CN111326937B

CN111326937B - High-speed connector assembling equipment and assembling process

Info

Publication number: CN111326937B
Application number: CN202010246811.5A
Authority: CN
Inventors: 严烨华; 钱彦骅; 张厚岳
Original assignee: Kunshan Sanzhida Automation Equipment Technology Co ltd
Current assignee: Kunshan Sanzhida Automation Equipment Technology Co ltd
Priority date: 2020-03-31
Filing date: 2020-03-31
Publication date: 2024-07-09
Anticipated expiration: 2040-03-31
Also published as: CN111326937A

Abstract

The invention relates to high-speed connector assembling equipment and an assembling process, wherein the high-speed connector assembling equipment comprises a vibration disc, a first runner, a first feeding disc, a second runner, a second feeding disc, a third runner and a packaging mechanism, dislocation mechanisms are arranged between the vibration disc and the first runner and between the second runner and the third runner, a first plugging mechanism is arranged in the middle of the first runner, and the assembling speed and the assembling process of the high-speed connector can be controlled by the cooperation of the dislocation mechanisms and a rotating mechanism, so that the equipment is convenient to debug in production; the first plugging mechanism and the second plugging mechanism are matched, so that the rapid feeding of the metal sheet, the effective fixing of products and the rapid assembly of the plastic shell and the metal sheet can be realized; the secondary pressing processing of the product can be realized through the cooperation of the pre-pressing mechanism and the processing mechanism, and the qualification rate of the product is improved; through CCD camera and tilting mechanism, can detect the product fast and discharge unqualified product.

Description

High-speed connector assembling equipment and assembling process

Technical Field

The invention relates to the field of connectors, in particular to high-speed connector assembly equipment and an assembly process.

Background

The high-speed connector is used for large-scale communication equipment, ultra-high performance servers, huge computers, industrial computers, high-end storage equipment and the like, and along with the rapid development of the communication industry, the electronic industry and the Internet industry, the market scale of the high-speed connector rapidly grows, the assembly of the existing connector is generally manually aligned, the machine is pressed, the assembly efficiency is lower, and the assembly precision is poor.

It is therefore desirable to provide a high-speed connector assembly apparatus and assembly process.

Disclosure of Invention

The invention aims to provide high-speed connector assembling equipment and an assembling process, which can effectively improve the assembling efficiency and the assembling precision.

The technical scheme adopted for solving the technical problems is as follows: the utility model provides a high-speed connector equipment, its includes vibration dish, first runner, first charging tray, second runner, second charging tray, third runner and packagine machine constructs, all be equipped with dislocation mechanism between vibration dish and the first runner and between second runner and the third runner, first runner middle part is equipped with first grafting mechanism, first grafting mechanism intercommunication first charging tray and first runner, be equipped with rotary mechanism between first runner and the second runner, rotary mechanism connects first runner and second runner, second runner middle part is equipped with second grafting mechanism, second charging tray and second runner are connected to the second grafting mechanism, be equipped with pre-compaction mechanism, processing mechanism, CCD camera and tilting mechanism on the third runner in proper order, tilting mechanism sets up at the third runner end and is connected with packagine machine constructs.

Specifically, first grafting mechanism includes first transport unit, insertion unit and material loading unit, first transport unit sets up on first runner, the material loading unit is connected with first material loading dish, first transport unit includes first motor, receives first motor drive and carries out the first transmission subassembly that works, set up fixed cylinder on first transmission subassembly, receive fixed cylinder drive to remove fixed block and the spacing frame that prescribes a limit to the fixed block, insertion unit includes cam module and fixed subassembly, cam module includes the second motor, receives the second motor drive to carry out pivoted cam, sets up at the detector on cam top, with the drive piece that the cam supported, with drive piece middle part articulated hinge piece, with drive piece articulated fixture block, fix locating rack and the auxiliary block that corresponds with the fixture block on the fixture block, the cam includes upper cam and lower cam, the top and the below of drive piece are equipped with runner and runner down respectively, upper cam supports the locating piece with the lower runner, upper cam supports with the lower runner, be equipped with the second motor drive and carry out pivoted cam, set up the third motor and receive the third motor and press from both sides tight piece with the first runner, the fourth motor, set up and press from both sides tight piece with the first runner, the fourth motor drive piece is connected with the fourth motor, the fixed cylinder drive piece is located on the fourth motor, the top of drive piece, is connected with the fourth runner, is connected with the fixed cylinder set up and is pressed from both sides tight with the fourth runner.

Specifically, dislocation mechanism includes first dislocation cylinder, receives the push pedal that first dislocation cylinder drive moved, with the fixed dislocation piece of push pedal, set up second dislocation cylinder and the third dislocation cylinder in dislocation piece both sides respectively, be equipped with the holding tank on the dislocation piece.

Specifically, rotary mechanism includes the second revolving cylinder, receives the fishplate bar that the second revolving cylinder drive moved, sets up first revolving cylinder, the third revolving cylinder on the fishplate bar, sets up the backup pad that goes up and down at the third revolving cylinder drive, fixes the fourth revolving cylinder in the backup pad, receives the fourth revolving cylinder drive to carry out the carrier block that removes, fifth revolving cylinder, fifth motor, receives the drive wheelset that the fifth motor drive carried out work, rotating turret, spacing and the sixth revolving cylinder of evenly setting on the rotating turret.

Specifically, the second grafting mechanism includes second transport unit, insertion unit, material loading unit and locating component, the second transport unit includes sixth motor, receives the third drive assembly that the sixth motor drive goes on working, sets up grafting cylinder, the plugboard that goes up and down by grafting cylinder drive on third drive assembly, the grafting piece of being connected with the plugboard, locating component includes the locating cylinder, receives the locating cylinder drive go on going up and down locating rack, the lower locating rack that corresponds with last locating rack.

Specifically, the pre-pressing mechanism comprises a pre-pressing cylinder, a pre-pressing plate driven by the pre-pressing cylinder to lift, and a pre-pressing block hinged with the pre-pressing plate.

Specifically, processing agency is including bending unit and compaction unit, the unit of bending is including bending the cylinder, receive bending the cylinder drive and carry out two bending piece, set up the needle of bending on bending the piece, compaction unit is including setting up the main processing cylinder in third runner one side, the main processing board that the main processing cylinder drive moved, set up at the vice processing cylinder of third runner opposite side, receive vice processing frame that vice processing cylinder drive goes up and down, with vice processing frame articulated vice processing board.

Specifically, tilting mechanism includes the upset cylinder, receives the upset cylinder drive to carry out pivoted upset board, fixes the upset piece on the upset board, with the packing runner that the upset piece corresponds, set up ejection cylinder and the unqualified runner of setting in rotary cylinder one side on the packing runner.

Specifically, the packaging mechanism comprises a bottom plate, a seventh motor fixed on the bottom plate, a fourth transmission assembly driven by the seventh motor to work, a material tray, a packaging cylinder fixed on the bottom plate, a packaging block driven by the packaging cylinder to move, a plurality of first limit posts arranged on the bottom plate, a plurality of second limit posts arranged on the bottom plate, a fifth transmission assembly arranged between the first limit posts and the second limit posts, a lifting cylinder arranged on the fifth transmission assembly, a clamping jaw cylinder driven by the lifting cylinder to lift, a jacking cylinder arranged between the second limit posts and a jacking block driven by the jacking cylinder to lift, wherein a rebound block is arranged on the second limit posts.

A high-speed connector assembly process comprising the steps of:

(1) And (3) feeding: the vibration disk sequentially loads the connector plastic shells, and the concrete steps are as follows:

a. The dislocation mechanism carries the plastic shell into the first flow channel in a dislocation way;

b. The first feeding disc feeds the first metal sheet to the first inserting mechanism;

(2) Plugging for the first time: the first metal sheet is inserted into the plastic shell as follows:

a. the first carrying unit is connected with the plastic shell and fixed;

b. the feeding unit sequentially places the first metal sheets at the inserting unit;

c. The inserting unit is used for fixing the first metal sheet and inserting the metal sheet into the plastic shell;

(3) And (3) plugging for the second time: the plastic shell rotates 180 degrees, and a second metal sheet is inserted into the other side of the plastic shell, specifically as follows:

a. The rotating mechanism rotates the plastic shell in the first runner by 180 degrees and then pushes the plastic shell into the second runner;

b. The second carrying unit is connected with the plastic shell and fixed;

c. the second feeding tray conveys the second metal sheet into the feeding unit;

d. the feeding unit sequentially places the second metal sheets at the inserting unit;

e. The inserting unit is used for fixing the second metal sheet and inserting the metal sheet into the plastic shell to form a product;

f. the product flows to a dislocation mechanism, and the dislocation mechanism misplaces the product into a third flow channel;

(4) Processing and detecting: compacting the two metal sheets and the plastic shell, and specifically comprises the following steps:

a. the prepressing mechanism presses the two metal sheets into the plastic shell, so that the two metal sheets are mutually interfered and clamped;

b. the bending unit bends the two first metal sheets at the outermost side towards two sides, so that the metal sheets are completely defined in the plastic shell;

c. the compaction unit is used for completely compacting the two metal sheets into the plastic shell;

d, detecting whether the product is qualified or not by using a CCD camera;

e. The turnover mechanism moves the qualified products into the packaging flow channel, and moves the unqualified products into the unqualified flow channel;

(5) And (3) packaging: the packing mechanism sequentially places the products in the material tray.

The high-speed connector assembling equipment and the assembling process have the beneficial effects that,

1. The assembling speed and steps of the product can be controlled by the matching of the dislocation mechanism and the rotating mechanism, so that the equipment is convenient to debug in production;

2. The first plugging mechanism and the second plugging mechanism are matched, so that the rapid feeding of the metal sheet, the effective fixing of products and the rapid assembly of the plastic shell and the metal sheet can be realized;

3. The secondary pressing processing of the product can be realized through the cooperation of the pre-pressing mechanism and the processing mechanism, and the qualification rate of the product is improved;

4. through CCD camera and tilting mechanism, can detect the product fast and discharge unqualified product.

Drawings

The invention will be further described with reference to the drawings and examples.

FIG. 1 is a schematic view of a high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 2 is a schematic view of the high-speed connector assembly apparatus and the dislocation mechanism of the assembly process of the present invention;

FIG. 3 is a schematic view of a first plugging mechanism of the high-speed connector assembling apparatus and the assembling process of the present invention;

FIG. 4 is a schematic view of a first handling unit of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 5 is a schematic view of the structure of an insertion unit of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 6 is a schematic view of the cam assembly of the high speed connector assembly apparatus and assembly process of the present invention;

FIG. 7 is a schematic view of the cam assembly of the high speed connector assembly apparatus and assembly process of the present invention;

FIG. 8 is a schematic view of the structure of the positioning block of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 9 is a schematic view of the structure of the fixture assembly of the high-speed connector assembly apparatus and assembly process of the present invention;

fig. 10 is a schematic structural view of a loading unit of the high-speed connector assembling apparatus and the assembling process of the present invention;

FIG. 11 is a schematic structural view of a rotary mechanism of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 12 is a schematic view of the structure of the rotating mechanism of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 13 is a schematic view of a second plugging mechanism of the high-speed connector assembly apparatus and assembly process of the present invention;

FIG. 14 is a schematic view of a second plugging mechanism of the high-speed connector assembly apparatus and assembly process of the present invention;

fig. 15 is a schematic structural view of a second carrying unit of the high-speed connector assembling apparatus and the assembling process of the present invention;

FIG. 16 is a schematic view of the positioning assembly of the high speed connector assembly apparatus and assembly process of the present invention;

FIG. 17 is a schematic view of the pre-compression mechanism of the high speed connector assembly apparatus and assembly process of the present invention;

FIG. 18 is a schematic view of the construction of the high speed connector assembly apparatus and the processing mechanism of the assembly process of the present invention;

fig. 19 is a schematic structural view of a turnover mechanism of the high-speed connector assembling apparatus and the assembling process of the present invention;

FIG. 20 is a schematic structural view of a packaging mechanism of the high-speed connector assembly apparatus and assembly process of the present invention;

In the figure: 11. the vibration plate, 12, a first runner, 13, a first feeding plate, 14, a second runner, 15, a second feeding plate, 16, a third runner and a 17-CCD camera;

2. First plug mechanism, 21, first transfer unit, 211, first motor, 212, first transmission assembly, 213, stationary cylinder, 214, stationary block, 215, stop block, 22, plug unit, 221, cam assembly, 2211, second motor, 2212, cam, 2213, detector, 2214, drive block, 2215, hinge block, 2216, fixture block, 2217, auxiliary block, 2218, locating block, 22181, positioning pin, 22182, stop block, 2219, upper wheel, 2210, lower wheel, 222, stationary assembly, 2221, third motor, 2222, second transmission assembly, 2223, transmission block, 2224, clamp block, 23, feed unit, 231, fourth motor, 232, feed wheel, 233, feed runner, 234, sensor, 235, stop ratchet, 236, clamp cylinder, 237.

3. The device comprises a dislocation mechanism, a first dislocation cylinder, a pushing plate, a dislocation block, a second dislocation cylinder and a third dislocation cylinder, wherein the dislocation mechanism comprises a first dislocation cylinder, a pushing plate, a dislocation block, a second dislocation cylinder and a third dislocation cylinder;

4. a rotary mechanism 401, a first rotary cylinder 402, a second rotary cylinder 403, a connecting plate 404, a third rotary cylinder 405, a support plate 406, a fourth rotary cylinder 407, a carrier block 408, a fifth rotary cylinder 409, a fifth motor 410, a drive wheel set 411, a stop, 412, and a sixth rotary cylinder;

5. The second plug-in mechanism 51, the second carrying unit 511, the sixth motor 512, the third transmission assembly 513, the plug-in cylinder 514, the plug board 515, the plug-in block 52, the positioning assembly 521, the positioning cylinder 522, the upper positioning frame 523 and the lower positioning frame;

6. The device comprises a pre-pressing mechanism 61, a pre-pressing cylinder 62, a pre-pressing plate 63;

7. The machining mechanism comprises a bending cylinder 71, a bending block 72, a bending needle 73, a main machining cylinder 74, a main machining plate 75, a secondary machining cylinder 76, a secondary machining frame 77 and a secondary machining plate 78;

8. The turnover mechanism comprises a turnover cylinder 81, a turnover plate 82, a turnover block 83, an ejection cylinder 84, a disqualified runner 85 and a packaging runner 86;

9. packaging mechanism 900, bottom plate 901, seventh motor 902, fourth drive assembly 903, tray 904, packaging cylinder 905, packaging block 906, first spacing post 907, fifth drive assembly 908, lifting cylinder 909, jaw cylinder 910, second spacing post 911, lifting cylinder 912, lifting block 913, rebound block;

10. product, 101. Sheet metal.

Detailed Description

The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.

The product 10 is composed of a plastic housing and two different metal sheets 101, wherein the two metal sheets 101 are vertically arranged in the plastic housing and interfere with each other.

The insertion unit 22 and the feeding unit 23 in the first plugging means 2 are identical to the insertion unit 22 and the feeding unit 23 in the second plugging means 5, except that the insertion unit 22 in the first plugging means 2 is arranged horizontally, the feeding unit 23 is arranged vertically, and the insertion unit 22 in the second plugging means 5 is arranged vertically, the feeding unit 23 is arranged horizontally.

As shown in fig. 1, the high-speed connector assembling device comprises a vibration disc 11, a first flow channel 12, a first feeding disc 13, a second flow channel 14, a second feeding disc 15, a third flow channel 16 and a packaging mechanism 9, wherein a dislocation mechanism 3 is arranged between the vibration disc 11 and the first flow channel 12 and between the second flow channel 14 and the third flow channel 16, a first plug-in mechanism 2 is arranged in the middle of the first flow channel 12, the first plug-in mechanism 2 is communicated with the first feeding disc 13 and the first flow channel 12, a rotating mechanism 4 is arranged between the first flow channel 12 and the second flow channel 14, the rotating mechanism 4 is connected with the first flow channel 12 and the second flow channel 14, a second plug-in mechanism 5 is arranged in the middle of the second flow channel 14, the second plug-in mechanism 5 is connected with the second feeding disc 15 and the second flow channel 14, a pre-pressing mechanism 6, a processing mechanism 7, a CCD camera 17 and a turnover mechanism 8 are sequentially arranged on the third flow channel 16, and the turnover mechanism 8 is arranged at the tail end of the third flow channel 16 and is connected with the packaging mechanism 9.

As shown in fig. 3-10, the first inserting mechanism 2 comprises a first carrying unit 21, an inserting unit 22 and a feeding unit 23, the first carrying unit 21 is arranged on the first runner 12, the feeding unit 23 is connected with the first feeding tray 13, the first carrying unit 21 comprises a first motor 211, a first transmission assembly 212 driven by the first motor 211 to work, a fixed cylinder 213 arranged on the first transmission assembly 212, a fixed block 214 driven by the fixed cylinder 213 to move and a limit frame 215 defining the fixed block 214, the inserting unit 22 comprises a cam 2222 assembly 2222 and a fixed assembly 2221, the cam assembly 221 comprises a second motor 2211, a cam 2212 driven by the second motor 2211 to rotate, a detector 2213 arranged at the top end of the cam 2212, a driving block 2214 abutted against the cam 2212, a hinge block 2215 hinged with the middle part of the driving block 2214, a positioning block 522 fixed on the clamping block 2216 and an auxiliary block 2216, the second motor 2212 comprises a rotating block 2212 and an auxiliary block corresponding to the clamping block 214, a rotating wheel 2212 arranged on the upper runner and a lower runner 2229, a third runner 2229 arranged on the fourth runner 2223 and a fourth runner 2223, a fourth runner 2212 and a fourth runner 2212, a sensor 2219 arranged on the third runner 2212 and a fourth runner 2219, a third runner 2212 and a sensor 2219 arranged on the third runner 2212, a fourth runner 2219 and a third runner 2212, a third runner 2219 and a sensor 2219, and a fourth runner 2212, and a sensor 2219, and a sensor, the limiting ratchet wheel 235 is arranged at the top of the feeding runner 233, the clamping air cylinder 236 is fixed with the feeding runner 233, and the clamping plate 237 is driven by the clamping air cylinder 236 to move and is connected with the fourth motor 231.

First carrying unit 21 works, fixing block 214 receives the plastic shell, fixing cylinder 213 drives fixing block 214 to move forward, fixing block 214 is inserted into limit frame 215 to limit position, first motor 211 drives first transmission component 212 to work, fixing block 214 moves and fixing block 214 prevents plastic shell from dislocation when inserting, and inserting precision is improved;

Then the feeding unit 23 works, the clamping air cylinder 236 drives the clamping plate 237 to move, so that the fourth motor 231 and the feeding wheel 232 move, the feeding wheel 232 clamps the metal sheets 101 in the feeding runner 233, the sensor 234 records the number of the metal sheets 101 flowing in the feeding runner 233, and the limiting ratchet wheel 235 is used for enabling the metal sheets 101 to flow in sequence in the feeding runner 233;

Then the insertion unit 22 is operated, the two fixing members 222 are operated, the third motor 2221 drives the second transmission member 2222 to operate so that the transmission blocks 2223 are brought close, the two clamping blocks 2224 clamp the metal sheet 101, the cam 2212 members 221 are operated, the second electric driving cam 2212 is rotated, that is, the upper cam 2212 and the lower cam 2212 are simultaneously rotated, the upper rotating wheel 2219 abuts against the upper cam 2212, the lower rotating wheel 2210 abuts against the lower cam 2212, so that the cam 2212 abuts against the driving block 2214 in real time, the operating state thereof is that the cam 2212 is rotated by half a turn, at this time, the upper cam 2212 drives the upper rotating wheel 2219 forward, so that the driving block 2214 is rotated forward around the hinge block 2215, thereby realizing the backward movement of the clamping block 2216, the cam 2212 continues to rotate for half a turn, at this time, the lower cam 2212 makes the lower rotating wheel 2210 move backward, so that the driving block 2214 rotates backward around the hinging block 2215, thereby realizing the forward movement of the clamping block 2216, the cam 2212 rotates for one turn to realize the reciprocating movement of the clamping block 2216, the detector 2213 is used for recording the rotation times of the cam 2212, the auxiliary block 2217 and the positioning block 2218 clamp the product 10, the positioning needle 22181 and the limiting block 22182 clamp the metal sheet 101, and the reciprocating movement of the clamping block 2216 is matched with the fixing component 222, so as to drive the insertion of the metal sheet 101 and the resetting of the clamping block 2216;

As shown in fig. 2, the dislocation mechanism 3 includes a first dislocation cylinder 31, a push plate 32 driven to move by the first dislocation cylinder 31, a dislocation block 33 fixed to the push plate 32, a second dislocation cylinder 34 and a third dislocation cylinder 35 respectively disposed on both sides of the dislocation block 33, and a receiving groove is provided on the dislocation block 33. The misplacement block 33 receives the product 10 flowing in the first runner 12, at this time, the third misplacement cylinder 35 is propped against the product 10 to prevent the product 10 from sliding into the misplacement block 33, the first misplacement cylinder 31 drives the push plate 32 to move, so that the misplacement block 33 moves, and the second misplacement cylinder 34 works to push the product 10 into the next runner.

As shown in fig. 11 to 12, the rotating mechanism 4 includes a second rotating cylinder 402, a connection plate 403 driven to move by the second rotating cylinder 402, a first rotating cylinder 401, a third rotating cylinder 404, a support plate 405 driven to lift by the third rotating cylinder 404, a fourth rotating cylinder 406 fixed on the support plate 405, a bearing block 407 driven to move by the fourth rotating cylinder 406, a fifth rotating cylinder 408, a fifth motor 409, a transmission wheel group 410 driven to work by the fifth motor 409, a rotating frame, a limiting frame 411 uniformly arranged on the rotating frame, and a sixth rotating cylinder 412. The third revolving cylinder 404 drives the supporting plate 405 to rise, so that the fourth revolving cylinder 406 rises, the fourth revolving cylinder 406 drives the bearing block 407 to move, so that the bearing block 407 moves the product 10 to the connecting plate 403 to be discharged, the first revolving cylinder 401 drives the second revolving cylinder 402 and the connecting plate 403 to move to catch the product 10, the second revolving cylinder 402 drives the product 10 to push into the limiting frame 411, the fifth motor 409 drives the driving wheel set 410 to work, the limiting frame 411 rotates 180 degrees, the turnover 180 degrees of the product 10 is realized, and the sixth revolving cylinder 412 enables the product 10 to enter the second flow channel 14.

As shown in fig. 13-16, the second plugging mechanism 5 includes a second carrying unit 51, an inserting unit 22, a feeding unit 23 and a positioning assembly 52, where the second carrying unit 51 includes a sixth motor 511, a third transmission assembly 512 driven by the sixth motor 511 to work, a plugging cylinder 513 disposed on the third transmission assembly 512, a plugging plate 514 driven by the plugging cylinder 513 to lift, and a plugging block 515 connected to the plugging plate 514, and the positioning assembly 52 includes a positioning cylinder 521, an upper positioning frame 522 driven by the positioning cylinder 521 to lift, and a lower positioning frame 523 corresponding to the upper positioning frame 522. The loading unit 23 pushes the metal sheet 101 to the insertion unit 22, the second carrying unit 51 works, the insertion block 515 receives the plastic shell, the sixth motor 511 drives the third transmission assembly 512 to work, the insertion cylinder 513 moves to a proper height, then the insertion cylinder 513 works to drive the insertion plate 514 to move upwards, the insertion plate 514 is inserted forwards, the plastic shell is fixed and moves to an insertion position, the positioning assembly 52 works to fix the plastic shell and the insertion block 515 at the moment, dislocation of the plastic shell in the insertion process is prevented, and the insertion unit 22 sequentially inserts the metal sheet 101 into the plastic shell.

As shown in fig. 17, the pre-pressing mechanism 6 includes a pre-pressing cylinder 61, a pre-pressing plate 62 that is driven to rise and fall by the pre-pressing cylinder 61, and a pre-pressing block 63 that is hinged to the pre-pressing plate 62. The two prepressing mechanisms 6 operate simultaneously, and the prepressing cylinder 61 drives the prepressing plate 62 to move upward so that the two prepressing plates 63 clamp the product 10 so that the two metal sheets 101 interfere with each other.

As shown in fig. 18, the processing mechanism 7 includes a bending unit including a bending cylinder 71, two bending blocks 72 driven by the bending cylinder 71 to move, and bending pins 73 provided on the bending blocks 72, and a compacting unit including a main processing cylinder 74 provided on one side of the third flow path 16, a main processing plate 75 driven by the main processing cylinder 74 to move, a sub processing cylinder 76 provided on the other side of the third flow path 16, a sub processing frame 77 driven by the sub processing cylinder 76 to move up and down, and a sub processing plate 78 hinged to the sub processing frame 77. Firstly, the bending unit works, the bending cylinder 71 drives the two bending blocks 72 to separate, the bending needle 73 bends the tail ends of the two metal sheets 101 at the outermost side in the product 10 to the outside, the metal sheets 101 clamp the plastic shell, then the compacting unit works, the main processing cylinder 74 drives the main processing plate 75 to prop against one side of the product 10, the auxiliary processing cylinder 76 drives the auxiliary processing frame 77 to move upwards, the auxiliary processing plate 78 to prop against the other side of the product 10, and therefore secondary compacting work is carried out on the product 10.

As shown in fig. 19, the turnover mechanism 8 includes a turnover cylinder 81, a turnover plate 82 driven to rotate by the turnover cylinder 81, a turnover block 83 fixed to the turnover plate 82, a packing flow passage 86 corresponding to the turnover block 83, an ejector cylinder 84 provided on the packing flow passage 86, and a reject flow passage 85 provided on one side of the rotary cylinder. If the CCD camera 17 detects that the product 10 is qualified, the overturning cylinder 81 drives the overturning plate 82 to rotate, so that the overturning block 83 moves to the tail end of the third runner 16 to catch the product 10, then the overturning block 83 rotates reversely, so that the overturning block 83 is in butt joint with the packaging runner 86, the ejection cylinder 84 pushes the product 10 into the packaging runner 86, and if the CCD camera 17 detects that the product 10 is unqualified, the product 10 directly flows out of the tail end of the third runner 16 and falls into the unqualified runner 85 to be discharged.

As shown in fig. 20, the packaging mechanism 9 includes a base plate 900, a seventh motor 901 fixed on the base plate 900, a fourth transmission assembly 902 driven by the seventh motor 901 to operate, a tray 903, a packaging cylinder 904 fixed on the base plate 900, a packaging block 905 driven by the packaging cylinder 904 to move, a plurality of first limit posts 906 provided on the base plate 900, a plurality of second limit posts 910 provided on the base plate 900, a fifth transmission assembly 907 provided between the first limit posts 906 and the second limit posts 910, a lifting cylinder 908 provided on the fifth transmission assembly 907, a clamping jaw cylinder 909 driven by the lifting cylinder 908 to lift, a lifting cylinder 911 provided between the second limit posts 910, and a lifting block 912 driven by the lifting cylinder 911 to lift, wherein a rebound block 913 is provided on the second limit posts 910. The positions defined by the four first limit posts 906 are the feeding positions, the positions defined by the four second limit posts 910 are the discharging positions, packing positions are arranged between the first limit posts 906 and the second limit posts 910, the packing cylinder 904 drives the packing block 905 to retract, so that the tray 903 at the bottommost end of the feeding position falls onto the fourth transmission assembly 902, the packing cylinder 904 drives the packing block 905 to push out, the subsequent tray 903 is clamped to prevent the movement of the subsequent tray 903, the seventh motor 901 drives the fourth transmission assembly 902 to operate, so that the tray 903 moves to the position below the fifth transmission assembly 907, the lifting cylinder 908 controls the lifting of the clamping jaw cylinders 909, the clamping jaw cylinders 909 clamp or unclamp the product 10, the fifth transmission assembly 907 operates, the product 10 moves onto the tray 903, when the tray 903 is full, the fourth transmission assembly 902 operates, the tray 903 moves to the bottom of the discharging position, the lifting cylinder 903 drives the lifting block 903 to lift the tray 903, and the tray 913 is clamped above the rebound block, so that the tray 903 is piled between the four second limit posts 910, and the subsequent handling is convenient.

A high-speed connector assembly process comprising the steps of:

(1) And (3) feeding: the vibration disk 11 sequentially loads the connector plastic shells, and the concrete steps are as follows:

a. the dislocation mechanism 3 carries the plastic shell to the first flow channel 12 in a dislocation way;

b. The first feeding tray 13 feeds the first metal sheet 101 to the first plugging mechanism 2;

(2) Plugging for the first time: the first metal sheet 101 is inserted into the plastic housing as follows:

a. the first carrying unit 21 takes the plastic shell and fixes it;

b. the feeding unit 23 sequentially places the first metal sheets 101 at the insertion unit 22;

c. the inserting unit 22 fixes the first metal sheet 101 and inserts the metal sheet 101 into the plastic housing;

(3) And (3) plugging for the second time: the plastic housing is rotated 180 degrees, and a second metal sheet 101 is inserted into the other side of the plastic housing, specifically as follows:

a. the rotating mechanism 4 rotates the plastic shell in the first runner 12 by 180 degrees and pushes the plastic shell into the second runner 14;

b. the second carrying unit 51 is connected with the plastic shell and fixed;

c. the second loading tray 15 transports the second metal sheet 101 into the loading unit 23;

d. The feeding unit 23 sequentially places the second metal sheets 101 at the insertion unit 22;

e. the inserting unit 22 fixes the second metal sheet 101 and inserts the metal sheet 101 into the plastic housing to form the product 10;

f. The product 10 flows to the dislocation mechanism 3, and the dislocation mechanism 3 dislocates the product 10 into the third flow passage 16;

(4) Processing and detecting: two kinds of metal sheets 101 and plastic shells are compacted as follows:

a. the prepressing mechanism 6 presses the two metal sheets 101 into the plastic shell, so that the two metal sheets 101 are mutually interfered and clamped;

b. the bending unit bends the two first metal sheets 101 at the outermost side to two sides so that the metal sheets 101 are completely defined in the plastic shell;

c. the compaction unit compacts the two metal sheets 101 into the plastic housing completely;

d, detecting whether the product 10 is qualified or not by using the CCD camera 17;

e. The turning mechanism 8 moves the acceptable product 10 into the packaging runner 86 and the unacceptable product 10 into the unacceptable runner 85;

(5) And (3) packaging: the packing mechanism 9 sequentially places the products 10 in the tray 903.

The working principle of the high-speed connector assembly equipment and the assembly process is as follows: the vibration plate 11 sequentially loads the connector plastic shells, and the dislocation mechanism 3 carries the plastic shells into the first flow channel 12 in a dislocation manner; the first feeding tray 13 feeds the first metal sheet 101 to the first plugging mechanism 2; the first carrying unit 21 takes the plastic shell and fixes it; the feeding unit 23 sequentially places the first metal sheets 101 at the insertion unit 22; the inserting unit 22 fixes the first metal sheet 101 and inserts the metal sheet 101 into the plastic housing; the rotating mechanism 4 rotates the plastic shell in the first runner 12 by 180 degrees and pushes the plastic shell into the second runner 14; the second carrying unit 51 is connected with the plastic shell and fixed; the second loading tray 15 transports the second metal sheet 101 into the loading unit 23; the feeding unit 23 sequentially places the second metal sheets 101 at the insertion unit 22; the inserting unit 22 fixes the second metal sheet 101 and inserts the metal sheet 101 into the plastic housing to form the product 10; the product 10 flows to the dislocation mechanism 3, and the dislocation mechanism 3 dislocates the product 10 into the third flow passage 16; the prepressing mechanism 6 presses the two metal sheets 101 into the plastic shell, so that the two metal sheets 101 are mutually interfered and clamped; the bending unit bends the two first metal sheets 101 at the outermost side to two sides so that the metal sheets 101 are completely defined in the plastic shell; the compaction unit compacts the two metal sheets 101 into the plastic housing completely; the CCD camera 17 detects whether the product 10 is qualified; the packing mechanism 9 sequentially places the products 10 in the tray 903.

Compared with the prior art, the high-speed connector assembling equipment and the assembling process,

1. The assembling speed and steps of the product 10 can be controlled by the matching of the dislocation mechanism 3 and the rotating mechanism 4, so that the equipment is convenient to debug in production;

2. by matching the first plugging mechanism 2 and the second plugging mechanism 5, the rapid feeding of the metal sheet 101, the effective fixing of the product 10 and the rapid assembly of the plastic shell and the metal sheet 101 can be realized;

3. The secondary pressing processing of the product 10 can be realized through the cooperation of the pre-pressing mechanism 6 and the processing mechanism 7, and the qualification rate of the product 10 is improved;

4. by means of the CCD camera 17 and the tilting mechanism 8, it is possible to rapidly detect the product 10 and discharge the defective product 10.

With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.

Claims

1. The high-speed connector assembling equipment is characterized by comprising a vibration disc, a first runner, a first feeding disc, a second runner, a second feeding disc, a third runner and a packaging mechanism, wherein dislocation mechanisms are arranged between the vibration disc and the first runner and between the second runner and the third runner, a first inserting mechanism is arranged in the middle of the first runner and communicated with the first feeding disc and the first runner, a rotating mechanism is arranged between the first runner and the second runner and connected with the first runner and the second runner, a second inserting mechanism is arranged in the middle of the second runner and connected with the second feeding disc and the second runner, and a pre-pressing mechanism, a processing mechanism, a CCD camera and a turnover mechanism are sequentially arranged on the third runner and are arranged at the tail end of the third runner and connected with the packaging mechanism; the first plug-in mechanism comprises a first carrying unit, an inserting unit and a feeding unit, wherein the first carrying unit is arranged on a first runner, the feeding unit is connected with a first feeding disc, the first carrying unit comprises a first motor, a first transmission component driven by the first motor to work, a fixed cylinder arranged on the first transmission component, a fixed block driven by the fixed cylinder to move and a limiting frame for limiting the fixed block, the inserting unit comprises a cam component and a fixed component, the cam component comprises a second motor, a cam driven by the second motor to rotate, a detector arranged at the top end of the cam, a driving block abutted against the cam, an articulated block hinged with the middle part of the driving block, a clamping block hinged with the driving block, a positioning block fixed on the clamping block and an auxiliary block corresponding to the clamping block, the cam comprises an upper cam and a lower cam, an upper rotating wheel and a lower rotating wheel are respectively arranged above and below the driving block, the upper cam is abutted against the upper rotating wheel, the lower cam is abutted against the lower rotating wheel, a positioning needle and a limiting block are arranged on the positioning block, the fixing assembly comprises a third motor, a second transmission assembly driven by the third motor to work, a transmission block arranged on the second transmission assembly and a clamping block fixed with the transmission block, the feeding unit comprises a fourth motor, a feeding wheel driven by the fourth motor to rotate, a feeding runner connected with the first feeding disc, a sensor arranged on the feeding runner, a limiting ratchet wheel arranged at the top of the feeding runner, a clamping cylinder fixed with the feeding runner and a clamping plate driven by the clamping cylinder to move and connected with the fourth motor; the dislocation mechanism comprises a first dislocation cylinder, a push plate driven to move by the first dislocation cylinder, a dislocation block fixed with the push plate, a second dislocation cylinder and a third dislocation cylinder which are respectively arranged at two sides of the dislocation block, and the dislocation block is provided with a containing groove; the second plug-in mechanism comprises a second carrying unit, an inserting unit, a feeding unit and a positioning assembly, wherein the second carrying unit comprises a sixth motor, a third transmission assembly driven by the sixth motor to work, a plug-in cylinder arranged on the third transmission assembly, a plug board driven by the plug-in cylinder to lift, and a plug block connected with the plug board, and the positioning assembly comprises a positioning cylinder, an upper positioning frame driven by the positioning cylinder to lift, and a lower positioning frame corresponding to the upper positioning frame.

2. The high-speed connector assembling apparatus according to claim 1, wherein the rotating mechanism includes a second rotating cylinder, a receiving plate driven to move by the second rotating cylinder, a first rotating cylinder provided on the receiving plate, a third rotating cylinder, a supporting plate provided on the third rotating cylinder to be driven to lift, a fourth rotating cylinder fixed on the supporting plate, a bearing block driven to move by the fourth rotating cylinder, a fifth motor, a transmission wheel set driven to operate by the fifth motor, a rotating frame, a limiting frame uniformly provided on the rotating frame, and a sixth rotating cylinder.

3. The high-speed connector assembling apparatus according to claim 1, wherein the pre-pressing mechanism includes a pre-pressing cylinder, a pre-pressing plate driven to rise and fall by the pre-pressing cylinder, and a pre-pressing block hinged to the pre-pressing plate.

4. The high-speed connector assembling apparatus according to claim 1, wherein the processing mechanism includes a bending unit including a bending cylinder, two bending blocks driven to move by the bending cylinder, bending pins provided on the bending blocks, and a compacting unit including a main processing cylinder provided on one side of the third flow path, a main processing plate driven to move by the main processing cylinder, a sub processing cylinder provided on the other side of the third flow path, a sub processing frame driven to rise and fall by the sub processing cylinder, and a sub processing plate hinged to the sub processing frame.

5. The high-speed connector assembling apparatus according to claim 1, wherein the turnover mechanism includes a turnover cylinder, a turnover plate rotated by the turnover cylinder, a turnover block fixed to the turnover plate, a packing flow passage corresponding to the turnover block, an ejection cylinder provided on the packing flow passage, and a reject flow passage provided at one side of the rotary cylinder.

6. The high-speed connector assembly device according to claim 1, wherein the packing mechanism comprises a bottom plate, a seventh motor fixed on the bottom plate, a fourth transmission assembly driven by the seventh motor to work, a tray, a packing cylinder fixed on the bottom plate, a packing block driven by the packing cylinder to move, a plurality of first limit posts arranged on the bottom plate, a plurality of second limit posts arranged on the bottom plate, a fifth transmission assembly arranged between the first limit posts and the second limit posts, a lifting cylinder arranged on the fifth transmission assembly, a clamping jaw cylinder driven by the lifting cylinder to lift, a jacking cylinder arranged between the second limit posts, and a jacking block driven by the jacking cylinder to lift, wherein the second limit posts are provided with rebound blocks.

7. A high-speed connector assembly process, characterized in that it is realized based on the high-speed connector assembly device according to claim 1, comprising the steps of:

a. the first carrying unit is connected with the plastic shell and fixed;

b. The second carrying unit is connected with the plastic shell and fixed;

d, detecting whether the product is qualified or not by using a CCD camera;