CN110700481A - Template-free plastering-free structural heat-insulation decorative composite integrated board and processing technology thereof - Google Patents
Template-free plastering-free structural heat-insulation decorative composite integrated board and processing technology thereof Download PDFInfo
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- CN110700481A CN110700481A CN201911084288.4A CN201911084288A CN110700481A CN 110700481 A CN110700481 A CN 110700481A CN 201911084288 A CN201911084288 A CN 201911084288A CN 110700481 A CN110700481 A CN 110700481A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
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- Engineering & Computer Science (AREA)
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Abstract
The invention discloses a template-free plastering-free structural heat-insulation decorative composite integrated plate and a processing technology thereof. The light concrete light-weight concrete light-; the first building board is connected with one side of the section steel framework into a whole through a fixing piece; the heat-insulating layer, the building board II and the other side of the profile steel framework are connected into a whole through a fixing piece. The integrated plate has the characteristics of high structural strength, good heat insulation performance, steel corrosion prevention, difficulty in falling off of the heat insulation layer, good durability, short construction time and less workload.
Description
Technical Field
The invention relates to a prefabricated integrated board, in particular to a structural heat-insulation decorative composite integrated board free of templates and plastering and a processing technology thereof.
Background
The prefabricated wall panel is a main component of the fabricated building, and along with the increasing popularization of the fabricated building, the design and the research and the development of the fabricated building are more and more, and the requirements are higher and higher, and the main points are light weight, heat preservation, beautiful appearance and convenient installation.
The existing construction process flow of the cold-formed thin-wall steel composite wallboard is mainly to finish the installation of the heat-insulating layer and the decorative layer by taking the structural slab as a base layer after the structural slab is installed. The heat-insulating layer is paved mainly by adopting an adhesive mode, and the heat-insulating plate is easy to fall off after a long time and has poor durability; the decoration layer is mainly made by the traditional building decoration method, namely plastering, net hanging, putty scraping, tile laying or exterior wall coating smearing, and the method is time-consuming, labor-consuming and complex.
Therefore, how to improve the overall structural strength of the prefabricated wall panel, shorten the construction time and reduce the workload is a technical problem to be solved by the industry.
Disclosure of Invention
The invention aims to provide a template-free plastering-free structural heat-insulation decorative composite board processing technology and a wallboard. The integrated plate has the characteristics of high structural strength, good heat insulation performance, steel corrosion prevention, difficulty in falling off of the heat insulation layer, good durability, short construction time and less workload.
The technical scheme of the invention is as follows:
a template-free plastering-free structural heat-insulation decorative composite board comprises a profile steel framework, wherein one side of the profile steel framework is connected with a first building board, a light concrete layer is poured in the profile steel framework by taking the first building board as a template, and the other side of the profile steel framework is sequentially connected with a heat-insulation layer and a second building board; the first building board is connected with one side of the section steel framework into a whole through a fixing piece; the heat-insulating layer, the building board II and the other side of the profile steel framework are connected into a whole through a fixing piece.
The composite plate for heat preservation and decoration of the structure free of the template and the plastering is characterized in that plastic cushion blocks are arranged between the steel skeleton and the building plate and between the steel skeleton and the heat preservation layer.
The structural heat-insulation decorative composite integrated board free of the template and plastering is characterized in that the section steel framework is cold-formed thin-wall section steel with a C-shaped section.
The structural heat-insulation decorative composite board free of template and plastering is characterized in that the heat-insulation board is an XPS/EPS heat-insulation board, a polyurethane heat-insulation board, a rock wool board, a fiber reinforced heat-insulation board, an aerated concrete heat-insulation board, a foamed concrete heat-insulation board or a foamed concrete heat-insulation board.
The building board I and the building board II are calcium silicate boards, cement fiber boards, glass magnesium boards, wood boards, European pine boards, metal boards or decorative boards.
The fixing piece is a self-tapping screw, a shooting nail or a board hanging piece.
A process for preparing the template-free plastering-free structural heat-insulating decorative composite board of claim 1, wherein a steel skeleton is made into a required size and shape, plastic cushion blocks are fixed on two sides of the steel skeleton, a first building board is fixed on one side of the steel skeleton through fixing parts to serve as a template, and a light concrete layer is poured into the steel skeleton until the plastic cushion blocks on the two sides are completely covered; before the lightweight concrete layer is poured, in order to avoid side leakage, fixing baffles are additionally arranged on the left side surface and the right side surface of the profile steel framework, and before the lightweight concrete layer is initially set, the heat insulation layer and the building board II are fixed on the other side of the profile steel framework through fixing pieces; in order to ensure that the lightweight concrete layer is poured compactly, the integrated plate is turned over firstly, and then the maintenance is carried out.
According to the processing technology of the template-free plastering-free structural heat-insulation decorative composite integrated plate, the heat-insulation layer is adhered to the second building board in advance through the adhesive, so that the heat-insulation layer, the second building board and the steel skeleton can be conveniently fixed.
The invention has the beneficial effects that:
the invention utilizes the advantage of easy installation of the profile steel framework to integrate the heat-insulating layer, the decorative layer and the profile steel composite structural plate, thereby achieving the effects of integrated heat insulation, template-free and plastering-free decoration. The structure is firmer, the strength is higher, the construction and the installation are convenient, and the industrial production can be carried out.
Meanwhile, the heat insulation layer is less prone to falling off and has better durability; in addition, the building boards are arranged on the two sides of the wall body, the surfaces of the building boards are smooth, and various decorative patterns can be designed according to requirements during manufacturing, so that a pouring template is not required to be arranged during manufacturing of the wallboard, and meanwhile, surface treatment processes such as putty scraping, plastering and the like are not required during building assembly, so that the construction time is greatly saved, and the workload is reduced.
In addition, the plastic cushion blocks are arranged between the profile steel framework and the first building board and between the profile steel framework and the heat insulation layer, so that the profile steel framework can be completely wrapped by the lightweight concrete to avoid exposure, the profile steel framework is prevented from being rusted in the using process, meanwhile, the internal and external heat exchange effect of the profile steel framework as a cold bridge is reduced, the heat insulation effect of the wallboard is improved, and the heat insulation performance can be improved by 50% ~ 100% after the plastic cushion blocks are added.
Drawings
FIG. 1 is a schematic structural diagram of the present invention;
description of reference numerals: 1-steel skeleton, 2-light concrete layer, 3-heat insulation layer, 4-building board I, 5-building board II, 6-fixing piece and 7-plastic cushion block.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
The embodiment of the invention comprises the following steps:
a template-free plastering-free structural heat-insulation decorative composite integrated wallboard comprises a profile steel framework 1 made of cold-formed thin-wall profile steel with a C-shaped section, wherein one side of the profile steel framework 1 is connected with a first building board 4, a light concrete layer 2 is poured in the profile steel framework 1 by taking the first building board 4 as a template, the other side of the profile steel framework 1 is connected with a heat-insulation layer 3 and a second building board 5, the heat-insulation layer 3 is selected from an XPS/EPS heat-insulation plate, a polyurethane heat-insulation plate, a rock wool plate, a fiber-reinforced heat-insulation plate, an aerated concrete heat-insulation plate, a foamed concrete heat-insulation plate or a foamed concrete heat-insulation plate, the surface of the heat-insulation layer 3 is provided with the second building board 5, and the first building board 4 and the second building board 5 are calcium silicate plates, cement fiber plates, glass magnesium plates; the building board I4 and one side of the profile steel framework 1 are connected into a whole through the fixing piece 6 to form a template, the light concrete layer 2 is poured, and the heat preservation layer 3, the building board II 5 and the other side of the profile steel framework 1 are connected into a whole through the fixing piece before the light concrete layer 2 is initially set.
The processing technology comprises the following steps: firstly, the profile steel framework 1 is made into a required size and shape, a first building board 4 is fixed on one side of the profile steel framework 1 through a fixing piece 6 and used as a template, a light concrete layer 2 is poured in the profile steel framework 1, before the light concrete layer 2 is initially set, a heat insulation layer 3 and a second building board 5 are fixed on the other side of the profile steel framework 1 through the fixing piece 6, and the heat insulation layer 3 can be adhered to the second building board 5 through a binder in advance so as to be convenient for the heat insulation layer 3, the second building board 5 and the profile steel framework 1 to be fixed.
Preferably, plastic cushion blocks 7 are arranged between the steel skeleton 1 and the first building board 4 and between the steel skeleton 1 and the heat-insulating layer 3. When pouring, the plastic cushion block 7 is poured in the lightweight concrete layer 2, and the fixing piece 6 penetrates through the plastic cushion block 7 and then is connected to the steel skeleton 1.
The above description is only for the purpose of illustrating the present invention and the appended claims, and the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a exempt from template and exempt from compound intergral template of structure heat preservation decoration that plasters which characterized in that: the light concrete light-weight concrete light-; the building board I (4) and one side of the steel section framework (1) are connected into a whole through a fixing piece (6); the heat-insulating layer (3), the second building board (5) and the other side of the profile steel framework (1) are connected into a whole through a fixing piece (6).
2. The template-free plastering-free structural heat-insulating decorative composite board as claimed in claim 1, wherein: and plastic cushion blocks (7) are arranged between the profile steel framework (1) and the first building board (4) and between the profile steel framework (1) and the heat-insulating layer (3).
3. The template-free plastering-free structural heat-insulating decorative composite board as claimed in claim 1, wherein: the section steel framework (1) is cold-formed thin-wall section steel with a C-shaped section.
4. The template-free plastering-free structural heat-insulating decorative composite board as claimed in claim 1, wherein: the heat insulation board (3) is an XPS/EPS heat insulation board, a polyurethane heat insulation board, a rock wool board, a fiber reinforced heat insulation board, an aerated concrete heat insulation board, a foamed concrete heat insulation board or a foamed concrete heat insulation board.
5. The template-free plastering-free structural heat-insulating decorative composite board as claimed in claim 1, wherein: the first building board (4) and the second building board (5) are calcium silicate boards, cement fiber boards, glass magnesium boards, wood boards, European pine boards, metal boards or decorative boards.
6. The template-free plastering-free structural heat-insulating decorative composite board as claimed in claim 1, wherein: the fixing piece (6) is a self-tapping screw, a shooting nail or a plate hanging piece.
7. The process for preparing the template-free plastering-free structure heat-insulation decorative composite board of claim 1 is characterized by comprising the following steps of: manufacturing a profile steel framework (1) into a required size and shape, fixing plastic cushion blocks (7) on two sides of the profile steel framework (1), fixing a first building plate (4) on one side of the profile steel framework (1) through a fixing piece (6) to serve as a template, and pouring a light concrete layer (2) in the profile steel framework (1) until the plastic cushion blocks (7) on the two sides are completely covered; before the light concrete layer (2) is poured, in order to avoid side leakage, fixing baffles are additionally arranged on the left side surface and the right side surface of the profile steel framework (1), and before the light concrete layer (2) is initially set, the heat insulation layer (3) and the building board II (5) are fixed on the other side of the profile steel framework (1) through fixing pieces (6); in order to ensure that the lightweight concrete layer (2) is poured compactly, the integrated plate is turned over firstly, and then maintenance is carried out.
8. The processing technology of the template-free plastering-free structural heat-insulating decorative composite board according to claim 7, which is characterized in that: the heat-insulating layer (3) is adhered to the second building board (5) in advance through a binder, so that the heat-insulating layer (3), the second building board (5) and the steel skeleton (1) can be conveniently fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911084288.4A CN110700481A (en) | 2019-11-07 | 2019-11-07 | Template-free plastering-free structural heat-insulation decorative composite integrated board and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911084288.4A CN110700481A (en) | 2019-11-07 | 2019-11-07 | Template-free plastering-free structural heat-insulation decorative composite integrated board and processing technology thereof |
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| Publication Number | Publication Date |
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| CN110700481A true CN110700481A (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911084288.4A Pending CN110700481A (en) | 2019-11-07 | 2019-11-07 | Template-free plastering-free structural heat-insulation decorative composite integrated board and processing technology thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113386255A (en) * | 2021-05-17 | 2021-09-14 | 四川省欧威新型建材有限公司 | Construction and production process of building decoration heat preservation and sound insulation structure integrated plate |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587560A (en) * | 2004-07-12 | 2005-03-02 | 大连爱特钢建筑产业有限公司 | Composite building construction member of cold bending thin wall lattice configuration steel and concrete and its producing method |
| CN102071797A (en) * | 2010-12-30 | 2011-05-25 | 郑州大学 | Fiber-reinforced plaster-free dismantle-free integrated heat-preservation template and exterior wall heat-preservation construction process |
| CN203393894U (en) * | 2013-07-29 | 2014-01-15 | 湖北弘毅建筑装饰工程有限公司 | Thin-wall profile steel compounded external wallboard |
| CN107044179A (en) * | 2016-12-30 | 2017-08-15 | 中国建筑科学研究院 | Decorative panel and template integrated heat-preservation decorative composite wall and construction method thereof |
| CN108265878A (en) * | 2018-04-02 | 2018-07-10 | 沈阳建筑大学 | A kind of prefabricated no heat bridge outer insulated wall plate of C-type steel lightgage steel joist and preparation method thereof |
| CN211736024U (en) * | 2019-11-07 | 2020-10-23 | 中国电建集团贵阳勘测设计研究院有限公司 | Template-free plastering-free structure, heat-insulation and decoration composite integrated board |
-
2019
- 2019-11-07 CN CN201911084288.4A patent/CN110700481A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587560A (en) * | 2004-07-12 | 2005-03-02 | 大连爱特钢建筑产业有限公司 | Composite building construction member of cold bending thin wall lattice configuration steel and concrete and its producing method |
| CN102071797A (en) * | 2010-12-30 | 2011-05-25 | 郑州大学 | Fiber-reinforced plaster-free dismantle-free integrated heat-preservation template and exterior wall heat-preservation construction process |
| CN203393894U (en) * | 2013-07-29 | 2014-01-15 | 湖北弘毅建筑装饰工程有限公司 | Thin-wall profile steel compounded external wallboard |
| CN107044179A (en) * | 2016-12-30 | 2017-08-15 | 中国建筑科学研究院 | Decorative panel and template integrated heat-preservation decorative composite wall and construction method thereof |
| CN108265878A (en) * | 2018-04-02 | 2018-07-10 | 沈阳建筑大学 | A kind of prefabricated no heat bridge outer insulated wall plate of C-type steel lightgage steel joist and preparation method thereof |
| CN211736024U (en) * | 2019-11-07 | 2020-10-23 | 中国电建集团贵阳勘测设计研究院有限公司 | Template-free plastering-free structure, heat-insulation and decoration composite integrated board |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113386255A (en) * | 2021-05-17 | 2021-09-14 | 四川省欧威新型建材有限公司 | Construction and production process of building decoration heat preservation and sound insulation structure integrated plate |
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