CN110783795B - High-speed backboard connector backboard assembling equipment and assembling technology - Google Patents
High-speed backboard connector backboard assembling equipment and assembling technology Download PDFInfo
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- CN110783795B CN110783795B CN201911210846.7A CN201911210846A CN110783795B CN 110783795 B CN110783795 B CN 110783795B CN 201911210846 A CN201911210846 A CN 201911210846A CN 110783795 B CN110783795 B CN 110783795B
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- 238000005516 engineering process Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 150
- 239000000463 material Substances 0.000 claims abstract description 102
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 29
- 230000008569 process Effects 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 24
- 230000000903 blocking effect Effects 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 239000007769 metal material Substances 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000012797 qualification Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000005056 compaction Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
The invention relates to a high-speed backboard connector backboard assembling device and an assembling process, wherein the assembling device comprises a bottom plate, a feeding and discharging mechanism, a moving mechanism, a material roll, a feeding mechanism, a cutting mechanism, a carrying mechanism and an assembling mechanism; by matching the feeding mechanism and the cutting mechanism, the precise feeding and rapid cutting of the material belt can be realized, the cutting precision is higher, and the quality of the material sheet is better; the precise assembly of the material sheet and the plastic shell can be realized through the carrying mechanism, and the separation of the material sheet and the plastic shell can be prevented through the pre-pressing; through the equipment mechanism, can make the tablet be in the same place with plastic shell is fixed to can push down the tablet both sides, prevent to stick up the limit.
Description
Technical Field
The invention relates to the field of connectors, in particular to a high-speed backboard connector backboard assembly device and an assembly process.
Background
The high-speed backboard connector is used for large-scale communication equipment, ultra-high performance servers, huge computers, industrial computers, high-end storage equipment and the like, and along with the rapid development of the communication industry, the electronic industry and the Internet industry, the market scale of the high-speed connector rapidly grows, the assembly of the existing backboard connector is generally manually aligned, the machine is pressed, the assembly efficiency is lower, and the assembly precision is poor.
It is therefore desirable to provide a high-speed backplane connector backplane assembly apparatus and an assembly process.
Disclosure of Invention
The invention aims to provide high-speed backboard connector backboard assembling equipment and assembling process, which can effectively improve assembling efficiency and assembling precision.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a high-speed backplate connector backplate equipment, its includes the bottom plate, gives the bin outlet mechanism, moving mechanism, material rolls up, feed mechanism, cuts mechanism, handling mechanism and equipment mechanism, the material is rolled up and is set up in bottom plate one side, it sets up one side of keeping away from the material roll on the bottom plate to give the bin outlet mechanism, equipment mechanism sets up between the material roll and give the bin outlet mechanism, moving mechanism sets up between equipment mechanism and give the bin outlet mechanism, feed mechanism, cuts mechanism and handling mechanism set gradually between material roll and equipment mechanism.
Specifically, give discharge mechanism includes support, conveyer belt, drive assembly, charging tray, advances material level, goes up material level and row material level, the support sets up on the bottom plate, the conveyer belt sets up on the support, drive assembly is connected with the conveyer belt transmission, advance material level, go up material level and row material level and set gradually on the support, the charging tray sets up on the conveyer belt, the feeding position includes first backup pad, first jacking cylinder, first blocking cylinder and two spacing units, first jacking cylinder is fixed in the support, first backup pad sets up in first jacking cylinder top, first blocking cylinder sets up in first backup pad below, two spacing units set up respectively in first backup pad below, spacing unit includes baffle, horizontal cylinder, lifting cylinder and picture peg, horizontal cylinder is fixed with the bottom plate, the lifting cylinder is connected with the transmission, the second jacking cylinder that the drive second backup pad removed, set up in second backup pad one side blocking cylinder and two spacing units, the third jacking cylinder sets up at the third backup pad, the third is through the top plate, the third is held in the top with the clamp block, the third is held in the top block, the clamp block sets up with the third top block, the third top block sets up.
Specifically, the moving mechanism comprises a manipulator, a vision camera arranged on the manipulator, a clamping assembly arranged on the manipulator and an adsorption block arranged on the clamping assembly.
Specifically, feed mechanism includes feeding runner, ratchet, first sensor, displacement subassembly, pushes down cylinder, screens piece and clean subassembly, the feeding runner is rolled up with the material respectively and is cut the mechanism and be connected, ratchet and first sensor set up respectively in the both sides of feeding runner, displacement subassembly is fixed with the feeding runner, push down the cylinder and receive the displacement subassembly drive to remove, the screens piece sets up in pushing down the cylinder below, be equipped with the spacing needle on the screens piece, be equipped with the spacing groove that corresponds with the spacing needle on the feeding runner, clean subassembly sets up on the feeding runner.
Specifically, the cutting mechanism comprises a motor, a cam assembly, a cutting module and a waste port, wherein the motor is fixed with the underframe, the cam assembly is driven by the motor, the cutting module is connected with the cam assembly, the waste port is arranged below the cam assembly, the cutting module comprises an upper die, a lower die, a handle, a fastening bolt and a fixing bolt, the upper die is fixed with the cam assembly, the fastening bolt is arranged on the handle, the fixing bolt enables the lower die to be fixed with a bottom plate, the upper die comprises an upper supporting body, a limiting hole, a punching cutter, a middle end cutter, two end cutters and two rim charge cutters on the upper supporting body are sequentially arranged, the lower die comprises a lower supporting body, a limiting plate, a limiting post, a first cutter, a third cutter, two second cutters and two fourth cutters, the first cutter corresponds to the punching cutter, the third cutter corresponds to the middle end cutter, the second cutter corresponds to the two ends, and the fourth cutter corresponds to the rim charge cutters, and the limiting post corresponds to the limiting hole.
Specifically, transport mechanism includes with the fixed transplanting subassembly of chassis, receives transplanting the subassembly drive and remove transplanting cylinder and pre-compaction cylinder, receives transplanting the piece that the cylinder drive goes up and down, receives the pre-compaction piece that the cylinder drive goes up and down of pre-compaction, all be equipped with the guide post on transplanting piece and the pre-compaction piece, it is equipped with reference column and absorption hole to transplant the piece Shanghai.
Specifically, the assembly mechanism comprises a rotary disk, a limiting component, a shaping component, a riveting component, a detection component, a blanking box, a second sensor, a rotary component, three supporting plates and a plurality of carriers, wherein the rotary component is fixed with the rotary disk, the three supporting plates are fixed on the bottom plate, the top of each supporting plate is provided with a roller, the rollers are abutted against the rotary disk, the carriers are circumferentially and uniformly distributed on the rotary disk, the limiting component, the shaping component, the riveting component, the detection component and the blanking box are sequentially arranged around the rotary disk, the rotary component is fixed on the bottom plate, the limiting component comprises a fixed cylinder and a fixed frame driven by the fixed cylinder to move, the riveting component comprises a bottom riveting mechanism, a top riveting mechanism and three bearing plates, the three bearing plates are used for fixing the bottom riveting mechanism and the top riveting mechanism with the rotary disk, the bottom riveting mechanism comprises an upper bottom riveting cylinder, a lower bottom riveting cylinder, a jacking block driven by the lower bottom riveting cylinder to lift and a bottom riveting unit driven by the upper bottom riveting cylinder to move, the bottom riveting unit comprises a lower pressing block connected with the upper bottom riveting cylinder, a translation cylinder arranged on the jacking block, a horizontal block driven by the translation cylinder to move and a plurality of bottom riveting columns fixed on the horizontal block, the lower pressing block corresponds to a carrier, the top riveting mechanism comprises an upper top riveting cylinder, a lower top riveting cylinder, a supporting block driven by the upper top riveting cylinder to lift and a top riveting unit driven by the upper top riveting cylinder, the top riveting unit comprises a lower moving block driven by the upper top riveting cylinder, an auxiliary bottom riveting unit and a plurality of top riveting columns fixed on the lower moving block, the auxiliary bottom riveting unit comprises an auxiliary cylinder fixed on the supporting block, an auxiliary sliding block driven by the auxiliary cylinder to move and a plurality of auxiliary columns arranged on the auxiliary sliding block, the detection assembly comprises a detection camera and a displacement unit for driving the detection camera to move.
A connector back plate assembly process, comprising the steps of:
(1) And (5) feeding a backing material: placing the plastic shell on the tray on a carrier, wherein the plastic shell is as follows:
a. The trays with the plastic shells are piled at the feeding position;
b. The material trays sequentially enter a feeding position;
c. The mechanical arm places the plastic shell in the tray on the carrier;
(2) Feeding the material sheets: processing the metal material sheet and placing the metal material sheet on a plastic shell, wherein the metal material sheet is specifically as follows:
a. The feeding mechanism feeds the material belt from the material roll to the cutting mechanism;
b. the cutting mechanism cuts the material belt into metal material sheets;
c. the conveying mechanism places the material sheet on the plastic shell;
(3) And (3) assembling: the plastic bottom material and the metal material sheet are assembled and inspected, and the concrete steps are as follows:
a. the plastic shell rotates 90 degrees and enters the lower part of the shaping assembly to be shaped;
b. The plastic shell continues to rotate for 90 degrees, and the plastic shell enters the limiting assembly to be fixed, receives the material sheet and is prepressed by the carrying mechanism to form an assembly;
c. the assembly rotates 45 degrees, enters the riveting assembly, is subjected to bottom riveting firstly, then rotates 45 degrees to perform top riveting, and fixes the material sheet on the plastic shell to form a product;
d. The product rotates 45 degrees and enters a detection assembly to carry out qualification detection;
e. the product rotates 45 degrees, if the product is qualified, the mechanical arm loads the product into the material tray, and if the product is unqualified, the mechanical arm loads the product into the blanking box;
(4) Discharging: and discharging qualified products, namely detecting whether the tray is full or not by a camera on the manipulator, and sending the material box into a discharge level stack if the tray is full.
The invention relates to a backboard assembling device and an assembling process of a high-speed backboard connector, which have the beneficial effects that,
1. The feeding and discharging mechanism is matched with the moving mechanism, so that the products can be rapidly fed and discharged, and the occupied space is small;
2. by matching the feeding mechanism and the cutting mechanism, the precise feeding and rapid cutting of the material belt can be realized, the cutting precision is higher, and the quality of the material sheet is better;
3. The precise assembly of the material sheet and the plastic shell can be realized through the carrying mechanism, and the separation of the material sheet and the plastic shell can be prevented through the pre-pressing;
4. Through the equipment mechanism, can make the tablet be in the same place with plastic shell is fixed to can push down the tablet both sides, prevent to stick up the limit.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of a high-speed backplane connector backplane assembly apparatus and process of the present invention;
FIG. 2 is a schematic view of the structure of the feeding and discharging mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 3 is a schematic view of the structure of the feeding and discharging mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 4 is a schematic view of the structure of the feed station of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 5 is a schematic view of the structure of the high-speed backplane connector backplane assembly apparatus and the discharge level of the assembly process of the present invention;
FIG. 6 is a schematic view of the structure of the moving mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 7 is a schematic view of the structure of the feed mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present disclosure;
FIG. 8 is a schematic structural view of a cutting mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 9 is a schematic view of a high-speed backplane connector backplane assembly apparatus and a cutting module for the assembly process of the present invention;
FIG. 10 is a schematic view of the structure of the lower mold of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 11 is a schematic view of the structure of the upper mold of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 12 is a schematic structural view of a handling mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present disclosure;
FIG. 13 is a schematic view of the handling mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present disclosure;
FIG. 14 is a schematic structural view of an assembly mechanism of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 15 is a schematic view of the structure of the rotating disk of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 16 is a schematic structural view of a rotating disk of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 17 is a schematic structural view of a rivet assembly of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 18 is a schematic view of the structure of the bottom rivet unit of the high-speed backplane connector backplane assembly apparatus and assembly process of the present invention;
FIG. 19 is a schematic view of the structure of the top rivet unit of the high speed backplane connector backplane assembly apparatus and assembly process of the present invention;
In the figure: 1.a base plate, 2, a feed and discharge mechanism, 21, a bracket, 22, a conveyor, 23, a drive assembly, 24, 25, a feed location, 251, a baffle, 252, a first support plate, 253, a first jacking cylinder, 254, a horizontal cylinder, 255, a lifting cylinder, 256, a plugboard, 257, a first blocking cylinder, 26, a feed location, 261, a second support plate, 262, a second jacking cylinder, 263, a clamping cylinder, 264, a second blocking cylinder, 27, a discharge location, 271, a clamp plate, 272, a third support plate, 273, a third jacking cylinder, 274, a clamp block, 275, a clamp plate, 276.
3. The device comprises a moving mechanism, a manipulator, a visual camera, a clamping assembly and an adsorption block, wherein the moving mechanism, the manipulator, the visual camera, the clamping assembly and the adsorption block are arranged in sequence;
4. The feeding device comprises a material roll, a feeding mechanism, a feeding flow channel, a ratchet wheel, a first sensor, a displacement assembly, a pushing cylinder, a clamping block and a cleaning assembly, wherein the material roll is 5, the feeding mechanism, the feeding flow channel, the ratchet wheel, the first sensor, the displacement assembly, the pushing cylinder, the clamping block and the cleaning assembly are 51, 53, and the cleaning assembly is 57;
6. Cutting mechanism, 61, motor, 62, cam assembly, 63, upper die, 631, upper carrier, 632, limiting aperture, 633, punch blade, 634, two end cutters, 635, middle end cutter, 636, trim cutter, 64, lower die, 641, lower carrier, 642, limiting plate, 643, limiting post, 644, first knife edge, 645, second knife edge, 646, third knife edge, 647, fourth knife edge, 65, handle, 66, scrap port, 67, fastening bolt, 68,
7. The conveying mechanism 71, the transplanting assembly 72, the transplanting cylinder 73, the transplanting block 74, the pre-pressing cylinder 75, the pre-pressing block 76, the positioning column 77 and the guide column;
8. Assembly mechanism, 80, support plate, 81, rotary disk, 82, shaping assembly, 83, spacing assembly, 831, fixed cylinder, 832, fixed frame, 84, rivet assembly, 841, carrier plate, 842, upper bottom rivet cylinder, 843, lower bottom rivet cylinder, 844, lifting block, 845, bottom rivet unit, 8451, lower pressure block, 8452, translating cylinder, 8453, horizontal block, 8454, bottom rivet column, 846, upper top rivet cylinder, 847, lower top rivet cylinder, 848, support block, 849, top rivet unit, 8491, lower moving block, 8492, top rivet column, 8493, secondary cylinder, 8494, secondary slide, 8495, secondary rivet column, 85, detection assembly, 86, lower feed box, 87, carrier, 88, second sensor, 89.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
As shown in fig. 1, a high-speed backboard connector backboard assembling device comprises a base plate 1, a feeding and discharging mechanism 2, a moving mechanism 3, a material roll 4, a feeding mechanism 5, a cutting mechanism 6, a carrying mechanism 7 and an assembling mechanism 8, wherein the material roll 4 is arranged on one side of the base plate 1, the feeding and discharging mechanism 2 is arranged on one side of the base plate 1 far away from the material roll 4, the assembling mechanism 8 is arranged between the material roll 4 and the feeding and discharging mechanism 2, the moving mechanism 3 is arranged between the assembling mechanism 8 and the feeding and discharging mechanism 2, and the feeding mechanism 5, the cutting mechanism 6 and the carrying mechanism 7 are sequentially arranged between the material roll 4 and the assembling mechanism 8.
As shown in fig. 2-5, the feeding and discharging mechanism 2 comprises a bracket 21, a conveying belt 22, a driving assembly 23, a tray 24, a feeding position 25, a feeding position 26 and a discharging position 27, wherein the bracket 21 is arranged on the bottom plate 1, the conveying belt 22 is arranged on the bracket 21, the driving assembly 23 is in transmission connection with the conveying belt 22, the feeding position 25, the feeding position 26 and the discharging position 27 are sequentially arranged on the bracket 21, the tray 24 is arranged on the conveying belt 22, the feeding position 25 comprises a first supporting plate 252, a first jacking cylinder 253, a first blocking cylinder 257 and two limiting units, the first jacking cylinder 253 is fixed on the bracket 21, the first supporting plate 252 is arranged above the first jacking cylinder 253, the first blocking cylinder 257 is arranged below the first supporting plate 252, two limiting units are respectively arranged below the first supporting plate 252, the limit unit comprises a baffle 251, a horizontal cylinder 254, a lifting cylinder 255 and a plugboard 256, wherein the horizontal cylinder 254 is fixed with the bottom board 1, the horizontal cylinder 254 drives the lifting cylinder 255 to move, the lifting cylinder 255 is in transmission connection with the plugboard 256, the feeding level 26 comprises a second supporting board 261, a second lifting cylinder 262 driving the second supporting board 261 to move, a clamping cylinder 263 and a second blocking cylinder 264 which are arranged on one side of the second supporting board 261, the discharging level 27 comprises a third supporting board 272, a third lifting cylinder 273, a stop 276 and two jacking units, the third lifting cylinder 273 is fixed with the bracket 21, the third lifting cylinder 273 is connected with the third supporting board 272, the stop 276 is arranged on the third supporting board 272, the two jacking units are respectively arranged on two sides of the third supporting board 272, the jacking units comprise a clamping block 274, a spring 275 and a clamping plate 271, the clamping block 274 is connected with the bracket 21 through the elastic sheet 275, and the clamping plate 271 is fixed on the bracket 21.
The worker stacks the trays 24 with plastic shells in the feeding position 25, the first blocking cylinder 257 and the baffle 251 perform the limiting and righting functions on the trays 24, when feeding is required, the limiting unit works, the lifting cylinder 255 drives the horizontal cylinder 254 and the insert plate 256 to move upwards, the horizontal cylinder 254 enables the insert plate 256 to be inserted into a gap between the lowermost tray 24 and the upper tray 24, the lowermost tray 24 is separated from the upper tray 24, the first lifting cylinder 253 drives the first support plate 252 to move downwards, the trays 24 are contacted with the conveyor belt 22, the first blocking cylinder 257 works, the trays 24 are not blocked by the conveyor belt 22 and are moved to the upper material level 26, at this time, the first lifting cylinder 253 drives the first support plate 252 to move upwards, the lifting cylinder 255 drives the horizontal cylinder 254 and the insert plate 256 to move downwards, the trays 24 are contacted with the first support plate 252, the horizontal cylinder 254 drives the insert plate 256 to be pulled out, the first blocking cylinder 257 works to prevent the tray 24 from passing through the conveyor belt 22 so as to restore the tray 24 to be convenient for the next feeding, when the tray 24 moves to the feeding position 25, the second blocking cylinder 264 works to block the tray 24, the second lifting cylinder 262 drives the second supporting plate 261 to lift so that the tray 24 is separated from the conveyor belt 22, the clamping cylinder 263 jacks the tray 24 to fix the tray 24, when the tray 24 is full of products, the second blocking cylinder 264 works without blocking the tray 24, the second lifting cylinder 262 drives the second supporting plate 261 to move downwards so that the tray 24 contacts the conveyor belt 22, the conveyor belt 22 moves the tray 24 to the discharging position 27, the stop 276 blocks the products, the third lifting cylinder 273 drives the third supporting plate 272 to move upwards so that the tray 24 is lifted upwards, the clamping block 274 is sprung, when the tray 24 moves to above the clamping block 274, the elastic sheet 275 enables the clamping block 274 to restore, so that the tray 24 does not drop down but is caught on the catch 274, and the third lifting cylinder 273 drives the third support plate 272 to move down so as to receive the next tray 24.
As shown in fig. 6, the moving mechanism 3 includes a robot 31, a vision camera 32 provided on the robot 31, a clamping assembly 33 provided on the robot 31, and an adsorption block 34 provided on the clamping assembly 33. The vision camera 32 is used to locate the position and form of the plastic shell and to detect the amount of product on the tray 24.
As shown in fig. 7, the feeding mechanism 5 includes a feeding runner 51, a ratchet wheel 52, a first sensor 53, a displacement assembly 54, a pressing cylinder 55, a clamping block 56 and a cleaning assembly 57, the feeding runner 51 is respectively connected with the coil 4 and the cutting mechanism 6, the ratchet wheel 52 and the first sensor 53 are respectively disposed at two sides of the feeding runner 51, the displacement assembly 54 is fixed with the feeding runner 51, the pressing cylinder 55 is driven by the displacement assembly 54 to move, the clamping block 56 is disposed below the pressing cylinder 55, a limiting needle is disposed on the clamping block 56, a limiting groove corresponding to the limiting needle is disposed on the feeding runner 51, and the cleaning assembly 57 is disposed on the feeding runner 51. Ratchet 52 is used for blocking the material area, first sensor 53 is used for detecting whether the material area is in place in the feeding runner 51, if first sensor 53 detects the material area, displacement subassembly 54 work, make down air cylinder 55 and screens piece 56 remove to the material roll 4 direction, down air cylinder 55 drive screens piece 56 moves down, make the spacing needle insert the material area, displacement subassembly 54 work makes the material area advance, the accurate feeding of material area is realized to this action of repetition, cleaning subassembly 57 is used for cleaning the material area, the impurity on the removal material area.
As shown in fig. 8-11, the cutting mechanism 6 includes a motor 61, a cam assembly 62, a cutting module and a waste port 66, the motor 61 is fixed with the chassis, the cam assembly 62 is driven by the motor 61, the cutting module is connected with the cam assembly 62, the cutting module includes an upper die 63, a lower die 64, a handle 65, a fastening bolt 67 and a fixing bolt 68, the upper die 63 is fixed with the cam assembly 62, the fastening bolt 67 is disposed on the handle 65, the fixing bolt 68 makes the lower die 64 fixed with the bottom plate 1, the upper die 63 includes an upper carrier 631, a limiting hole 632, a punching knife 633, a middle end knife 635, two end knives 634 and two edge knives 636 which are sequentially disposed on the upper carrier 631, the lower die 64 includes a lower carrier 641, a limiting plate 642, a limiting post 643, a first knife 644, a third knife 646, two second knife edges 645 and two fourth knife 647, the first knife 644 corresponds to the punching knife 633, the third knife 646 corresponds to the middle end 635, the second knife edge 645 corresponds to the fourth knife edge 647 corresponds to the limiting post 643 and the limiting hole 636 corresponds to the limiting knife 636. The motor 61 drives the cam assembly 62 to work, make the cutting module open and shut repeatedly, realize cutting to the material area, cut the discharge sheet, wherein spacing hole 632 and spacing post 643 make last mould 63 lower mould 64 can accurately correspond, when cutting the module work, firstly punch a hole to the material area, perforating knife 633 makes the material area form four holes, then the material area moves forward one end, two both ends cutters 634 make the both ends metal excision between first hole and the second hole and between third hole and the fourth hole, then the material area moves one section forward, middle end cutter 635 and rim charge cutter 636 cut off the rim charge of other metal and both sides between four holes, handling mechanism 7 has sucked the material piece this moment, handling mechanism 7 removes the material piece.
As shown in fig. 12-13, the carrying mechanism 7 comprises a transplanting assembly 71 fixed with the underframe, a transplanting air cylinder 72 and a pre-pressing air cylinder 74 driven by the transplanting assembly 71 to move, a transplanting block 73 driven by the transplanting air cylinder 72 to lift, and a pre-pressing block 75 driven by the pre-pressing air cylinder 74 to lift, wherein guide posts 77 are arranged on the transplanting block 73 and the pre-pressing block 75, and a positioning post 76 and an adsorption hole are arranged on the transplanting block 73 in the sea. The transplanting block 73 positions the tablet through the positioning column 76, the vacuum adsorption tablet is generated by the adsorption hole, the transplanting air cylinder 72 enables the transplanting block 73 and the tablet to move upwards to be separated from the cutting mechanism 6, the transplanting component 71 moves the tablet to the upper side of the plastic shell, the transplanting air cylinder 72 enables the transplanting block 73 and the tablet to be pressed downwards, the tablet is pressed into the plastic shell, the transplanting component 71 moves forwards for a small section, the pre-pressing air cylinder 74 enables the pre-pressing block 75 to be pressed downwards, and the tablet and the plastic shell are preliminarily assembled, so that the tablet is prevented from being thrown out of the plastic shell when the rotating disc 81 rotates.
As shown in fig. 14-19, the assembly mechanism 8 comprises a rotary disc 81, a limit component 83, a shaping component 82, a riveting component 84, a detection component 85, a blanking box 86, a second sensor 88, a rotary component 89, three support plates 80 and a plurality of carriers 87, wherein the rotary component 89 is fixed with the rotary disc 81, the three support plates 80 are fixed on a bottom plate 1, rollers are arranged at the tops of the support plates 80 and are abutted against the rotary disc 81, the carriers 87 are circumferentially and uniformly distributed on the rotary disc 81, the limit component 83, the shaping component 82, the riveting component 84, the detection component 85 and the blanking box 86 are sequentially arranged around the rotary disc 81, the rotary component 89 is fixed on the bottom plate 1, the limit component 83 comprises a fixed cylinder 831 and a fixed frame 832 driven by the fixed cylinder 831 to move, the riveting component 84 comprises a bottom riveting mechanism, a top riveting mechanism and three carrier plates 841, three carrier plates 841 are used for fixing a bottom riveting mechanism and a top riveting mechanism with the rotary disk 81, the bottom riveting mechanism comprises an upper bottom riveting cylinder 842, a lower bottom riveting cylinder 843, a jacking block 844 driven by the lower bottom riveting cylinder 843 to lift, a bottom riveting unit 845 driven by the upper bottom riveting cylinder 842 to move, the bottom riveting unit 845 comprises a lower pressing block 8451 connected with the upper bottom riveting cylinder 842, a translation cylinder 8452 arranged on the jacking block 844, a horizontal block 8453 driven by the translation cylinder 8452 to move and a plurality of bottom riveting columns 8454 fixed on the horizontal block 8453, the lower pressing block 8451 corresponds to the carrier 87, the top riveting mechanism comprises an upper top riveting cylinder 846, a lower top riveting cylinder 847, a supporting block 848 driven by the upper top riveting cylinder 846 to lift and a top riveting unit 849 driven by the upper top riveting cylinder 846, and the top unit 849 comprises a lower moving block 8491 driven by the upper top riveting cylinder 846, the auxiliary bottom riveting unit 845 and a plurality of top riveting columns 8492 fixed on the downward moving block 8491, the auxiliary bottom riveting unit 845 comprises an auxiliary air cylinder 8493 fixed on the supporting block 848, an auxiliary sliding block 8494 driven to move by the auxiliary air cylinder 8493 and a plurality of auxiliary riveting columns 8495 arranged on the auxiliary sliding block 8494, and the detection assembly 85 comprises a detection camera and a displacement unit for driving the detection camera to move.
The rotating assembly 89 drives the rotating disc 81 to rotate so that the plastic shell rotates 45 degrees, the second sensor 88 detects whether the plastic shell exists on the carrier 87, the plastic shell continues to rotate 45 degrees, and the plastic shell enters the lower part of the shaping assembly 82 for shaping; the plastic shell continues to rotate for 90 degrees, and the position entering the limiting component 83 is fixed so as to be convenient for receiving the material sheets, and the material sheets are placed in and pre-pressed by the carrying mechanism 7 to form an assembly; the assembly rotates 45 degrees, enters the riveting assembly 84, first performs bottom riveting, the bottom riveting mechanism works, the upper bottom riveting cylinder 842 and the lower bottom riveting cylinder 843 work, the jacking block 844 and the lower pressing block 8451 are close to the carrier 87, the lower pressing block 8451 presses the assembly, the jacking block 844 jacks the protruding needle on the back of the material sheet, the translation cylinder 8452 drives the horizontal block 8453 to move, the bottom riveting column 8454 bends the protruding needle, and the material sheet is fixed with the plastic shell; the rear assembly rotates 45 degrees to perform top riveting, a top riveting mechanism works, an upper top riveting cylinder 846 works, a lower moving block 8491 presses down, top riveting columns 8492 compact two sides of a material sheet, two sides of the material sheet are prevented from being tilted, and product processing is completed at the moment; the product rotates 45 degrees and enters the detection assembly 85 to be subjected to qualification detection; the product is rotated 45 degrees and if the product is acceptable, the robot 31 loads the product into the tray 24 and if the product is unacceptable, the robot 31 loads the product into the blanking box 86.
A connector back plate assembly process, comprising the steps of:
(1) And (5) feeding a backing material: the plastic shell on the tray 24 is placed on the carrier 87 as follows:
a. trays 24 with plastic shells are stacked in a feed location 25;
b. The trays 24 enter the loading level 26 in sequence;
c. The manipulator 31 places the plastic shell in the tray 24 on the carrier 87;
(2) Feeding the material sheets: processing the metal material sheet and placing the metal material sheet on a plastic shell, wherein the metal material sheet is specifically as follows:
a. The feeding mechanism 5 sends the material belt from the material roll 4 to the cutting mechanism 6;
b. the cutting mechanism 6 cuts the material belt into metal material sheets;
c. The carrying mechanism 7 is used for placing the material sheets on the plastic shells;
(3) And (3) assembling: the plastic bottom material and the metal material sheet are assembled and inspected, and the concrete steps are as follows:
a. the plastic shell rotates 90 degrees and enters the lower part of the shaping assembly 82 for shaping;
b. the plastic shell continues to rotate for 90 degrees, enters the limiting component 83 to be fixed, receives the material sheets, and is pre-pressed by the carrying mechanism 7 to form an assembly;
c. the assembly rotates 45 degrees, enters the riveting assembly 84, is subjected to bottom riveting firstly, then rotates 45 degrees to perform top riveting, and fixes the material sheet on the plastic shell to form a product;
d. The product rotates 45 degrees and enters the detection assembly 85 to be subjected to qualification detection;
e. The product rotates 45 degrees, if the product is qualified, the mechanical arm 31 loads the product into the tray 24, and if the product is unqualified, the mechanical arm 31 loads the product into the blanking box 86;
(4) Discharging: the qualified product is discharged, and the specific step is that a camera on the manipulator 31 detects whether the tray 24 is full or not, and if so, the cartridges are sent to the discharge position 27 for stacking.
The working principle of the high-speed backboard connector backboard assembly equipment and the assembly process is as follows: trays 24 with plastic shells are stacked in a feed location 25; the trays 24 enter the loading level 26 in sequence; the manipulator 31 places the plastic shell in the tray 24 on the carrier 87; the feeding mechanism 5 sends the material belt from the material roll 4 to the cutting mechanism 6; the cutting mechanism 6 cuts the material belt into metal material sheets; the carrying mechanism 7 is used for placing the material sheets on the plastic shells; the plastic shell rotates 90 degrees and enters the lower part of the shaping assembly 82 for shaping; the plastic shell continues to rotate for 90 degrees, enters the limiting component 83 to be fixed, receives the material sheets, and is pre-pressed by the carrying mechanism 7 to form an assembly; the assembly rotates 45 degrees, enters the riveting assembly 84, is subjected to bottom riveting firstly, then rotates 45 degrees to perform top riveting, and fixes the material sheet on the plastic shell to form a product; the product rotates 45 degrees and enters the detection assembly 85 to be subjected to qualification detection; the product rotates 45 degrees, if the product is qualified, the mechanical arm 31 loads the product into the tray 24, and if the product is unqualified, the mechanical arm 31 loads the product into the blanking box 86; the acceptable product is discharged and the camera on the robot 31 detects whether the tray 24 is full, if so, and the cartridges are fed into the stack at the discharge level 27.
Compared with the prior art, the high-speed backboard connector backboard assembling equipment and the assembling process thereof,
1. The feeding and discharging mechanism 2 and the moving mechanism 3 are matched, so that the rapid feeding and discharging of products can be realized, and the occupied space is small;
2. By matching the feeding mechanism 5 and the cutting mechanism 6, the accurate feeding and rapid cutting of the material belt can be realized, the cutting precision is higher, and the quality of the material sheet is better;
3. The precise assembly of the material sheet and the plastic shell can be realized through the carrying mechanism 7, and the separation of the material sheet and the plastic shell can be prevented through the pre-pressing;
4. Through the assembly mechanism 8, the material sheet and the plastic shell can be fixed together, and two sides of the material sheet can be pressed down to prevent edge warping.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (5)
1. The high-speed backboard connector backboard assembling equipment is characterized by comprising a base plate, a feeding and discharging mechanism, a moving mechanism, a material roll, a feeding mechanism, a cutting mechanism, a carrying mechanism and an assembling mechanism, wherein the material roll is arranged on one side of the base plate, the feeding and discharging mechanism is arranged on one side of the base plate far away from the material roll, the assembling mechanism is arranged between the material roll and the feeding and discharging mechanism, the moving mechanism is arranged between the assembling mechanism and the feeding and discharging mechanism, and the feeding mechanism, the cutting mechanism and the carrying mechanism are sequentially arranged between the material roll and the assembling mechanism; The feeding and discharging mechanism comprises a bracket, a conveying belt, a driving assembly, a charging tray, a feeding level and a discharging level, wherein the bracket is arranged on a bottom plate, the conveying belt is arranged on the bracket, the driving assembly is in transmission connection with the conveying belt, the feeding level and the discharging level are sequentially arranged on the bracket, the charging tray is arranged on the conveying belt, the feeding level comprises a first supporting plate, a first jacking cylinder, a first blocking cylinder and two limiting units, the first jacking cylinder is fixed on the bracket, the first supporting plate is arranged above the first jacking cylinder, the first blocking cylinder is arranged below the first supporting plate, the two limiting units are respectively arranged below the first supporting plate, the limiting unit comprises a baffle, a horizontal cylinder, a lifting cylinder and a plugboard, wherein the horizontal cylinder is fixed with the bottom plate, the horizontal cylinder drives the lifting cylinder to move, the lifting cylinder is in transmission connection with the plugboard, the feeding level comprises a second supporting plate, a second lifting cylinder driving the second supporting plate to move, a clamping cylinder arranged on one side of the second supporting plate and a second blocking cylinder, the discharging level comprises a third supporting plate, a third lifting cylinder, a stop block and two jacking units, the third lifting cylinder is fixed with the bracket, the third lifting cylinder is connected with the third supporting plate, the stop block is arranged on the third supporting plate, the two jacking units are respectively arranged on two sides of the third supporting plate, The jacking unit comprises a clamping block, a spring plate and a clamping plate, wherein the clamping block is connected with the bracket through the spring plate, and the clamping plate is fixed on the bracket; the feeding mechanism comprises a feeding flow passage, a ratchet wheel, a first sensor, a displacement assembly, a lower pressing cylinder, a clamping block and a cleaning assembly, wherein the feeding flow passage is respectively connected with the material roll and the cutting mechanism, the ratchet wheel and the first sensor are respectively arranged on two sides of the feeding flow passage, the displacement assembly is fixed with the feeding flow passage, the lower pressing cylinder is driven by the displacement assembly to move, the clamping block is arranged below the lower pressing cylinder, a limiting needle is arranged on the clamping block, a limiting groove corresponding to the limiting needle is arranged on the feeding flow passage, and the cleaning assembly is arranged on the feeding flow passage; the cutting mechanism comprises a motor, a cam assembly, a cutting module and a waste port, wherein the motor is fixed with the underframe, the cam assembly is driven by the motor, the cutting module is connected with the cam assembly, the waste port is arranged below the cam assembly, the cutting module comprises an upper die, a lower die, a handle, a fastening bolt and a fixing bolt, the upper die is fixed with the cam assembly, the fastening bolt is arranged on the handle, the fixing bolt enables the lower die to be fixed with a bottom plate, the upper die comprises an upper supporting body, a limiting hole, a punching cutter, a middle end cutter, two end cutters and two rim charge cutters on the upper supporting body are sequentially arranged, the lower die comprises a lower supporting body, a lower supporting body and a lower supporting body, wherein the lower die is arranged on the lower die, the lower die is fixed with the bottom plate, and the lower die is fixed with the bottom plate by the fixing bolt The device comprises a limiting plate, a limiting column, a first knife edge, a third knife edge, two second knife edges and two fourth knife edges, wherein the first knife edge corresponds to a punching knife, the third knife edge corresponds to a middle-end cutter, the second knife edge corresponds to cutters at two ends, the fourth knife edge corresponds to a rim charge cutter, and the limiting column corresponds to a limiting hole.
2. The high-speed backplane connector backplane assembly device of claim 1, wherein the movement mechanism comprises a manipulator, a vision camera disposed on the manipulator, a clamping assembly disposed on the manipulator, and an adsorption block disposed on the clamping assembly.
3. The high-speed backboard connector backboard assembly equipment according to claim 1, wherein the carrying mechanism comprises a transplanting assembly fixed with the underframe, a transplanting cylinder and a prepressing cylinder driven to move by the transplanting assembly, a transplanting block driven to lift by the transplanting cylinder, and a prepressing block driven to lift by the prepressing cylinder, guide posts are arranged on the transplanting block and the prepressing block, and a positioning post and an adsorption hole are arranged on the transplanting block in the sea.
4. The high-speed backboard connector backboard assembly equipment according to claim 1, wherein the assembly mechanism comprises a rotating disc, a limiting component, a shaping component, a riveting component, a detecting component, a blanking box, a second sensor, a rotating component, three supporting plates and a plurality of carriers, wherein the rotating component is fixed with the rotating disc, the three supporting plates are fixed on a bottom plate, the top of each supporting plate is provided with a roller, the rollers are abutted against the rotating disc, the carriers are circumferentially and uniformly distributed on the rotating disc, the limiting component, the shaping component, the riveting component, the detecting component and the blanking box are sequentially arranged around the rotating disc, the rotating component is fixed on the bottom plate, the limiting component comprises a fixed cylinder and a fixed frame driven by the fixed cylinder to move, the riveting component comprises a bottom riveting mechanism, a top riveting mechanism and three bearing plates, the three bearing plates are used for fixing a bottom riveting mechanism and a top riveting mechanism with the rotating disc, the bottom riveting mechanism comprises an upper bottom riveting cylinder, a lower bottom riveting cylinder, a jacking block driven by the lower bottom riveting cylinder to lift, and a bottom riveting unit driven by the upper bottom riveting cylinder to move, the bottom riveting unit comprises a lower pressing block connected with the upper bottom riveting cylinder, a translation cylinder arranged on the jacking block, a horizontal block driven by the translation cylinder to move and a plurality of bottom riveting columns fixed on the horizontal block, the lower pressing block corresponds to the carrier, the top riveting mechanism comprises an upper top riveting cylinder, a lower top riveting cylinder, a supporting block driven by the upper top riveting cylinder to lift and a top riveting unit driven by the upper top riveting cylinder, the top riveting unit comprises a lower moving block driven by the upper top riveting cylinder, an auxiliary bottom riveting unit and a plurality of top riveting columns fixed on the lower moving block, and the auxiliary bottom unit comprises an auxiliary cylinder fixed on the supporting block, the detection assembly comprises a detection camera and a displacement unit for driving the detection camera to move.
5. A connector back panel assembly process, which is realized based on the high-speed back panel connector back panel assembly device according to claim 1, comprising the steps of:
(1) And (5) feeding a backing material: placing the plastic shell on the tray on a carrier, wherein the plastic shell is as follows:
a. The trays with the plastic shells are piled at the feeding position;
b. The material trays sequentially enter a feeding position;
c. The mechanical arm places the plastic shell in the tray on the carrier;
(2) Feeding the material sheets: processing the metal material sheet and placing the metal material sheet on a plastic shell, wherein the metal material sheet is specifically as follows:
a. The feeding mechanism feeds the material belt from the material roll to the cutting mechanism;
b. the cutting mechanism cuts the material belt into metal material sheets;
c. the conveying mechanism places the material sheet on the plastic shell;
(3) And (3) assembling: the plastic bottom material and the metal material sheet are assembled and inspected, and the concrete steps are as follows:
a. the plastic shell rotates 90 degrees and enters the lower part of the shaping assembly to be shaped;
b. The plastic shell continues to rotate for 90 degrees, enters the limiting component to be fixed, receives the material sheet, and is prepressed by the carrying mechanism to form an assembly;
c. the assembly rotates 45 degrees, enters the riveting assembly, is subjected to bottom riveting firstly, then rotates 45 degrees to perform top riveting, and fixes the material sheet on the plastic shell to form a product;
d. The product rotates 45 degrees and enters a detection assembly to carry out qualification detection;
e. the product rotates 45 degrees, if the product is qualified, the mechanical arm loads the product into the material tray, and if the product is unqualified, the mechanical arm loads the product into the blanking box;
(4) Discharging: and discharging qualified products, namely detecting whether the tray is full or not by a camera on the manipulator, and sending the material box into a discharge level stack if the tray is full.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911210846.7A CN110783795B (en) | 2019-12-02 | 2019-12-02 | High-speed backboard connector backboard assembling equipment and assembling technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911210846.7A CN110783795B (en) | 2019-12-02 | 2019-12-02 | High-speed backboard connector backboard assembling equipment and assembling technology |
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| CN111326937B (en) * | 2020-03-31 | 2024-07-09 | 昆山三智达自动化设备科技有限公司 | High-speed connector assembling equipment and assembling process |
| CN111348239A (en) * | 2020-04-07 | 2020-06-30 | 昆山三智达自动化设备科技有限公司 | Connector back plate processing equipment and processing technology |
| CN111370974B (en) * | 2020-05-07 | 2021-03-30 | 许昌学院 | Full-automatic assembling process for connector insertion piece |
| CN113618392B (en) * | 2021-08-06 | 2022-11-29 | 广东钺河智能科技有限公司 | Assembling equipment of full-automatic potentiometer production line |
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| CN210723655U (en) * | 2019-12-02 | 2020-06-09 | 昆山三智达自动化设备科技有限公司 | High-speed backboard connector backboard assembling equipment |
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| CN106654799A (en) * | 2016-12-20 | 2017-05-10 | 昆山市宏越精密机械有限公司 | Universal USB connector assembly machine |
| CN108832457A (en) * | 2018-08-01 | 2018-11-16 | 苏州宜广科技有限公司 | Connector assembles production equipment automatically |
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