CN110800927A - 一种米酒槽复配挤压米及其制备方法 - Google Patents
一种米酒槽复配挤压米及其制备方法 Download PDFInfo
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- CN110800927A CN110800927A CN201911101536.1A CN201911101536A CN110800927A CN 110800927 A CN110800927 A CN 110800927A CN 201911101536 A CN201911101536 A CN 201911101536A CN 110800927 A CN110800927 A CN 110800927A
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- rice
- rice wine
- mixing
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- 238000002360 preparation method Methods 0.000 title claims abstract description 7
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- 150000002972 pentoses Chemical class 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound 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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/143—Cereal granules or flakes to be cooked and eaten hot, e.g. oatmeal; Reformed rice products
Abstract
本发明公开了一种米酒槽复配挤压米及其制备方法。该米酒槽复配挤压米由如下组分组成：米酒糟24‑28wt％、大米粉57‑63wt％、水12‑16wt％。本发明以米酒糟为原料，利用双螺杆挤压技术试制米酒糟复配挤压米制作出一种营养含量高、食用品质好、蛋白质含量高、抗性淀粉含量高的米酒糟复配挤压米，提高了米酒糟的利用率，同时可以减少弃置酒糟造成的污染，提高米酒厂的生产利润。
Description
技术领域
本发明属于挤压食品加工技术领域，更具体地，涉及一种米酒槽复配挤压米及其制备方法。
背景技术
传统的挤压米工艺只是对在大米生产工程中产生的碎米进行加工，并且蛋白质和抗性淀粉含量少，同时存在着在挤压过程中由于调配比例不同、设备技术参数不合理导致的挤压米不成型等问题，也存在着在米酒加工中产生的副产物浪费的问题。
发明内容
本发明的目的在于解决上述问题，制作出一种营养含量高、食用品质好、蛋白质含量高、抗性淀粉含量高的米酒糟复配挤压米，提高米酒糟的利用率。同时解决在挤压生产过程中由于温度过高、水量过少等原因导致的设备易堵塞、挤压米不成型的问题。
为了实现上述目的，本发明的第一方面提供一种米酒槽复配挤压米，该米酒槽复配挤压米由如下组分组成：
米酒糟24-28wt％、大米粉57-63wt％、水12-16wt％。
本发明的第二方面提供上述的米酒槽复配挤压米的制备方法，该制备方法包括：
1)粉碎：将米酒糟通过粉碎机粉碎；
2)混合、调质：将粉碎后的米酒糟和大米粉进行混合，混合过程中边混合边加水，保证混合均匀；
3)挤压、切割：将经过混合调质的混料挤压成规则的条状，然后切割成大米形状，得到所述复配挤压米；
4)干燥。
作为优选方案，进行步骤1)之前，还包括：将米酒糟通过筛选、磁选，去除在生产过程中产生的杂质。
作为优选方案，步骤1)中，粉碎后的米酒糟的粒径≤100目。
作为优选方案，步骤2)中，相对于粉碎后的米酒糟和大米粉的总质量，水的添加量为30-40wt％。
作为优选方案，步骤2)中，通常控制混合的时间为6min左右。
根据本发明，步骤3)中，挤压采用双螺旋挤压机，主要由自动喂料斗、挤压筒体和切割成型模具三大部分所组成。
作为优选方案，步骤3)包括：将经过混合调质的混料通过自动喂料斗喂入双螺旋挤压机，通过双螺杆的挤压作用成规则的条状，然后运行切刀模具将其切割成大米形状，得到所述复配挤压米。
作为优选方案，喂料的速度为7-8kg/h。
作为优选方案，步骤3)中，挤压时，双螺旋挤压机的螺杆转速为35-50rpm，该转速下可得到外观良好的挤压米形状。
作为优选方案，步骤3)中，挤压时，糊化温度为105-115℃，以保证得到目标挤压米。
根据本发明，步骤4)中，干燥的温度为50-60℃，避免过高温破坏营养成分、复水性；干燥至含水率为12-16wt％。
本发明的有益效果：
本发明以米酒糟为原料，利用双螺杆挤压技术试制米酒糟复配挤压米制作出一种营养含量高、食用品质好、蛋白质含量高、抗性淀粉含量高的米酒糟复配挤压米，提高了米酒糟的利用率，同时可以减少弃置酒糟造成的污染，提高米酒厂的生产利润。
米酒糟是米酒工业中的主要副产物，酒糟中不但含有丰富的蛋白质和18种氨基酸外，还含有丰富的磷、钾等无机元素及戊糖、总糖和脂防等成分，由此可见酒糟营养价值及开发价值极高。
本发明的其它特征和优点将在随后具体实施方式部分予以详细说明。
附图说明
图1示出了本发明实施例1制备得到的米酒槽复配挤压米。
图2示出了前期实验中糊化温度对米酒槽复配挤压米的抗性淀粉得率的折线图。
图3示出了前期实验中水的添加量对米酒槽复配挤压米的抗性淀粉得率的折线图。
具体实施方式
下面将更详细地描述本发明的优选实施方式。虽然以下描述了本发明的优选实施方式，然而应该理解，可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反，提供这些实施方式是为了使本发明更加透彻和完整，并且能够将本发明的范围完整地传达给本领域的技术人员。
本发明实施例中，米酒槽来源于麻城木子店米酒；大米粉来源于中粮集团有限公司。
实施例1
本实施例提供一种米酒槽复配挤压米，该米酒槽复配挤压米由如下组分组成：米酒糟26wt％、大米粉60wt％、水14wt％。
制备方法包括：
1)粉碎：将通过筛选、磁选，去除在生产过程中产生的杂质，然后将米酒糟通过粉碎机粉碎，使粉碎后的米酒糟的粒径≤100目，得到26重量份米酒糟；
2)混合、调质：将粉碎后的米酒糟和60重量份大米粉进行混合，混合过程中边混合边加水，水的加入总量为30重量份；
3)挤压、切割：将经过混合调质的混料通过自动喂料斗喂入双螺旋挤压机(喂料的速度为7.5kg/h)，通过双螺杆的挤压作用(双螺旋挤压机的螺杆转速为40rpm、糊化温度为105℃)成规则的条状，然后运行切刀模具将其切割成大米形状，得到所述复配挤压米；
4)干燥，温度为55℃，干燥至含水率为14wt％。
图1示出了本发明实施例1制备得到的米酒槽复配挤压米。
图2示出了前期实验中糊化温度对米酒槽复配挤压米的抗性淀粉得率的折线图。与实施例1的方案的不同之处仅在于糊化温度。
图3示出了前期实验中水的添加量对米酒槽复配挤压米的抗性淀粉得率的折线图。与实施例1的方案的不同之处仅在于水的添加量。
以上已经描述了本发明的各实施例，上述说明是示例性的，并非穷尽性的，并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下，对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。
Claims (10)
1.一种米酒槽复配挤压米，其特征在于，该米酒槽复配挤压米由如下组分组成：
米酒糟24-28wt％、大米粉57-63wt％、水12-16wt％。
2.权利要求1所述的米酒槽复配挤压米的制备方法，其特征在于，该制备方法包括：
1)粉碎：将米酒糟通过粉碎机粉碎；
2)混合、调质：将粉碎后的米酒糟和大米粉进行混合，混合过程中边混合边加水，保证混合均匀；
3)挤压、切割：将经过混合调质的混料挤压成规则的条状，然后切割成大米形状，得到所述复配挤压米；
4)干燥。
3.根据权利要求2所述的制备方法，其中，进行步骤1)之前，还包括：将米酒糟通过筛选、磁选，去除在生产过程中产生的杂质。
4.根据权利要求2所述的制备方法，其中，步骤1)中，粉碎后的米酒糟的粒径≤100目。
5.根据权利要求2所述的制备方法，其中，步骤2)中，相对于粉碎后的米酒糟和大米粉的总质量，水的添加量为30-40wt％。
6.根据权利要求2所述的制备方法，其中，步骤3)包括：将经过混合调质的混料通过自动喂料斗喂入双螺旋挤压机，通过双螺杆的挤压作用成规则的条状，然后运行切刀模具将其切割成大米形状，得到所述复配挤压米。
7.根据权利要求6所述的制备方法，其中，喂料的速度为7-8kg/h。
8.根据权利要求2所述的制备方法，其中，步骤3)中，挤压时，双螺旋挤压机的螺杆转速为35-50rpm。
9.根据权利要求2所述的制备方法，其中，步骤3)中，挤压时，糊化温度为105-115℃。
10.根据权利要求2所述的制备方法，其中，步骤4)中，干燥的温度为50-60℃，干燥至含水率为12-16wt％。
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