CN110749115B - Multifunctional low-temperature vortex coil precooling heat exchanger - Google Patents
Multifunctional low-temperature vortex coil precooling heat exchanger Download PDFInfo
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- CN110749115B CN110749115B CN201911093710.2A CN201911093710A CN110749115B CN 110749115 B CN110749115 B CN 110749115B CN 201911093710 A CN201911093710 A CN 201911093710A CN 110749115 B CN110749115 B CN 110749115B
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- 239000001307 helium Substances 0.000 claims abstract description 21
- 229910052734 helium Inorganic materials 0.000 claims abstract description 21
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000009529 body temperature measurement Methods 0.000 claims abstract description 10
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052737 gold Inorganic materials 0.000 claims abstract description 5
- 239000010931 gold Substances 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 32
- 239000012530 fluid Substances 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 5
- 230000005855 radiation Effects 0.000 abstract description 5
- 239000007789 gas Substances 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005057 refrigeration Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/02—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明公开了一种多功能低温涡旋盘管预冷换热器,其包括中间狭缝结构、螺纹孔、螺旋凹槽、U形槽、固定孔以及测温和加热螺纹孔。该换热器应用于液氦及以下温区预冷型JT制冷机的预冷单元。该换热器不仅可直接替代预冷机的冷头,还可作为冷屏的支撑底板。中间狭缝结构增大换热面积,使预冷效率大幅提高。螺旋凹槽与高压管路过盈配合,用于预冷高压高温氦气。换热器表面镀微米级薄金层,减少辐射漏热损失。U形槽便于管路和导线的排布,同时可作为导线从液氦温区到室温区的热沉。本发明集预冷机冷头、冷屏支撑、高压流体预冷以及导线热沉多种功能于一体,结构紧凑,既减少了预冷机与换热器的接触热阻,又增强了制冷机的预冷效果,提高了预冷效率。
The invention discloses a multifunctional low-temperature vortex coil precooling heat exchanger, which includes a middle slit structure, a threaded hole, a spiral groove, a U-shaped groove, a fixing hole, and a temperature measurement and heating threaded hole. This heat exchanger is used in the precooling unit of the precooling JT refrigerator in liquid helium and below temperature ranges. This heat exchanger can not only directly replace the cold head of the precooling machine, but also serve as the supporting bottom plate of the cold screen. The middle slit structure increases the heat exchange area and greatly improves the pre-cooling efficiency. The spiral groove is an interference fit with the high-pressure pipeline and is used to pre-cool high-pressure and high-temperature helium gas. The surface of the heat exchanger is plated with a micron-level thin gold layer to reduce radiation heat loss. The U-shaped groove facilitates the arrangement of pipelines and wires, and can also be used as a heat sink for wires from the liquid helium temperature zone to the room temperature zone. The invention integrates multiple functions of pre-cooling machine cold head, cold screen support, high-pressure fluid pre-cooling and wire heat sink. It has a compact structure, which not only reduces the contact thermal resistance between the pre-cooling machine and the heat exchanger, but also enhances the performance of the refrigerator. The pre-cooling effect improves the pre-cooling efficiency.
Description
技术领域Technical field
本发明属于低温换热领域,具体涉及一种集预冷机冷头换热、冷屏支撑、高压流体预冷以及导线热沉多种功能于一体的低温涡旋盘管预冷换热器。The invention belongs to the field of low-temperature heat exchange, and specifically relates to a low-temperature vortex coil pre-cooling heat exchanger integrating multiple functions of pre-cooling machine cold head heat exchange, cold screen support, high-pressure fluid pre-cooling and wire heat sink.
背景技术Background technique
随着航空航天技术的快速发展,对空间探测器的要求不断地提高。为了提高探测仪的灵敏度、观测精度,部分探测器及其所属的电子设备需要工作在稳定可靠的液氦温区或者是更低的mK级的低温环境中。空间液氦温区的制冷技术主要包括液氦杜瓦技术和J-T制冷技术。其中液氦杜瓦技术虽然较成熟但其寿命受所携带的液氦量的限制,发射成本也相对提高。J-T制冷机利用焦耳-汤姆逊效应进行制冷,具有体积小、振动小、结构紧凑、制冷效率高等优点,可实现冷量的远距离传输。由于氦气工质在常温下节流产生制热,因此需要对氦气工质进行预冷。同时,空间应用项目要求J-T制冷机的预冷换热器体积更小、漏热更少、结构更为紧凑。With the rapid development of aerospace technology, the requirements for space detectors are constantly increasing. In order to improve the sensitivity and observation accuracy of the detector, some detectors and their associated electronic equipment need to work in a stable and reliable liquid helium temperature zone or a lower mK-level low-temperature environment. The refrigeration technology in the space liquid helium temperature zone mainly includes liquid helium Dewar technology and J-T refrigeration technology. Among them, although the liquid helium Dewar technology is relatively mature, its lifespan is limited by the amount of liquid helium it carries, and the launch cost is also relatively high. The J-T refrigerator uses the Joule-Thomson effect for refrigeration. It has the advantages of small size, small vibration, compact structure, and high refrigeration efficiency, and can realize long-distance transmission of cold energy. Since the helium working fluid is throttled to generate heating at room temperature, the helium working fluid needs to be pre-cooled. At the same time, space application projects require the pre-cooling heat exchanger of the J-T refrigerator to be smaller, have less heat leakage, and have a more compact structure.
发明内容Contents of the invention
本发明提供了一种集预冷机冷头换热、冷屏支撑、高压流体预冷以及导线热沉多种功能于一体的低温涡旋盘管预冷换热器,在减少预冷机与换热器接触热阻的同时,又增强了预冷机的预冷效果,提高了预冷效率,具有结构紧凑,漏热少的优点。The invention provides a low-temperature vortex coil precooling heat exchanger that integrates multiple functions of precooler cold head heat exchange, cold screen support, high-pressure fluid precooling and wire heat sink. It reduces the need for precoolers and The contact thermal resistance of the heat exchanger also enhances the precooling effect of the precooling machine, improves the precooling efficiency, and has the advantages of compact structure and less heat leakage.
本发明的技术方案是:The technical solution of the present invention is:
本发明提供了一种多功能低温涡旋盘管预冷换热器,包括中间狭缝结构1、螺纹孔2、螺旋凹槽3、U形槽4、固定孔5以及测温和加热螺纹孔6。所述换热器结构为圆形,表面镀微米级金层,换热器表面留有测温和加热螺纹孔6,用于测温和加热元件固定;所述中间狭缝结构1由圆形阵列针肋填充组成,周围留有固定孔5用于所述换热器与预冷机紧固连接;所述螺纹孔2,布置在所述换热器边缘四周,用于固定冷屏;所述螺旋凹槽3布置在所述换热器上表面,两端分别为氦气工质进出口;所述U形槽4布置在所述换热器边缘;The invention provides a multifunctional low-temperature vortex coil pre-cooling heat exchanger, which includes a middle slit structure 1, a threaded hole 2, a spiral groove 3, a U-shaped groove 4, a fixing hole 5 and a temperature measurement and heating threaded hole. 6. The heat exchanger structure is circular, and the surface is plated with a micron-level gold layer. There are temperature measurement and heating threaded holes 6 left on the surface of the heat exchanger for temperature measurement and heating element fixation; the middle slit structure 1 is made of a circular shape. The array is composed of pin ribs filled with fixed holes 5 around it for fastening the heat exchanger to the precooler; the threaded holes 2 are arranged around the edge of the heat exchanger for fixing the cold screen; so The spiral groove 3 is arranged on the upper surface of the heat exchanger, with the helium working fluid inlet and outlet at both ends; the U-shaped groove 4 is arranged on the edge of the heat exchanger;
本发明的优点在于:该多功能低温涡旋盘管预冷换热器可应用于液氦及以下温区预冷型JT制冷机。该换热器可直接替代预冷机的冷头,减少接触热阻,改善预冷效果,提高预冷效率;中间狭缝结构由圆周阵列针肋组成,增大了预冷机与该换热器的换热面积,提高换热效率;该换热器外围螺纹孔用于冷屏固定,同时换热器表面镀了微米级薄金层,以减少辐射漏热损失;该换热器上表面留有螺旋凹槽管路用于氦气工质预冷,充分利用了有限的底板面积;该换热器边缘留有U形槽,便于旁通管路、低压管路、测温导线和加热导线的排布,同时也是导线从液氦温区到室温区的热沉;该换热器集预冷机冷头换热、冷屏支撑、高压流体预冷以及导线热沉多种功能于一体,结构紧凑,增强了预冷效果,提高了预冷效率The advantage of the present invention is that the multifunctional low-temperature vortex coil precooling heat exchanger can be applied to liquid helium and lower temperature zone precooling JT refrigerators. This heat exchanger can directly replace the cold head of the precooling machine, reducing the contact thermal resistance, improving the precooling effect, and increasing the precooling efficiency; the middle slit structure is composed of a circumferential array of pin ribs, which increases the heat exchange between the precooling machine and the The heat exchange area of the heat exchanger improves the heat exchange efficiency; the peripheral threaded holes of the heat exchanger are used for fixing the cold screen, and the surface of the heat exchanger is plated with a micron-level thin gold layer to reduce radiation heat loss; the upper surface of the heat exchanger There is a spiral groove pipeline for pre-cooling of helium working fluid, making full use of the limited floor area; a U-shaped groove is left on the edge of the heat exchanger to facilitate bypass pipelines, low-pressure pipelines, temperature measurement wires and heating The arrangement of the wires is also a heat sink for the wires from the liquid helium temperature zone to the room temperature zone; this heat exchanger integrates multiple functions of heat exchange at the cold head of the precooling machine, cold screen support, high-pressure fluid precooling and wire heat sink , compact structure, enhanced pre-cooling effect and improved pre-cooling efficiency
附图说明Description of drawings
图1为本发明的多功能低温涡旋盘管预冷换热器的俯视示意图;Figure 1 is a schematic top view of the multifunctional low-temperature vortex coil pre-cooling heat exchanger of the present invention;
图中:1、中间狭缝结构;2、螺纹孔;3、螺旋凹槽;4、U形槽;5、固定孔;6、测温和加热螺纹孔;In the picture: 1. Middle slit structure; 2. Threaded hole; 3. Spiral groove; 4. U-shaped groove; 5. Fixing hole; 6. Threaded hole for temperature measurement and heating;
图2为本发明的多功能低温涡旋盘管预冷换热器的正视示意图;Figure 2 is a schematic front view of the multifunctional low-temperature vortex coil pre-cooling heat exchanger of the present invention;
图3为本发明的多功能低温涡旋盘管预冷换热器的仰视示意图。Figure 3 is a schematic bottom view of the multifunctional low-temperature vortex coil pre-cooling heat exchanger of the present invention.
具体实施方式Detailed ways
下面结合附图及实施案例进一步描述本发明。The present invention will be further described below in conjunction with the accompanying drawings and implementation examples.
如图1、图2、图3所示,本发明提供了一种多功能低温涡旋盘管预冷换热器,该低温涡旋盘管换热器应用于液氦及以下温区预冷型JT制冷机。包括中间狭缝结构1、螺纹孔2、螺旋凹槽3、U形槽4、固定孔5以及测温和加热螺纹孔6。该换热器由无氧铜材料车成圆形结构,在换热器整个表面镀微米级金层,减少整个多功能低温涡旋盘管预冷换热器的辐射漏热损失,表面留有温度传感器与加热片固定螺纹口6,分别用于测试换热器的工作温度和预冷量。换热器中间为圆周阵列针肋狭缝结构1,狭缝由线切割工艺制作。狭缝结构周围留有固定孔5,用于与预冷机紧固连接。换热器边缘圆周阵列螺纹孔2,便于换热器和冷屏紧固连接,作为冷屏的支撑底板。换热器上表面钻刻有低温螺旋凹槽3,高压氦气工质从凹槽入口处流入,与底板充分换热,将氦气工质预冷到和底板一样的温度。换热器边缘刻有U形槽4,便于旁通管路、低压管路、测温导线和加热导线的排布。U形槽4同时也是导线从液氦温区到室温区的热沉。As shown in Figures 1, 2, and 3, the present invention provides a multifunctional low-temperature vortex coil pre-cooling heat exchanger. The low-temperature vortex coil heat exchanger is used for pre-cooling in liquid helium and below temperature zones. Type JT refrigerator. It includes a middle slit structure 1, a threaded hole 2, a spiral groove 3, a U-shaped groove 4, a fixing hole 5 and a temperature measurement and heating threaded hole 6. The heat exchanger is made of oxygen-free copper material and turned into a circular structure. The entire surface of the heat exchanger is plated with a micron-level gold layer to reduce the radiation leakage loss of the entire multi-functional low-temperature vortex coil pre-cooling heat exchanger, leaving a The temperature sensor and the heating plate fixed threaded port 6 are used to test the operating temperature and pre-cooling capacity of the heat exchanger respectively. In the middle of the heat exchanger is a circular array pin-rib slit structure 1, and the slits are made by wire cutting technology. There are fixing holes 5 left around the slit structure for fast connection with the precooling machine. The circumferential array of threaded holes 2 on the edge of the heat exchanger facilitates the fastening connection between the heat exchanger and the cold screen and serves as the supporting base plate of the cold screen. The upper surface of the heat exchanger is drilled with a low-temperature spiral groove 3. The high-pressure helium working fluid flows in from the entrance of the groove, fully exchanges heat with the bottom plate, and precools the helium working fluid to the same temperature as the bottom plate. A U-shaped groove 4 is carved on the edge of the heat exchanger to facilitate the arrangement of bypass pipelines, low-pressure pipelines, temperature measuring wires and heating wires. The U-shaped groove 4 is also a heat sink for the wire from the liquid helium temperature zone to the room temperature zone.
实际使用时,该低温涡旋盘管预冷换热器与预冷机螺纹紧固连接之后放置在真空罐中,保持真空罐真空度在10-4Pa以上,用于减少装置中的对流换热。该换热器与预冷机进行螺纹连接固定后和镀金冷屏螺纹连接,减少管路和预冷换热器的辐射漏热损失。In actual use, the low-temperature vortex coil pre-cooling heat exchanger is tightly connected to the pre-cooling machine and placed in a vacuum tank. The vacuum degree of the vacuum tank is kept above 10-4Pa to reduce convection heat transfer in the device. . The heat exchanger is threaded and fixed with the precooling machine and then threaded with the gold-plated cold screen to reduce radiation heat loss from the pipeline and the precooling heat exchanger.
本发明的工作过程按以下步骤进行:The working process of the present invention is carried out according to the following steps:
抽真空过程:Vacuuming process:
为了减少低温区和高温区之间的对流换热损失,在装配好系统之后,要对整个系统进行抽真空操作,该换热器外部环境真空度要保持在10-4Pa以上。然后对管路进行气体置换,确保管路中无杂质气体。In order to reduce the convective heat transfer loss between the low temperature zone and the high temperature zone, after the system is assembled, the entire system must be evacuated, and the vacuum degree of the external environment of the heat exchanger must be maintained above 10-4Pa. Then perform gas replacement in the pipeline to ensure that there is no impurity gas in the pipeline.
降温过程:Cooling process:
多功能低温涡旋盘管预冷换热器运行预冷时,首先需要打开预冷机,让预冷机进行工作后,对预冷换热器进行预冷降温。When the multi-functional low-temperature vortex coil pre-cooling heat exchanger is running for pre-cooling, you first need to turn on the pre-cooling machine, let the pre-cooling machine work, and then pre-cool the pre-cooling heat exchanger.
预冷过程:Pre-cooling process:
经预冷后的预冷换热器温度降低,高压氦气工质通过螺旋凹槽3预冷降温。After precooling, the temperature of the precooling heat exchanger decreases, and the high-pressure helium working fluid is precooled and cooled through the spiral groove 3.
(4)回温过程(4) Temperature recovery process
多功能低温螺旋盘管预冷器在系统结束运行时仍具有较低的温度,为了保护系统部件,要先对其进行回温操作。首先关闭预冷机,通过辐射换热和高压氦气带走冷量使其回温。The multifunctional low-temperature spiral coil precooler still has a lower temperature when the system ends. In order to protect the system components, it must be rewarmed first. First, shut down the pre-cooling machine, and use radiation heat exchange and high-pressure helium gas to take away the cooling energy and bring it back to temperature.
最后应说明的是:本行业的技术人员应该了解,本发明不受上述实施案例的限制,上述实施例和说明书描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都要落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Finally, it should be noted that those skilled in the industry should understand that the present invention is not limited by the above-mentioned implementation examples. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, The present invention will also have various changes and improvements, and these changes and improvements will fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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