CN110802799A - A five-degree-of-freedom injection molding machine blanking manipulator - Google Patents
A five-degree-of-freedom injection molding machine blanking manipulator Download PDFInfo
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- CN110802799A CN110802799A CN201911084907.XA CN201911084907A CN110802799A CN 110802799 A CN110802799 A CN 110802799A CN 201911084907 A CN201911084907 A CN 201911084907A CN 110802799 A CN110802799 A CN 110802799A
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 21
- 239000012636 effector Substances 0.000 claims abstract description 23
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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Abstract
本发明公开了五自由度注塑机下料机械手,机械手组件安装在机架组件上,机械手组件的一端安装末端执行组件;机械手组件包括转台连接件、直线驱动部件、旋转驱动部件和旋转连接部件;在旋转驱动部件驱动下,末端执行组件同步旋转;在直线驱动部件驱动下,使末端执行组件沿机械手组件的长度方向移动;在旋转平台驱动下,机械手组件以转台连接件的轴向为基准整体旋转;升降驱动部件驱动机械手组件沿机架组件的长度方向移动;末端执行组件由夹持角度可调的两个夹持框架组成,在夹持驱动部件驱动下,两个夹持框架之间的夹持角度根据不同尺寸的夹持物进行调整。本发明主要有益效果,结构简单,适用夹持不同大小的夹持物,可实现5个自由度方向的运动。
The invention discloses a five-degree-of-freedom injection molding machine blanking manipulator. The manipulator assembly is mounted on a frame assembly, and one end of the manipulator assembly is mounted with an end execution assembly; Driven by the rotary drive part, the end effector rotates synchronously; Driven by the linear drive part, the end effector moves along the length of the manipulator assembly; Driven by the rotating platform, the manipulator assembly takes the axis of the turntable connector as the reference as a whole Rotation; the lifting drive part drives the manipulator assembly to move along the length direction of the frame assembly; the end effector is composed of two clamping frames with adjustable clamping angles. The gripping angle is adjusted for different sizes of gripping objects. The invention has main beneficial effects, simple structure, suitable for clamping objects of different sizes, and can realize the movement in the direction of 5 degrees of freedom.
Description
技术领域:Technical field:
本发明涉及一种工业机器人应用领域,尤其涉及到一种五自由度注塑机下料机械手。The invention relates to the application field of an industrial robot, in particular to a blanking manipulator of a five-degree-of-freedom injection molding machine.
背景技术:Background technique:
注塑机下料机械手是为注塑生产自动化专门配备的下料设备。其在减轻生产者的体力劳动、提高生产效率和生产安全性方面起到了极其重要的作用。然而,目前现有注塑机械手的运动形式主要以直线运动和摇摆运动为主,自由度较少,一般为2~3个,抓取的运动灵活性受到限制,不能满足注塑工业下料的要求。The injection molding machine blanking manipulator is a blanking equipment specially equipped for the automation of injection molding production. It plays an extremely important role in reducing the physical labor of producers, improving production efficiency and production safety. However, at present, the motion forms of the existing injection molding manipulators are mainly linear motion and rocking motion, with few degrees of freedom, generally 2 to 3, and the flexibility of grasping motion is limited, which cannot meet the requirements of injection molding industry blanking.
发明内容:Invention content:
本发明的目的在于针对现有技术的不足,提供了一种五自由度注塑机下料机械手,包括一种五自由度注塑机下料机械手,其特征在于:包括机架组件、机械手组件和末端执行组件,机械手组件安装在机架组件上,机械手组件的一端安装末端执行组件;其中,机械手组件包括转台连接件、直线驱动部件、旋转驱动部件和旋转连接部件;旋转驱动部件通过旋转连接部件与末端执行组件连接,在旋转驱动部件驱动下,末端执行组件同步旋转;The object of the present invention is to aim at the deficiencies in the prior art, and provides a five-degree-of-freedom injection molding machine blanking manipulator, including a five-degree-of-freedom injection molding machine blanking manipulator, characterized in that: comprising a rack assembly, a manipulator assembly and a terminal The actuator assembly, the manipulator assembly is installed on the frame assembly, and the end effector assembly is installed at one end of the manipulator assembly; wherein, the manipulator assembly includes a turntable connection part, a linear drive part, a rotation drive part and a rotation connection part; The end effector is connected, and driven by the rotary drive component, the end effector rotates synchronously;
直线驱动部件通过伸缩连接件与旋转连接部件连接,在直线驱动部件驱动下,使末端执行组件沿机械手组件的长度方向移动;The linear drive part is connected with the rotary connection part through the telescopic connection part, and driven by the linear drive part, the end effector is moved along the length direction of the manipulator assembly;
旋转平台与转台连接件同轴度连接,并在旋转平台驱动下,机械手组件以转台连接件的轴向为基准整体旋转;The rotating platform is coaxially connected with the connecting piece of the turntable, and driven by the rotating platform, the manipulator assembly rotates as a whole based on the axial direction of the connecting piece of the turntable;
升降驱动部件驱动机械手组件沿机架组件的长度方向移动;The lift driving part drives the manipulator assembly to move along the length direction of the rack assembly;
末端执行组件由夹持角度可调的两个夹持框架组成,在夹持驱动部件驱动下,两个夹持框架之间的夹持角度根据不同尺寸的夹持物进行调整。The end effector is composed of two clamping frames with adjustable clamping angles. Driven by the clamping driving part, the clamping angle between the two clamping frames is adjusted according to different sizes of clamping objects.
在一个实施例中,在所述夹持框架上还设有吸盘。In one embodiment, a suction cup is further provided on the clamping frame.
在一个实施例中,所述升降驱动部件还包括升降电机和齿轮、齿条和升降连接件,所述机架组件的长度方向还设有直线导轨,升降连接件与安装在直线导轨内的滑块连接,当升降电机驱动齿轮时,齿轮通过啮合的齿条驱动所述机械手组件沿直线导轨的滑动方向移动。In one embodiment, the lift driving component further includes a lift motor, a gear, a rack, and a lift connector, and a linear guide rail is further provided along the length direction of the frame assembly. When the lift motor drives the gear, the gear drives the manipulator assembly to move along the sliding direction of the linear guide rail through the meshing rack.
在一个实施例中,所述夹持驱动部件包括带导杆的夹持气缸、夹持连杆和中间连杆,带导杆的夹持气缸的第一端与夹持连杆连接,夹持连杆与中间连杆的一端之间形成转动副,中间连杆的另一端与所述夹持框架连接;当带导杆的夹持气缸驱动时,带动中间连杆旋转,从而实现两个夹持框架之间旋转角度的变化,在两个夹持框架之间还安装连接框架,连接框架和两个所述夹持框架之间通过铰链部件铰接,带导杆的夹持气缸和所述旋转连接部件都安装在连接框架上。In one embodiment, the clamping driving component includes a clamping cylinder with a guide rod, a clamping link and an intermediate link, the first end of the clamping cylinder with a guide rod is connected with the clamping link, and the clamping A rotating pair is formed between the connecting rod and one end of the intermediate connecting rod, and the other end of the intermediate connecting rod is connected with the clamping frame; when the clamping cylinder with the guide rod is driven, the intermediate connecting rod is driven to rotate, so as to realize the two clamping The change of the rotation angle between the holding frames, a connecting frame is also installed between the two holding frames, the connecting frame and the two holding frames are hinged through hinge parts, and the holding cylinder with guide rods The connecting parts are all mounted on the connecting frame.
在一个实施例中,还设有安装吸盘的安装杆,安装杆安装在所述的夹持框架上。In one embodiment, a mounting rod for mounting the suction cup is further provided, and the mounting rod is mounted on the clamping frame.
在一个实施例中,直线驱动部件为带导杆的伸缩电缸,所述的旋转驱动部件为旋转气缸。In one embodiment, the linear driving component is a telescopic electric cylinder with a guide rod, and the rotary driving component is a rotary cylinder.
本发明所述的主要具有如下优点和主要有益效果是:The present invention mainly has the following advantages and main beneficial effects:
1.本发明的结构简单,适用于夹持不同大小的夹持物,不但极大地节省了加工成本,且增强了其普及应用性。1. The present invention has a simple structure and is suitable for clamping objects of different sizes, which not only greatly saves processing costs, but also enhances its popularization and applicability.
2.本发明可实现5个自由度方向的运动,方便抓取不同位置不同方位的物件。2. The present invention can realize the movement in 5 degrees of freedom directions, which is convenient for grasping objects in different positions and different orientations.
3.本发明实现了装置的全自动化,降低了工人的劳动强度,节省了时间。3. The present invention realizes the full automation of the device, reduces the labor intensity of workers, and saves time.
附图说明:Description of drawings:
图1揭示了一实施例中五自由度注塑机下料机械手的整体结构示意图;1 discloses a schematic diagram of the overall structure of a five-degree-of-freedom injection molding machine blanking manipulator in one embodiment;
图2揭示了图1实施例的五自由度注塑机下料机械手中,机架组件的整体结构示意图。FIG. 2 shows a schematic diagram of the overall structure of the frame assembly in the blanking manipulator of the five-degree-of-freedom injection molding machine according to the embodiment of FIG. 1 .
图3揭示了图1实施例的五自由度注塑机下料机械手中,机械手组件的整体结构示意图。FIG. 3 discloses a schematic diagram of the overall structure of the manipulator assembly in the blanking manipulator of the five-degree-of-freedom injection molding machine of the embodiment of FIG. 1 .
图4揭示了图1实施例的五自由度注塑机下料机械手中,末端执行器组件的结构示意图。FIG. 4 discloses a schematic structural diagram of the end effector assembly in the blanking manipulator of the five-degree-of-freedom injection molding machine according to the embodiment of FIG. 1 .
具体实施方式:Detailed ways:
本发明上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变的更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above and other features, properties and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which like reference numerals refer to like features throughout, wherein:
参考图1并结合图2、图3和图4,在图1的实施例中,一种五自由度注塑机下料机械手,包括机架组件1、机械手组件2和末端执行组件3,机械手组件2安装在机架组件1上,机械手组件1的一端安装末端执行组件3;其中,机械手组件1包括转台连接件6、直线驱动部件10、旋转驱动部件12和旋转连接部件13;旋转驱动部件12通过旋转连接部件13与末端执行组件3连接,在旋转驱动部件12驱动下,末端执行组件3同步旋转;Referring to Fig. 1 and in conjunction with Fig. 2, Fig. 3 and Fig. 4, in the embodiment of Fig. 1, a five-degree-of-freedom injection molding machine blanking manipulator includes a
直线驱动部件10通过伸缩连接件4、伸缩连接件11和伸缩连接件14与旋转连接部件13连接,在直线驱动部件10驱动下,使末端执行组件3沿机械手组件2的长度方向移动;The
旋转平台5与转台连接件6同轴度连接,并在旋转平台5驱动下,机械手组件2以转台连接件6的轴向为基准整体旋转;The
升降驱动部件8驱动机械手组件沿机架组件1的长度方向移动;The lift driving part 8 drives the manipulator assembly to move along the length direction of the
末端执行组件3由夹持角度可调的两个夹持框架20组成,在夹持驱动部件16驱动下,两个夹持框架20之间的夹持角度根据不同尺寸的夹持物进行调整。The end effector 3 is composed of two clamping frames 20 with adjustable clamping angles. Driven by the clamping driving component 16 , the clamping angles between the two clamping frames 20 are adjusted according to clamping objects of different sizes.
优选地,在所述夹持框架20上还设有吸盘19。Preferably, a suction cup 19 is also provided on the clamping frame 20 .
优选地,所述升降驱动部件8还包括升降电机81和齿轮9、齿条25和升降连接件7,所述机架组件1的长度方向还设有直线导轨24,升降连接件7与安装在直线导轨24内的滑块(图中未标注)连接,当升降电机驱动齿轮9时,齿轮9通过啮合的齿条25驱动所述机械手组件2沿直线导轨24的滑动方向移动。Preferably, the lift driving component 8 further includes a lift motor 81, a
优选地,所述夹持驱动部件16包括带导杆的夹持气缸161、夹持连杆22和中间连杆18,带导杆的夹持气缸161的第一端与夹持连杆22连接,夹持连杆22与中间连杆18的一端之间形成转动副,中间连杆18的另一端与夹持框架20连接;当带导杆的夹持气缸161驱动时,带动中间连杆18旋转,从而实现两个夹持框架20之间旋转角度的变化,在两个夹持框架20之间还安装连接框架23,连接框架23和两个夹持框架20之间通过铰链部件15铰接,带导杆的夹持气缸161和旋转连接部件13都安装在连接框架23上。Preferably, the clamping driving component 16 includes a clamping cylinder 161 with a guide rod, a clamping link 22 and an intermediate link 18 , and the first end of the clamping cylinder 161 with a guide rod is connected with the clamping link 22 , a rotating pair is formed between the clamping link 22 and one end of the intermediate link 18, and the other end of the intermediate link 18 is connected with the clamping frame 20; when the clamping cylinder 161 with the guide rod is driven, the intermediate link 18 is driven Rotation, so as to realize the change of the rotation angle between the two clamping frames 20, a connecting frame 23 is also installed between the two clamping frames 20, and the connecting frame 23 and the two clamping frames 20 are hinged through the hinge part 15, Both the clamping cylinder 161 with the guide rod and the rotating connecting
可以理解的是,中间连杆18还可以通过连杆安装座17与夹持框架20连接。It can be understood that the intermediate link 18 can also be connected to the clamping frame 20 through the link mounting seat 17 .
优选地,还设有安装吸盘19的安装杆21,安装杆21安装在夹持框架20上。Preferably, a mounting rod 21 for mounting the suction cup 19 is also provided, and the mounting rod 21 is mounted on the clamping frame 20 .
优选地,直线驱动部件10为带导杆的伸缩电缸,所述的旋转驱动部件12为旋转气缸。Preferably, the
五自由度注塑机下料机械手在工作过程中,可实现5个自由度方向运动。The five-degree-of-freedom injection molding machine blanking manipulator can move in five degrees of freedom during the working process.
1)升降调速电机带动齿轮在齿条上运动,从而使得机械手实现升降运动;1) The lifting speed regulating motor drives the gear to move on the rack, so that the manipulator can realize the lifting movement;
2)旋转平台的转动带动机械手执行部件进行大范围的转动;2) The rotation of the rotating platform drives the manipulator to perform a wide range of rotation;
3)带导杆伸缩电缸使得末端执行部件进行伸缩运动;3) Telescopic electric cylinder with guide rod makes the end effector perform telescopic movement;
4)旋转气缸使得执行部件在小范围内进行旋转运动;4) Rotating the cylinder makes the execution part rotate in a small range;
5)带导杆夹持气缸15使得夹持机构根据夹持物大小进行开口的调整,以适用于不同大小的夹持物。5) The clamping cylinder 15 with guide rod enables the clamping mechanism to adjust the opening according to the size of the clamping object, so as to be suitable for clamping objects of different sizes.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, and all should belong to the protection scope of the invention.
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CN113830550A (en) * | 2021-09-24 | 2021-12-24 | 金隅科实(曹妃甸)精密制造有限公司 | Material taking and stacking manipulator of plastic inspection well injection molding machine |
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CN208616873U (en) * | 2018-06-25 | 2019-03-19 | 北京拓威能效技术有限公司 | A kind of five axis robots |
CN209579559U (en) * | 2019-01-27 | 2019-11-05 | 万康勤 | A kind of five axis snatch rotating mechanical arms |
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CN205630618U (en) * | 2016-03-30 | 2016-10-12 | 安徽信盟机电装备制造有限公司 | Unloading sucking disc manipulator |
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Application publication date: 20200218 |