CN106283707B - A kind of padder - Google Patents

A kind of padder Download PDF

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Publication number
CN106283707B
CN106283707B CN201610795823.7A CN201610795823A CN106283707B CN 106283707 B CN106283707 B CN 106283707B CN 201610795823 A CN201610795823 A CN 201610795823A CN 106283707 B CN106283707 B CN 106283707B
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China
Prior art keywords
roller
frame
liquid
mangle case
storing barrel
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Application number
CN201610795823.7A
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Chinese (zh)
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CN106283707A (en
Inventor
蒋新明
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Zhejiang Huayuan Textile Co., Ltd.
Original Assignee
ZHEJIANG XINDA WARP KNITTING Co Ltd
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Priority to CN201610795823.7A priority Critical patent/CN106283707B/en
Publication of CN106283707A publication Critical patent/CN106283707A/en
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Publication of CN106283707B publication Critical patent/CN106283707B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic System; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic System; Titanates; Zirconates; Stannates; Plumbates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/248Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing chlorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0038Polyolefin fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0059Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/121Permeability to gases, adsorption
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1635Elasticity

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a kind of padder.It solves the function that existing blended yarn weaved fabric does not have fire-retardant isolation ultraviolet light, can not be used in complex environment, the technical problem such as feature difference.This padder, including frame, first roller, second roller, third roll and mangle case, first roller, second roller and third roll are set in parallel in frame axial restraint and by way of circumferentially rotating, first roller and the second roller are located at sustained height, third roll is located at the top of the first roller and the second roller, third roll can drive its first travel mechanism moved up and down to be arranged in frame by one, mangle case is fixed in frame, mangle case upper end has opening, mangle case is located at below the first roller, rotating shaft one and rotating shaft two are provided with mangle case, rotating shaft one is located at below the first roller, rotating shaft two is located at below the second roller, being additionally provided with frame can be to the fluid infusion mechanism of mangle case automatic liquid supply.The present invention has the advantages of production efficiency is high.

Description

A kind of padder
Technical field
The present invention relates to a kind of padder.
Background technology
Fabric is exactly the material for making clothes, and as one of clothes three elements, fabric can not only annotate clothes Style and characteristic, and directly left and right the color of clothes, the expression effect of moulding.Blended yarn weaved fabric is woven by multiple fiber Form, so as to combine the characteristics of respective, for example polyester cotton blending thing is using terylene as Main Ingredients and Appearance, is washed using 65%-67% The textile that synthetic fibre and 33%-35% cotton mixed yarn are made into, so not only highlighted the style of terylene but also had the strong point of bafta, Elasticity and wearability are all preferable in the case of dry, wet, and dimensionally stable, washing shrinkage is small, have it is tall and straight, be not easy fold, be washable, quick-drying The characteristics of.
Through retrieval, as Chinese patent literature discloses a kind of luminous blended yarn weaved fabric【Application number:201410021893.8; Notification number:CN 104790220A】.This luminous blended yarn weaved fabric, its Main Ingredients and Appearance are cotton fiber, corduroy, spandex thread, bullet Power fiber, soybean fiber, plush and camel lint, it is characterised in that:By mass fraction ratio, cotton fiber 35-55 parts, corduroy 25-40 parts, spandex thread 20-30 parts, elastic fibers 15-22 parts, soybean fiber 12-25 parts, plush 8-15 parts, camel lint 10-15 parts, then cover luminescent layer on the fabric that it is spun into.
Although the blended yarn weaved fabric disclosed in the patent has fine and smooth, soft, the comfortable warming, air-moisture-permeable of quality, resisted The advantages of bacterium is antibacterial, still, the blended yarn weaved fabric do not have the function of fire-retardant isolation ultraviolet light, can not be used in complex environment, Feature is poor, and therefore, it is necessary to design a kind of padder.
The content of the invention
First purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of fiber blend is high-elastic Fabric, the fabric have the characteristics of functional.
First purpose of the present invention can be realized by following technical proposal:A kind of fiber blend Fabric, including Base cloth layer, it is characterised in that base cloth layer both sides are respectively provided with enhancement layer, and enhancement layer is made up of the component of following parts by weight:It is water-based poly- 55~75 parts of urethane resin, 10~18 parts of Corvic, 3~6 parts of defoamer, 0.6~1 part of titanium dioxide, crosslinking agent 2~ 20~30 parts of 8 parts, 2~3.5 parts of magnesia, 2~4.5 parts of zinc oxide and deionized water.
Using above component, the main component of enhancement layer is waterborne polyurethane resin, and adds appropriate defoaming wherein Agent, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water, can having enhancement layer, fire-retardant, water resistance is strong, shielding is purple The characteristic of outer light, it can be used in various complex environments, functional.
The parts by weight of each component are as follows:65 parts of waterborne polyurethane resin, 14 parts of Corvic, 4 parts of defoamer, 25 parts of 0.8 part of titanium dioxide, 5 parts of crosslinking agent, 3 parts of magnesia, 3.2 parts of zinc oxide and deionized water.
Using above component, enhancement layer can be enable to reach optimal performance, component is reasonable.
The base cloth layer is formed by natural cotton fiber and Tao Shi fiber interweavings, the parts by weight of natural cotton fiber and Tao Shi fibers Than for 17:25 or 19:22, defoamer is organic silicon defoamer, and crosslinking agent is cumyl peroxide.
Using above structure, base cloth layer is formed by two kinds of fiber interweavings, combines the function that two kinds of fibers each have Characteristic, it can make base cloth layer that there is preferable gas permeability and elastic force.
Second object of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of fiber blend is high-elastic The preparation method of fabric, the preparation method have the characteristics of production efficiency is high.
Second object of the present invention can be realized by following technical proposal:A kind of preparation of fiber blend Fabric Method, it is characterised in that comprise the steps of:
A, required raw material is weighed by the parts by weight of above-mentioned each component;
B, by waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide It is added to deionized water in reactor, 10~25min of reaction time, padding liquid is made;
C, padding liquid is poured into padder, base cloth layer is used into pad method, using two two roll process of leaching, pick-up 68 ~72%, it is enhancement layer to pad liquid layer;
D, the base cloth layer after padding is put into baking oven, it is 80~95 DEG C that heat, which dries temperature, and drying time is 15~24min;
E, the base cloth layer after drying is put into baker, baking temperature is 130~150 DEG C, bake the time for 5~ 12min;
F, the base cloth layer after baking is put into fabric boarding machine, 160~180 DEG C of setting temperature, it is high that fiber blend is made Elasticity fabric.
Using above method, by the processing such as pad, dry, bakee and shape to base cloth layer, make base cloth layer and enhancement layer It is rapidly secured at together, continuous continual production operation can be achieved, production efficiency is high.
Described padder in step c, including frame, the first roller, the second roller, third roll and mangle case, First roller, the second roller and third roll are set in parallel in frame axial restraint and by way of circumferentially rotating, the One roller and the second roller are located at sustained height, and third roll is located at the top of the first roller and the second roller, and can simultaneously with First roller and the second roller, which are connected, to be touched, and third roll can drive its first travel mechanism moved up and down to be arranged on machine by one On frame, mangle case is fixed in frame, and mangle case upper end has opening, and mangle case is located at below the first roller, is set in mangle case Rotating shaft one and rotating shaft two are equipped with, rotating shaft one is located at below the first roller, and rotating shaft two is located at below the second roller, is also set up in frame Having can be to the fluid infusion mechanism of mangle case automatic liquid supply.
The operation principle of this padder is as follows:The cloth for needing to pad is wound on rotating shaft one, the first roller, rotating shaft two successively On the second roller, appropriate padding liquid is added into mangle case, drives third roll to move up and down by the first travel mechanism, The pick-up of good cloth is can adjust, with the lasting progress for padding operation, the liquid level in mangle case gradually reduces, and passes through liquid replenishing machine Structure is automatically replenished padding liquid to mangle case, and so as to make the liquid level in mangle case always consistent, fluid infusion is convenient, fast Speed.
The fluid infusion mechanism includes liquid storing barrel and liquid supplementation pipe, and liquid storing barrel is fixed in frame, and liquid storing barrel is located at mangle case Top, liquid supplementation pipe one end are connected with liquid storing barrel, and the liquid supplementation pipe other end can be located in mangle case, and the 3rd electricity is provided with liquid supplementation pipe Magnet valve and screen pack, the 3rd magnetic valve are additionally provided with blow-off pipe, blow-off pipe position between liquid storing barrel and screen pack in liquid supplementation pipe The 4th magnetic valve is provided between the 3rd magnetic valve and screen pack, in blow-off pipe.
When needing to supplement padding liquid to mangle case, the 3rd magnetic valve is opened, and closes the 4th magnetic valve, in liquid storing barrel Padding liquid can be automatically replenished in mangle case under self gravitation effect by liquid supplementation pipe, easy to operate;When needing screen pack During the impurity discharge at place, the 4th magnetic valve is opened, and closes the 3rd magnetic valve, the impurity at screen pack can be arranged by blow-off pipe Go out, cleaning is convenient.
Alarm mechanism is additionally provided with the liquid storing barrel, alarm mechanism includes alarm bell, liquid level sensor and PLC programmable controls Device processed, liquid level sensor are arranged in liquid storing barrel, and liquid level sensor and liquid storing barrel foot distance are 2~5cm, and alarm bell is fixed Outside liquid storing barrel, alarm bell and liquid level sensor are connected with the PLC.
When the padding liquid deficiency in liquid storing barrel, the signal detected is passed to PLC PLC technologies by liquid level sensor Signal is passed to alarm bell by device, PLC, and alarm bell sends alarm, reminds intuitively, conveniently.
The controlling organization of the 3rd electromagnetic valve work can be controlled by being additionally provided with the frame, controlling organization include suspension block, Guide rod and travel switch, guide rod are vertically arranged in mangle case, and travel switch is fixed on guide rod upper end by installing plate, Suspension block is arranged on the guide bar, and can be moved up and down along guide rod, and suspension block upper end has the work department of protrusion, work department energy It is connected with travel switch and touches, travel switch and the 3rd magnetic valve is connected with the PLC.
Using above structure, as liquid level gradually reduces in mangle case, suspension block gradually reduces with liquid level, suspension block Work department and travel switch depart from, and signal is passed to PLC by travel switch, and PLC makes the Three magnetic valves are in open mode, and the padding liquid in liquid storing barrel is added in mangle case by liquid supplementation pipe, as liquid level gradually rises Height, suspension block gradually rise with liquid level, and work department and the travel switch contact of suspension block, travel switch pass to signal PLC, PLC is closed the 3rd magnetic valve, easy to control.
First travel mechanism includes the first cylinder, the first guide rail and the first sliding block, and the first guide rail is fixed on machine vertically On frame, the first sliding block is arranged on the first guide rail, and the cylinder body of the first cylinder is fixed in frame, and the piston rod of the first cylinder is vertical Downwards, the piston rod end of the first cylinder and the first sliding block are fixedly connected with, and third roll is fixed on the first sliding block by mounting bracket.
When needing to adjust the height of third roll, the piston rod of the first cylinder of control moves up and down, the work of the first cylinder Stopper rod drives the first sliding block to be moved up and down along the first guide rail, and the first sliding block drives mounting bracket to move up and down, and mounting bracket drives the Three rollers move up and down, and so as to the pick-up for making cloth keep different, have a wide range of application.
The frame both ends are also respectively provided with the axis of guide one and the axis of guide two.
Using above structure, by the axis of guide one and the axis of guide two can enable cloth be smoothly input in mangle case or from Exported in mangle case, guide effect is good.
Compared with prior art, the present invention has advantages below:
1st, the main component of enhancement layer is waterborne polyurethane resin in this fabric, but add wherein appropriate defoamer, Titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water, can having enhancement layer, fire-retardant, water resistance is strong, shielding is ultraviolet The characteristic of light, it can be used in various complex environments, functional.
2nd, base cloth layer and enhancement layer are made by the processing such as pad, dry, bakee and shape to base cloth layer in this preparation method It is rapidly secured at together, continuous continual production operation can be achieved, production efficiency is high.
3rd, signal is passed to by PLC by travel switch in this padder, is in the 3rd magnetic valve Open, the padding liquid in liquid storing barrel is added in mangle case by liquid supplementation pipe, and suspension block gradually rises with liquid level, and and stroke Signal is passed to PLC by switch contact, travel switch, is in the 3rd magnetic valve and is closed, can make its liquid level Highly always consistent, fluid infusion is convenient.
4th, the signal detected is passed to by PLC by liquid level sensor, PLC will Signal passes to alarm bell, and alarm bell sends alarm, reminds directly perceived.
5th, by the axis of guide one and the axis of guide two can enable cloth be smoothly input in mangle case or from mangle case it is defeated Go out, guide effect is good.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the dimensional structure diagram that the present invention removes part.
Fig. 3 is the sectional view that the present invention removes part.
In figure, 1, frame;2nd, rotating shaft two;3rd, PLC;4th, the axis of guide one;5th, rotating shaft one;6th, the first roller Cylinder;7th, third roll;8th, the second roller;9th, the axis of guide two;10th, mangle case;11st, the first cylinder;12nd, the first sliding block;13rd, first Guide rail;14th, mounting bracket;15th, guide rod;16th, suspension block;16a, work department;17th, installing plate;18th, travel switch;19th, fluid infusion Pipe;20th, screen pack;21st, the 3rd magnetic valve;22nd, liquid storing barrel;23rd, alarm bell;24th, liquid level sensor;25th, the 4th magnetic valve;26、 Blow-off pipe.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described, But the present invention is not limited to these embodiments.
This fiber blend Fabric, including base cloth layer, base cloth layer both sides are respectively provided with enhancement layer, and enhancement layer is by following weight The component composition of part:55~75 parts of waterborne polyurethane resin, 10~18 parts of Corvic, 3~6 parts of defoamer, titanium dioxide 20~30 parts of 0.6~1 part of titanium, 2~8 parts of crosslinking agent, 2~3.5 parts of magnesia, 2~4.5 parts of zinc oxide and deionized water, use The component, the main component of enhancement layer is waterborne polyurethane resin, and adds appropriate defoamer, titanium dioxide, friendship wherein Join agent, magnesia, zinc oxide and deionized water, can having enhancement layer, fire-retardant, water resistance is strong, the characteristic of shielding ultraviolet light, energy Used in various complex environments, functional.
The parts by weight of each component are as follows:65 parts of waterborne polyurethane resin, 14 parts of Corvic, 4 parts of defoamer, dioxy Change 25 parts of 0.8 part of titanium, 5 parts of crosslinking agent, 3 parts of magnesia, 3.2 parts of zinc oxide and deionized water, using the component, enhancement layer can be made Optimal performance can be reached, component is reasonable;It is of course also possible to use this embodiment, the parts by weight of each component are as follows: 55 parts of waterborne polyurethane resin, 10 parts of Corvic, 3 parts of defoamer, 0.6 part of titanium dioxide, 2 parts of crosslinking agent, magnesia 2 20 parts of part, 2 parts of zinc oxide and deionized water;It is of course also possible to use this kind of embodiment, the parts by weight of each component are as follows:Water 75 parts of polyurethane resin of property, 18 parts of Corvic, 6 parts of defoamer, 1 part of titanium dioxide, 8 parts of crosslinking agent, magnesia 3.5 30 parts of part, 4.5 parts of zinc oxide and deionized water.
Base cloth layer is formed by natural cotton fiber and Tao Shi fiber interweavings, and the weight part ratio of natural cotton fiber and Tao Shi fibers is 17:25 or 19:22, in the present embodiment, the weight part ratio of natural cotton fiber and Tao Shi fibers is 17:25;Defoamer is organic Silicon defoaming agent, defoamer use the existing product that in the market can be bought;Crosslinking agent is cumyl peroxide, and crosslinking agent uses The existing product that in the market can be bought, using the structure, base cloth layer is formed by two kinds of fiber interweavings, combines two kinds of fibers The functional characteristic each having, it can make base cloth layer that there is preferable gas permeability and elastic force.
The embodiment one of preparation method:
The preparation method of this fiber blend Fabric, is comprised the steps of:
A, required raw material is weighed by the parts by weight of above each component;
B, by waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide It is added to deionized water in reactor, reaction time 10min, padding liquid is made;
C, padding liquid is poured into padder, base cloth layer is used into pad method, using two two roll process of leaching, pick-up 68%, it is enhancement layer to pad liquid layer;
D, the base cloth layer after padding is put into baking oven, it is 80 DEG C that heat, which dries temperature, drying time 15min;
E, the base cloth layer after drying is put into baker, baking temperature is 130 DEG C, and it is 5min to bake the time;
F, the base cloth layer after baking is put into fabric boarding machine, 160 DEG C of setting temperature, the high-elastic face of fiber blend is made Material.
As shown in figure 1, the padder in step c, including frame 1, the first roller 6, the second roller 8, the and of third roll 7 Mangle case 10, the first roller 6, the second roller 8 and third roll 7 be arranged in parallel axial restraint and by way of circumferentially rotating In frame 1, the first roller 6 and the second roller 8 are located at sustained height, and third roll 7 is located at the first roller 6 and the second roller 8 Top, and it is tactile to be connected simultaneously with the first roller 6 and the second roller 8, between the roller 6 of third roll 7 and first, third roll 7 and second are respectively provided with the gap passed through for cloth between roller 8;Third roll 7 can drive that it moves up and down by one first Travel mechanism is arranged in frame 1, and mangle case 10 is fixed in frame 1, and mangle case 10 is fixed on by bolted connection In frame 1;The upper end of mangle case 10 has opening, and mangle case 10 is located at the lower section of the first roller 6, rotating shaft one is provided with mangle case 10 5 and rotating shaft 22, rotating shaft 1 is located at the lower section of the first roller 6, and rotating shaft 22 be located at below the second roller 8, is additionally provided with frame 1 Can be to the fluid infusion mechanism of the automatic liquid supply of mangle case 10.
As shown in figure 3, fluid infusion mechanism includes liquid storing barrel 22 and liquid supplementation pipe 19, liquid storing barrel 22 is fixed in frame 1, liquid storing barrel 22 are fixed in frame 1 by bolted connection;And liquid storing barrel 22 is located at the top of mangle case 10, the one end of liquid supplementation pipe 19 and storage Liquid bucket 22 is connected, and the other end of liquid supplementation pipe 19 can be located in mangle case 10, and the 3rd magnetic valve 21 and mistake are provided with liquid supplementation pipe 19 Filter screen 20, the 3rd magnetic valve 21 are additionally provided with blow-off pipe 26, blowdown between liquid storing barrel 22 and screen pack 20 in liquid supplementation pipe 19 Pipe 26 is provided with the 4th magnetic valve 25 between the 3rd magnetic valve 21 and screen pack 20 in blow-off pipe 26.
As shown in Figure 1, Figure 3, alarm mechanism is additionally provided with liquid storing barrel 22, alarm mechanism includes alarm bell 23, level sensing Device 24 and PLC 3, the existing product that liquid level sensor 24 can be bought using in the market;Liquid level sensor 24 It is arranged in liquid storing barrel 22, and liquid level sensor 24 and the foot of liquid storing barrel 22 distance are 2~5cm, in the present embodiment, liquid level Sensor 24 is 3cm with the foot of liquid storing barrel 22 distance;Alarm bell 23 is fixed on outside liquid storing barrel 22, what alarm bell 23 was bolted Mode is fixed on outside liquid storing barrel 22;Alarm bell 23 and liquid level sensor 24 are connected with the PLC 3.
As shown in figure 3, the controlling organization that the 3rd magnetic valve 21 can be controlled to work, controlling organization bag are additionally provided with frame 1 Suspension block 16, guide rod 15 and travel switch 18 are included, guide rod 15 is vertically arranged in mangle case 10, and travel switch 18 passes through peace Loading board 17 is fixed on the upper end of guide rod 15, and installing plate 17 is fixed on the upper end of guide rod 15, stroke by bolted connection Switch 18 is fixed on installing plate 17 by bolted connection;Suspension block 16 is set on guide rod 15, and can be along guiding Bar 15 moves up and down, and it is tactile that there is the upper end of suspension block 16 the work department 16a of protrusion, work department 16a can be connected with travel switch 18, OK The magnetic valves 21 of Cheng Kaiguan 18 and the 3rd are connected with the PLC 3, and PLC 3 can using in the market With the controller bought, it is existing, its journey that controller, which controls the program of magnetic valve, travel switch 18, alarm bell 23 and sensor, Sequence need not update.
As shown in Figure 1 and Figure 2, the first travel mechanism includes the first cylinder 11, the first guide rail 13 and the first sliding block 12, and first Guide rail 13 is fixed in frame 1 vertically, and the first guide rail 13 is fixed in frame 1 by bolted connection;First sliding block 12 It is arranged on the first guide rail 13, first sliding block 12 can be moved up and down by the first guide rail 13 and play preferable guide effect;The The cylinder body of one cylinder 11 is fixed in frame 1, and the cylinder body of the first cylinder 11 is fixed in frame 1 by bolted connection; Straight down, the piston rod end of the first cylinder 11 and the first sliding block 12 are fixedly connected with the piston rod of first cylinder 11, the first cylinder 11 piston rod end is fixedly connected with the first sliding block 12 by bolted connection;Third roll 7 is fixed by mounting bracket 14 On the first sliding block 12.
As shown in figure 1, the both ends of frame 1 are also respectively provided with the axis of guide 1 and the axis of guide 29, using the structure, by leading To axle 1 and the axis of guide 29 cloth can be enable smoothly to be input in mangle case 10 or exported from mangle case 10, guide effect It is good.
The embodiment two of preparation method:
The preparation method of this fiber blend Fabric, is comprised the steps of:
A, required raw material is weighed by the parts by weight of above each component;
B, by waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide It is added to deionized water in reactor, reaction time 18min, padding liquid is made;
C, padding liquid is poured into padder, base cloth layer is used into pad method, using two two roll process of leaching, pick-up 70%, it is enhancement layer to pad liquid layer;
D, the base cloth layer after padding is put into baking oven, it is 88 DEG C that heat, which dries temperature, drying time 20min;
E, the base cloth layer after drying is put into baker, baking temperature is 140 DEG C, and it is 8min to bake the time;
F, the base cloth layer after baking is put into fabric boarding machine, 170 DEG C of setting temperature, the high-elastic face of fiber blend is made Material.
As shown in figure 1, the padder in step c, including frame 1, the first roller 6, the second roller 8, the and of third roll 7 Mangle case 10, the first roller 6, the second roller 8 and third roll 7 be arranged in parallel axial restraint and by way of circumferentially rotating In frame 1, the first roller 6 and the second roller 8 are located at sustained height, and third roll 7 is located at the first roller 6 and the second roller 8 Top, and it is tactile to be connected simultaneously with the first roller 6 and the second roller 8, between the roller 6 of third roll 7 and first, third roll 7 and second are respectively provided with the gap passed through for cloth between roller 8;Third roll 7 can drive that it moves up and down by one first Travel mechanism is arranged in frame 1, and mangle case 10 is fixed in frame 1, and mangle case 10 is fixed on by bolted connection In frame 1;The upper end of mangle case 10 has opening, and mangle case 10 is located at the lower section of the first roller 6, rotating shaft one is provided with mangle case 10 5 and rotating shaft 22, rotating shaft 1 is located at the lower section of the first roller 6, and rotating shaft 22 be located at below the second roller 8, is additionally provided with frame 1 Can be to the fluid infusion mechanism of the automatic liquid supply of mangle case 10.
As shown in figure 3, fluid infusion mechanism includes liquid storing barrel 22 and liquid supplementation pipe 19, liquid storing barrel 22 is fixed in frame 1, liquid storing barrel 22 are fixed in frame 1 by bolted connection;And liquid storing barrel 22 is located at the top of mangle case 10, the one end of liquid supplementation pipe 19 and storage Liquid bucket 22 is connected, and the other end of liquid supplementation pipe 19 can be located in mangle case 10, and the 3rd magnetic valve 21 and mistake are provided with liquid supplementation pipe 19 Filter screen 20, the 3rd magnetic valve 21 are additionally provided with blow-off pipe 26, blowdown between liquid storing barrel 22 and screen pack 20 in liquid supplementation pipe 19 Pipe 26 is provided with the 4th magnetic valve 25 between the 3rd magnetic valve 21 and screen pack 20 in blow-off pipe 26.
As shown in Figure 1, Figure 3, alarm mechanism is additionally provided with liquid storing barrel 22, alarm mechanism includes alarm bell 23, level sensing Device 24 and PLC 3, the existing product that liquid level sensor 24 can be bought using in the market;Liquid level sensor 24 It is arranged in liquid storing barrel 22, and liquid level sensor 24 and the foot of liquid storing barrel 22 distance are 2~5cm, in the present embodiment, liquid level Sensor 24 is 3cm with the foot of liquid storing barrel 22 distance;Alarm bell 23 is fixed on outside liquid storing barrel 22, what alarm bell 23 was bolted Mode is fixed on outside liquid storing barrel 22;Alarm bell 23 and liquid level sensor 24 are connected with the PLC 3.
As shown in figure 3, the controlling organization that the 3rd magnetic valve 21 can be controlled to work, controlling organization bag are additionally provided with frame 1 Suspension block 16, guide rod 15 and travel switch 18 are included, guide rod 15 is vertically arranged in mangle case 10, and travel switch 18 passes through peace Loading board 17 is fixed on the upper end of guide rod 15, and installing plate 17 is fixed on the upper end of guide rod 15, stroke by bolted connection Switch 18 is fixed on installing plate 17 by bolted connection;Suspension block 16 is set on guide rod 15, and can be along guiding Bar 15 moves up and down, and it is tactile that there is the upper end of suspension block 16 the work department 16a of protrusion, work department 16a can be connected with travel switch 18, OK The magnetic valves 21 of Cheng Kaiguan 18 and the 3rd are connected with the PLC 3, and PLC 3 can using in the market With the controller bought, it is existing, its journey that controller, which controls the program of magnetic valve, travel switch 18, alarm bell 23 and sensor, Sequence need not update.
As shown in Figure 1 and Figure 2, the first travel mechanism includes the first cylinder 11, the first guide rail 13 and the first sliding block 12, and first Guide rail 13 is fixed in frame 1 vertically, and the first guide rail 13 is fixed in frame 1 by bolted connection;First sliding block 12 It is arranged on the first guide rail 13, first sliding block 12 can be moved up and down by the first guide rail 13 and play preferable guide effect;The The cylinder body of one cylinder 11 is fixed in frame 1, and the cylinder body of the first cylinder 11 is fixed in frame 1 by bolted connection; Straight down, the piston rod end of the first cylinder 11 and the first sliding block 12 are fixedly connected with the piston rod of first cylinder 11, the first cylinder 11 piston rod end is fixedly connected with the first sliding block 12 by bolted connection;Third roll 7 is fixed by mounting bracket 14 On the first sliding block 12.
As shown in figure 1, the both ends of frame 1 are also respectively provided with the axis of guide 1 and the axis of guide 29, using the structure, by leading To axle 1 and the axis of guide 29 cloth can be enable smoothly to be input in mangle case 10 or exported from mangle case 10, guide effect It is good.
The embodiment three of preparation method:
The preparation method of this fiber blend Fabric, is comprised the steps of:
A, required raw material is weighed by the parts by weight of above each component;
B, by waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide It is added to deionized water in reactor, reaction time 25min, padding liquid is made;
C, padding liquid is poured into padder, base cloth layer is used into pad method, using two two roll process of leaching, pick-up 72%, it is enhancement layer to pad liquid layer;
D, the base cloth layer after padding is put into baking oven, it is 95 DEG C that heat, which dries temperature, and drying time is 15~24min;
E, the base cloth layer after drying is put into baker, baking temperature is 150 DEG C, and it is 5~12min to bake the time;
F, the base cloth layer after baking is put into fabric boarding machine, 180 DEG C of setting temperature, the high-elastic face of fiber blend is made Material.
Using this method, by the processing such as pad, dry, bakee and shape to base cloth layer, make base cloth layer and enhancement layer fast Speed is fixed together, and continuous continual production operation can be achieved, and production efficiency is high.
As shown in figure 1, the padder in step c, including frame 1, the first roller 6, the second roller 8, the and of third roll 7 Mangle case 10, the first roller 6, the second roller 8 and third roll 7 be arranged in parallel axial restraint and by way of circumferentially rotating In frame 1, the first roller 6 and the second roller 8 are located at sustained height, and third roll 7 is located at the first roller 6 and the second roller 8 Top, and it is tactile to be connected simultaneously with the first roller 6 and the second roller 8, between the roller 6 of third roll 7 and first, third roll 7 and second are respectively provided with the gap passed through for cloth between roller 8;Third roll 7 can drive that it moves up and down by one first Travel mechanism is arranged in frame 1, and mangle case 10 is fixed in frame 1, and mangle case 10 is fixed on by bolted connection In frame 1;The upper end of mangle case 10 has opening, and mangle case 10 is located at the lower section of the first roller 6, rotating shaft one is provided with mangle case 10 5 and rotating shaft 22, rotating shaft 1 is located at the lower section of the first roller 6, and rotating shaft 22 be located at below the second roller 8, is additionally provided with frame 1 Can be to the fluid infusion mechanism of the automatic liquid supply of mangle case 10.
As shown in figure 3, fluid infusion mechanism includes liquid storing barrel 22 and liquid supplementation pipe 19, liquid storing barrel 22 is fixed in frame 1, liquid storing barrel 22 are fixed in frame 1 by bolted connection;And liquid storing barrel 22 is located at the top of mangle case 10, the one end of liquid supplementation pipe 19 and storage Liquid bucket 22 is connected, and the other end of liquid supplementation pipe 19 can be located in mangle case 10, and the 3rd magnetic valve 21 and mistake are provided with liquid supplementation pipe 19 Filter screen 20, the 3rd magnetic valve 21 are additionally provided with blow-off pipe 26, blowdown between liquid storing barrel 22 and screen pack 20 in liquid supplementation pipe 19 Pipe 26 is provided with the 4th magnetic valve 25 between the 3rd magnetic valve 21 and screen pack 20 in blow-off pipe 26.
As shown in Figure 1, Figure 3, alarm mechanism is additionally provided with liquid storing barrel 22, alarm mechanism includes alarm bell 23, level sensing Device 24 and PLC 3, the existing product that liquid level sensor 24 can be bought using in the market;Liquid level sensor 24 It is arranged in liquid storing barrel 22, and liquid level sensor 24 and the foot of liquid storing barrel 22 distance are 2~5cm, in the present embodiment, liquid level Sensor 24 is 3cm with the foot of liquid storing barrel 22 distance;Alarm bell 23 is fixed on outside liquid storing barrel 22, what alarm bell 23 was bolted Mode is fixed on outside liquid storing barrel 22;Alarm bell 23 and liquid level sensor 24 are connected with the PLC 3.
As shown in figure 3, the controlling organization that the 3rd magnetic valve 21 can be controlled to work, controlling organization bag are additionally provided with frame 1 Suspension block 16, guide rod 15 and travel switch 18 are included, guide rod 15 is vertically arranged in mangle case 10, and travel switch 18 passes through peace Loading board 17 is fixed on the upper end of guide rod 15, and installing plate 17 is fixed on the upper end of guide rod 15, stroke by bolted connection Switch 18 is fixed on installing plate 17 by bolted connection;Suspension block 16 is set on guide rod 15, and can be along guiding Bar 15 moves up and down, and it is tactile that there is the upper end of suspension block 16 the work department 16a of protrusion, work department 16a can be connected with travel switch 18, OK The magnetic valves 21 of Cheng Kaiguan 18 and the 3rd are connected with the PLC 3, and PLC 3 can using in the market With the controller bought, it is existing, its journey that controller, which controls the program of magnetic valve, travel switch 18, alarm bell 23 and sensor, Sequence need not update.
As shown in Figure 1 and Figure 2, the first travel mechanism includes the first cylinder 11, the first guide rail 13 and the first sliding block 12, and first Guide rail 13 is fixed in frame 1 vertically, and the first guide rail 13 is fixed in frame 1 by bolted connection;First sliding block 12 It is arranged on the first guide rail 13, first sliding block 12 can be moved up and down by the first guide rail 13 and play preferable guide effect;The The cylinder body of one cylinder 11 is fixed in frame 1, and the cylinder body of the first cylinder 11 is fixed in frame 1 by bolted connection; Straight down, the piston rod end of the first cylinder 11 and the first sliding block 12 are fixedly connected with the piston rod of first cylinder 11, the first cylinder 11 piston rod end is fixedly connected with the first sliding block 12 by bolted connection;Third roll 7 is fixed by mounting bracket 14 On the first sliding block 12.
As shown in figure 1, the both ends of frame 1 are also respectively provided with the axis of guide 1 and the axis of guide 29, using the structure, by leading To axle 1 and the axis of guide 29 cloth can be enable smoothly to be input in mangle case 10 or exported from mangle case 10, guide effect It is good.
The operation principle of this padder is as follows:The cloth for needing to pad is wound on the axis of guide 1, rotating shaft one 5, first successively On roller 6, rotating shaft 22, the second roller 8 and the axis of guide 29, appropriate padding liquid is added into mangle case 10, controller control The piston rod of first cylinder 11 moves up and down, and the piston rod of the first cylinder 11 drives the first sliding block 12 along the first guide rail about 13 Mobile, the first sliding block 12 drives mounting bracket 14 to move up and down, and mounting bracket 14 drives third roll 7 to move up and down, and can adjust good cloth The pick-up of material, with the lasting progress for padding operation, suspension block 16 gradually reduces with liquid level, the work department of suspension block 16 16a and travel switch 18 depart from, and signal is passed to PLC 3 by travel switch 18, and PLC 3 makes 3rd magnetic valve 21 is in open mode, and the padding liquid in liquid storing barrel 22 is automatic by liquid supplementation pipe 19 under self gravitation effect Add in mangle case 10, as liquid level gradually rises, suspension block 16 gradually rises with liquid level, the work department of suspension block 16 16a and travel switch 18 are contacted, and signal is passed to PLC 3 by travel switch 18, and PLC 3 makes 3rd magnetic valve 21 is closed, so as to make the liquid level in mangle case 10 always consistent;When need incited somebody to action When impurity at filter screen 20 is discharged, the 4th magnetic valve 25 is opened, the impurity at screen pack 20 can be discharged by blow-off pipe 26, clearly Reason is convenient;When the padding liquid deficiency in liquid storing barrel 22, the signal detected is passed to PLC programmable controls by liquid level sensor 24 Signal is passed to alarm bell 23 by device 3 processed, PLC 3, and alarm bell 23 sends alarm.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.

Claims (3)

  1. A kind of 1. padder, it is characterised in that including frame, the first roller, the second roller, third roll and mangle case, first Roller, the second roller and third roll are set in parallel in frame axial restraint and by way of circumferentially rotating, the first roller Cylinder and the second roller be located at sustained height, and third roll be located at the top of the first roller and the second roller, and energy while with first Roller and the second roller are in contact, and third roll can drive its first travel mechanism moved up and down to be arranged on frame by one On, mangle case is fixed in frame, and mangle case upper end has opening, and mangle case is located at below the first roller, is set in mangle case There are rotating shaft one and rotating shaft two, rotating shaft one is located at below the first roller, and rotating shaft two is located at below the second roller, is additionally provided with frame Can be to the fluid infusion mechanism of mangle case automatic liquid supply;The fluid infusion mechanism includes liquid storing barrel and liquid supplementation pipe, and liquid storing barrel is fixed on frame On, and liquid storing barrel is located above mangle case, liquid supplementation pipe one end is connected with liquid storing barrel, and the liquid supplementation pipe other end can be located at mangle case It is interior, the 3rd magnetic valve and screen pack are provided with liquid supplementation pipe, the 3rd magnetic valve is between liquid storing barrel and screen pack, in liquid supplementation pipe Blow-off pipe is additionally provided with, blow-off pipe is provided with the 4th magnetic valve between the 3rd magnetic valve and screen pack, in blow-off pipe;It is described Alarm mechanism is additionally provided with liquid storing barrel, alarm mechanism includes alarm bell, liquid level sensor and PLC, and liquid level passes Sensor is arranged in liquid storing barrel, and liquid level sensor and liquid storing barrel foot distance are 2~5cm, and alarm bell is fixed on outside liquid storing barrel, Alarm bell and liquid level sensor are connected with the PLC;The 3rd magnetic valve can be controlled by being additionally provided with the frame The controlling organization of work, controlling organization include suspension block, guide rod and travel switch, and guide rod is vertically arranged in mangle case, Travel switch is fixed on guide rod upper end by installing plate, and suspension block is arranged on the guide bar, and can be moved up and down along guide rod, Suspension block upper end has a work department of protrusion, work department can and travel switch be in contact, travel switch and the 3rd magnetic valve with The PLC is connected.
  2. 2. padder according to claim 1, it is characterised in that first travel mechanism includes the first cylinder, first Guide rail and the first sliding block, the first guide rail are fixed in frame vertically, and the first sliding block is arranged on the first guide rail, the cylinder of the first cylinder Body is fixed in frame, and straight down, the piston rod end of the first cylinder and the first sliding block are fixedly connected with the piston rod of the first cylinder, Third roll is fixed on the first sliding block by mounting bracket.
  3. 3. padder according to claim 1, it is characterised in that the frame both ends are also respectively provided with the He of the axis of guide one The axis of guide two.
CN201610795823.7A 2015-09-22 2015-09-22 A kind of padder Active CN106283707B (en)

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CN105297252B (en) 2017-06-20

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Patentee before: ZHEJIANG XINDA WARP KNITTING CO., LTD.