CN110670202B - Padding device - Google Patents
Padding device Download PDFInfo
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- CN110670202B CN110670202B CN201910948965.6A CN201910948965A CN110670202B CN 110670202 B CN110670202 B CN 110670202B CN 201910948965 A CN201910948965 A CN 201910948965A CN 110670202 B CN110670202 B CN 110670202B
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- fixed
- padding
- batching
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- plate
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
The invention provides a padding device which comprises a workbench, wherein a padding groove is fixed on the workbench, a positioning frame is fixed on the padding groove, a padding roller is arranged in the middle of the positioning frame, the end part of the padding roller is connected with a power structure capable of driving the padding roller to rotate, guide rollers are arranged at two ends of the positioning frame, an adjusting plate is arranged in the padding groove, the padding groove is divided into a working part and an adjusting part by the adjusting plate, and the adjusting plate is also connected with a driving structure capable of driving the padding groove to move back and forth. The invention has the advantage of convenient padding.
Description
Technical Field
The present invention relates to a padding apparatus.
Background
With the improvement of living standard, people have higher and higher requirements on living quality, wear fabrics also require bright color, soft hand feeling, good drapability and rebound resilience, and clothing manufacturers also continuously develop new processes. Because the chamois leather has soft luster, soft texture and fine and comfortable hand feeling, the chamois leather is deeply loved by people. However, natural suede is more noble because of its limited number. With the development of leather tanning technology, people can also process sheepskins, oxhide, pigskins and the like into suede, and the natural leather subjected to suede processing is also called suede by people in a habitual way. With the development of productivity and the improvement of technological level, artificial processing methods have been invented to produce suede.
Through search, for example, chinese patent literature discloses a production method of a thin PK suede fabric [ application number: 201610902122.9, respectively; publication No.: CN 106498604a ]. The production method of the thin PK suede nap-like fabric is characterized by comprising the following steps of: the method comprises the following steps of taking 50D/24F high-shrinkage superfine polyester-nylon composite filament as a front surface, 75D/72F polyester low-stretch filament and 100D/144F polyester low-stretch filament as a back surface, preparing grey cloth, and processing the grey cloth through open-width washing, alkali weight reduction, dyeing, brushing, combing, shearing, grain shaking and shaping processes to obtain the thin PK suede fabric with the deer skin-imitated front surface and the grain shaking back surface, wherein the thin PK suede fabric specifically comprises the following steps: 1) open width water washing: sending the opened grey cloth into an open width washing machine for washing, and adding 1.5g/l of soda ash and 1.5g/l of detergent into water; 2) alkali decrement: conveying the washed semi-finished product into a dye vat for alkali decrement, adding 15g/L flake alkali, then cooling and discharging liquid, washing with hot water, then washing with 0.5g/L acetic acid solution for acid, and finally cold washing with normal-temperature water; 3) dyeing: dyeing is carried out after alkali decrement, and auxiliaries including 1.2g/L glacial acetic acid, 2.0g/L leveling agent, 1.0g/L degreaser, 1.8g/L dispersing agent are added at normal temperature, wherein the bath ratio is 1: 12, adding disperse dye when the temperature is raised to 40 ℃, raising the temperature to 80 ℃ at the temperature raising rate of 1.5 ℃/min, then raising the temperature to 125 ℃ at the temperature raising rate of 1.0 ℃/min, preserving the temperature for 40min, then lowering the temperature at the temperature lowering rate of 2.5 ℃/min, discharging the liquid when the temperature is lowered to 60 ℃, adding 4g/L solution of a raising agent and water, running for 15min at normal temperature, and taking out of the vat; 4) brushing, combing, shearing and shaking: after the dyed semi-finished product is dried, brushing the back surface of the fabric, brushing 4 times by 4 stations, brushing a plurality of brushes lightly, after brushing, combing the back surface once, combing thoroughly and uniformly, shearing off long hair and floating hair after combing, wherein the shearing height is 1.5mm, after shearing, sending the semi-finished product to a particle shaking cylinder for shaking for 20min, and after shaking, immediately arranging and rolling the fabric; 5) shaping: and (3) enabling the semi-finished product after grain shaking and rolling to pass through a setting machine at the speed of 22m/min, and padding 1.8g/L of hydrophilic softening agent to obtain a finished product.
Although the production method disclosed in this patent does not require sanding, the steps of the production method are complicated, a large amount of auxiliaries and production time are required, and the production cost is high, and therefore, it is necessary to design a padding apparatus.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a production method of high-color-fastness suede fabric, which has the characteristic of low production cost.
The purpose of the invention can be realized by the following technical scheme: a production method of high-color-fastness suede fabric is characterized by comprising the following steps:
a. weaving polyester superfine fibers as warps and polyurethane fibers as wefts by adopting a warp density of 50-60 pieces/cm and a weft density of 32-40 pieces/cm to obtain an elastic woven fabric;
b. taking the woven fabric as a base fabric, soaking the woven fabric in a treating fluid by a soaking device for 3-4min, removing the redundant treating fluid on the surface, washing with water and drying to obtain a soaked woven fabric;
c. the impregnated woven fabric is subjected to high-density needling, wherein the needling density is 2200-2The needling speed is 200-;
d. and (3) sanding the surface of the shaped woven fabric through a sanding device to obtain the high-color-fastness suede fabric.
By adopting the method, the production of the high-color-fastness suede fabric can be realized through operations of weaving, dipping, needling, sanding and the like, the time required by production is greatly shortened, and the production cost is low.
The terylene superfine fiber in the step a is sea-island superfine fiber.
The treatment liquid in the step b is prepared from the following raw materials in parts by weight: 60-70 parts of polyurethane surface treating agent, 4-8 parts of organic solvent and 1-3 parts of pigment.
The solid content of the polyurethane surface treating agent accounts for 35-55% of the total content of the polyurethane surface treating agent.
The organic solvent is butyl ester.
The temperature of the heat setting and tentering treatment in the step c is 80-100 ℃, and the time is 3-7 min.
The padding device in the step b comprises a workbench, a padding groove is fixed on the workbench, a positioning frame is fixed on the padding groove, a padding roller is arranged in the middle of the positioning frame, the end part of the padding roller is connected with a power structure capable of driving the padding roller to rotate, guide rollers are arranged at two ends of the positioning frame, an adjusting plate is arranged in the padding groove, the adjusting plate divides the padding groove into a working part and an adjusting part, and the adjusting plate is connected with a driving structure capable of driving the padding groove to move back and forth.
The principle of the padding device is as follows: the regulating plate is driven to move back and forth through the driving structure, the regulating plate regulates the length of the working part as required, the treating fluid is coated on the fabric through the soaking roller, manual operation is not needed, and the padding is convenient.
The first driving structure comprises a first upright post, a first guide rod, a first guide sleeve and a first air cylinder, the first upright post is fixed on the workbench, the first guide rod is horizontally fixed on the first upright post, the first guide sleeve is arranged on the first guide rod, the first air cylinder is fixed on the first upright post, a piston rod of the first air cylinder is horizontally arranged, the end part of a piston rod of the first air cylinder is connected with the first guide sleeve, and the adjusting plate is connected with the first sliding block through a first connecting rod.
When the adjusting plate needs to move back and forth, the piston rod of the first air cylinder is controlled to move back and forth, the piston rod of the first air cylinder drives the first guide sleeve to move back and forth along the first guide rod, the first guide sleeve drives the first connecting rod to move back and forth, and the connecting rod drives the adjusting plate to move back and forth, so that the adjusting plate can move back and forth.
The power structure comprises a servo motor, a driving chain wheel, a driven chain wheel and a chain belt, wherein the servo motor is fixed on the workbench, an output shaft of the servo motor is horizontally arranged, the driving chain wheel is fixed at the end part of the output shaft of the servo motor, the driven chain wheel is fixed at the end part of the soaking roller, and the chain belt is sleeved outside the driving chain wheel and the driven chain wheel.
When the padding roller needs to rotate, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the driving chain wheel to rotate, the driving chain wheel drives the driven chain wheel to rotate through the chain belt, and the driven chain wheel drives the padding roller to rotate, so that the padding roller can rotate.
The feeding mechanism comprises a batching box and a separating plate, the batching box is fixed on the workbench, the upper part of the batching box is provided with a feeding hole, the feeding hole is provided with a first electromagnetic valve, the lower part of the batching box is provided with a discharging hole, the discharging hole is provided with a second electromagnetic valve, the discharging hole is communicated with the rolling trough through a feeding pipe, the feeding pipe is also provided with a conveying pump, the separating plate is vertically arranged in the batching box and divides the inner cavity of the batching box into a left batching cavity and a right batching cavity, the separating plate comprises an upper separating part, a lower separating part and an elastic extrusion part, the upper separating part is fixed on the upper part of the batching box, the upper separating part is provided with a first communicating pipe capable of communicating the left batching cavity with the right batching cavity, one end of the first communicating pipe is provided with a first one-way valve and a first flow regulating valve, the other end part of the first communicating pipe is a closed end, the other end, and delivery outlet one is the spiral and distributes, divide the portion to fix in batching case lower part down, divide to have on the portion down and to communicate left batching chamber and right batching chamber communicating pipe two, the other end of communicating pipe two is provided with check valve two and flow control valve two, the one end tip of communicating pipe two is the blind end, the one end lateral part of communicating pipe two has a plurality of delivery outlet two, and delivery outlet two is the spiral and distributes, extrusion portion upper end and last division portion link to each other, extrusion portion lower extreme and lower division portion link to each other, extrusion portion still links to each other with one can make its drive structure two that makes a round trip to warp.
By adopting the structure, the extrusion part is deformed rightwards by the driving structure II, the extrusion part extrudes the right batching cavity, the raw material in the right batching cavity enters the communicating pipe II from bottom to top and is output to the left batching cavity from the output hole II to form spiral liquid flow; make extrusion portion warp left through drive structure two, extrusion portion extrudees left batching chamber, and raw materials in the left batching chamber enters into communicating pipe one from top to bottom to in exporting right batching chamber from delivery outlet one, form the spiral flow, repeat above-mentioned action, can be fast with the raw materials stirring in the batching case, make in the coating can follow the feed supplement pipe and transport to the rolling groove, it is effectual to batching.
The first communicating pipe is internally fixed with a first locating rod, a first spiral piece is further arranged between the first communicating pipe and the first locating rod, and a first spiral channel is formed between the first communicating pipe, the first locating rod and the first spiral piece.
By adopting the structure, the first spiral channel is formed among the first communicating pipe, the first positioning rod and the first spiral sheet, so that spiral liquid flow can be formed when raw materials flow in the first communicating pipe.
And a second positioning rod is fixed in the second communicating pipe, a second spiral sheet is further arranged between the second communicating pipe and the second positioning rod, and a second spiral channel is formed between the second communicating pipe, the second positioning rod and the second spiral sheet.
By adopting the structure, the spiral channel II is formed among the second communicating pipe, the second positioning rod and the second spiral sheet, so that spiral liquid flow can be formed when the raw materials flow in the second communicating pipe.
The spiral direction of the spiral piece I is opposite to that of the output hole I, and the spiral direction of the spiral piece II is opposite to that of the output hole II.
The second driving structure comprises a second upright post, a second guide rod, a second guide sleeve and a second air cylinder, the second upright post is fixed on the workbench, the second guide rod is horizontally fixed on the second upright post, the second guide sleeve is arranged on the second guide rod, the second air cylinder is fixed on the second upright post, a piston rod of the second air cylinder is horizontally arranged, the end part of a piston rod of the second air cylinder is connected with the second guide sleeve, and the extrusion part is connected with the second sliding block through a second connecting rod.
When the extrusion part needs to be deformed rightwards, a piston rod of the second air cylinder is controlled to move rightwards, the piston rod of the second air cylinder drives the second guide sleeve to move rightwards along the second guide rod, the second guide sleeve drives the second connecting rod to move rightwards, and the second connecting rod enables the extrusion part to be deformed rightwards; when the extrusion part needs to be deformed leftwards, the piston rod of the second air cylinder is controlled to move leftwards, the piston rod of the second air cylinder drives the second guide sleeve to move leftwards along the second guide rod, the second guide sleeve drives the second connecting rod to move leftwards, and the second connecting rod enables the extrusion part to be deformed leftwards.
And a support plate is also fixed on the extrusion part.
With the above structure, the extrusion part can be supported in an auxiliary manner through the support plate.
The second upright post is further provided with an indicating structure, the indicating structure comprises a pointer, the pointer is fixed on the second guide sleeve, an indicating part of the pointer vertically faces the second guide rod, and the second guide rod is provided with a first scale mark.
By adopting the structure, the deformation condition of the extrusion part can be quickly known through the first scale mark of the pointer pointing to the second guide rod, and the indication is visual.
The upper separation part is further provided with a shaking structure, the shaking structure comprises a mounting rod, a shaking plate, a first spring and a first vibration motor, the mounting rod is horizontally fixed on the upper separation part, the upper end of the first spring is connected with the mounting rod, the lower end of the first spring is connected with the shaking plate, the shaking plate is located below the first output hole, the shaking plate is further provided with a plurality of through holes, and the first vibration motor is fixed on the shaking plate.
By adopting the structure, the first vibration motor is controlled to work, the vibration plate is driven by the first vibration motor to vibrate up and down, and the raw materials output from the first output hole can be vibrated up and down under the action of the vibration plate, so that the time required by stirring the raw materials is reduced.
And the workbench is also fixedly provided with a controller, and the servo motor, the first air cylinder and the second air cylinder are all connected with the controller through circuits.
By adopting the structure, the servo motor, the first air cylinder and the second air cylinder can be controlled to act through the controller, and the intelligent degree is high.
The working table is also fixedly provided with a treatment pool for treating the wastewater of the rolling material groove, one end of the treatment pool is provided with an input port, the other end of the treatment pool is provided with an output port, the working table is fixedly provided with a support through a connecting rod III, the support is positioned above the treatment pool, the support is provided with a movable seat, the movable seat is connected with a movable mechanism capable of driving the movable seat to move back and forth, a first push rod motor is fixedly arranged on the movable seat, the end part of a push rod of the first push rod motor is connected with a lifting frame, a cleaning box is arranged on the lifting frame and can be positioned in the treatment pool, the cleaning box is provided with a plurality of through holes and is connected with a rotating motor capable of driving the cleaning box to rotate, the support is also provided with a vibration structure capable of vibrating the cleaning box, the vibration structure comprises a vibration plate, a second spring, a second vibration motor, an iron sheet and an electromagnet, the upper end of the, and the vibrating plate is close to the other end of the treatment tank, the second vibrating motor is fixed on the upper part of the vibrating plate, the electromagnet is fixed on the lower part of the vibrating plate, the iron sheet is fixed at the bottom of the cleaning box, and the iron sheet can be contacted with the electromagnet.
The push rod of control push rod motor I reciprocates, the push rod of push rod motor I drives the lift frame and reciprocates, the lift frame drives the clearance box and reciprocates, make the clearance box be located and handle the pond, drive through moving mechanism and remove seat round trip movement, it drives clearance box round trip movement to remove the seat, the impurity that the clearance box will handle pond surface is collected, the clearance box is collected after full, make the clearance box remove outside the processing pond and be located the vibration board under, make the upset of clearance box down through rotating the motor, catch the iron sheet through the electro-magnet, control vibrating motor two work, vibrating motor two makes the clearance box produce the vibration, shake down the impurity in the clearance box, thereby can clear up the processing pond, excellent in treatment effect.
The cleaning box is made of stainless steel.
The moving mechanism comprises a guide rail, a sliding block, a stepping motor, a gear, a rack and a mounting bar, the mounting bar is fixed on the support, the guide rail is horizontally fixed on the mounting bar, the sliding block is arranged on the guide rail, the rack is horizontally fixed on the mounting bar, the rack is parallel to the guide rail, the stepping motor is fixed on the sliding block, an output shaft of the stepping motor is horizontally arranged, the gear is fixed at the output end of the stepping motor, the gear is meshed with the rack, and the moving seat is fixed on the sliding block.
When the movable seat needs to move back and forth, the output shaft of the stepping motor is controlled to rotate, the output shaft of the stepping motor drives the gear to rotate, the gear and the rack are gradually meshed to enable the sliding block to move back and forth along the guide rail, and the sliding block drives the movable seat to move back and forth, so that the movable seat can move back and forth.
The exterior of the iron sheet is provided with an antirust paint coating.
By adopting the structure, the corrosion of the iron sheet can be avoided through the antirust paint coating.
An indicating rod is vertically arranged in the treatment tank, and a second scale mark is arranged on the indicating rod.
By adopting the structure, the liquid level height of the treatment pool can be conveniently checked through the second scale mark on the indicating rod, and the indication is visual.
The sanding device in the step d comprises a rack, wherein a feeding mechanism, a sanding mechanism, a dust removing mechanism and a discharging mechanism are sequentially arranged on the rack, the sanding mechanism comprises a mounting frame, a sanding roller and a compression roller, the mounting frame is fixed on the rack, the sanding roller is rotatably arranged at the lower part of the mounting frame, the end part of the sanding roller is connected with a power assembly capable of driving the sanding roller to rotate, the compression roller is rotatably arranged at the upper part of the mounting frame, the compression roller is connected with a moving assembly capable of driving the sanding roller to move up and down, and the compression roller can be contacted with the sanding roller; dust removal mechanism is including removing dust the board, guide bar one, uide bushing one, supporting spring, vibrating motor is three, dust absorption pipe and air exhauster, a vertical fixing in the frame of guide bar, and guide bar one is located mounting bracket one side, uide bushing one sets up on guide bar one, the supporting spring cover is established on guide bar one, supporting spring lower extreme and frame link to each other, supporting spring upper end and uide bushing one link to each other, the dust removal board passes through the connecting rod level to be fixed on uide bushing one, the inside dust removal chamber that has of dust removal board, a plurality of inlet ports that are linked together with the dust removal chamber are seted up on dust removal board upper portion, dust absorption pipe one end and dust removal chamber are linked together, the dust absorption pipe other end and air exhauster are linked together.
The principle of the sanding device is as follows: the feeding mechanism inputs the fabric between the sanding roller and the press roller, the sanding roller is driven to rotate through the power assembly, the sanding roller sands the fabric, and the discharging mechanism outputs the sanded fabric, so that sanding operation of the fabric is realized; in the process of sanding the fabric, the vibration of the vibrating motor III is controlled, the vibrating motor III drives the dust removal plate to vibrate up and down, floaters generated when the fabric is sanded are vibrated down by the dust removal plate, meanwhile, the exhaust fan is started, and the floaters at the position of the dust removal plate are sucked into the filter bag through the dust collection pipe, so that the surface of the fabric can be kept clean, and the dust removal effect is good.
And an air flow regulating valve is also arranged on the dust absorption pipe.
By adopting the structure, the air flow in the dust collection pipe can be adjusted through the air flow adjusting valve, and the adjustment is convenient.
The upper part of the dust removing plate is also provided with a plurality of protruding carding columns, and the carding columns are made of rubber.
By adopting the structure, the fluff of the sanded fabric can be combed through the combing column, and meanwhile, floaters in the fluff can fall off better.
The first guide rod is further sleeved with a limiting block, the limiting block is located above the first guide sleeve, a positioning bolt is connected to the limiting block through threads, and the end portion of the positioning bolt can abut against the lateral portion of the first guide rod.
By adopting the structure, the position of the guide sleeve when moving upwards can be effectively limited through the limiting block, so that the vibration range of the dust removing plate can be controlled.
The power assembly comprises a power motor, a driving wheel and a driven wheel, the power motor is fixed on the mounting frame, an output shaft of the power motor is horizontally arranged, the driving wheel is fixed at the end part of the output shaft of the power motor, the driven wheel is fixed at the end part of the sanding roller, and the driving wheel is meshed with the driven wheel.
When the sanding roller needs to rotate, the output shaft of the power motor is controlled to rotate, the output shaft of the power motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, and the driven wheel drives the sanding roller to rotate, so that the sanding roller can rotate.
The moving assembly comprises a second push rod motor, a second guide rod and a second guide sleeve, the second guide rod is vertically fixed on the mounting frame, the second guide sleeve is sleeved on the second guide rod, the second push rod motor is fixed on the mounting frame, a push rod of the second push rod motor is vertically downward, the end part of the push rod of the second push rod motor is connected with the second guide sleeve, and the compression roller is rotatably arranged on the second guide sleeve through a connecting seat.
When the position of the compression roller needs to be adjusted, the push rod of the push rod motor II is controlled to move up and down, the push rod of the push rod motor II drives the guide sleeve II to move up and down, the guide sleeve II drives the connecting seat to move up and down, and the connecting seat drives the compression roller to move up and down, so that the position of the compression roller can be adjusted.
Compared with the prior art, the invention has the advantages that: according to the invention, through operations of weaving, dipping, needling, sanding and the like, the production of the high-color-fastness suede fabric can be realized, the time required by production is greatly shortened, and the production cost is low.
Drawings
Fig. 1 is a schematic plan view of a padding apparatus.
Fig. 2 is a schematic plan view of the roll trough in the padding apparatus.
Fig. 3 is a schematic plan view of the power structure in the padding apparatus.
FIG. 4 is a schematic plan view of a feeding mechanism in the padding apparatus.
Fig. 5 is a schematic perspective view of a portion of the padding apparatus removed.
Fig. 6 is a schematic perspective view of a cleaning box in the padding apparatus.
Fig. 7 is a schematic perspective view of a moving mechanism in the padding apparatus.
Fig. 8 is a schematic plan view of the sanding device.
Fig. 9 is a schematic plan view of a portion of the sanding apparatus removed.
In the figure, 1, a workbench; 2. a rolling trough; 2a, a working part; 2b, an adjusting part; 3. a controller; 4. a positioning frame; 5. soaking and rolling the roller; 6. a guide roller; 7. a first cylinder; 8. a first guide rod; 9. a first guide sleeve; 10. a first upright post; 11. a first connecting rod; 12. an adjusting plate; 13. a servo motor; 14. a drive sprocket; 15. a chain belt; 16. a driven sprocket; 17. a separator; 17a, a lower partition; 17b, a pressing part; 17c, an upper partition; 18. a second communicating pipe; 18a and a second output hole; 19. a second positioning rod; 20. a second spiral sheet; 21. a flow regulating valve II; 22. a second one-way valve; 23. a material supplementing pipe; 24. a delivery pump; 25. a second electromagnetic valve; 26. a batching box; 26a, a discharge hole; 26b, a feed inlet; 27. a support plate; 28. a second connecting rod; 29. a second air cylinder; 30. a second upright post; 31. a second guide sleeve; 32. a pointer; 33. a second guide rod; 34. a first vibration motor; 35. a shaking plate; 36. a first spring; 37. mounting a rod; 38. a first electromagnetic valve; 39. a first communicating pipe; 39a, a first output hole; 40. a first spiral sheet; 41. a first positioning rod; 42. a first flow regulating valve; 43. a one-way valve I; 44. a treatment tank; 46. rotating the motor; 47. a lifting frame; 48. a third connecting rod; 49. an electromagnet; 50. a vibrating plate; 51. a second vibration motor; 52. a second spring; 53. a support; 54. a push rod motor I; 55. a movable seat; 56. cleaning the box; 57. an indication lever; 58. iron sheets; 59. mounting a bar; 60. a rack; 61. a gear; 62. a stepping motor; 63. a slider; 64. a guide rail; 71. a frame; 72. a mounting frame; 73. grinding a roughing roller; 74. a third vibration motor; 75. a filter bag; 76. an air flow regulating valve; 77. a dust collection pipe; 78. an exhaust fan; 79. a support spring; 81. a first guide rod; 82. a first guide sleeve; 83. positioning the bolt; 84. a limiting block; 85. a coupling rod; 86. a dust removal plate; 86a, an air inlet hole; 86b, carding bars; 88. a compression roller; 89. a power motor; 91. a driving wheel; 92. a driven wheel; 93. a coupling seat; 94. a second guide rod; 95. a second guide sleeve; 96. and a second push rod motor.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The production method of the high-color-fastness suede fabric comprises the following steps:
a. weaving polyester superfine fibers as warps and polyurethane fibers as wefts by adopting a warp density of 50-60 pieces/cm and a weft density of 32-40 pieces/cm to obtain an elastic woven fabric; in the embodiment, the polyester superfine fibers are used as warp yarns, the polyurethane fibers are used as weft yarns, and the elastic woven fabric is obtained by weaving with the warp density of 54 pieces/cm and the weft density of 36 pieces/cm;
b. taking the woven fabric as a base fabric, soaking the woven fabric in a treating fluid by a soaking device for 3-4min, removing the redundant treating fluid on the surface, washing with water and drying to obtain a soaked woven fabric; in the embodiment, a woven fabric is used as a base fabric, the woven fabric is soaked in a treating fluid by a soaking device for 3min, and the redundant treating fluid on the surface is removed, washed and dried to obtain a soaked woven fabric;
c. the impregnated woven fabric is subjected to high-density needling, wherein the needling density is 2200-2The needling speed is 200-; in this example, the impregnated woven fabric was subjected to high-density needling at a needling density of 2300 needles/cm2Needling speed of 240 times/min to obtain needled woven fabric, and heating the needled woven fabricShaping and stentering treatment to obtain shaped woven fabric;
d. and (3) sanding the surface of the shaped woven fabric through a sanding device to obtain the high-color-fastness suede fabric.
By adopting the method, the production of the high-color-fastness suede fabric can be realized through operations of weaving, dipping, needling, sanding and the like, the time required by production is greatly shortened, and the production cost is low.
The superfine terylene fiber in the step a is sea-island superfine fiber, in this embodiment, the sea-island superfine fiber is the existing fiber available in the market.
The treatment liquid in the step b is prepared from the following raw materials in parts by weight: 60-70 parts of polyurethane surface treating agent, 4-8 parts of organic solvent and 1-3 parts of pigment, wherein in the embodiment, the treating fluid in the step b is prepared from the following raw materials in parts by weight: 64 parts of polyurethane surface treating agent, 5 parts of organic solvent and 2 parts of pigment; the surface treatment agent and the coloring material are commercially available products.
The solid content of the polyurethane surface treating agent accounts for 35-55% of the total content of the polyurethane surface treating agent, and in the embodiment, the solid content of the polyurethane surface treating agent accounts for 38% of the total content of the polyurethane surface treating agent; the organic solvent is butyl ester.
The temperature of the heat setting and tentering treatment in the step c is 80 to 100 ℃ for 3 to 7min, and in this example, the temperature of the heat setting and tentering treatment in the step c is 90 ℃ for 4 min.
As shown in fig. 1-7, the padding device in step b includes a working table 1, a padding trough 2 is fixed on the working table 1, a positioning frame 4 is fixed on the padding trough 2, the working table 1 is arranged in the middle of the positioning frame 4, the end of the working table 1 is connected with a power structure capable of driving the working table to rotate, guide rollers 6 are arranged at two ends of the positioning frame 4, an adjusting plate 12 is arranged in the padding trough 2, the adjusting plate 12 divides the padding trough 2 into a working part 2a and an adjusting part 2b, and the adjusting plate 12 is further connected with a driving structure capable of driving the adjusting plate to move back and forth.
The driving structure I comprises a first upright post 10, a first guide rod 8, a first guide sleeve 9 and a first air cylinder 7, wherein the first upright post 10 is fixed on the workbench 1, and in the embodiment, the first upright post 10 is fixed on the workbench 1 in a welding mode; the guide rod I8 is horizontally fixed on the upright post I10, and in the embodiment, the guide rod I8 is fixed on the upright post I10 in a bolt connection mode; the guide sleeve I9 is arranged on the guide rod I8, the cylinder I7 is fixed on the upright post I10, and in the embodiment, the cylinder I7 is fixed on the upright post I10 in a bolt connection mode; the piston rod of the first air cylinder 7 is horizontally arranged, the end part of the piston rod of the first air cylinder 7 is connected with the first guide sleeve 9, and the adjusting plate 12 is connected with the first guide sleeve 9 through the first connecting rod 11.
The power structure comprises a servo motor 13, a driving sprocket 14, a driven sprocket 16 and a chain belt 15, wherein the servo motor 13 is fixed on the workbench 1, and in the embodiment, the servo motor 13 is fixed on the workbench 1 in a bolt connection mode; an output shaft of the servo motor 13 is horizontally arranged, a driving chain wheel 14 is fixed at the end part of the output shaft of the servo motor 13, a driven chain wheel 16 is fixed at the end part of the soaking roller 5, and a chain belt 15 is sleeved outside the driving chain wheel 14 and the driven chain wheel 16; when the padding roller 5 needs to rotate, an output shaft of the servo motor 13 is controlled to drive the driving chain wheel 14 to rotate, the driving chain wheel 14 drives the driven chain wheel 16 to rotate through the chain belt 15, and the driven chain wheel 16 drives the padding roller 5 to rotate, so that the padding roller 5 can rotate.
The feeding mechanism capable of feeding materials to the rolling material groove 2 is arranged on the workbench 1 and comprises a batching box 26 and a separating sheet 17, the batching box 26 is fixed on the workbench 1, and in the embodiment, the batching box 26 is fixed on the workbench 1 in a welding mode; the upper part of a batching box 26 is provided with a feeding hole 26b, the feeding hole 26b is provided with a first electromagnetic valve 38, the lower part of the batching box 26 is provided with a discharging hole 26a, the discharging hole 26a is provided with a second electromagnetic valve 25, the discharging hole 26a is communicated with a rolling material groove 2 through a feeding pipe 23, the feeding pipe 23 is also provided with a conveying pump 24, a separating sheet 17 is vertically arranged in the batching box 26, the inner cavity of the batching box 26 is divided into a left batching cavity and a right batching cavity by the separating sheet 17, the separating sheet 17 comprises an upper separating part 17c, a lower separating part 17a and an elastic extrusion part 17b, the upper separating part 17c is fixed at the upper part of the batching box 26, the upper separating part 17c is provided with a first communicating pipe 39 capable of communicating the left batching cavity and the right batching cavity, one end of the first communicating pipe 39 is provided with a one-way valve 43 and a first flow regulating valve 42, the other end part of the first, the first output holes 39a are distributed spirally, and in the embodiment, the number of the first output holes 39a is twenty; the lower partition part 17a is fixed at the lower part of the batching box 26, a second communicating pipe 18 capable of communicating the left batching cavity and the right batching cavity is arranged on the lower partition part 17a, a second one-way valve 22 and a second flow regulating valve 21 are arranged at the other end of the second communicating pipe 18, one end of the second communicating pipe 18 is a closed end, a plurality of second output holes 18a are arranged on the side part of one end of the second communicating pipe 18, the second output holes 18a are distributed spirally, and in the embodiment, the number of the second output holes 18a is twenty; the upper end of the extrusion part 17b is connected with the upper partition part 17c, the lower end of the extrusion part 17b is connected with the lower partition part 17a, and the extrusion part 17b is also connected with a driving structure II which can make the extrusion part deform back and forth; by adopting the structure, the piston rod of the control cylinder II 29 drives the guide sleeve II 31 to move rightwards along the guide rod II 33, the guide sleeve II 31 drives the connecting rod II 28 to move rightwards, the connecting rod II 28 enables the extrusion part 17b to deform rightwards, the extrusion part 17b extrudes the right batching cavity, raw materials in the right batching cavity enter the communicating pipe II 18 from bottom to top, and a spiral channel II is formed among the communicating pipe II 18, the positioning rod II 19 and the spiral sheet II 20, so that the raw materials form spiral liquid flow when flowing in the communicating pipe II 18 and are output to the left batching cavity from the output hole II 18a to form spiral liquid flow opposite to that in the communicating pipe II 18; the piston rod of the control cylinder II 29 drives the guide sleeve II 31 to move leftwards along the guide rod II 33, the guide sleeve II 31 drives the connecting rod II 28 to move leftwards, the connecting rod II 28 enables the extrusion part 17b to deform leftwards, the extrusion part 17b extrudes the left batching cavity, raw materials in the left batching cavity enter the communicating pipe I39 from top to bottom, a spiral channel I is formed among the communicating pipe I39, the positioning rod I41 and the spiral sheet I40, the raw materials form spiral liquid flow when flowing in the communicating pipe I39 and are output to the right batching cavity from the output hole I39 a to form spiral liquid flow opposite to that in the communicating pipe I39, the actions are repeated, the raw materials in the batching box 26 can be rapidly and uniformly stirred, prepared coating can be conveyed into the rolling groove 2 from the batching pipe 23, and the batching effect is good.
A first positioning rod 41 is fixed in the first communication pipe 39, a first spiral sheet 40 is further arranged between the first communication pipe 39 and the first positioning rod 41, and a first spiral channel is formed among the first communication pipe 39, the first positioning rod 41 and the first spiral sheet 40.
A second positioning rod 19 is fixed in the second communication pipe 18, a second spiral sheet 20 is further arranged between the second communication pipe 18 and the second positioning rod 19, and a second spiral channel is formed among the second communication pipe 18, the second positioning rod 19 and the second spiral sheet 20.
The spiral direction of the first spiral sheet 40 is opposite to that of the first output hole 39a, and the spiral direction of the second spiral sheet 20 is opposite to that of the second output hole 18 a.
The second driving structure comprises a second upright post 30, a second guide rod 33, a second guide sleeve 31 and a second air cylinder 29, the second upright post 30 is fixed on the workbench 1, the second guide rod 33 is horizontally fixed on the second upright post 30, the second guide sleeve 31 is arranged on the second guide rod 33, the second air cylinder 29 is fixed on the second upright post 30, a piston rod of the second air cylinder 29 is horizontally arranged, the end part of a piston rod of the second air cylinder 29 is connected with the second guide sleeve 31, and the extrusion part 17b is connected with the second guide sleeve 31 through a second connecting rod 28.
A supporting plate 27 is also fixed on the extrusion part 17 b; with this configuration, the pressing portion 17b can be supported by the support plate 27.
The second upright post 30 is further provided with an indicating structure, the indicating structure comprises a pointer 32, the pointer 32 is fixed on the second guide sleeve 31, and in the embodiment, the pointer 32 is fixed on the second guide sleeve 31 in a welding manner; the indicating part of the pointer 32 vertically faces to the second guide rod 33, and the second guide rod 33 is provided with a first scale mark; by adopting the structure, the deformation condition of the extrusion part 17b can be rapidly known through the first scale mark of the pointer 32 pointing to the second guide rod 33, and the indication is intuitive.
The upper partition part 17c is also provided with a shaking structure, the shaking structure comprises a mounting rod 37, a shaking plate 35, a first spring 36 and a first vibration motor 34, the mounting rod 37 is horizontally fixed on the upper partition part 17c, and in the embodiment, the mounting rod 37 is fixed on the upper partition part 17c in a bolt connection mode; the upper end of the first spring 36 is connected with the mounting rod 37, the lower end of the first spring 36 is connected with the shaking plate 35, the shaking plate 35 is positioned below the first output hole 39a, the shaking plate 35 is further provided with a plurality of through holes, and in the embodiment, the number of the through holes is forty; the first vibration motor 34 is fixed on the shaking plate 35, and in the embodiment, the first vibration motor 34 is fixed on the shaking plate 35 through a bolt connection mode; by adopting the structure, the first vibration motor 34 is controlled to drive the shaking plate 35 to shake up and down, and the raw material output from the first output hole 39a can be shaken up and down through the action of the shaking plate 35, so that the time required by stirring the raw material is reduced.
The workbench 1 is also fixed with a controller 3, the servo motor 13, the cylinder I7 and the cylinder II 29 are all connected with the controller 3 through circuits, in the embodiment, the controller 3 adopts a commercially available singlechip, programs for controlling the motor and the cylinder by the singlechip are available, and the programs do not need to be edited again; by adopting the structure, the controller 3 can control the servo motor 13, the first air cylinder 7 and the second air cylinder 29 to act, and the intelligent degree is high.
A treatment pool 44 for wastewater treatment of the rolling material groove 2 is also fixed on the workbench 1, and in the embodiment, the treatment pool 44 is fixed on the workbench 1 in a bolt connection mode; one end of the processing pool 44 is provided with an input port, the other end of the processing pool 44 is provided with an output port, a bracket 53 is fixed on the workbench 1 through a third connecting rod 48, the bracket 53 is positioned above the processing pool 44, a moving seat 55 is arranged on the bracket 53, the moving seat 55 is connected with a moving mechanism capable of driving the moving seat to move back and forth, a first push rod motor 54 is fixed on the moving seat 55, and in the embodiment, the first push rod motor 54 is fixed on the moving seat 55 in a bolt connection mode; the end part of the push rod motor I54 is connected with the lifting frame 47, and in the embodiment, the end part of the push rod motor I54 is connected with the lifting frame 47 in a bolt connection mode; the lifting frame 47 is provided with a cleaning box 56, the cleaning box 56 can be positioned in the processing pool 44, the cleaning box 56 is provided with a plurality of through holes, in the embodiment, the number of the through holes is one hundred; the cleaning box 56 is connected with a rotating motor 46 which can drive the cleaning box to rotate, in the embodiment, the rotating motor 46 is fixed on the lifting frame 47, the output shaft of the rotating motor 46 is horizontally arranged, and the end part of the output shaft of the rotating motor 46 is connected with the cleaning box 56; the bracket 53 is also provided with a vibration structure which can enable the cleaning box 56 to vibrate, the vibration structure comprises a vibration plate 50, a second spring 52, a second vibration motor 51, an iron sheet 58 and an electromagnet 49, the upper end of the second spring 52 is connected with the bracket 53, the lower end of the second spring 52 is connected with the vibration plate 50, the vibration plate 50 is close to the other end of the treatment pool 44, the second vibration motor 51 is fixed on the vibration plate 50, and in the embodiment, the second vibration motor 51 is fixed on the vibration plate 50 in a bolt connection mode; the electromagnet 49 is fixed at the lower part of the vibrating plate 50, in the embodiment, the electromagnet 49 is fixed at the lower part of the vibrating plate 50 by a bolt connection mode; the iron sheet 58 is fixed at the bottom of the cleaning box 56, in the embodiment, the iron sheet 58 is fixed at the bottom of the cleaning box 56 through a bolt connection mode; and the iron piece 58 can be in contact with the electromagnet 49.
The push rod of the first push rod motor 54 is controlled to drive the lifting frame 47 to move up and down, the lifting frame 47 drives the cleaning box 56 to move up and down, the cleaning box 56 is located in the processing pool 44, the output shaft of the stepping motor 62 is controlled to drive the gear 61 to rotate, the gear 61 is gradually meshed with the rack 60 to enable the sliding block 63 to move back and forth along the guide rail 64, the sliding block 63 drives the moving seat 55 to move back and forth, the moving seat 55 drives the cleaning box 56 to move back and forth, the cleaning box 56 collects impurities on the surface of the processing pool 44, the cleaning box 56 is fully collected, the cleaning box 56 is moved out of the processing pool 44 and located under the vibrating plate 50, the cleaning box 56 is turned over downwards by rotating the motor 46, the iron sheet 58 is sucked by the electromagnet 49, the vibrating motor second 51 is controlled to enable the cleaning box 56 to vibrate, the impurities in the cleaning box 56 are vibrated down, the processing pool 44 can be cleaned, and the processing effect is.
The cleaning box 56 is made of stainless steel; with this structure, the cleaning box 56 can have a long service life.
The moving mechanism comprises a guide rail 64, a sliding block 63, a stepping motor 62, a gear 61, a rack 60 and a mounting bar 59, wherein the mounting bar 59 is fixed on the bracket 53, and in the embodiment, the mounting bar 59 is fixed on the bracket 53 in a bolt connection mode; the guide rail 64 is horizontally fixed on the mounting bar 59, in the embodiment, the guide rail 64 is fixed on the mounting bar 59 by means of bolt connection; the sliding block 63 is arranged on the guide rail 64, the rack 60 is horizontally fixed on the mounting bar 59, and in the embodiment, the rack 60 is fixed on the mounting bar 59 in a bolt connection mode; the rack 60 is parallel to the guide rail 64, the stepping motor 62 is fixed on the sliding block 63, the output shaft of the stepping motor 62 is horizontally arranged, the gear 61 is fixed at the output end part of the stepping motor 62, the gear 61 is meshed with the rack 60, and the movable seat 55 is fixed on the sliding block 63.
The iron sheet 58 has an anti-rust paint coating on the outside, and in the embodiment, the anti-rust paint coating is formed by spraying the existing paint which is commercially available; with this structure, the iron piece 58 can be prevented from being corroded by the rust inhibitive paint coating.
An indication rod 57 is vertically arranged in the treatment pool 44, and the indication rod 57 is provided with a second scale mark; by adopting the structure, the liquid level height of the treatment pool 44 can be conveniently checked through the second scale mark on the indicating rod 57, and the indication is visual.
The principle of the padding device is as follows: the piston rod of the control cylinder I7 drives the guide sleeve I9 to move back and forth along the guide rod I8, the guide sleeve I9 drives the connecting rod I11 to move back and forth, the connecting rod I11 drives the adjusting plate 12 to move back and forth, the adjusting plate 12 adjusts the length of the working part 2a as required, the treating fluid is coated on the fabric through the dip roller 5, manual operation is not needed, and the dip rolling is convenient.
As shown in fig. 8-9, the sanding device in step d includes a frame 71, and a feeding mechanism, a sanding mechanism, a dust removing mechanism, and a discharging mechanism are sequentially disposed on the frame 71, in this embodiment, the feeding mechanism and the discharging mechanism are in the prior art, and only input and output of the fabric are implemented; the sanding mechanism comprises a mounting frame 72, a sanding roller 73 and a press roller 88, wherein the sanding roller 73 is a commercially available product in the embodiment; the mounting bracket 72 is fixed on the frame 71, and in the embodiment, the mounting bracket 72 is fixed on the frame 71 through a bolt connection mode; the sanding roller 73 is rotatably arranged at the lower part of the mounting frame 72, the end part of the sanding roller 73 is connected with a power component capable of driving the sanding roller to rotate, the press roller 88 is rotatably arranged at the upper part of the mounting frame 72, the press roller 88 is connected with a moving component capable of driving the sanding roller to move up and down, and the press roller 88 can be contacted with the sanding roller 73; the dust removing mechanism comprises a dust removing plate 86, a first guide rod 81, a first guide sleeve 82, a supporting spring 79, a third vibration motor 74, a dust suction pipe 77 and an exhaust fan 78, wherein the first guide rod 81 is vertically fixed on the rack 71, and in the embodiment, the first guide rod 81 is fixed on the rack 71 in a bolt connection mode; the first guide rod 81 is located on one side of the mounting frame 72, the first guide sleeve 82 is arranged on the first guide rod 81, the first guide rod 81 is sleeved with the supporting spring 79, the lower end of the supporting spring 79 is connected with the frame 71, the upper end of the supporting spring 79 is connected with the first guide sleeve 82, the dust removing plate 86 is horizontally fixed on the first guide sleeve 82 through the connecting rod 85, a dust removing cavity is formed in the dust removing plate 86, and a plurality of air inlet holes 86a communicated with the dust removing cavity are formed in the upper portion of the dust removing plate 86; one end of the dust suction pipe 77 is communicated with the dust removal cavity, the other end of the dust suction pipe 77 is communicated with the exhaust fan 78, and the dust suction pipe 77 is also provided with a filter bag 75.
The dust suction pipe 77 is also provided with an airflow regulating valve 76; with the structure, the air flow in the dust suction pipe 77 can be adjusted through the air flow adjusting valve 76, and the adjustment is convenient.
The upper part of the dust removing plate 86 is also provided with a plurality of protruding carding columns 86b, and in the embodiment, the number of the carding columns 86b is sixty; the material of the carding cylinder 86b is rubber; by adopting the structure, the fluff of the sanded fabric can be combed through the combing post 86b, and meanwhile, the floating objects in the fluff can be better dropped.
A limiting block 84 is further sleeved on the first guide rod 81, the limiting block 84 is located above the first guide sleeve 82, a positioning bolt 83 is connected to the limiting block 84 in a threaded manner, and the end of the positioning bolt 83 can abut against the side portion of the first guide rod 81; by adopting the structure, the position of the first guide sleeve 82 can be effectively limited when the first guide sleeve moves upwards through the limiting block 84, so that the vibration range of the dust removing plate 86 can be controlled.
The power assembly comprises a power motor 89, a driving wheel 91 and a driven wheel 92, wherein the power motor 89 is fixed on the mounting frame 72, and in the embodiment, the power motor 89 is fixed on the mounting frame 72 in a bolt connection mode; an output shaft of the power motor 89 is horizontally arranged, and the driving wheel 91 is fixed at the end part of the output shaft of the power motor 89; the driven wheel 92 is fixed at the end part of the sanding roller 73, in the embodiment, the driven wheel 92 is fixed at the end part of the sanding roller 73 in a key connection mode; and the driving pulley 91 is engaged with the driven pulley 92.
The moving assembly comprises a second push rod motor 96, a second guide rod 94 and a second guide sleeve 95, the second guide rod 94 is vertically fixed on the mounting frame 72, and in the embodiment, the second guide rod 94 is fixed on the mounting frame 72 in a bolt connection mode; the second guide sleeve 95 is sleeved on the second guide rod 94, the second push rod motor 96 is fixed on the mounting frame 72, and in the embodiment, the second push rod motor 96 is fixed on the mounting frame 72 in a bolt connection mode; a push rod of the push rod motor II 96 faces downwards vertically, the end part of the push rod motor II 96 is connected with the guide sleeve II 95, and the press roller 88 is rotatably arranged on the guide sleeve II 95 through the connecting seat 93; when the position of the press roller 88 needs to be adjusted, the push rod of the push rod motor II 96 is controlled to drive the guide sleeve II 95 to move up and down, the guide sleeve II 95 drives the connecting seat 93 to move up and down, and the connecting seat 93 drives the press roller 88 to move up and down, so that the position of the press roller 88 can be adjusted.
The principle of the sanding device is as follows: the feeding mechanism inputs the fabric between the sanding roller 73 and the press roller 88, an output shaft of a power motor 89 is controlled to drive a driving wheel 91 to rotate, the driving wheel 91 drives a driven wheel 92 to rotate, the driven wheel 92 drives the sanding roller 73 to rotate, the sanding roller 73 sands the fabric, and the discharging mechanism outputs the sanded fabric, so that the sanding operation of the fabric is realized; in the process of fabric sanding, the vibration of the third vibration motor 74 is controlled, the third vibration motor 74 drives the dust removal plate 86 to vibrate up and down, the floating objects generated in the fabric sanding process are vibrated down by the dust removal plate 86, meanwhile, the exhaust fan 78 is started, and the floating objects at the position of the dust removal plate 86 are sucked into the filter bag 75 through the dust suction pipe 77, so that the surface of the fabric can be kept clean, and the dust removal effect is good.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (6)
1. A padding device comprises a workbench and is characterized in that a padding groove is fixed on the workbench, a positioning frame is fixed on the padding groove, a padding roller is arranged in the middle of the positioning frame, the end part of the padding roller is connected with a power structure capable of driving the padding roller to rotate, guide rollers are arranged at two ends of the positioning frame, an adjusting plate is arranged in the padding groove, the adjusting plate divides the padding groove into a working part and an adjusting part, and the adjusting plate is also connected with a driving structure capable of driving the padding groove to move back and forth; the feeding mechanism comprises a batching box and a separating plate, the batching box is fixed on the workbench, the upper part of the batching box is provided with a feeding hole, the feeding hole is provided with a first electromagnetic valve, the lower part of the batching box is provided with a discharging hole, the discharging hole is provided with a second electromagnetic valve, the discharging hole is communicated with the rolling trough through a feeding pipe, the feeding pipe is also provided with a conveying pump, the separating plate is vertically arranged in the batching box and divides the inner cavity of the batching box into a left batching cavity and a right batching cavity, the separating plate comprises an upper separating part, a lower separating part and an elastic extrusion part, the upper separating part is fixed on the upper part of the batching box, the upper separating part is provided with a first communicating pipe capable of communicating the left batching cavity with the right batching cavity, one end of the first communicating pipe is provided with a first one-way valve and a first flow regulating valve, the other end part of the first communicating pipe is a closed end, the other end, and delivery outlet one is the spiral and distributes, divide the portion to fix in batching case lower part down, divide to have on the portion down and to communicate left batching chamber and right batching chamber communicating pipe two, the other end of communicating pipe two is provided with check valve two and flow control valve two, the one end tip of communicating pipe two is the blind end, the one end lateral part of communicating pipe two has a plurality of delivery outlet two, and delivery outlet two is the spiral and distributes, extrusion portion upper end and last division portion link to each other, extrusion portion lower extreme and lower division portion link to each other, extrusion portion still links to each other with one can make its drive structure two that makes a round trip to warp.
2. The padding device according to claim 1, wherein a first positioning rod is fixed in the first communication pipe, a first spiral sheet is further arranged between the first communication pipe and the first positioning rod, and a first spiral channel is formed among the first communication pipe, the first positioning rod and the first spiral sheet.
3. The padding device according to claim 2, wherein a second positioning rod is fixed in the second communication pipe, a second spiral sheet is further arranged between the second communication pipe and the second positioning rod, and a second spiral channel is formed among the second communication pipe, the second positioning rod and the second spiral sheet.
4. The padding apparatus of claim 1 wherein the direction of rotation of the first flight is opposite to the direction of rotation of the first outlet port and the direction of rotation of the second flight is opposite to the direction of rotation of the second outlet port.
5. The padding apparatus according to claim 1 wherein a support plate is further fixed to said pressing section.
6. The padding apparatus according to claim 1, wherein the worktable is further fixed with a processing tank for processing the wastewater of the padding trough, one end of the processing tank is provided with an input port, the other end of the processing tank is provided with an output port, the worktable is fixed with a bracket through a third connecting rod, the bracket is positioned above the processing tank, the bracket is provided with a movable seat, the movable seat is connected with a moving mechanism capable of driving the movable seat to move back and forth, the movable seat is fixed with a first push rod motor, the end part of a push rod of the first push rod motor is connected with a lifting frame, the lifting frame is provided with a cleaning box, the cleaning box can be positioned in the processing tank, the cleaning box is provided with a plurality of through holes, the cleaning box is connected with a rotating motor capable of driving the cleaning box to rotate, the bracket is further provided with a vibrating structure capable of vibrating the cleaning box, and the vibrating structure comprises a vibrating plate, a second spring, a second vibrating motor, the upper end of the second spring is connected with the support, the lower end of the second spring is connected with the vibrating plate, the vibrating plate is close to the other end of the processing pool, the second vibrating motor is fixed to the upper portion of the vibrating plate, the electromagnet is fixed to the lower portion of the vibrating plate, the iron sheet is fixed to the bottom of the cleaning box, and the iron sheet can be in contact with the electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910948965.6A CN110670202B (en) | 2017-11-13 | 2017-11-13 | Padding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711112059.XA CN107956133B (en) | 2017-11-13 | 2017-11-13 | A kind of production method of high color fastness chamois flannel face fabric |
| CN201910948965.6A CN110670202B (en) | 2017-11-13 | 2017-11-13 | Padding device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711112059.XA Division CN107956133B (en) | 2017-11-13 | 2017-11-13 | A kind of production method of high color fastness chamois flannel face fabric |
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| Publication Number | Publication Date |
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| CN110670202A CN110670202A (en) | 2020-01-10 |
| CN110670202B true CN110670202B (en) | 2020-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910948965.6A Active CN110670202B (en) | 2017-11-13 | 2017-11-13 | Padding device |
| CN201910949242.8A Active CN110656424B (en) | 2017-11-13 | 2017-11-13 | Production method of improved high-color-fastness suede fabric |
| CN201711112059.XA Active CN107956133B (en) | 2017-11-13 | 2017-11-13 | A kind of production method of high color fastness chamois flannel face fabric |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910949242.8A Active CN110656424B (en) | 2017-11-13 | 2017-11-13 | Production method of improved high-color-fastness suede fabric |
| CN201711112059.XA Active CN107956133B (en) | 2017-11-13 | 2017-11-13 | A kind of production method of high color fastness chamois flannel face fabric |
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| CN113832590A (en) * | 2021-09-18 | 2021-12-24 | 五邑大学 | Preparation method of non-woven material based on spinning semi-finished product |
| CN113789625B (en) * | 2021-10-25 | 2023-04-18 | 吴江市茂群纺织有限公司 | Production equipment for suede fabric |
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| SU1570095A1 (en) * | 1988-02-28 | 1995-03-10 | Дзержинский филиал Ленинградского научно-исследовательского и конструкторского института химического машиностроения | Agitator |
| IT1308819B1 (en) * | 1999-03-19 | 2002-01-11 | Giorgio Pesenti | DEVICE FOR SUSPENSION OF SUBSTANCES IN A LIQUID, EXISTING PREPARATION OF LIQUID-SUBSTANCE MIXTURES FOR DYEING THAT |
| US9394630B2 (en) * | 2009-09-03 | 2016-07-19 | Toray Industries, Inc. | Pilling-resistant artificial leather |
| CN102061630B (en) * | 2011-01-13 | 2013-04-24 | 汤为人 | Direct-spun superfine fiber artificial leather and manufacturing method thereof |
| CN102619095B (en) * | 2011-01-27 | 2013-01-30 | 吉林润泽超细纤维科技有限公司 | Manufacturing method of environmentally-friendly flame-retardant bunched sea-island chamois leather |
| US20140348669A1 (en) * | 2011-02-28 | 2014-11-27 | Lingyu Dong | Pump Device for Ice Cream or Yogurt Machine |
| JP2012211414A (en) * | 2011-03-31 | 2012-11-01 | Kuraray Co Ltd | Method for manufacturing suede touch leather-like sheet |
| CN203475142U (en) * | 2013-08-22 | 2014-03-12 | 江苏沥泽生化科技有限公司 | Padder with automatic liquid supplementation device |
| CN104226182B (en) * | 2014-10-06 | 2016-07-06 | 林允杜 | A kind of device made for spinning sizing agent |
| CN104770916B (en) * | 2015-04-17 | 2016-09-14 | 重庆瑞美服装有限公司 | Glove for golf game of one kind suede nap and preparation method thereof |
| CN106319799A (en) * | 2015-07-03 | 2017-01-11 | 福建省永泰县皇升工业技术服务有限公司 | Textile sizing device |
| CN106283707B (en) * | 2015-09-22 | 2018-03-30 | 浙江新达经编有限公司 | A kind of padder |
| CN105525510A (en) * | 2016-01-26 | 2016-04-27 | 芜湖环瑞汽车内饰件有限公司 | Imitation leather material used for automotive interior part and having sound absorption and noise reduction effects and preparation method of imitation leather material |
| CN205443660U (en) * | 2016-03-10 | 2016-08-10 | 广州市天海花边有限公司 | Flower bud silk fabrics broad width forming machine circulation feed supplement device |
| CN105586740B (en) * | 2016-03-10 | 2018-01-02 | 周盈裕 | A kind of full-automatic cloth colouring padding machine for textile industry |
| CN205420792U (en) * | 2016-03-10 | 2016-08-03 | 绍兴苏帛纺织品有限公司 | Fabric dyeing and finishing is used pads device |
| CN106567182B (en) * | 2016-10-24 | 2018-08-24 | 桐乡市汇泉纺织有限公司 | A kind of production method of weft knitting suede nap |
| CN106884272B (en) * | 2017-03-23 | 2019-04-12 | 浙江绿龙新材料有限公司 | The production method of nano-negative ion vehicle inside decoration fabric |
| CN106958139A (en) * | 2017-04-10 | 2017-07-18 | 太仓绒彩纺织品有限公司 | A kind of antipilling fabric and preparation method thereof |
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| CN107956133A (en) | 2018-04-24 |
| CN110670202A (en) | 2020-01-10 |
| CN110656424B (en) | 2020-12-22 |
| CN107956133B (en) | 2019-11-05 |
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Effective date of registration: 20221223 Address after: 276000 Jinke Finance and Taxation Building, Yihe East Road, Zhimadun Street, Linyi Economic and Technological Development Zone, Shandong Province Patentee after: Linyi Economic Development Land Reserve Development Group Co.,Ltd. Address before: 314400 room 1904, Ziwei building, Haizhou street, Haining City, Jiaxing City, Zhejiang Province Patentee before: HAINING YONGXIN TECHNOLOGY CONSULTING Co.,Ltd. |