CN110713014A - Tray split conveying system - Google Patents
Tray split conveying system Download PDFInfo
- Publication number
- CN110713014A CN110713014A CN201910671912.4A CN201910671912A CN110713014A CN 110713014 A CN110713014 A CN 110713014A CN 201910671912 A CN201910671912 A CN 201910671912A CN 110713014 A CN110713014 A CN 110713014A
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- Prior art keywords
- chain
- plate
- tray
- driving
- tensioning
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
- B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
- B65G59/063—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms comprising lifting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Abstract
The invention discloses a tray splitting and conveying system which comprises a plate splitting machine and a conveying chain mechanism, wherein the plate splitting machine comprises a plate splitting machine frame, a power transmission system, a tray baffle and a plate inserting mechanism, the plate inserting mechanism is arranged on the power transmission system, the plate inserting mechanism can be driven by the power transmission system to lift and split stacked trays and convey the stacked trays to the conveying chain mechanism, the power transmission system and the tray baffle are both arranged on the plate splitting machine frame, the tray baffle is used for limiting the position of the stacked trays, and the conveying chain mechanism is located beside the plate splitting machine and used for outputting the split trays. This tray split conveying system can separate single tray with whole buttress tray to carry away single tray, and can reduce intensity of labour, reduce and take up an area of, raise the efficiency, reduce cost.
Description
Technical Field
The invention relates to a tray splitting and conveying device, in particular to a tray splitting and conveying system.
Background
In automatic palletizing applications, it is generally necessary to stack the finished products on regular pallets to facilitate the transport of the finished products. In the occasion with higher automation degree, the trays are all automatically conveyed to a designated stacking area, and the trays are generally conveyed by a robot or a special automatic device. The robot can stack products after carrying the tray, so that the economic cost is saved, the beat time is consumed, and the method is suitable for occasions with low beat requirements; the special automatic device is relatively high in cost, can realize the function of separating a whole stack of trays from a single tray, is quick in beat, and is suitable for occasions with quick stacking beats.
Disclosure of Invention
The invention aims to provide a tray splitting and conveying system which can separate a whole stack of trays into a single tray and convey the single tray out, and can reduce labor intensity, reduce occupied area, improve efficiency and reduce cost.
The above object of the present invention is achieved by the following technical solutions: a pallet splitting conveyor system, characterized by: the tray splitting and conveying system comprises a plate splitting machine and a conveying chain mechanism, the plate splitting machine comprises a plate splitting machine frame, a power transmission system, a tray baffle and a plate inserting mechanism, the plate inserting mechanism is installed on the power transmission system, the plate inserting mechanism can lift under the driving of the power transmission system and split stacked trays and convey the stacked trays to the conveying chain mechanism, the power transmission system and the tray baffle are installed on the plate splitting machine frame, the tray baffle is used for limiting the position of the stacked trays, and the conveying chain mechanism is located beside the plate splitting machine and used for outputting the split trays.
The working process of the tray splitting and conveying system comprises the following steps: when a forklift puts the whole stack tray into the plate detaching machine, the baffle plays a role in primary positioning and marking, and the whole stack tray is ensured to be in the range of the baffle; after the trays are loaded by the forklift, a motor in the power transmission system acts to drive the plate inserting mechanism to lift, so that the plate inserting mechanism moves to the position of the penultimate tray at the bottom; the air cylinder in the board inserting mechanism acts to extend the inserting board, and the motor in the power transmission system acts to drive the board inserting mechanism to rise to a certain safe height; the conveying chain acts to convey the tray at the bottommost part out; a motor in the power transmission system acts to drive the board inserting mechanism to descend, the board inserting mechanism descends, and after the tray at the bottommost part is connected with the conveying chain, the board inserting mechanism stops descending and withdraws the board inserting; the motor in the power transmission system acts to drive the inserting plate mechanism to ascend to the position of the penultimate tray at the bottom, and the action process is repeated.
The plate removing machine frame comprises a stand column square tube, a connecting cross beam, a bearing mounting plate, a guide assembly, a chain guide, a guide assembly mounting channel steel and a proximity switch, wherein the stand column square tube and the connecting cross beam are connected, the bearing mounting plate is mounted on the connecting cross beam, the guide assembly mounting channel steel is mounted on the stand column square tube, the guide assembly comprises a guide shaft support, a guide shaft and a guide sliding bearing, the guide shaft support is mounted on the guide assembly mounting channel steel, and the guide sliding bearing is connected with a power transmission system and provides guide for the lifting motion of the power transmission system; the proximity switch is used for detecting the lifting position of the power transmission system; holes are formed in the positions, through which the chains pass, of the upright column square tubes and the connecting cross beams, so that the movement of the chain wheels and the chains cannot interfere with the chains; the chain guide is used for guiding the movement of the chain and ensures that the chain does not deviate when moving.
The power transmission system comprises a speed reducing motor, a driving shaft, a driving chain wheel, a transmission shaft, a speed reducing chain, a bearing with a seat, a lifting rectangular pipe, a chain tensioning rod and an induction sheet, wherein the speed reducing motor is arranged on the square pipe of the upright post, the output end of the speed reducing motor is connected with the driving shaft, and the bearing with the seat is arranged on a bearing mounting plate of a rack of the plate detaching machine; the driving shaft is arranged on the bearing with the seat, the driving chain wheels are arranged on two sides of the driving shaft, and the driving chain wheels rotate under the driving of the reducing motor through the driving shaft; the transmission shaft is arranged on the bearing with the seat and is provided with a transmission chain wheel; the transmission chain wheel is connected with the driving chain wheel through the speed reduction chain and rotates under the driving of the driving chain wheel, so that the motion synchronism of each transmission chain wheel and the driving chain wheel is ensured; the speed reducing chain is arranged on the lifting rectangular tube through the chain tensioning rod and forms a closed loop, so that the reversibility and sustainability of lifting motion are ensured, and meanwhile, the lifting rectangular tube is synchronously driven to lift by controlling the up-and-down movement of the speed reducing chain; the lifting rectangular pipe is provided with a mounting hole position for guiding the sliding bearing in the guide assembly, so that the lifting rectangular pipe is connected with the guide assembly, and the linearity of lifting motion is ensured; the lifting rectangular tube is fixed with an induction sheet which is matched with a proximity switch in a frame of the plate detaching machine for use and used for controlling the starting and stopping positions of the lifting movement and the limit position of the lifting movement; the chain tensioning rod is connected with the speed reducing chain and fixed on the lifting rectangular tube, and the speed reducing chain can be tensioned or loosened by rotating the nut on the chain tensioning rod, so that the speed reducing chain is in proper tightness.
In the invention, the tray baffle consists of a tray front left baffle, a tray rear left baffle, a tray front right baffle and a tray rear right baffle, and all the parts on the tray baffle are provided with slotted holes, so that the installation positions of all the baffles can be conveniently adjusted; and the upper part of the tray baffle is locked and fixed on a connecting beam in the rack of the plate detaching machine through a long bolt group.
The plate inserting mechanism comprises an inserting plate, a linear guide rail, a guide rail base plate, a rodless cylinder and a cylinder installation rectangular tube, wherein the guide rail base plate is welded on the cylinder installation rectangular tube, the cylinder installation rectangular tube is installed on the lifting rectangular tube and synchronously lifted along with the lifting rectangular tube, the linear guide rail is installed on the guide rail base plate through a screw, the rodless cylinder is installed on the cylinder installation rectangular tube through a screw, the inserting plate is simultaneously connected with a sliding part in the rodless cylinder and a sliding block in the linear guide rail, the rodless cylinder provides driving force, the linear guide rail plays a guiding role, the supporting inserting plate plays a stress role, the rodless cylinder drives the inserting plate to stretch and retract through extension and retraction, and the inserting plate drives the tray to move.
The conveying chain mechanism comprises a conveying chain rack, a driving motor, a driving shaft, a driving chain wheel, a chain, a driven chain wheel, a transmission chain wheel and a tensioning chain wheel mechanism, wherein the driving motor, the driving shaft, the driving chain wheel, the chain, the driven chain wheel, the transmission chain wheel and the tensioning chain wheel mechanism are all arranged on the conveying chain rack, the driving motor is arranged on a motor mounting seat in the conveying chain rack, the driving chain wheel is arranged on the driving motor, the driven chain wheel is driven to rotate through the chain, the driven chain wheel and the transmission chain wheel are both arranged on the driving shaft, the rotation consistency of the rotation of the driven chain wheel and the transmission chain wheel is ensured through the rotation of the driving shaft, the rotation of the transmission chain wheel drives the rotation of the tensioning chain wheel through the chain, and a chain plane formed by the part of the chain on the top of the.
According to the invention, the conveying chain frame is formed by welding a square pipe, a rectangular pipe, a tensioning chain wheel mechanism mounting plate, a motor mounting seat and a bearing mounting plate, a belt seat bearing is mounted on the bearing mounting plate, and the tensioning chain wheel mechanism is mounted on the tensioning chain wheel mechanism mounting plate.
The invention can be improved as follows: chain guide parts are welded at the top and inside of the conveying chain frame and used for supporting and guiding the chain, so that the chain cannot deviate during movement, and the loads of the driving chain wheel and the tensioning chain wheel mechanism are reduced.
According to the invention, the tensioning chain wheel mechanism comprises a tensioning chain wheel, a tensioning chain wheel shaft, a bearing and a tensioning screw, the tensioning screw is propped against a mounting plate of the tensioning chain wheel mechanism in the conveying chain rack, and the tightness of a chain can be adjusted by adjusting the tensioning screw.
The invention can be improved as follows: and parts of two ends of the tensioning chain wheel shaft are cut off to form a cutting plane, so that the tensioning chain wheel shaft is ensured to be always clamped in a groove of a mounting plate of the tensioning chain wheel mechanism in the conveying chain rack.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of the pallet splitting conveyor system of the present invention;
FIG. 2 is a top view of the pallet split conveyor system of the present invention;
FIG. 3 is a schematic view of the overall mechanism of the plate detaching machine of the present invention;
FIG. 4 is a schematic front view of the plate removing machine of the present invention;
FIG. 5 is a schematic top view of the plate removing machine of the present invention;
FIG. 6 is a schematic view of the entire mechanism of the conveying chain of the present invention;
FIG. 7 is a schematic top view of a conveyor chain according to the present invention;
FIG. 8 is a schematic structural diagram of a plate removing machine according to the present invention;
FIG. 9 is a schematic view of a rack of a panel detaching machine according to the present invention;
FIG. 10 is a schematic view of a power transmission system of the plate detaching machine according to the present invention;
FIG. 11 is a schematic view of a tray baffle in the plate removing machine of the present invention;
FIG. 12 is a schematic view of a plate inserting mechanism of the plate removing machine according to the present invention;
FIG. 13 is a schematic view of the structural configuration of the conveyor chain of the present invention;
FIG. 14 is a schematic view of a conveyor frame of the conveyor chain of the present invention;
fig. 15 is a schematic view of a tension sprocket mechanism in the conveying chain of the present invention.
Description of the reference numerals
1. Disassembling the plate machine frame; 101. A column square tube; 102. Connecting the cross beam; 103. A bearing mounting plate; 104. A guide assembly; 1041. A guide shaft support; 1042. A guide shaft; 1043. A guide sliding bearing; 105. A chain guide; 106. Channel steel is installed on the guide assembly; 107. A proximity switch; 2. A power transmission system; 201. A reduction motor; 202. A drive shaft; 203. A drive sprocket; 204. A drive sprocket; 205. A drive shaft; 206. A reduction chain; 207. A pedestal bearing; 208. Lifting the rectangular tube; 209. a chain tensioning rod; 210. An induction sheet; 3. A tray baffle; 301. A tray front left baffle; 302. A tray rear left baffle; 303. a tray front right baffle; 304. A right baffle behind the tray; 4. A board inserting mechanism; 401. Inserting plates; 402. A linear guide rail; 403. A guide rail backing plate; 404. A rodless cylinder; 405. The cylinder is provided with a rectangular pipe; 5. A conveyor chain frame; 501. A square tube; 502. A rectangular tube; 503. A tension sprocket mechanism mounting plate; 504. A motor mounting seat; 505. A bearing mounting plate; 506. A pedestal bearing; 6. A drive motor; 7. A drive shaft; 8. A drive sprocket; 9. A chain; 10. A driven sprocket; 11. A drive sprocket; 12. A tension sprocket mechanism; 1201. A tension sprocket; 1202. Tensioning a sprocket shaft; 1203. A bearing; 1204. And tensioning the screw.
Detailed Description
A tray splitting and conveying system as shown in fig. 1 to 15, which includes a plate splitting machine and a conveying chain, as shown in fig. 8, the plate splitting machine includes a plate splitting machine frame 1, a power transmission system 2, a tray baffle 3 and a plate inserting mechanism 4, the plate inserting mechanism is installed on the power transmission system, the plate inserting mechanism can be driven by the power transmission system to lift and split stacked trays, and convey the stacked trays to the conveying chain mechanism, the power transmission system 2 and the tray baffle 3 are both installed on the plate splitting machine frame 1, the tray baffle is used for limiting the position of stacked trays, and the conveying chain mechanism is located beside the plate splitting machine and is used for outputting the split trays.
As shown in fig. 9, the trigger dismounting frame 1 includes a square column tube 101, a connecting beam 102, a bearing mounting plate 103, a guide assembly 104, a chain guide 105, a guide assembly mounting channel 106, and a proximity switch 107, wherein the square column tube 101 is connected with the connecting beam 102, the bearing mounting plate 103 is mounted on the connecting beam 102, the guide assembly mounting channel 106 is mounted on the square column tube 101, the guide assembly 104 is composed of a guide shaft support 1041, a guide shaft 1042 and a guide sliding bearing 1043, the guide shaft support 1041 is mounted on the guide assembly mounting channel 106, and the guide sliding bearing 1043 is connected with the power transmission system 2 to guide the lifting movement of the power transmission system 2; the proximity switch 107 is used for detecting the position of the power transmission system 2; holes are formed in the positions where the upright square tubes 101 and the connecting cross beams 102 pass through the chain, so that the movement of the chain wheel and the chain cannot interfere with the movement of the chain; the chain guide 105 is used for guiding the movement of the chain and ensures that the chain does not deviate when moving.
As shown in fig. 10, the power transmission system 2 includes a speed reduction motor 201, a driving shaft 202, a driving sprocket 203, a driving sprocket 204, a driving shaft 205, a speed reduction chain 206, a pedestal bearing 207, a lifting rectangular tube 208, a chain tensioning rod 209 and an induction sheet 210, wherein the speed reduction motor 201 is installed on the upright square tube 101, an output end of the speed reduction motor 201 is connected with the driving shaft 202, and the pedestal bearing 207 is installed on the bearing installation plate 103 of the trigger frame 1; the driving shaft 202 is arranged on the belt seat bearing 207, the driving chain wheels 203 are arranged on two sides of the driving shaft 202, and the driving chain wheels 203 are driven by the driving shaft 202 to rotate by the speed reducing motor 201; the transmission shaft 205 is mounted on the pedestal bearing 207 and is provided with a transmission chain wheel 204; the transmission chain wheels 204 are connected with the driving chain wheels 202 through the speed reducing chains 206 and rotate under the driving of the driving chain wheels 202, so that the motion synchronism of each transmission chain wheel 204 and the driving chain wheel 202 is ensured; the speed reducing chain 206 is arranged on the lifting rectangular tube 208 through a chain tensioning rod 209 and forms a closed loop, so that the reversibility and sustainability of lifting motion are ensured, and meanwhile, the lifting rectangular tube 208 is synchronously driven to lift by controlling the up-and-down movement of the speed reducing chain 206; the lifting rectangular pipe 208 is provided with an installation hole position for guiding the sliding bearing 1043 in the guide assembly 104, so that the lifting rectangular pipe 208 is connected with the guide assembly 104, and the linearity of lifting motion is ensured; an induction sheet 210 is fixed on the lifting rectangular tube 208, is matched with a proximity switch 107 in the plate detaching machine frame 1 for use, and is used for controlling the starting and stopping positions of the lifting movement and the limit position of the lifting movement; the chain-tensioning rod 209 is connected to the reduction chain 206 and fixed to the elevating rectangular tube 208, and the reduction chain 206 can be tightened or loosened by rotating the nut on the chain-tensioning rod 209 so that the reduction chain 206 is in a proper tightness.
As shown in fig. 11, the tray shutter 3 is used to secure the incoming tray within a certain range. The tray baffle 3 consists of a tray front left baffle 301, a tray rear left baffle 302, a tray front right baffle 303 and a tray rear right baffle 304, and all the parts on the tray baffle 3 are provided with slotted holes, so that the installation positions of all the baffles can be conveniently adjusted; the tray baffle 3 is locked and fixed on a connecting beam 102 in the plate detaching machine frame 1 through a long bolt group.
As shown in fig. 12, the plate inserting mechanism 4 includes an inserting plate 401, a linear guide rail 402, a guide rail backing plate 403, a rodless cylinder 404, and a cylinder installation rectangular tube 405, the guide rail backing plate 403 is welded on the cylinder installation rectangular tube 405, the cylinder installation rectangular tube 405 is installed on the lifting rectangular tube 208 and synchronously lifted along with the lifting rectangular tube 208, the linear guide rail 402 is installed on the guide rail backing plate 403 by screws, the rodless cylinder 404 is installed on the cylinder installation rectangular tube 405 by screws, the inserting plate 401 is simultaneously connected with a sliding part in the rodless cylinder 404 and a sliding block in the linear guide rail 402, the rodless cylinder 404 provides driving force, the linear guide rail 402 plays a guiding role, the support inserting plate 401 plays a stress role, the rodless cylinder 404 drives the inserting plate 401 to extend and retract by extending and retracting, and the inserting plate 401 drives the tray to move.
As shown in fig. 13, the conveying chain mechanism comprises a conveying chain frame 5, a driving motor 6, a driving shaft 7, a driving chain wheel 8, a chain 9, a driven chain wheel 10, a transmission chain wheel 11 and a tension chain wheel mechanism 12, wherein the driving motor 6, the driving shaft 7, the driving chain wheel 8, the chain 9, the driven chain wheel 10, the transmission chain wheel 11 and the tension chain wheel mechanism 12 are all arranged on the conveying chain frame 5, wherein, the driving motor 6 is arranged on the motor mounting seat 504 in the conveying chain frame 5, the driving motor 6 is provided with a driving chain wheel 8, the driven chain wheel 10 is driven to rotate through the chain 9, the driven chain wheel 10 and the transmission chain wheel 11 are both installed on the driving shaft 7, the rotation of the driving shaft 7 ensures the consistency of the rotation of the driven chain wheel 10 and the transmission chain wheel 11, the rotation of the transmission chain wheel 11 drives the rotation of the tension chain wheel 1201 (shown in figure 15) through the chain 9, and a chain plane formed by the part of the chain 9 at the top of the conveying chain rack 5 is used for bearing and conveying a tray.
As shown in fig. 14, the conveyor chain frame 5 is formed by welding a square pipe 501, a rectangular pipe 502, a tension sprocket mechanism mounting plate 503, a motor mounting plate 504, and a bearing mounting plate 505, a pedestal bearing 506 is mounted on the bearing mounting plate 505, and the tension sprocket mechanism 12 is mounted on the tension sprocket mechanism mounting plate 503. The chain guide parts 507 welded on the top and inside of the conveying chain rack 5 support and guide the chain 9, so that the chain 9 cannot deviate during movement, and the loads of the driving chain wheel 8 and the tensioning chain wheel mechanism 12 are reduced.
As shown in fig. 15, the tension sprocket mechanism 12 includes a tension sprocket 1201, a tension sprocket shaft 1202, a bearing 1203, and a tension screw 1204, the tension screw 1204 abuts against the tension sprocket mechanism mounting plate 503 in the conveyor chain frame 5, and the tightness of the chain 9 can be adjusted by adjusting the tension screw 1204. The tension sprocket shaft 1202 is cut away at both ends to form a cutting plane to ensure that the tension sprocket shaft 1202 is always captured in the slot of the tension sprocket mounting plate 503 in the conveyor chain frame 5.
The working process of the tray splitting and conveying system comprises the following steps: when a forklift puts the whole stack of trays into the plate detaching mechanism, the baffle 3 plays a role of primary positioning and marking, and ensures that the whole stack of trays are in the range of the baffle and the inserting plate 401 in the plate inserting mechanism 4 is in a retracted position; after the trays are loaded by the forklift, the speed reducing motor 202 in the power transmission system 2 acts to drive the lifting rectangular pipe 208 and the plate inserting mechanism 4 to lift, so that the inserting plate 401 in the plate inserting mechanism 4 moves to the position of the penultimate tray at the bottom; a rodless cylinder 404 in the board inserting mechanism 4 acts to extend the board inserting 401; the speed reducing motor 202 in the power transmission system 2 acts to drive the plugboard 401 in the plugboard mechanism to rise to a certain safe height, so that the tray at the penultimate and above part of the bottom is raised to a certain safe height and separated from the tray at the bottommost part; the conveying chain acts to convey the tray at the bottommost part out; the speed reducing motor 202 in the power transmission system 2 acts to drive the inserting plate mechanism 4 to descend; after the board inserting mechanism descends to the bottommost tray and is connected with the conveying chain, the speed reducing motor 202 stops, the board inserting mechanism 4 stops descending, and the board inserting mechanism 4 retracts to the board inserting 401; the speed reducing motor 202 operates to drive the inserting plate mechanism 4 to ascend to the position of the penultimate tray at the bottom, and the tray separating operation flow is repeated.
The above-described embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and various other modifications, substitutions and alterations can be made to the above-described structure of the present invention without departing from the basic technical concept of the present invention as described above, according to the common technical knowledge and conventional means in the field of the present invention.
Claims (10)
1. A pallet splitting conveyor system, characterized by: the tray splitting and conveying system comprises a plate splitting machine and a conveying chain mechanism, the plate splitting machine comprises a plate splitting machine frame, a power transmission system, a tray baffle and a plate inserting mechanism, the plate inserting mechanism is installed on the power transmission system, the plate inserting mechanism can lift under the driving of the power transmission system and split stacked trays and convey the stacked trays to the conveying chain mechanism, the power transmission system and the tray baffle are installed on the plate splitting machine frame, the tray baffle is used for limiting the position of the stacked trays, and the conveying chain mechanism is located beside the plate splitting machine and used for outputting the split trays.
2. The pallet splitting conveyor system of claim 1, wherein: the plate removing machine frame comprises an upright square tube, a connecting cross beam, a bearing mounting plate, a guide assembly, a chain guide, a guide assembly mounting channel steel and a proximity switch, wherein the upright square tube and the connecting cross beam are connected, the bearing mounting plate is mounted on the connecting cross beam, the guide assembly mounting channel steel is mounted on the upright square tube, the guide assembly comprises a guide shaft support, a guide shaft and a guide sliding bearing, the guide shaft support is mounted on the guide assembly mounting channel steel, and the guide sliding bearing is connected with the power transmission system and provides guide for the lifting motion of the power transmission system; the proximity switch is used for detecting the lifting position of the power transmission system; holes are formed in the positions, through which the chains pass, of the upright column square tubes and the connecting cross beams; the chain guide is used for guiding the movement of the chain.
3. The tray splitting conveyor system of claim 2, wherein: the power transmission system comprises a speed reducing motor, a driving shaft, a driving chain wheel, a driving shaft, a speed reducing chain, a bearing with a seat, a lifting rectangular pipe, a chain tensioning rod and an induction sheet, wherein the speed reducing motor is arranged on the square pipe of the upright post, the output end of the speed reducing motor is connected with the driving shaft, and the bearing with the seat is arranged on a bearing mounting plate of the plate disassembling machine frame; the driving shaft is arranged on the bearing with the seat, the driving chain wheels are arranged on two sides of the driving shaft, and the driving chain wheels rotate under the driving of the reducing motor through the driving shaft; the transmission shaft is arranged on the bearing with the seat and is provided with a transmission chain wheel; the transmission chain wheel is connected with the driving chain wheel through a speed reduction chain and rotates under the driving of the driving chain wheel, so that the motion synchronism of the transmission chain wheel and the driving chain wheel is ensured; the speed reducing chain is arranged on the lifting rectangular tube through a chain tensioning rod to form a closed loop, and the lifting rectangular tube is driven to lift synchronously by controlling the speed reducing chain to move up and down; the lifting rectangular pipe is provided with an installation hole position for guiding the sliding bearing, so that the lifting rectangular pipe is connected with the guide assembly; the lifting rectangular tube is fixed with an induction sheet which is matched with a proximity switch in a frame of the plate detaching machine for use and used for controlling the starting and stopping positions of the lifting movement and the limit position of the lifting movement; the chain tensioning rod is connected with the speed reducing chain and fixed on the lifting rectangular tube, and the speed reducing chain is tensioned or loosened by rotating a nut on the chain tensioning rod.
4. The pallet splitting conveyor system of claim 3, wherein: the tray baffle consists of a tray front left baffle, a tray rear left baffle, a tray front right baffle and a tray rear right baffle, and all the parts on the tray baffle are provided with slotted holes; and the upper part of the tray baffle is locked and fixed on a connecting beam in the rack of the plate detaching machine through a long bolt group.
5. The pallet splitting conveyor system of claim 3, wherein: the plate inserting mechanism comprises a plate inserting plate, a linear guide rail, a guide rail base plate, a rodless cylinder and a cylinder installation rectangular pipe, wherein the guide rail base plate is welded on the cylinder installation rectangular pipe, the cylinder installation rectangular pipe is installed on the lifting rectangular pipe and synchronously lifted along with the lifting rectangular pipe, the linear guide rail is installed on the guide rail base plate through screws, the rodless cylinder is installed on the cylinder installation rectangular pipe through screws, the plate inserting plate is simultaneously connected with a sliding part in the rodless cylinder and a sliding block in the linear guide rail, the rodless cylinder provides driving force, the linear guide rail plays a guiding role, the support plate inserting plate plays a stress role, the rodless cylinder drives the extension and retraction of the plate inserting plate through extension and retraction, and the plate inserting plate drives the tray to.
6. The pallet splitting conveyor system of any one of claims 1 to 5, wherein: conveying chain mechanism include conveying chain frame, driving motor, drive shaft, driving sprocket, chain, driven sprocket, drive sprocket and tensioning sprocket mechanism, driving motor, drive shaft, driving sprocket, chain, driven sprocket, drive sprocket, tensioning sprocket mechanism all install in conveying chain frame, wherein, driving motor installs on the motor mount pad in conveying chain frame, driving motor is equipped with driving sprocket, through the chain drives driven sprocket rotates, and driven sprocket, drive sprocket all install in the drive shaft, and driven sprocket, drive sprocket pivoted uniformity have been guaranteed in the rotation of drive shaft, and the rotation of drive sprocket has driven tensioning sprocket's rotation through the chain, and the chain plane that the part at conveying chain frame top formed is used for bearing and carrying the tray.
7. The pallet splitting conveyor system of claim 6, wherein: the conveying chain frame is formed by welding a square pipe, a rectangular pipe, a tensioning chain wheel mechanism mounting plate, a motor mounting seat and a bearing mounting plate, a bearing with a seat is mounted on the bearing mounting plate, and the tensioning chain wheel mechanism is mounted on the tensioning chain wheel mechanism mounting plate.
8. The pallet splitting conveyor system of claim 7, wherein: chain guide parts are welded at the top and inside of the conveying chain rack and used for supporting and guiding the chain.
9. The pallet splitting conveyor system of claim 7, wherein: the tensioning chain wheel mechanism comprises a tensioning chain wheel, a tensioning chain wheel shaft, a bearing and a tensioning screw, and the tensioning screw is pressed against a tensioning chain wheel mechanism mounting plate in the conveying chain rack.
10. The pallet splitting conveyor system of claim 9, wherein: both ends of the tension sprocket shaft are partially cut away to form cutting planes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910671912.4A CN110713014B (en) | 2019-07-24 | 2019-07-24 | Tray split conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910671912.4A CN110713014B (en) | 2019-07-24 | 2019-07-24 | Tray split conveying system |
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| Publication Number | Publication Date |
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| CN110713014A true CN110713014A (en) | 2020-01-21 |
| CN110713014B CN110713014B (en) | 2021-05-07 |
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| CN201910671912.4A Active CN110713014B (en) | 2019-07-24 | 2019-07-24 | Tray split conveying system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN114104588A (en) * | 2021-12-18 | 2022-03-01 | 福建省恒新纤维材料有限公司 | Warp knitting beam intelligent management system and working method thereof |
| CN114955575A (en) * | 2022-06-07 | 2022-08-30 | 金锋馥(滁州)科技股份有限公司 | Material frame splitting machine |
| CN114955574A (en) * | 2021-12-13 | 2022-08-30 | 昆明理工大学 | Adjustable tray warehouse |
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| CN112850108A (en) * | 2021-01-28 | 2021-05-28 | 广州擎天德胜智能装备有限公司 | Double-speed pushing machine, flexible production line of air conditioner external unit and production method of flexible production line |
| CN112850108B (en) * | 2021-01-28 | 2021-10-26 | 广州擎天德胜智能装备有限公司 | Double-speed pushing machine, flexible production line of air conditioner external unit and production method of flexible production line |
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| CN114104588A (en) * | 2021-12-18 | 2022-03-01 | 福建省恒新纤维材料有限公司 | Warp knitting beam intelligent management system and working method thereof |
| CN114955575A (en) * | 2022-06-07 | 2022-08-30 | 金锋馥(滁州)科技股份有限公司 | Material frame splitting machine |
| CN114955575B (en) * | 2022-06-07 | 2023-11-24 | 金锋馥(滁州)科技股份有限公司 | Material frame splitting machine |
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