CN214668021U - Full-automatic system appearance detection mechanism - Google Patents
Full-automatic system appearance detection mechanism Download PDFInfo
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- CN214668021U CN214668021U CN202023221514.XU CN202023221514U CN214668021U CN 214668021 U CN214668021 U CN 214668021U CN 202023221514 U CN202023221514 U CN 202023221514U CN 214668021 U CN214668021 U CN 214668021U
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Abstract
The utility model relates to a full-automatic sample preparation detection mechanism, which comprises a workbench, a square billet cutting mechanism, a square billet equal-width cutting mechanism, a square billet slicing mechanism, a dumbbell-shaped test piece cutting mechanism and a dumbbell-shaped test piece detection mechanism, wherein the square billet cutting mechanism, the square billet equal-width cutting mechanism, the square billet slicing mechanism, the dumbbell-shaped test piece cutting mechanism and the dumbbell-shaped test piece detection mechanism are arranged on the workbench; the square billet cutting mechanism is used for cutting off one end of the square billet to form a smooth surface; the square billet equal-width cutting mechanism is used for cutting off two ends of a square billet to ensure that the square billet has a preset width; the square billet slicing mechanism is used for cutting a square billet into a plurality of sample wafers with preset thicknesses in parallel with the smooth surface; the dumbbell-shaped test piece cutting mechanism is used for cutting the sample piece into a dumbbell-shaped test piece; the utility model discloses can carry out fixed position, accurate excision and on-line measuring to the other side base raw materials automatically to realize the automatic production and the automated inspection of dumbbell shape test piece, can solve the safety problem of manual sample piece in-process of cutting, can improve the production efficiency and the size precision of sample piece, in order to satisfy a large amount of sample pieces that tensile test is required.
Description
Technical Field
The utility model relates to an automation line's technical field especially relates to a full-automatic system appearance detection mechanism.
Background
At present, in order to detect the mechanical properties of some chemical products, necessary tensile tests are carried out on the chemical products, a large number of test pieces need to be produced, the quality of the test pieces is directly related to the accuracy of tensile test data, manual sample preparation is adopted in the existing sample preparation process, on one hand, certain chemical sample pieces have certain harmfulness to human bodies, on the other hand, the processing precision still has a lot of defects, measures such as accurate positioning, dust splashing prevention and the like are lacked, the performance of the products is reduced, a large amount of manpower and cost are wasted, meanwhile, qualified products are produced by manually cutting the sample pieces by hands, the number of the qualified products is not more than 50 pieces a day, and the requirements of modern manufacturing industry cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the technical problem who exists among the prior art, provide a full-automatic system appearance detection mechanism, can the automatic production dumbbell shape test piece to carry out automated inspection to the thickness and the width of dumbbell shape test piece.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a full-automatic sample preparation detection mechanism comprises a workbench, and a square billet cutting mechanism, a square billet equal-width cutting mechanism, a square billet slicing mechanism, a dumbbell-shaped test piece cutting mechanism and a dumbbell-shaped test piece detection mechanism which are arranged on the workbench; the square billet cutting mechanism is used for cutting off one end of a square billet to form a smooth surface; the square billet equal-width cutting mechanism is used for cutting off two ends of the square billet to ensure that the square billet has a preset width; the square billet slicing mechanism is used for cutting the square billet into a plurality of sample wafers with preset thicknesses in parallel with the smooth surface; and the dumbbell-shaped test piece cutting mechanism is used for cutting the sample piece into the dumbbell-shaped test piece.
The utility model has the advantages that: the utility model discloses can carry out fixed position, accurate excision and on-line measuring to the other side base raw materials automatically to realize the automatic production and the automated inspection of dumbbell shape test piece, can solve the safety problem of manual sample piece in-process of cutting, can improve the production efficiency and the size precision of sample piece, in order to satisfy a large amount of sample pieces that tensile test is required.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Further, a square billet transfer mechanism, a sample piece transfer mechanism and a dumbbell-shaped test piece transfer mechanism are further arranged on the workbench; the square billet transferring mechanism is used for moving the square billet from the square billet cutting mechanism to the square billet equal-width cutting mechanism and moving the square billet from the square billet equal-width cutting mechanism to the square billet slicing mechanism; the sample transfer mechanism is used for moving the sample to the dumbbell-shaped test piece cutting mechanism from the square billet slicing mechanism; the dumbbell-shaped test piece transfer mechanism is used for moving the dumbbell-shaped test piece from the dumbbell-shaped test piece cutting mechanism to the dumbbell-shaped test piece detection mechanism.
Further, the square billet cutting mechanism comprises a cutting rack; a cutting vertical plate is arranged on the cutting machine frame, and the square billet passes through the bottom of the cutting vertical plate; a vertically extending cutting guide rail is arranged on one side of the cutting vertical plate; a cutting tool rack is arranged on the cutting guide rail in a sliding fit manner, and a cutting tool is arranged at the lower end of the cutting tool rack; the cutting vertical plate is also provided with a cutting cylinder for driving the cutting tool rack to vertically move; the cutting machine frame on the same side of the cutting vertical plate is provided with a front limiting cylinder, and the cutting machine frame on the other side of the cutting vertical plate is provided with a rear limiting device.
Further, a square billet conveying mechanism is further installed on the workbench and penetrates through the rear limiting device.
Further, the square billet equal-width cutting mechanism comprises an equal-width cutting rack; a connecting plate and at least two guide posts for vertically guiding the connecting plate are arranged in the equal-width cutting machine frame, and an equal-width cutting cylinder for driving the connecting plate to vertically move is further arranged at the top of the equal-width cutting machine frame; a horizontally extending equal-width cutting guide rail is arranged below the connecting plate, and a square billet conveying table is arranged on the equal-width cutting guide rail in a sliding fit manner; two equal-width cutting tools are arranged on the bottom surface of the connecting plate in parallel and are respectively positioned on two sides of the equal-width cutting guide rail.
Further, the square billet slicing mechanism comprises a slicing rack, a slicing vertical plate is arranged on the slicing rack, a vertically extending slicing guide rail is arranged on one side of the slicing vertical plate, a slicing knife is arranged on the slicing guide rail in a sliding fit manner, and a front pressing cylinder and a slicing cylinder for driving the slicing knife to vertically move are further arranged on the slicing vertical plate; a connection table and a servo module for driving the connection table to move are arranged below the slicing knife; and a rear pressing cylinder is arranged on the servo module and used for pressing the square billet on the connecting table.
Further, still install sample piece tilting mechanism on the workstation, sample piece tilting mechanism is used for with vertical placing on the square billet slicing mechanism the sample piece upset is placed for the level.
Further, the dumbbell-shaped test piece cutting mechanism comprises a cutting rack, and a cutting vertical plate is arranged on the cutting rack; a vertically extending cutting guide rail is arranged on one side of the cutting vertical plate, a cutting tool rest is arranged on the cutting guide rail in a sliding fit manner, and a dumbbell-shaped tool is arranged at the bottom of the cutting tool rest; the cutting vertical plate is also provided with a cutting cylinder for driving the cutting tool rest to vertically move; and a profiling base plate is arranged below the cutting tool.
Further, the dumbbell-shaped test piece detection mechanism comprises a detection rack, and a thickness detection device, a width detection device and an ink-jet printer are sequentially arranged at the top of the detection rack; test piece accommodating grooves are formed in the detection rack below the thickness detection device, the width detection device and the ink-jet printer; a detection guide rail is arranged in the detection rack, a lifting cylinder is arranged on the detection guide rail in a sliding fit manner, and a transverse moving cylinder for driving the lifting cylinder to slide is also arranged in the detection rack; the top of the lifting cylinder is provided with a test piece carrying plate, and the detection rack is further provided with a carrying plate groove matched with the test piece carrying plate.
Drawings
Fig. 1 is a schematic structural view of a full-automatic sample preparation detection mechanism of the present invention;
fig. 2 is a top view of the fully automatic sample preparation detection mechanism of the present invention;
fig. 3 is a schematic structural view of a square billet cutting mechanism of a full-automatic sample preparation detection mechanism of the present invention;
fig. 4 is a schematic structural view of a square billet equal-width cutting mechanism of the full-automatic sample preparation detection mechanism of the present invention;
fig. 5 is a schematic structural view of a billet slicing mechanism of the full-automatic sample preparation detection mechanism of the present invention;
fig. 6 is a schematic structural view of a square billet transfer mechanism of the full-automatic sample preparation detection mechanism of the present invention;
fig. 7 is a schematic structural diagram of a dumbbell-shaped test piece cutting mechanism of the full-automatic sample preparation detection mechanism of the present invention;
fig. 8 is a schematic structural view of a dumbbell-shaped test piece detection mechanism of the full-automatic sample preparation detection mechanism of the present invention;
fig. 9 is a schematic structural view of a dumbbell-shaped test piece transfer mechanism of the full-automatic sample preparation detection mechanism of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. a workbench, 2, a square billet conveying mechanism, 21, a conveying belt, 22, a motor, 23, an expansion device, 24, a roller, 3, a square billet cutting mechanism, 31, a cutting rack, 32, a cutting vertical plate, 33, a cutting pressing cylinder, 34, a cutting guide rail, 35, a cutting tool rack, 36, a cutting tool, 37, a cutting cylinder, 38, a front limiting cylinder, 39, a rear limiting device, 4, a square billet cutting equal-width mechanism, 41, a cutting equal-width rack, 42, a connecting plate, 43, a guide column, 44, a cutting equal-width cylinder, 45, a cutting equal-width guide rail, 46, a square billet conveying table, 47, a cutting equal-width tool, 48, a cutting equal-width pressing cylinder, 49, a connecting plate cylinder, 5, a square billet slicing mechanism, 51, a slicing rack, 52, a slicing vertical plate, 53, a slicing guide rail, 54, a slicing knife, 55, a front pressing medicine cylinder, 56, a slicing cylinder, 57, a connecting table, 58 and a servo module, 59. a rear pressing cylinder, 6, a square billet transfer mechanism, 61, a support, 62, an explosion-proof servo module, 63, a lifting pneumatic sliding table, 64, a suction cup, 65, a spring, 66, a limiting plate, 7, a dumbbell-shaped test piece cutting mechanism, 71, a cutting rack, 72, a cutting vertical plate, 73, a cutting guide rail, 74, a cutting knife rack, 75, a dumbbell-shaped cutter, 76, a cutting cylinder, 77, a profiling backing plate, 78, a pneumatic sliding table set, 79, a profiling pressing sheet, 8, a sample piece transfer mechanism, 81, a transfer rack, 82, a first rodless cylinder, 83, a first transfer guide rail, 84, a first lifting sliding table, 85, a transverse sliding table, 86, a first suction cup, 9, a sample piece overturning mechanism, 91, an overturning support, 92, a rotating cylinder, 93, a sample piece groove, 10, a dumbbell-shaped test piece detection mechanism, 101, a detection rack, 102, a thickness detection device, 103, a width detection device, 104, The device comprises an ink-jet printer, 105, a test piece accommodating groove, 106, a detection guide rail, 107, a lifting cylinder, 108, a transverse moving cylinder, 109, a test piece carrying plate, 11, a dumbbell-shaped test piece transferring mechanism, 111, a supporting frame, 112, a second rodless cylinder, 113, a second transferring guide rail, 114, a second lifting sliding table, 12, a dumbbell-shaped test piece output mechanism, 13 and a waste barrel.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1, the full-automatic sample preparation detection mechanism comprises a workbench 1, and further comprises a square billet conveying mechanism 2, a square billet cutting mechanism 3, a square billet equal-width cutting mechanism 4, a square billet slicing mechanism 5, a square billet transfer mechanism 6, a dumbbell-shaped test piece cutting mechanism 7, a sample piece transfer mechanism 8, a sample piece overturning mechanism 9, a dumbbell-shaped test piece detection mechanism 10, a dumbbell-shaped test piece transfer mechanism 11 and a dumbbell-shaped test piece output mechanism 12 which are installed on the workbench 1. A plurality of waste buckets 13 are arranged below the workbench 1 and used for collecting waste materials generated in the processing process.
As shown in fig. 2, the billet conveying mechanism 2 includes a conveyor belt 21, a motor 22, an expansion device 23, and a drum 24. Rollers 24 are provided at both ends of the conveyor belt 21 for supporting the conveyor belt 21. And the expansion device 23 is used to stretch both ends of the conveyor belt 21 to tighten the conveyor belt 21. The motor 22 drives the roller 24 to rotate, so as to drive the conveying belt 21 to rotate, and the square billet on the conveying belt 21 is conveyed. The dumbbell-shaped test piece output mechanism 12 is the same as the square billet conveying mechanism 2 in structural shape and is arranged in parallel, but the conveying direction of the dumbbell-shaped test piece output mechanism 12 is opposite to that of the square billet conveying mechanism 2. The square billet conveying mechanism 2 is used for conveying a square billet to the square billet cutting mechanism 3 in front; the dumbbell-shaped test piece output mechanism 12 is used for receiving the dumbbell-shaped test piece manufactured by the dumbbell-shaped test piece detection mechanism 11 and sending the dumbbell-shaped test piece to the rear.
As shown in fig. 3, the billet cutting mechanism 3 includes a cutting frame 31, and a vertical cutting upright plate 32 is provided on the cutting frame 3, and the billet passes through the bottom of the cutting upright plate 32, and a cutting hold-down cylinder 33 is further provided at the bottom of the cutting upright plate 32. A cutting guide 34 extending vertically is provided on one side of the cutting upright plate 32, a cutting tool holder 35 is provided on the cutting guide 34 in a sliding fit, and a cutting tool 36 is attached to the lower end of the cutting tool holder 35. The cutting vertical plate 32 is further provided with a cutting cylinder 37 for driving the cutting tool holder 35 to move vertically. The cutting machine frame 31 on the same side of the cutting vertical plate 32 is provided with a front limiting cylinder 38, and the cutting machine frame 15 on the other side is provided with a rear limiting device 39. The square billet conveying mechanism passes through the rear limiting device 39, and the rear limiting device 38 can realize the caching of square billet raw materials. In the cutting process, the cutting and pressing cylinder 33 moves downwards to press the square billet, and the front limiting cylinder 38 moves towards the square billet direction, so that the square billet is accurately positioned. The cutting cylinder 37 drives the cutting tool holder 35 and the cutting tool 36 to move downward, and cuts one end of the square billet to form a smooth surface. A rectangular hole is further formed in the cutting frame 31, and one end of the cut square billet enters the waste barrel 13 through the rectangular hole and a sliding groove below the rectangular hole.
As shown in fig. 4, the square billet cutting equal width mechanism 4 includes a cutting equal width frame 41. A connecting plate 42 and at least two guide posts 43 for vertically guiding the connecting plate 42 are arranged in the equal-width cutting frame 41, and an equal-width cutting cylinder 44 for driving the connecting plate 42 to vertically move is further arranged at the top of the equal-width cutting frame 41. A horizontally extending equal-width cutting guide rail 45 is provided below the connecting plate 42, and a billet conveying table 46 is provided on the equal-width cutting guide rail 45 in a sliding fit manner. Two equal-width cutting tools 47 are parallelly arranged on the bottom surface of the connecting plate 42, and the two equal-width cutting tools 47 are respectively positioned at two sides of the equal-width cutting guide rail 45. A pressing cylinder 48 with equal width is also mounted on the bottom surface of the connecting plate 42. After the billet is fed onto the billet conveying table 46, the billet conveying table 46 conveys the billet below the connecting plate 42, and the billet starts to be cut into equal widths. Then, the equal-width cutting air cylinder 44 drives the connecting plate 42 to move downwards, the equal-width cutting pressing air cylinder 48 presses the middle part of the square billet, and the two equal-width cutting tools 47 cut off the two sides of the square billet to enable the square billet to keep the preset width. And the width of the square billet is equal to the length of the dumbbell-shaped test piece. After the equal width cutting is completed, the square billet is returned to the original position by the square billet conveying table 46. Three parallel rectangular holes are formed in the equal-width cutting machine frame 41, the middle rectangular hole is used for installing a connecting plate air cylinder 49 used for driving the connecting plate 43 to move, and the lower ends of the rectangular holes on the two sides are provided with a chute and a waste bucket which are used for collecting waste materials cut off by the square billets.
As shown in fig. 5, the billet slicing mechanism 5 includes a slicing frame 51, a slicing vertical plate 52 is disposed on the slicing frame 51, a vertically extending slicing guide rail 53 is disposed on one side of the slicing vertical plate 52, a slicing knife 54 is disposed on the slicing guide rail 53 in a sliding fit manner, and a front medicine pressing cylinder 55 and a slicing cylinder 56 for driving the slicing knife 54 to vertically move are further disposed on the slicing vertical plate 52. A docking station 57 and a servo module 58 for driving the docking station to move are arranged below the slicing knife 54. And a rear pressing cylinder 59 is arranged on the servo module and is used for pressing the square billet moved onto the connecting table 58. Servo module 58 drives the square billet and moves forward gradually, and section cylinder 56 drive slicing knife 54 constantly reciprocates, and preceding pressure medicine cylinder 55 compresses tightly the front end of square billet, and the smooth surface of the parallel square billet front end of slicing knife 54 cuts the square billet into a plurality of sample pieces that thickness is even gradually, and the thickness of every sample piece all equals with the thickness of dumbbell shape test piece.
As shown in fig. 6, the billet transfer mechanism 6 includes a support 61, and an explosion-proof servo module 62 is mounted on the support 61. The explosion-proof servo module 62 is provided with a lifting pneumatic sliding table 63, and the explosion-proof servo module 62 drives the lifting pneumatic sliding table 63 to move horizontally. The bottom of the lifting pneumatic sliding table 63 is provided with a suction cup 64, and a limiting plate 66 is connected below the suction cup 64 through a spring 65. The lifting pneumatic sliding table 63 drives the suction cup 64 to move up and down, the suction cup 64 is used for sucking the square billet at the bottom of the limit plate 66, so that the square billet is moved from the square billet cutting mechanism 3 to the square billet conveying table 46 of the square billet equal-width cutting mechanism 4, and the square billet with equal width is moved from the square billet conveying table 46 of the square billet equal-width cutting mechanism 4 to the connecting table 58 of the square billet slicing mechanism 5. During the movement of the billet, the spring 65 is kept contracted, keeping the billet horizontal.
As shown in fig. 7, the dumbbell cutting mechanism 7 includes a cutting frame 71, and a cutting vertical plate 72 is provided on the cutting frame 71. A cutting guide 73 extending vertically is provided on one side of the cutting upright plate 72, a cutting blade holder 74 is provided on the cutting guide 73 in a sliding fit, and a dumbbell-shaped cutting tool 75 is provided at the bottom of the cutting blade holder 74. The cutting vertical plate 72 is also provided with a cutting cylinder 76 for driving the cutting tool holder 74 to move vertically. A copying shim plate 77 is provided below the cutting tool 75. The two sides of the top of the profiling backing plate 77 are the same as the two sides of the dumbbell-shaped test piece in shape, and the two sides of the dumbbell-shaped cutter 75 are both provided with blades, and the shapes of the blades on the two sides are matched with the two sides of the profiling backing plate 77. When the sample sheet is placed on the copying bed plate 77, the cutting cylinder 76 drives the cutting blade holder 74 and the cutting blade 75 to move downward, and cuts the sample sheet into a dumbbell-shaped test piece. The cutting machine frame 71 is also provided with a pneumatic sliding table group 78 and a profiling tablet 79, and the pneumatic sliding table group 78 drives the profiling tablet 79 to move back and forth and up and down. And the pneumatic sliding table group 78 is connected with both ends of the profiling tablet 79, so that the profiling tablet 79 can be sent to the space between the blades at both sides of the cutting tool 75, and the sample wafer is pressed tightly in the cutting process.
Fig. 5 also shows the structures of the sample transfer mechanism 8 and the sample reversing mechanism 9. As shown in fig. 5, the sample transfer mechanism 8 includes a transfer frame 81, and a first rodless cylinder 82 and a first transfer rail 83 are attached to the transfer frame 81. A first elevating slide table 84 is provided on the first transfer rail 83 in sliding fit, and the first rodless cylinder 82 drives the first elevating slide table 84 to move along the first transfer rail 83. The bottom end of the first lifting sliding table 84 is provided with a transverse sliding table 85, two first suction cups 86 are mounted at the end of the transverse sliding table 85, and the first suction cups 86 are used for grabbing sample wafers and positioning the blank slices. The sample transfer mechanism 8 is used for sending the sample to the dumbbell-shaped test piece cutting mechanism 7. The sample wafer turning mechanism 9 comprises a turning support 91, a rotary cylinder 92 is mounted on the support 91, and a sample groove 93 is mounted at the tail end of the rotary cylinder 92. The rotary cylinder 92 rotates the sample groove 93, thereby turning the sample wafer from a horizontal state to a vertical state.
As shown in fig. 8, the dumbbell-shaped test piece detecting mechanism 10 includes a detecting rack 101, and a thickness detecting device 102, a width detecting device 103, and an ink-jet printer 104 are sequentially disposed on the top of the detecting rack 101. Four test piece accommodating grooves 105 are formed in the detection rack 101, one test piece accommodating groove 105 is used for temporarily storing a dumbbell-shaped test piece conveyed to the dumbbell-shaped test piece detection mechanism 10, and the other three test piece accommodating grooves 105 are respectively located below the thickness detection device 102, the width detection device 103 and the inkjet printer 104. A detection guide rail 106 is arranged in the detection frame 101, a lifting cylinder 107 is arranged on the detection guide rail 106 in a sliding fit manner, and a transverse cylinder 108 for driving the lifting cylinder 107 to slide is further arranged in the detection frame 106. The top of the lifting cylinder 107 is provided with a test piece carrying plate 109, a carrying plate groove matched with the test piece carrying plate 109 is further formed in the detection rack 101, and the test piece carrying plate 109 can vertically move to the position above the detection rack through the carrying plate groove and horizontally move in the carrying plate groove. The lifting cylinder 107 and the traversing cylinder 108 repeatedly control the lifting, traversing, descending and returning of the test piece carrying plate 109, so that the dumbbell-shaped test piece can be moved from one test piece accommodating groove 105 to the other test piece accommodating groove 105 and finally moved to the dumbbell-shaped test piece output mechanism 12.
As shown in fig. 9, the dumbbell-shaped test piece transferring mechanism 11 includes a supporting frame 111, a second rodless cylinder 112 and a second transferring guide rail 113 are mounted on the supporting frame 111, a second lifting slide table 114 is slidably fitted on the second transferring guide rail 113, and two second suction cups 103 are mounted at the bottom end of the second lifting slide table 114. The second suction cup 103 is used for adsorbing the dumbbell-shaped test piece and moving the dumbbell-shaped test piece from the dumbbell-shaped test piece cutting mechanism 7 to the dumbbell-shaped test piece detecting mechanism 10.
To sum up, the utility model discloses a method that full-automatic system appearance detected includes following step:
(1) one end of the square billet is cut off by the square billet cutting mechanism 3 to form a smooth surface.
(2) Cutting off two sides of the square billet in parallel through a square billet cutting equal-width mechanism 4 to enable the width of the square billet to be equal to the length of the dumbbell-shaped test piece;
(3) cutting the square billet for multiple times in parallel to the smooth surface by a square billet slicing mechanism 5, and cutting the square billet into a plurality of sample sheets, wherein the thickness of each sample sheet is equal to that of the dumbbell-shaped test piece;
(4) cutting the sample wafer into a dumbbell-shaped test piece through a dumbbell-shaped test piece cutting mechanism 7;
(5) and carrying out sample piece thickness detection, width detection and code spraying on the dumbbell-shaped test piece through the dumbbell-shaped test piece detection mechanism 10.
The utility model discloses can carry out fixed position, accurate excision and on-line measuring to the other side base raw materials automatically to realize the automatic production and the automated inspection of dumbbell shape test piece, can solve the safety problem of manual sample piece in-process of cutting, can improve the production efficiency and the size precision of sample piece, in order to satisfy a large amount of sample pieces that tensile test is required.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
1. A full-automatic sample preparation detection mechanism is characterized by comprising a workbench, a square billet cutting mechanism, a square billet equal-width cutting mechanism, a square billet slicing mechanism, a dumbbell-shaped test piece cutting mechanism and a dumbbell-shaped test piece detection mechanism, wherein the square billet cutting mechanism, the square billet equal-width cutting mechanism, the square billet slicing mechanism, the dumbbell-shaped test piece cutting mechanism and the dumbbell-shaped test piece detection mechanism are arranged on the workbench; the square billet cutting mechanism is used for cutting off one end of a square billet to form a smooth surface; the square billet equal-width cutting mechanism is used for cutting off two ends of the square billet to ensure that the square billet has a preset width; the square billet slicing mechanism is used for cutting the square billet into a plurality of sample wafers with preset thicknesses in parallel with the smooth surface; and the dumbbell-shaped test piece cutting mechanism is used for cutting the sample piece into the dumbbell-shaped test piece.
2. The full-automatic sample preparation detection mechanism according to claim 1, wherein a square billet transfer mechanism, a sample wafer transfer mechanism and a dumbbell-shaped test piece transfer mechanism are further mounted on the workbench; the square billet transferring mechanism is used for moving the square billet from the square billet cutting mechanism to the square billet equal-width cutting mechanism and moving the square billet from the square billet equal-width cutting mechanism to the square billet slicing mechanism; the sample transfer mechanism is used for moving the sample to the dumbbell-shaped test piece cutting mechanism from the square billet slicing mechanism; the dumbbell-shaped test piece transfer mechanism is used for moving the dumbbell-shaped test piece from the dumbbell-shaped test piece cutting mechanism to the dumbbell-shaped test piece detection mechanism.
3. The fully automatic sample preparation detection mechanism according to claim 1, wherein the billet cutting mechanism comprises a cutting rack; a cutting vertical plate is arranged on the cutting machine frame, and the square billet passes through the bottom of the cutting vertical plate; a vertically extending cutting guide rail is arranged on one side of the cutting vertical plate; a cutting tool rack is arranged on the cutting guide rail in a sliding fit manner, and a cutting tool is arranged at the lower end of the cutting tool rack; the cutting vertical plate is also provided with a cutting cylinder for driving the cutting tool rack to vertically move; the cutting machine frame on the same side of the cutting vertical plate is provided with a front limiting cylinder, and the cutting machine frame on the other side of the cutting vertical plate is provided with a rear limiting device.
4. The full-automatic sample preparation detection mechanism according to claim 3, wherein a billet conveying mechanism is further mounted on the workbench, and the billet conveying mechanism passes through the rear limiting device.
5. The full-automatic sample preparation detection mechanism according to claim 1, wherein the square billet equal-width cutting mechanism comprises an equal-width cutting rack; a connecting plate and at least two guide posts for vertically guiding the connecting plate are arranged in the equal-width cutting machine frame, and an equal-width cutting cylinder for driving the connecting plate to vertically move is further arranged at the top of the equal-width cutting machine frame; a horizontally extending equal-width cutting guide rail is arranged below the connecting plate, and a square billet conveying table is arranged on the equal-width cutting guide rail in a sliding fit manner; two equal-width cutting tools are arranged on the bottom surface of the connecting plate in parallel and are respectively positioned on two sides of the equal-width cutting guide rail.
6. The full-automatic sample preparation detection mechanism according to claim 1, wherein the billet slicing mechanism comprises a slicing rack, a slicing vertical plate is arranged on the slicing rack, a vertically extending slicing guide rail is arranged on one side of the slicing vertical plate, a slicing knife is arranged on the slicing guide rail in a sliding fit manner, and a front pressing cylinder and a slicing cylinder for driving the slicing knife to vertically move are further arranged on the slicing vertical plate; a connection table and a servo module for driving the connection table to move are arranged below the slicing knife; and a rear pressing cylinder is arranged on the servo module and used for pressing the square billet on the connecting table.
7. The full-automatic sample preparation detection mechanism according to claim 1, wherein a sample sheet turning mechanism is further mounted on the workbench, and the sample sheet turning mechanism is used for turning the sample sheet vertically placed on the billet slicing mechanism to be horizontally placed.
8. The full-automatic sample preparation detection mechanism according to claim 1, wherein the dumbbell-shaped test piece cutting mechanism comprises a cutting rack, and a cutting vertical plate is arranged on the cutting rack; a vertically extending cutting guide rail is arranged on one side of the cutting vertical plate, a cutting tool rest is arranged on the cutting guide rail in a sliding fit manner, and a dumbbell-shaped tool is arranged at the bottom of the cutting tool rest; the cutting vertical plate is also provided with a cutting cylinder for driving the cutting tool rest to vertically move; and a profiling base plate is arranged below the cutting tool.
9. The full-automatic sample preparation detection mechanism according to claim 1, wherein the dumbbell-shaped test piece detection mechanism comprises a detection rack, and a thickness detection device, a width detection device and an ink-jet printer are sequentially arranged at the top of the detection rack; test piece accommodating grooves are formed in the detection rack below the thickness detection device, the width detection device and the ink-jet printer; a detection guide rail is arranged in the detection rack, a lifting cylinder is arranged on the detection guide rail in a sliding fit manner, and a transverse moving cylinder for driving the lifting cylinder to slide is also arranged in the detection rack; the top of the lifting cylinder is provided with a test piece carrying plate, and the detection rack is further provided with a carrying plate groove matched with the test piece carrying plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023221514.XU CN214668021U (en) | 2020-12-28 | 2020-12-28 | Full-automatic system appearance detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023221514.XU CN214668021U (en) | 2020-12-28 | 2020-12-28 | Full-automatic system appearance detection mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN214668021U true CN214668021U (en) | 2021-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023221514.XU Active CN214668021U (en) | 2020-12-28 | 2020-12-28 | Full-automatic system appearance detection mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214668021U (en) |
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2020
- 2020-12-28 CN CN202023221514.XU patent/CN214668021U/en active Active
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