CN110697137A - High-efficiency boxing method and boxing device thereof - Google Patents
High-efficiency boxing method and boxing device thereof Download PDFInfo
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- CN110697137A CN110697137A CN201910854558.9A CN201910854558A CN110697137A CN 110697137 A CN110697137 A CN 110697137A CN 201910854558 A CN201910854558 A CN 201910854558A CN 110697137 A CN110697137 A CN 110697137A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000004806 packaging method and process Methods 0.000 claims abstract description 48
- 239000005022 packaging material Substances 0.000 claims abstract description 28
- 238000012856 packing Methods 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 6
- 239000000109 continuous material Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 description 21
- 238000001514 detection method Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
Abstract
The invention discloses a high-efficiency boxing method and a boxing device thereof. The method is to arrange a double pushing device, the number of the row pushing heads of the double pushing device is the same as or corresponding to the number of the packaging material rows of the packaging boxes, the double pushing device is arranged in parallel in sequence and respectively corresponds to the corresponding bin grids of the material conveying belt, each row of pushing heads respectively corresponds to the corresponding packaging material row of each corresponding packaging box or the material thereof, and the pushing heads synchronously push the material on the corresponding bin grids of the material conveying belt to the corresponding packaging material row positions in each packaging box. Its high efficiency cartoning device includes pusher, pusher is one time pusher, time pusher includes the driver, and connect in a plurality of rows of pushing heads that correspond with the corresponding feed bin check of material conveyer belt respectively of driver. The high-efficiency boxing method is simple and easy to implement. The device has the advantages of relatively simple and reasonable structure and stable and reliable operation.
Description
Technical Field
The invention relates to a boxing device, in particular to a high-efficiency boxing method and a boxing device thereof.
Background
The types of medicine packages are various, and for packaging and boxing of granular materials, strip bag packages and rectangular bag packages are available, while for boxing and packaging of rectangular bag materials, according to the size and the like of material packaging bags and packaging boxes, the packaging boxes are respectively provided with single-row multi-bag stacked boxing packages and multi-row multi-bag stacked boxing packages. For the multi-row boxing and packaging of materials, the existing boxing and packaging devices can only carry out repeated action in multiple times to push the packaging boxes into the boxes by conveying the packaging boxes to stay at loading operation positions for a long time; the time of the packing machine staying at the loading operation position is in direct proportion to the number of packing lines of the packing box materials, the operation efficiency is particularly low, the packing time is long, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide a high-efficiency boxing method and a boxing device thereof aiming at the defects in the prior art. The high-efficiency boxing method is simple and easy to implement, and the boxing efficiency is improved by times. The high-efficiency boxing device is relatively simple and reasonable in structure, high in boxing efficiency and stable and reliable in operation.
The technical scheme of the high-efficiency boxing method is that the double-pushing device is arranged, the number of rows of pushing heads of the double-pushing device is the same as or corresponds to the number of packaging material rows of the packaging boxes, the double-pushing device is sequentially arranged in parallel and respectively corresponds to the corresponding bin grids of the material conveying belt, meanwhile, each row of pushing heads respectively corresponds to the corresponding packaging material row of each corresponding packaging box or the material of the packaging box, and in the continuous material conveying operation process, the pushing heads of each row of the double-pushing device respectively synchronously push the material on the corresponding bin grids of the material conveying belt to the corresponding packaging material row position in each packaging box, so that the synchronous pushing and loading of multiple boxes of the material are realized.
Its high efficiency cartoning device includes the material conveyer belt, distribute set up in feed bin check on the material conveyer belt to and corresponding pusher, pusher is one time and pushes away the device, it includes the driver to push away the device doubly, and connect in a plurality of rows of the driver, respectively with the corresponding feed bin check of material conveyer belt push head, its a plurality of rows of push head are corresponding with the corresponding packing material row of different packing carton respectively.
The high-efficiency boxing method realizes synchronous boxing of multiple columns of multiple packing boxes of the material in the material conveying operation process by using the boxing device and the multiple row pushing heads of the double pushing device, which respectively correspond to the continuous multiple corresponding bin grids of the material conveying belt and the corresponding continuous multiple packing boxes of the packing box conveying belt in sequence, thereby doubly improving the boxing speed and the boxing production efficiency and correspondingly reducing the energy consumption and the production cost.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of the present invention; FIG. 2 is a top view of FIG. 1; FIG. 3 is a schematic illustration of a remote row of packaging material being pushed into position; FIG. 4 is a schematic view of the remote and near rows of packaging materials being pushed into position under normal operating conditions; FIG. 5 is a schematic structural diagram of a cushioning guiding detection device according to the present invention; FIG. 6 is a schematic structural diagram of another embodiment of the present invention; FIG. 7 is a schematic structural diagram of another embodiment of a cushioning guide detection device; fig. 8 is a top view structural diagram of the two stepped support plates of fig. 7.
Detailed Description
In order to further understand the technical solution of the present invention, the following embodiments are further illustrated with reference to the accompanying drawings. The boxing method of the invention is to arrange a double-pushing device with a plurality of pushing heads, wherein the pushing heads are respectively arranged corresponding to a plurality of continuous stock bins on a material conveying belt or packing boxes on the stock bins and the positions of packing material rows in the corresponding packing boxes. Namely, the number of the row pushing heads of the doubling pushing device is corresponding to or the same as the number of the material boxing rows of the corresponding packaging boxes, namely, the row pushing heads are arranged in multiples of the rows of the boxing materials; meanwhile, each row of pushing heads respectively corresponds to the packaging material rows (or the materials of the packaging material rows) at different positions of each continuous corresponding packaging box, and in the continuous material conveying and running process, each row of pushing heads of the double pushing device respectively pushes the materials on each continuous bin grid of the material conveying belt to the corresponding packaging material row position in each continuous packaging box in sequence, so that multi-box synchronous continuous automatic loading of the materials is implemented, and multi-box synchronous box packaging and packaging of multi-row single-layer or multi-row multi-layer materials are realized. Namely, the multi-box synchronous pushing and loading of the materials are implemented in the continuous material running and conveying process by utilizing the rows of pushing heads of the double pushing devices which are arranged in parallel in sequence and run independently or synchronously. The material conveying belt can be a material synchronous conveying belt. The length sequence of each row of pushing heads of the double pushing device is shortened (corresponding to each corresponding packaging material row) according to the material conveying direction of the material conveying belt.
Each row of pushing heads is driven by the same driver; the push heads of the rows respectively correspond to the corresponding packaging material rows of the packaging boxes or the materials of the packaging boxes, namely, the push heads of the rows are different in position and length according to the packaging material rows in the corresponding packaging boxes. Along with the stepping of the bin lattices of the material synchronous conveying belt, under the driving action of the same driver, each row of pushing heads simultaneously push and load different packaging material rows to the materials of each corresponding bin lattice according to the length sequence of the row pushing heads.
The material synchronous conveyer belt 1, the packing box conveyer belt 6 and the driver of the high-efficiency packing box device or the high-efficiency double-pushing device are respectively in signal connection with a system controller of the packing box machine or a corresponding controller, and the controller implements synchronous coordination packing box operation control.
The high-efficiency boxing device comprises a material synchronous conveying belt 1, material bin grids 2 which are distributed on the material synchronous conveying belt, a corresponding double-pushing device and the like. The double-pushing device comprises a driver and a plurality of rows of pushing heads 3 which are driven by the driver and sequentially and respectively correspond to a plurality of corresponding stock bin grids on the material synchronous conveying belt 1. The plurality of rows of pushing heads respectively correspond to the materials of the corresponding packaging material rows of the packaging box. That is, the length of each row of pushing heads is adapted or corresponding to the depth or position of the packaging material row of the packaging box. The number of the rows of pushing heads of the double pushing device is multiple of the rows of the boxing packing materials of the packing box.
The plurality of rows of pushing heads respectively correspond to the corresponding packaging material rows of the packaging box and comprise: the length of the packaging box is sequentially corresponding to the position of the corresponding packaging box, the position of the packaging material column of the packaging box or the depth of the packaging material column of the packaging box. The rows of pushing heads of the double pushing device are shortened in length sequence according to the material conveying direction of the material conveying belt. The number of the pushing heads of the double pushing device is equal to the number of the rows of the boxing packing materials of the packing box. The rows of pushing heads are connected to the drivers through a pushing head bracket or a self-adaptive adjusting bracket device. The driver is arranged above the double-pushing device or the row of pushing heads.
As shown in fig. 1-2. The material packaging specification of the packaging box is two rows of multilayer box packaging, the double pushing device is provided with a front row of pushing heads 3 and a rear row of pushing heads 3 (or adjacent) which respectively correspond to the front bin grid 2 and the rear bin grid 2 (or adjacent) in sequence along the material conveying direction, wherein the front row of pushing heads 3b are shorter than the rear row of pushing heads 3a and can correspond to one row (near row) of packaging materials 5b at one end, close to a box opening, of the packaging box; the rear row of pushing heads 3a can correspond to a row (far row) of packing materials 5a at one end of the packing box 7 close to the inner side of the box. The driver can be a driving cylinder 9 arranged on the corresponding side of the material synchronous conveying belt 1.
The two rows of pushing heads are respectively connected to a pushing head bracket 8 through corresponding buffer guide detection devices, and the pushing head bracket is fixedly connected to a piston rod of a driving cylinder 9 of the pushing head bracket. When each row of pushing heads is in an initial state, the pushing heads are positioned on one corresponding side of the material synchronous conveying belt 1, and the conveying belt 6 of the packaging box 7 is arranged on the other corresponding side of the material synchronous conveying belt 1. One side of the packing box conveying belt is provided with a packing box baffle.
The buffer guide detection device comprises a guide mounting hole arranged on the push head bracket, a sliding guide rod 18 connected with the guide mounting hole and the corresponding row of push heads 3, and the push heads are fixedly connected with the sliding guide rod. A buffer stroke stretch-top spring 4a which is movably sleeved on the sliding guide rod and is propped against the space between the row pushing head and the pushing head bracket, a stroke limit trigger screw 15 and a corresponding position detector. The corresponding end of the sliding guide rod passes through the movable connection to the guide mounting hole, and the stroke limit trigger screw is fixedly connected to the end part of the sliding guide rod from the outer side of the head pushing support in a threaded connection mode. As shown in fig. 5.
The position detector comprises a stroke limit trigger screw corresponding to a corresponding row of pushing heads, a kidney-shaped adjusting hole 14 arranged on the pushing head support, and a position detector 13 which corresponds to the free end of the stroke limit trigger screw of the row of pushing heads and is arranged on the kidney-shaped adjusting hole in a position-adjustable mode through fixed connecting pieces such as corresponding screws. The stroke limiting trigger screw is used for stroke limiting of the row of pushing heads through the pushing head support and fault triggering detection is carried out at the same time. Under normal conditions, the column pushing head performs telescopic pushing work under the action of a buffer stroke ejection spring. When external resistance including packaging materials, deformation of a packaging box cover and the like is met, the resistance overcomes the buffer stroke jacking spring force to enable the stroke limiting trigger screw to approach or touch the position detector, the position detector acts, a detection signal is output to a corresponding system or a machine controller, and shutdown is controlled so as to process faults. The position detector can be a limit switch or a strain gauge type pressure actuator which is connected with a corresponding controller through an electric signal. The guide mounting hole and the sliding guide rod of the buffer guide detection device are in a straight-through type, no additional limiting device is arranged, and the buffer guide detection device is simple in relative structure composition, simple and convenient to mount and stable and reliable in operation.
During operation, as shown in fig. 2, the head of each row of pushing heads is located at one side of the material synchronous conveyor belt, when the double pushing device starts loading operation at the start-up for the first time, and when the material synchronous conveyor belt transports the first bag material to the position corresponding to the rear row of pushing heads, the double pushing device acts, the driver pushes the first bag material on the material synchronous conveyor belt into one end of the inner side of the packing box 7 through the rear pushing heads, so as to complete the boxing of the far row of packing materials 5a, and the two rows of pushing heads retract and reset; in the first running state of the starting machine, only the rear row pushing head pushes materials, and the front row pushing head does not push materials and runs in an idle mode. As shown in fig. 3.
Then, when two bag materials of two bin grids on the material synchronous conveyor belt run to simultaneously correspond to two rows of pushing heads of the double pushing device respectively, the two rows of pushing heads act, the two rows of pushing heads push the corresponding two bag materials to the inner side end and the box opening end in the front and back packaging boxes respectively, the row pushing heads retract and withdraw, the next step of loading action is prepared, after the step of action is completed, the next packaging box completes loading of a far row of packaging materials 5a into the packaging box, and simultaneously completes loading of a near row of packaging materials 5b into the packaging box in the front packaging box, and the previous packaging box completes all material packaging boxes; the row of pushing heads circularly operate in such a way, and continuous two-row single-layer or multi-layer multi-box synchronous boxing and packaging of materials are implemented. As shown in fig. 4.
In another embodiment, as shown in fig. 6-8, the drive of the double pushing device is arranged above the material synchronous conveyor belt and the train pushing head through a vertical frame 10. The piston rod of the cylinder 9 of the driver is fixedly connected with the head pushing bracket 8 through a vertical connecting guide rod 11, and the push heads 3 of each row are respectively connected with the corresponding side of the head pushing bracket. The whole machine volume of the boxing machine can be greatly reduced, and the space of a machine room is saved.
The push head support comprises a left step type support plate and a right step type support plate, opposite ends of the two step type support plates are respectively provided with a step-shaped end portion 16 which is correspondingly matched and connected with each other in an opposite mode, a waist-shaped open slot or a waist-shaped hole 17 is formed in the plate surface of the step-shaped end portion, and a rear row push head 3a and a front row push head 3b are respectively and correspondingly arranged on the left step type support plate 8a and the right step type support plate 8 b. The two step type support plates are fixedly connected with each other through a waist-shaped open slot or a waist-shaped hole by locking screws and the like. The spacing distance between the rear row of pushing heads and the front row of pushing heads can be adjusted through fixing pieces such as locking screws and the like and the waist-shaped open slots or the waist-shaped holes. To accommodate different transport package spacing.
The guide mounting hole of the buffer guide detection device is a guide mounting blind hole, the buffer fixed coupling spring 4b is movably sleeved on the sliding guide rod, and two ends of the buffer fixed coupling spring are respectively and fixedly connected with the pushing head bracket and the corresponding row pushing heads. One end of the sliding guide rod is fixed with the pushing head, the other end (free end) is movably sleeved in the guiding installation blind hole of the pushing head support, and the bottom wall of the guiding installation blind hole or the free end face of the sliding guide rod is provided with a strain gauge type pressure driver. The structure is simpler, the guide mounting hole and the sliding guide rod are in a straight-through type, and any limiting device is not needed. The buffer fixing coupling spring can increase the cantilever force of the pushing head, and has the advantages of stable operation, flexible operation action and sensitive and reliable fault detection. The rest of the structure and the corresponding operation loading operation mode of this embodiment can be similar to the above-described embodiment.
Claims (2)
1. A high-efficiency boxing method is characterized in that a double-pushing device is arranged, the number of rows of pushing heads of the double-pushing device is the same as or corresponding to the number of packaging material rows of packaging boxes, the double-pushing device is sequentially arranged in parallel and respectively corresponds to corresponding bin grids of a material conveying belt, meanwhile, each row of pushing heads respectively corresponds to the corresponding packaging material row of each corresponding packaging box or the material of the corresponding packaging material row, and in the continuous material conveying operation process, the pushing heads of each row of the double-pushing device synchronously push the material on the corresponding bin grid of the material conveying belt to the corresponding packaging material row position in each packaging box respectively, so that multiple boxes of the material are synchronously pushed and loaded.
2. The utility model provides a high efficiency dress box-packed putting, includes the material conveyer belt, distribute set up in feed bin check on the material conveyer belt to and corresponding pusher, characterized by pusher is one time and pushes away the device, it includes the driver to push away the device doubly, and connect in a plurality of rows of the push heads that the corresponding feed bin check of driver, respectively with the material conveyer belt correspond, its a plurality of rows of push heads are listed as corresponding with the corresponding packing material of different packing carton respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854558.9A CN110697137A (en) | 2019-09-10 | 2019-09-10 | High-efficiency boxing method and boxing device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854558.9A CN110697137A (en) | 2019-09-10 | 2019-09-10 | High-efficiency boxing method and boxing device thereof |
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| Publication Number | Publication Date |
|---|---|
| CN110697137A true CN110697137A (en) | 2020-01-17 |
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ID=69196220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910854558.9A Pending CN110697137A (en) | 2019-09-10 | 2019-09-10 | High-efficiency boxing method and boxing device thereof |
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| Country | Link |
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| CN (1) | CN110697137A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942654A (en) * | 2020-06-10 | 2020-11-17 | 安徽正熹标王新能源有限公司 | Battery packaging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1231756A (en) * | 1968-02-13 | 1971-05-12 | ||
| JP2004299708A (en) * | 2003-03-31 | 2004-10-28 | Nigrelli Systems Inc | Filling apparatus for packaging article |
| CN205221208U (en) * | 2015-12-28 | 2016-05-11 | 河北工业大学 | Automatic propelling movement product advances box -packed putting |
| JP2016078877A (en) * | 2014-10-15 | 2016-05-16 | 大森機械工業株式会社 | Boxing device |
| CN106586054A (en) * | 2016-12-19 | 2017-04-26 | 温州佳德包装机械有限公司 | Reciprocating type multi-station material pushing mechanism |
| CN206358438U (en) * | 2016-11-30 | 2017-07-28 | 张家港爱铝铝箔科技有限公司 | Pusher and box packing machine |
| CN206437286U (en) * | 2016-12-01 | 2017-08-25 | 张家港爱铝铝箔科技有限公司 | Box packing machine |
| CN210942463U (en) * | 2019-09-10 | 2020-07-07 | 江西万申机械有限责任公司 | High efficiency dress box-packed putting |
-
2019
- 2019-09-10 CN CN201910854558.9A patent/CN110697137A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1231756A (en) * | 1968-02-13 | 1971-05-12 | ||
| JP2004299708A (en) * | 2003-03-31 | 2004-10-28 | Nigrelli Systems Inc | Filling apparatus for packaging article |
| JP2016078877A (en) * | 2014-10-15 | 2016-05-16 | 大森機械工業株式会社 | Boxing device |
| CN205221208U (en) * | 2015-12-28 | 2016-05-11 | 河北工业大学 | Automatic propelling movement product advances box -packed putting |
| CN206358438U (en) * | 2016-11-30 | 2017-07-28 | 张家港爱铝铝箔科技有限公司 | Pusher and box packing machine |
| CN206437286U (en) * | 2016-12-01 | 2017-08-25 | 张家港爱铝铝箔科技有限公司 | Box packing machine |
| CN106586054A (en) * | 2016-12-19 | 2017-04-26 | 温州佳德包装机械有限公司 | Reciprocating type multi-station material pushing mechanism |
| CN210942463U (en) * | 2019-09-10 | 2020-07-07 | 江西万申机械有限责任公司 | High efficiency dress box-packed putting |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942654A (en) * | 2020-06-10 | 2020-11-17 | 安徽正熹标王新能源有限公司 | Battery packaging device |
| CN111942654B (en) * | 2020-06-10 | 2021-09-07 | 安徽正熹标王新能源有限公司 | Battery packaging device |
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