission mechanisms in the upper and lower clamping guide conveying mechanisms. 17 spaces between the strips. The smoke box enters the long-direction smoke box conveying channel 12 and is transported along the long direction. The upper and lower sets of power conveyor belts 17 arranged symmetrically on both sides of the smoke box pull the smoke box towards the exit direction. Under the action of friction, the smoke box Move forward, at the same time, the vertical cutting knife installed on the upper frame 14 and the lower frame 11 of the equipment starts to rotate, and the upper and lower sealing tapes in the length direction of the smoke box are cut at the same time during the forward movement of the smoke box. Open, which ensures a straight cut on the long side of the tape without damaging the box.
如图9至图10所示,宽边拆箱机构包括下部框架21、在下部框架21上设置的宽向烟箱输送通道22以及设于宽向烟箱输送通道22上方的上部框架24,上部框架4通过立架25支撑在下部框架21上,且上部框架24相对于下部框架21的高度可调。下部框架21上安装有下平式割刀组件23,上部框架24上与所述下平式割刀组件23对应处还安装有上平式割刀组件26。下平式割刀组件23和上平式割刀组件26配合形成宽边切割装置。As shown in Figures 9 to 10, the wide-side unpacking mechanism includes a lower frame 21, a widthwise cigarette case conveying passage 22 arranged on the lower frame 21, and an upper frame 24 arranged above the widthwise cigarette case conveying passage 22, the upper The frame 4 is supported on the lower frame 21 through the stand 25 , and the height of the upper frame 24 relative to the lower frame 21 is adjustable. A lower flat cutter assembly 23 is installed on the lower frame 21 , and an upper flat cutter assembly 26 is installed on the upper frame 24 corresponding to the lower flat cutter assembly 23 . The lower flat cutter assembly 23 and the upper flat cutter assembly 26 cooperate to form a broadside cutting device.
本实施例中,立架25上设置有竖向导轨251,上部框架24的水平两端分别位于对应的竖向导轨251内并与其滑动导向配合,且上部框架1的水平两端与对应的立架25间均设有升降调节结构,从而实现上部框架相对于下部框架的高度可调。In this embodiment, vertical guide rails 251 are provided on the stand 25, and the horizontal ends of the upper frame 24 are respectively located in the corresponding vertical guide rails 251 and cooperate with the sliding guides, and the horizontal ends of the upper frame 1 are aligned with the corresponding vertical guide rails. 25 frames are all provided with a lifting adjustment structure, thereby realizing that the height of the upper frame is adjustable relative to the lower frame.
升降调节结构包括竖向设置的调节丝杠252,调节丝杠252的上端向上伸出立架并安装有调节手柄253,调节丝杠252上螺纹套设的螺母座与上部框架的水平端部固定连接。The lifting adjustment structure includes a vertically arranged adjusting screw 252, the upper end of the adjusting screw 252 protrudes upwards from the stand and is equipped with an adjusting handle 253, and the nut seat threaded on the adjusting screw 252 is fixed to the horizontal end of the upper frame. connect.
本发明通过调节丝杠及竖向导轨的配合实现上部框架24的高度可调,其方便调节,且调整精度高。The present invention realizes the height adjustment of the upper frame 24 through the cooperation of the adjustment lead screw and the vertical guide rail, which is convenient for adjustment and has high adjustment accuracy.
本发明通过上部框架24相对于下部框架21的高度可调,从而可调节两平式割刀组件之间的高度,能够适应不同高度的烟箱拆箱。According to the present invention, the height of the upper frame 24 relative to the lower frame 21 can be adjusted, so that the height between the two flat cutter assemblies can be adjusted, and can adapt to the unpacking of cigarette boxes of different heights.
下平式割刀组件23包括对称布置在宽向烟箱输送通道两侧的下平式割刀231,下平式割刀231水平布置,且下平式割刀231还连接有下平式割刀水平调节装置,以实现两个下平式割刀之间的水平间距调节。The lower flat cutter assembly 23 includes lower flat cutters 231 symmetrically arranged on both sides of the widthwise smoke box delivery channel, the lower flat cutters 231 are arranged horizontally, and the lower flat cutters 231 are also connected with a lower flat cutter level adjustment device, In order to realize the adjustment of the horizontal distance between the two lower flat cutters.
下平式割刀水平调节装置包括与下平式割刀231驱动连接的下平式割刀电机232,下平式割刀电机232与下部框架1水平导向配合,且下平式割刀电机232上连接有下平式割刀水平气缸233,下平式割刀水平气缸233的两端分别与下平式割刀电机232和下部框架21连接,两个下平式割刀水平气缸233相背设置,从而可以实现两个下平式割刀231同时向宽向烟箱输送通道中心收缩。The lower flat cutter level adjustment device includes a lower flat cutter motor 232 driven and connected with the lower flat cutter 231, the lower flat cutter motor 232 is coordinated with the lower frame 1 horizontally, and the lower flat cutter motor 232 is connected with a lower flat cutter motor 232. Cutter horizontal cylinder 233, the two ends of the lower flat type cutter horizontal cylinder 233 are respectively connected with the lower flat type cutter motor 232 and the lower frame 21, two lower flat type cutter horizontal cylinders 233 are arranged opposite to each other, so that two lower flat type The cutting knife 231 shrinks toward the center of the conveying channel of the smoke box in the width direction at the same time.
上平式割刀组件26包括对称布置在宽向烟箱输送通道两侧的上平式割刀261,上平式割刀261水平布置,且上平式割刀261与下平式割刀231上下一一对应。上平式割刀261还连接有上平式割刀水平调节装置,以实现两个上平式割刀261之间的水平间距调节。The upper flat cutter assembly 26 includes upper flat cutters 261 symmetrically arranged on both sides of the wide-to-cigarette box conveying channel, the upper flat cutter 261 is arranged horizontally, and the upper flat cutter 261 and the lower flat cutter 231 are up and down One to one correspondence. The upper flat cutter 261 is also connected with an upper flat cutter level adjusting device, so as to realize the adjustment of the horizontal distance between the two upper flat cutters 261 .
上平式割刀水平调节装置包括与上平式割刀261驱动连接的上平式割刀电机262,上平式割刀电机262与上部框架24水平导向配合,且上平式割刀电机262上连接有上平式割刀水平气缸263,上平式割刀水平气缸263的两端分别与上平式割刀电机262和上部框架4连接,两个上平式割刀水平气缸263相背设置,从而可以实现两个上平式割刀261同时向宽向烟箱输送通道中心收缩。The upper flat type cutter level adjustment device includes an upper flat type cutter motor 262 driven and connected with the upper flat type cutter 261, and the upper flat type cutter motor 262 cooperates with the upper frame 24 horizontal guidance, and the upper flat type cutter motor 262 The upper flat type cutter horizontal cylinder 263 is connected on the top, and the two ends of the upper flat type cutter horizontal cylinder 263 are respectively connected with the upper flat type cutter motor 262 and the upper frame 4, and the two upper flat type cutter horizontal cylinders 263 are opposite to each other. It is set so that the two upper flat cutters 261 can shrink toward the center of the conveying channel in the width direction of the smoke box at the same time.
上部框架21及下部框架24处分别安装有与烟箱对应的夹合式导向输送机构,夹合式导向输送机构沿宽向烟箱输送通道延伸布置,其包括对称布置在烟箱侧向两侧的动力输送带27,动力输送带27侧式布置,使动力输送带27的输送作用部与烟箱侧向接触驱动。The upper frame 21 and the lower frame 24 are respectively equipped with clamping guide conveying mechanisms corresponding to the smoke boxes. The clamping guide conveying mechanisms are arranged along the widthwise conveying channel of the smoke boxes, and include power drives symmetrically arranged on both sides of the smoke boxes. The conveyor belt 27 and the power conveyor belt 27 are arranged sideways, so that the conveying part of the power conveyor belt 27 is driven in lateral contact with the smoke box.
本实施例中,夹合式导向输送机构的动力输送带27包括输送架271以及在输送架271上沿宽向烟箱输送通道延伸布置的驱动轮272(驱动轮272上还可加设履带),输送架271与对应的下部框架或上部框架之间设水平位移调节结构,以实现夹合式导向输送机构中两个动力输送带之间的间距调整,从而能够适应不同长度的烟箱拆箱,且通过间距调整能够保证对烟箱的夹合式导向效果,避免烟箱偏移。In this embodiment, the power conveying belt 27 of the clamping guide conveying mechanism includes a conveying frame 271 and a driving wheel 272 arranged on the conveying frame 271 along the widthwise direction of the cigarette box conveying channel (the driving wheel 272 can also be provided with caterpillar belts), A horizontal displacement adjustment structure is set between the conveyor frame 271 and the corresponding lower frame or upper frame to realize the adjustment of the distance between the two power conveyor belts in the clip-type guide conveyor mechanism, so as to be able to adapt to the unboxing of cigarette boxes of different lengths, and Through the adjustment of the spacing, the clip-type guiding effect on the smoke box can be guaranteed, and the offset of the smoke box can be avoided.
水平位移调节结构包括在对应的下部框架21或上部框架27上设置的水平向滑槽以及水平布置的推动气缸,动力输送带的输送架271与水平向滑槽滑动导向配合,推动气缸的一端与输送架连接,推动气缸的一端与对应的下部框架或上部框架连接。The horizontal displacement adjustment structure includes a horizontal chute arranged on the corresponding lower frame 21 or upper frame 27 and a horizontally arranged push cylinder. The conveying frame 271 of the power conveyor belt is matched with the horizontal chute sliding guide, and one end of the push cylinder is aligned with the horizontal chute. The conveyor frame is connected, and one end of the push cylinder is connected with the corresponding lower frame or upper frame.
本实施例中,宽向烟箱输送通道22的入料一端设有导向轮机构28,导向轮机构28在下部框架和上部框架处分别设置。导向轮机构28包括分别设置在宽向烟箱输送通道两侧的安装架,安装架上排列设有导向轮。In this embodiment, a guide wheel mechanism 28 is provided at the feeding end of the wide-direction smoke box conveying channel 22, and the guide wheel mechanism 28 is respectively provided at the lower frame and the upper frame. The guide wheel mechanism 28 includes installation frames respectively arranged on both sides of the widthwise smoke box conveying channel, and the guide wheels are arranged on the installation frames.
导向轮机构28的设置可以使烟箱更加顺利的进入宽向烟箱输送通道22,避免烟箱卡住或将烟箱挤坏。The setting of the guide wheel mechanism 28 can make the cigarette box enter the wide-to-cigarette box delivery channel 22 more smoothly, so as to avoid the smoke box from being stuck or being squeezed out.
宽向烟箱输送通道22为无动力输送辊道,宽向烟箱输送通道22的入料一端还设有用于检测烟箱进入的进料光电检测装置29,当进料光电检测装置29检测到烟箱进入到位后,控制上平式割刀组件26、下平式割刀组件23运行并同时向宽向烟箱输送通道22中心收缩,将烟箱宽度方向的上下处封箱胶带割开,之后上平式割刀组件26和下平式割刀组件23复位。The wide-to-cigarette box conveying channel 22 is a non-powered conveying roller table. The feeding end of the wide-to-cigarette box conveying channel 22 is also provided with a feed photoelectric detection device 29 for detecting the entry of the smoke box. When the feed photoelectric detection device 29 detects After the cigarette box is put in place, the upper flat cutter assembly 26 and the lower flat cutter assembly 23 are controlled to run and simultaneously shrink toward the center of the cigarette box conveying channel 22 in the width direction, and the upper and lower sealing tapes in the width direction of the cigarette box are cut off, and then The upper flat cutter assembly 26 and the lower flat cutter assembly 23 reset.
宽边拆箱机构的工作原理如下:首先根据烟箱的规格,调整上平式割刀组件26、下平式割刀组件23之间的高度,以及上下两处夹合式导向输送机构中两个动力输送带27之间的间距。The working principle of the wide-side unpacking mechanism is as follows: firstly, according to the specifications of the smoke box, adjust the height between the upper flat cutter assembly 26 and the lower flat cutter assembly 23, and adjust the two powers in the upper and lower clamping guide conveying mechanisms. The spacing between conveyor belts 27.
烟箱进入宽向烟箱输送通道22并沿宽向输送,上下两组且分别对称布置在烟箱侧向两侧的动力输送带27向出口方向拉动烟箱,在摩擦力的作用下烟箱向前运动,与此同时,上平式割刀组件26和下平式割刀组件23开始转动,在烟箱向前运动输送到位后,上平式割刀组件26和下平式割刀组件23同时向宽向烟箱输送通道中心收缩,将烟箱宽度方向的上下处封箱胶带割开,之后上平式割刀组件26和下平式割刀组件26复位,其避免了平式割刀对箱体的损坏,且不会损坏箱体。The smoke box enters the wide-direction smoke box conveying channel 22 and is conveyed along the width direction. The upper and lower sets of power conveyor belts 27 arranged symmetrically on both sides of the smoke box pull the smoke box towards the exit direction. Under the action of friction, the smoke box Move forward, at the same time, the upper flat cutter assembly 26 and the lower flat cutter assembly 23 start to rotate. Shrink toward the center of the cigarette box conveying channel in the width direction, cut the upper and lower sealing tapes in the width direction of the cigarette box, and then reset the upper flat cutter assembly 26 and the lower flat cutter assembly 26, which prevents the flat cutter from aligning the box damage to the body without damaging the box.
拆箱单元通过长边拆箱机构、宽边拆箱机构以及移栽机的配合,实现对烟箱上封箱胶带所有粘接部(烟箱长度方向的和宽度方向的封箱胶带)的有效割开,提高了拆箱效率, 且避免损伤烟箱,保证了烟箱的循环使用。The unpacking unit, through the cooperation of the long-side unpacking mechanism, the wide-side unpacking mechanism and the transplanting machine, realizes the effective sealing of all the bonding parts of the sealing tape on the cigarette box (the sealing tape in the length direction and width direction of the cigarette box). The cutting improves the unpacking efficiency, avoids damage to the smoke box, and ensures the recycling of the smoke box.
拆箱单元开封后的烟箱送至顶箱单元,顶箱单元用于顶出挤压开封后的烟箱,使烟箱盖板与封箱胶带分离。如图1所示,顶箱单元包括中继输送通道41(辊道式输送机)以及竖向设置于中继输送通道21下方的顶箱气缸,顶箱气缸的活塞杆端可由中继输送通道41中伸出,实现中在输送过程中对开封后、下料前烟箱的顶出挤压,使烟箱盖板与封箱胶带分离,保证后续顺利落料。The unsealed cigarette boxes of the unpacking unit are sent to the top box unit, and the top box unit is used to push out the unsealed smoke boxes to separate the smoke box cover plate from the sealing tape. As shown in Figure 1, the top box unit includes a relay conveying channel 41 (roller conveyor) and a top box cylinder vertically arranged below the relay conveying channel 21, and the piston rod end of the top box cylinder can be conveyed by the relay conveying channel 41 protruding out, during the conveying process, the smoke box is ejected and squeezed after unsealing and before blanking, so that the cover plate of the smoke box is separated from the sealing tape, and the subsequent smooth blanking is ensured.
顶箱单元作用后的烟箱送至下料单元,下料单元用于取出烟箱中的烟包,如图11至图12所示,其包括夹抱机构31以及设于夹抱机构31旁侧的拆箱工位32、不合格烟箱放置工位33和空箱皮放置工位34。本实施例中,拆箱工位32位于不合格烟箱放置工位33和空箱皮放置工位34之间,且不合格烟箱放置工位33和空箱皮放置工位34与拆箱工位32分别呈90度夹角布置,通过三个工位的空间布局,提高了夹抱机构与拆箱工位、不合格烟箱放置工位和空箱皮放置工位的高效配合。The cigarette box after the action of the top box unit is sent to the unloading unit, and the unloading unit is used to take out the cigarette packs in the cigarette box, as shown in Figure 11 to Figure 12, which includes a clamping mechanism 31 and a The unpacking station 32 on the side, the unqualified cigarette box placement station 33 and the empty box leather placement station 34. In this embodiment, the unpacking station 32 is located between the unqualified cigarette case placement station 33 and the empty case skin placement station 34, and the unqualified cigarette case placement station 33 and the empty case skin placement station 34 are in close contact with the unpacking station. Stations 32 are arranged at an included angle of 90 degrees. Through the spatial layout of the three stations, the efficient cooperation between the clamping mechanism and the unpacking station, the station for placing unqualified cigarette cases, and the station for placing empty cartons is improved.
夹抱机构31用于将烟箱夹紧后提升一定高度使烟箱内的烟包落在拆箱工位32上,夹抱机构主要由底座35、支撑柱36和夹抱臂37组成,支撑柱36设于底座35上且两者之间设有回转支撑37,实现上支撑柱36与底座35的旋转配合。夹抱臂37通过夹抱气缸的控制,可相对靠拢或分离实现对烟箱的夹抱或放下。夹抱臂37的结构及控制原理为现有技术,本实施例不再详述。The clamping mechanism 31 is used to clamp the cigarette box and lift it to a certain height so that the cigarette packs in the cigarette box fall on the unpacking station 32. The clamping mechanism is mainly composed of a base 35, a support column 36 and a clamping arm 37, supporting The column 36 is arranged on the base 35 and a slewing support 37 is arranged between them, so as to realize the rotation fit between the upper support column 36 and the base 35 . The clamping arm 37 can be controlled by the clamping cylinder, and can be relatively moved closer or separated to realize clamping or putting down of the cigarette box. The structure and control principle of the clamping arm 37 are prior art, and will not be described in detail in this embodiment.
支撑柱36上还设有竖向行走导轨38,夹抱臂37安装在支撑柱36上并与竖向行走导轨38导向配合,夹抱臂37与支撑柱36之间还设有驱动夹抱臂37上下行走的升降驱动装置。本实施例中,升降驱动装置包括升降电机39以及在竖向行走导轨8旁侧设置的与其平行的竖向齿条310,升降电机39安装于夹抱臂37上,竖向齿条310安装于支撑柱36上,且升降电机39旋转轴端的驱动齿轮与该竖向齿条310相啮合。The supporting column 36 is also provided with a vertical walking guide rail 38, the clamping arm 37 is installed on the supporting column 36 and guides and cooperates with the vertical walking guide rail 38, and a driving clamping arm is also provided between the clamping arm 37 and the supporting column 36. 37 lifting drive devices for walking up and down. In the present embodiment, the lifting drive device includes a lifting motor 39 and a vertical rack 310 parallel to it arranged on the side of the vertical walking guide rail 8, the lifting motor 39 is installed on the clamping arm 37, and the vertical rack 310 is installed on the On the support column 36 , the driving gear at the rotating shaft end of the lifting motor 39 is engaged with the vertical rack 310 .
拆箱工位32处还设有落料光电检测装置311,用于检测烟包是否落下。The unpacking station 32 is also provided with a blanking photoelectric detection device 311 for detecting whether the cigarette pack has fallen.
本实施例中,拆箱工位32为烟包辊道输送机,方便烟箱落下的烟包由烟包辊道输送机进行输送。烟包辊道输送机与拆箱工位32对应处设置有定位装置,定位装置可采用光电传感器,烟箱经烟包辊道输送机输送至拆箱工位32,光电传感器或发出信号控制烟包辊道输送机停止转动,实现烟箱在烟包辊道输送机处的定位。空箱皮放置工位34为空箱皮辊道输送机,方便空箱皮的运出。In this embodiment, the unpacking station 32 is a cigarette bale roller conveyor, and the cigarette bales dropped from the cigarette box are conveniently transported by the cigarette bale roller conveyor. The cigarette pack roller conveyor is provided with a positioning device corresponding to the unpacking station 32. The positioning device can use a photoelectric sensor. The cigarette case is transported to the unpacking station 32 through the cigarette pack roller conveyor. The pack roller conveyor stops rotating to realize the positioning of the cigarette box at the cigarette pack roller conveyor. Empty case skin is placed station 34 and is empty case skin roller conveyer, facilitates the transportation of empty case skin.
下料单元的工作原理如下:烟箱由烟包辊道输送机输送至拆箱工位32并在定位装置作用下实现定位,之后夹抱机构的夹抱臂37落下将烟箱夹紧后提升一定高度使烟箱内的烟包落在拆箱工位32上,若落料光电检测装置311检测到烟包落下,支撑柱36旋转使夹抱臂37夹抱的空箱皮移动至空箱皮放置工位34,且夹抱臂37向下行走使空箱皮放置在空箱皮放置工位34;若落料光电检测装置311没有检测到烟包落下,支撑柱36旋转使夹抱臂37夹抱的烟箱移动至不合格烟箱放置工位33,且夹抱臂37向下行走使烟箱放置在不合格烟箱放置工位33,从而实现了对烟箱内烟包的自动化拆出,并且其能有效检测出未拆出烟包的烟箱并进行处理,保证后续有序处理,提高了生产效率。The working principle of the unloading unit is as follows: the cigarette box is transported to the unpacking station 32 by the cigarette package roller conveyor and positioned under the action of the positioning device, and then the clamping arm 37 of the clamping mechanism falls to clamp the cigarette box and lift it up A certain height makes the cigarette packs in the cigarette box fall on the unpacking station 32, if the blanking photoelectric detection device 311 detects that the cigarette packs have fallen, the support column 36 rotates to move the empty box skin held by the clamping arm 37 to the empty box The leather placing station 34, and the clamping arm 37 moves downward to place the empty box skin at the empty box skin placing station 34; if the blanking photoelectric detection device 311 does not detect that the cigarette pack has fallen, the support column 36 rotates to make the clamping arm The cigarette box held by 37 moves to the unqualified cigarette box placement station 33, and the clamping arm 37 moves downward to place the cigarette box at the unqualified cigarette box placement station 33, thereby realizing the automation of the cigarette packs in the cigarette box It can be removed, and it can effectively detect and process the cigarette box that has not been removed from the cigarette pack, so as to ensure the subsequent orderly processing and improve the production efficiency.
本实施例中,移载机3连接长向烟箱输送通道12的出料端以及宽向烟箱输送通道22的进料端,通过移栽机3实现烟箱由长向输送向长向输送的90度转向。并且,宽向烟箱输送通道22的出料端中继输送通道41连接,中继输送通道41与拆箱工位32所在的烟包辊道输送机连接,实现了流水线式输送。In this embodiment, the transfer machine 3 is connected to the discharge end of the long-direction smoke box delivery channel 12 and the feed end of the wide-direction smoke box delivery channel 22, and the transplanter 3 realizes that the smoke box is transported from the long direction to the long direction. 90 degree steering. Moreover, the width is connected to the relay conveying passage 41 at the discharge end of the cigarette box conveying passage 22, and the relay conveying passage 41 is connected to the cigarette packet roller conveyor where the unpacking station 32 is located, realizing the assembly line conveying.
烟包落在拆箱工位32上后由烟包辊道输送机输送至倒料工位6,将烟包内的烟丝倒出。After the cigarette pack falls on the unpacking station 32, it is transported to the unloading station 6 by the cigarette pack roller conveyor, and the shredded tobacco in the cigarette pack is poured out.
本发明通过拆垛码盘单元、拆箱单元、顶箱单元和下料单元的配合形成了利用射频识别的拆垛下料一体化生产线,实现了烟箱异地配送烟丝时的高效接收。。The present invention forms an integrated production line for unstacking and unloading using radio frequency identification through the cooperation of the unstacking and palletizing unit, the unpacking unit, the top box unit and the unloading unit, and realizes the efficient reception of shredded tobacco when the cigarette boxes are distributed in different places. .
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
在本发明的描述中,需要理解的是,术语 “前”、“后”、上”、“下”、“左”、“右”、“中间”及“一”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the terms "front", "rear", upper", "lower", "left", "right", "middle" and "one" indicate orientation or positional relationship Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be configured for a specific orientation, and operate. It should not be understood as a limitation on the protection content of the present invention.
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