CN106273964B - The preparation method of improved automobile cushion set - Google Patents

The preparation method of improved automobile cushion set Download PDF

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Publication number
CN106273964B
CN106273964B CN201610683401.0A CN201610683401A CN106273964B CN 106273964 B CN106273964 B CN 106273964B CN 201610683401 A CN201610683401 A CN 201610683401A CN 106273964 B CN106273964 B CN 106273964B
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CN
China
Prior art keywords
fabric
cylinder body
layer
pipeline
cavity
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Expired - Fee Related
Application number
CN201610683401.0A
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Chinese (zh)
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CN106273964A (en
Inventor
王键
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Haideman Automobile Technology Co ltd
Original Assignee
Haining City Modern Car Seat Cover Co Ltd
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Application filed by Haining City Modern Car Seat Cover Co Ltd filed Critical Haining City Modern Car Seat Cover Co Ltd
Priority to CN201711426559.0A priority Critical patent/CN108128224B/en
Priority to CN201610683401.0A priority patent/CN106273964B/en
Publication of CN106273964A publication Critical patent/CN106273964A/en
Application granted granted Critical
Publication of CN106273964B publication Critical patent/CN106273964B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/60Removable protective coverings
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4026Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars

Abstract

The invention provides a kind of preparation method of improved automobile cushion set, belong to and knit dyeing technique field.It solves existing automobile cushion set and takes the technical problems such as uncomfortable, texture is poor, quality is bad.The preparation method of this improved automobile cushion set, the preparation method comprise the following steps:A, bottom fabric is selected;Bottom fabric selects PVC film, b, selection surface layer fabric;Surface layer fabric selects flannelette;C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth;D, dyeing is handled;E, it is compound;Surface layer fabric is combined on the one side of intermediate fabric layer by set composite;Bottom fabric is combined to the other side face of intermediate fabric layer by set composite, surface layer fabric, intermediate fabric layer and bottom fabric is formed cushion cover fabric;F, dry, dried cushion cover fabric by drying unit;G, sew;Cushion cover fabric is sewn into by automobile cushion set by sewing machine.The automobile cushion set that the present invention makes has the advantages that ride comfort.

Description

The preparation method of improved automobile cushion set
Technical field
The invention belongs to knit dyeing technique field, it is related to a kind of preparation method of improved automobile cushion set.
Background technology
Automobile has gradually been spread among daily life, but automobile still has low-grade and medium-to-high grade point, special It is not low-grade automobile, configuration is comparatively poor, for example, the seat-cover fabric generally use nonwoven fabric cloth of low-grade automobile, face of weaving cotton cloth The easy dirty and difficult cleaning of material, in order to overcome this problem, generally purchase automobile cushion set, which is set in, weaves cotton cloth on seat, works as cushion After having covered dirty, remove cushion cover and cleaned, it is very convenient, in taxi and car, in order to reduce purchase car cost, lead to Frequently with the method.Automobile cushion set one layer of sewing of weaving cotton cloth of generally use in the market forms, and feel and taking sense relax Appropriateness is poor, and its aesthetic appearance and class sense are also poor, and because taking the surface often weaved cotton cloth easily abrasion and breakage.With vapour Increasingly competitive, the public affairs for example, taxi company and in the market drop drop are called a taxi of car passenger traffic industry and taxi trade Take charge of and competition be present, tourist corporation and passenger company have competition, improve passenger to the comfortableness of seating and the shelves of raising vehicle The secondary lifting to competition play the role of it is positive, therefore, it is necessary to automobile cushion cover carry out quality lifting.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of improved automobile cushion set Preparation method, the preparation method have the characteristics of pollution is small, and dye liquor utilization rate is high, the automobile cushion that the preparation method is made Tackling has that color and luster uniformity is good, and has the characteristics of waterproof.
The purpose of the present invention can be realized by following technical proposal:A kind of preparation method of improved automobile cushion set, The preparation method comprises the following steps:A, bottom fabric is selected;Bottom fabric selects PVC film, b, selection surface layer fabric;Top layer Fabric selects flannelette;C, intermediate fabric layer is selected, intermediate fabric layer selects warp knitting cloth;D, dyeing is handled;Prepare a dye vat, Dye liquor is added inside dye vat, surface layer fabric and intermediate fabric layer are put into dye vat and carry out dyeing processing, the time of dyeing is 5-6 hour, dye vat are connected with a liquid waste treating apparatus;
E, it is compound;Surface layer fabric is combined on the one side of intermediate fabric layer by set composite;Pass through set composite Bottom fabric is combined to the other side face of intermediate fabric layer, so that surface layer fabric, intermediate fabric layer and bottom fabric shape Into cushion cover fabric;F, dry, dried cushion cover fabric by drying unit;G, sew;By sewing machine by cushion cover face Material is sewn into automobile cushion set.The bottom fabric of automobile cushion set selects PVC film, when accidentally overturning cup etc. in automobile When on seat, prevent water from being penetrated into from cushion cover into automotive seat, play a part of waterproof.Surface layer fabric selects flannelette, due to Flannelette has preferable flexibility and texture, improves the riding comfort and aesthetic property of cushion cover, and with preferably guarantor Warm property.Surface layer fabric and intermediate fabric layer are put into dye vat and carry out dyeing processing, makes top layer flannelette and intermediate layer warp knitting cloth Color keep uniformity, reduce aberration.
Dye vat in above-mentioned steps d includes the cylinder body with cavity volume, and the top of cylinder body has the opening being connected with cavity volume, Opening sets cylinder cap, and the cylinder body includes internal layer and outer layer, filled cavity is formed between internal layer and outer layer, is filled with filled cavity Foaming agent, input pipe and efferent duct are vertically arranged with the filled cavity, and described input pipe and efferent duct are respectively at described Both sides in cylinder body filled cavity, the outer layer of the cylinder base offer mounting hole one and mounting hole two, mounting hole one and installation Hole two is respectively at the both sides at cylinder base center, and the top of the input pipe is blind end, and the bottom of input pipe is from cylinder body bottom For the filled cavity in portion through and out described mounting hole one, the top of the efferent duct is blind end, and the bottom of efferent duct is from cylinder The filled cavity of body bottom through and out described mounting hole two, the side wall of the input pipe be connected with some inputs be in charge of and with Input pipe is connected, and some other ends being in charge of that input are connected through the side wall of cylinder body internal layer and bottom with the cavity volume of cylinder body, The side wall of the efferent duct is connected with some outputs and is in charge of and is connected with efferent duct, and some other ends being in charge of that export pass through cylinder The side wall of internal layer and bottom are connected with the cavity volume of cylinder body, are connected with and are circulated throughout between the bottom of the input pipe and efferent duct Filter device.Flannelette is during dyeing, and due to the characteristic of its cloth, the partes villosa branch of its fabric produces fraction of hair loss and showed As the fine hair dropped out is distributed in dye liquor, influences the uniformity of dyeing, and some other impurity in dye vat be present, all can be right The quality of dyeing impacts, therefore, it is necessary to the fine hair in dye vat and other impurities is removed.By surface layer fabric flannelette and Intermediate fabric layer warp knitting cloth is put into the cavity volume of dye vat, in the presence of circulation filter, if the dye liquor in cavity volume is inhaled into Dry input enters back into input pipe in being in charge of, and the impurity such as fine hair in dye liquor enters input pipe with dye liquor, then by circulation Filter is filtered the impurity such as fine hair, and the dye liquor after filtering is pushed to output in the presence of circulation filter Pipe, then be in charge of by output in the cavity volume for being delivered to dye vat, so, the impurity such as fine hair in dye vat cavity volume is filtered, and prevents fine hair It is attached on fabric Deng impurity is agglomerating, improves the effect of dyeing.Dye liquor in the presence of circulation filter, constantly with face Material produces relative motion, prevents stain from depositing, improves the uniformity of dyeing.It is some input be in charge of along cylinder body internal layer side wall and Bottom is passed, and some outputs, which are in charge of along the side wall and bottom of cylinder body internal layer, to be passed, and in the presence of circulation filter, makes dye vat Interior dye liquor uniformly fully produces lateral flow and longitudinal flow, further improves the uniformity of dyeing.In addition, dye vat Foaming agent be filled with filled cavity, plays a part of insulation, reduce dye liquor heat it is lost, promote the guarantor of dye liquor temperature Hold, in addition, input pipe and efferent duct are embedded in filled cavity, reduce the heat caused by dye liquor flows through input pipe and efferent duct Scatter and disappear, meanwhile, input pipe and efferent duct are not take up the space in dye vat cavity volume.
Above-mentioned circulation filter includes circulating pump, Rose Box and filtration core, has filter chamber, mistake in the Rose Box The side of filter box has the filtering outlet being connected with filter chamber, and filtering outlet is connected by the input port of pipeline and a check valve Connect, the delivery outlet of check valve is connected by pipeline with the bottom of the efferent duct, and the opposite side of the Rose Box has and filtering The filtered inlet that chamber is connected, filtered inlet are connected by pipeline with the delivery outlet of the circulating pump, and the input port of circulating pump leads to The delivery outlet that pipeline is crossed with a choke valve is connected, and the input port of choke valve is connected by pipeline with the bottom of the input pipe;Institute State the top of casing and offer filter core socket close to filtering outlet side, described filtration core penetrate filter core socket and with it is described Filtering outlet mutually leans on, and the bottom of the Rose Box offers discharge outlet close to filtered inlet side, is provided with the discharge outlet Drain cap.In the presence of circulating pump, the dye liquor in dye vat cavity volume is in charge of from some inputs enters input pipe, then by throttling Valve is out of, circulating pump enters Rose Box filter chamber, and the impurity such as fine hair in dye liquor is blocked by the filtration core in filter chamber, suede The impurity such as hair are accumulated in filter chamber, when the fine hair impurity in filter chamber to be discharged, are closed choke valve, are opened drain cap, The impurity such as fine hair are discharged from discharge outlet, when needing to change filtration core, filtration core is taken out from filter core socket and changed.
Hank yarn cage is provided with the cavity volume of above-mentioned cylinder body, the bottom of hank yarn cage is fixed by the bottom of connecting rod and cylinder body. It is to prevent the cloth in dye vat cavity volume from blocking input and being in charge of by setting the purpose of hank yarn cage.
Liquid waste treating apparatus in above-mentioned steps d includes waste liquid barrel, and the bottom level in waste liquid barrel bucket is provided with impeller, leaf Taking turns can be connected its drive mechanism one rotated with one, and the bottom of the waste liquid barrel offers outage, discharge opeing at bucket wall Tapping valve is provided with hole, the waste liquid barrel bucket wall offers inlet opening close to top end, feed liquor is provided with the inlet opening Valve, described liquid feed valve are connected by pipeline with the cavity volume of the dye vat, and a pipette is vertically arranged with the waste liquid barrel, The bottom of pipette and the impeller central are mutually close, and described waste liquid barrel and the input of a suction pumps are stretched out in the top of pipette Mouth connection, the delivery outlet of suction pumps are connected by pipeline with a devil liquor recovery pond.Because the dye liquor in dye vat is repeatedly dyed Afterwards, stain precipitation and some other impurity are produced in dye liquor, dye liquor is formed waste liquid, traditional processing from being continuing with It is directly to be discharged waste liquid, causes the pollution of environment, and sustainable usability is poor.This liquid waste treating apparatus will contaminate Waste liquid in cylinder makes wheel rotation by Pipeline transport to waste liquid barrel, by drive mechanism one, and the waste liquid in waste liquid barrel is revolved Turn to form whirlpool, the stain precipitation and impurity in waste liquid are thrown toward outside with whirlpool, and pipette is in the center of whirlpool, passed through The effect of suction pumps is drawn to pure stain, pure dye liquor is delivered into devil liquor recovery pond, so, in waste liquid Stain precipitates and other impurity have carried out filtration treatment so that the waste liquid in waste liquid pool is easy to the processing in later stage, so as to carry out weight Multiple utilization.Stain precipitation and impurity in waste liquid barrel are discharged outside waste liquid barrel by tapping valve.
Above-mentioned drive mechanism one includes motor one, and described impeller is arranged on the bottom of waste liquid barrel by axis of rotation, The bottom centre of the waste liquid barrel offers a mounting hole, and sealed bearings are provided with the mounting hole, and rotating shaft is matched somebody with somebody using interference The suitable inner ring for being located at sealed bearings, the bottom of rotating shaft pass through the output axis connection of shaft coupling and motor one, the body of motor one Fixed by the bottom of link and waste liquid barrel.
Set composite in above-mentioned steps e includes the multiple unit tube in enclosed construction, has Compound Cavity inside multiple unit tube, compound The both sides of case offer connection Compound Cavity and extraneous charging aperture and discharging opening respectively, are set between the charging aperture and discharging opening There is a foraminous conveyer in grid-shaped, lateral rotation at charging aperture is provided with conveying roll one in the Compound Cavity, it is described multiple Close intracavitary and discharge outlet lateral rotation is provided with conveying roll two, the foraminous conveyer is set in conveying roll one and conveying Between roller two, the conveying roll two can be connected its drive mechanism two rotated with one, the both ends of the foraminous conveyer with And both sides and the inwall of the multiple unit tube it is mutually close;The suction nozzle of connection Compound Cavity is fixed with the top of the multiple unit tube, it is compound The bottom of case is fixed with the outlet nozzle of connection Compound Cavity, and the suction nozzle is connected by pipeline with an air boost pump, it is described go out Valve is connected with regulating valve.Compound to fabric progress, traditional method is that fabric applies glue, then using in compounding machine Roller carries out pressure rolling to fabric, because flannelette fabric has fine hair, if the method rolled that pressed using roller is answered Close, compressing can be produced to fine hair, destroy fluffy sense and the texture of flannelette.This set composite, avoid multiple using roller pressure Close, the fine hair of flannelette is kept soft fluffy state, its operation principle is that the two sides of intermediate fabric layer is applied into gluing first with roller is applied Water, surface layer fabric and bottom fabric are fitted to the two sides in intermediate layer, the painting roller is prior art products, then will be fitted in one Surface layer fabric, intermediate fabric layer and the bottom fabric risen is sent into this set composite in the charging aperture of multiple unit tube, passes through transmission net Band, fabric is transferred out from discharging opening, when fabric is laid on the upper surface of foraminous conveyer, start air boost pump, air from For suction nozzle to outlet nozzle flow at high speed, the Compound Cavity on foraminous conveyer top is interior to produce hyperbar, the face being laid on foraminous conveyer Material is compressed tightly against on foraminous conveyer, compound so as to be carried out to fabric, because the pressure using air is compound to fabric progress, The fine hair of top layer flannelette fabric will not be oppressed, so that fine hair keeps fluffy state, improved the automobile being made and sat The comfortableness and aesthetic property of the seating of cushion cover.Outlet nozzle is connected with regulating valve, the air pressure according to needed for booster pump in recombination process Size, the folding of regulating valve is adjusted, to adjust in recombination process air to the size of the pressure of composite material.
Above-mentioned drive mechanism two includes motor two, and described conveying roll one wears and is fixed with a mandrel, mandrel The two side that the mode that bearing connects is rotatably arranged on multiple unit tube is respectively adopted in both ends, and described conveying roll two wears and fixed There is a power transmission shaft, the both ends of power transmission shaft are fixed on the two side of multiple unit tube by the way of bearing connection, and the one of the power transmission shaft The side wall of multiple unit tube is stretched out at end, and is passed through by the output axis connection of reducing gear and motor two, the body of the motor two The outer wall of link and multiple unit tube is fixed.
Drying unit in above-mentioned steps f includes warm-air drier and drying box, the delivery outlet of warm-air drier by pipeline with it is described The input port connection of air boost pump, the drying box inside have drying chamber, drier are provided with drying chamber, drying box Top has an outlet nozzle of connection drying chamber, and the bottom of drying box has a suction nozzle of connection drying chamber, the warm-air drier it is defeated Entrance is connected by pipeline with the outlet nozzle of the drying box, and the suction nozzle of the drying box is connected by pipeline and the regulating valve Connect;Electronic thermometer and electronic moisture meter are provided with the multiple unit tube, described electronic thermometer and electronic moisture meter are logical Cross circuit to be connected with a controller, described warm-air drier is connected by circuit with described controller.In above-mentioned recombination process Can side compound boundary dried, start warm-air drier, warm-air drier output hot blast Compound Cavity is entered by suction nozzle by pipeline It is interior, compound fabric is dried, the hot blast in Compound Cavity is entered in drying box by outlet nozzle by pipeline, drying box Steam in hot blast is dried interior drier, and dried hot blast is re-entered into reply and closes intracavitary, improves drying Effect, the electronic thermometer and electronic moisture meter that are arranged in multiple unit tube separately detect the temperature and humidity in Compound Cavity, will believe Number send controller to, start according to the needs of the temperature and humidity in Compound Cavity or close warm-air drier.This drying unit exists Fabric is dried in compound process, there is the advantages of efficiency high.
Compared with prior art, the present invention has advantages below:
1. the present invention, the fabric of automobile cushion set is combined by three shell fabrics, and bottom is had anti-using PVC film fabric The advantages of water, intermediate fabric layer have the advantages of intensity is high, and top layer has that taking sense is comfortable, good warmth retention effect using flannelette fabric The advantages of, improve the quality that the automobile cushion of making covers.
2. the present invention, intermediate fabric layer and top layer flannelette fabric are dyed together, reduce aberration, improve cushion cover Aesthetic property.
3. the present invention, because top layer flannelette fabric has fine hair, during dyeing, understands some fine hair and falls into dye The fine hair fallen into liquid and some other impurity easily gather the agglomerating matter for being attached to flannelette surface, have impact on flannelette dyeing Amount, is filtered to fine hair and impurity by the circulation filter in the dye vat and dye vat in the present invention, improves dyeing Quality.
4. of the invention, the circulation filter in dye vat circulates to dye liquor, makes the dyeing of fabric more equal It is even, the uniformity of dyeing color and luster is improved, and some inputs are in charge of and exported and are in charge of the side wall for being distributed in dye vat cavity volume and bottom, So that the horizontal and vertical uniformity for fully flowing, further lifting dyeing color and luster of dye liquor in dye vat cavity volume, reduces aberration, Improve the quality of dyeing.
5. the present invention, dye vat are made up of internal layer and outer layer, filled cavity are formed between internal layer and outer layer, is filled in filled cavity There is foaming agent, have the function that heat-insulated, reduce scattering and disappearing for dye liquor heat in dye vat cavity volume, play a part of insulation, improve dyeing Quality.
6. the present invention, input pipe and efferent duct are embedded in the filled cavity of dye vat, some inputs are in charge of and output is in charge of one Fraction is put in the cavity volume of dye vat, it might even be possible to and it is concordant with the internal layer sidewall of dye vat, have and be not take up dye vat cavity volume space Advantage.
7. the present invention, to fabric press by the way of atmospheric pressure compound, it is multiple to solve conventionally employed roller pressure The problem of closing to flannelette fluff crimp, flannelette fluff is kept preferable original shape, lifted the cushion cover produced have compared with Good riding comfort and aesthetic property.
8. the present invention, drying unit and set composite form one, can be carried out simultaneously in the recombination process of fabric pair The drying of fabric, improving production efficiency.
9. the impurity in waste liquid is removed, is easy to recycle waste liquid, carries by the present invention, liquid waste treating apparatus The utilization ratio of dye liquor is risen.
10. it is of the invention, electronic thermometer and electronic moisture meter are provided with multiple unit tube, and warm wind is controlled by controller The start and stop of machine, to control the temperature in multiple unit tube, and the humidity in multiple unit tube is grasped, lift the effect of drying.
Brief description of the drawings
Fig. 1 is the structural representation of dye vat of the present invention.
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Fig. 3 is the structural representation of liquid waste treating apparatus of the present invention.
Fig. 4 is the structural representation of set composite and drying unit of the present invention.
Fig. 5 is the structural representation of transmission net band of the present invention.
Fig. 6 is the overlooking the structure diagram that transmission net band of the present invention is in multiple unit tube.
In figure, 1, cylinder body;1a, internal layer;1b, outer layer;1c, foaming agent;2nd, cylinder cap;3rd, input pipe;4th, efferent duct;5th, input It is in charge of;6th, output is in charge of;7th, circulation filter;71st, circulating pump;72nd, Rose Box;73rd, filtration core;74th, check valve;75th, save Flow valve;76th, drain cap;8th, hank yarn cage;9th, waste liquid barrel;10th, impeller;11st, tapping valve;12nd, liquid feed valve;13rd, pipette;14th, inhale Liquid pump;15th, motor one;16th, shaft coupling;17th, link;18th, multiple unit tube;19th, charging aperture;20th, discharging opening;21st, foraminous conveyer; 22nd, conveying roll one;23rd, conveying roll two;24th, suction nozzle;25th, outlet nozzle;26th, air boost pump;27th, regulating valve;28th, warm up Blower fan;29th, drying box;30th, drier;31st, electronic thermometer;32nd, electronic moisture meter.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described, But the present invention is not limited to these embodiments.
A kind of preparation method of improved automobile cushion set, the preparation method comprise the following steps:A, bottom fabric is selected; Bottom fabric selects PVC film, b, selection surface layer fabric;Surface layer fabric selects flannelette;C, intermediate fabric layer, intermediate surface are selected Material selects warp knitting cloth;D, dyeing is handled;Prepare a dye vat, dye liquor is added inside dye vat, by surface layer fabric and intermediate surface Material, which is put into dye vat, carries out dyeing processing, and the time of dyeing is 5.5 hours, and dye vat is connected with a liquid waste treating apparatus;
E, it is compound;Surface layer fabric is combined on the one side of intermediate fabric layer by set composite;Pass through set composite Bottom fabric is combined to the other side face of intermediate fabric layer, so that surface layer fabric, intermediate fabric layer and bottom fabric shape Into cushion cover fabric;F, dry, dried cushion cover fabric by drying unit;G, sew;By sewing machine by cushion cover face Material is sewn into automobile cushion set.
As shown in figure 1, the dye vat in step d includes the cylinder body 1 with cavity volume, the top of cylinder body 1 has to be connected with cavity volume Logical opening, opening set cylinder cap 2, and cylinder body 1 includes internal layer 1a and outer layer 1b, and filling is formed between internal layer 1a and outer layer 1b Chamber, filled cavity is interior to be filled with foaming agent 1c, and input pipe 3 and efferent duct 4, input pipe 3 and efferent duct 4 are vertically arranged with filled cavity The both sides being respectively in the filled cavity of cylinder body 1, the outer layer 1b of the bottom of cylinder body 1 offer mounting hole one and mounting hole two, mounting hole One and mounting hole two be respectively at the both sides of the bottom centre of cylinder body 1, the top of input pipe 3 is blind end, the bottom of input pipe 3 from For the filled cavity of the bottom of cylinder body 1 through and out mounting hole one, the top of efferent duct 4 is blind end, and the bottom of efferent duct 4 is from cylinder body The filled cavity of 1 bottom through and out mounting hole two, the side wall of input pipe 3 be connected with some inputs be in charge of 5 and with the phase of input pipe 3 Connection, the other end that some inputs are in charge of 5 are connected with the cavity volume of cylinder body 1 through the internal layer 1a of cylinder body 1 side wall and bottom, exported The side wall of pipe 4 is connected with some outputs and is in charge of 6 and is connected with efferent duct 4, and the other end that some outputs are in charge of 6 passes through cylinder body 1 Internal layer 1a side wall and bottom are connected with the cavity volume of cylinder body 1, are connected with and are circulated throughout between the bottom of input pipe 3 and efferent duct 4 Filter device 7.In the present embodiment, the quantity that input is in charge of 5 is 14, wherein the quantity positioned at the vertical portion of input pipe 3 is nine Individual, the quantity positioned at the horizontal component of input pipe 3 is five;The quantity that output is in charge of 6 is 14, wherein perpendicular positioned at efferent duct 4 The quantity of straight part is nine, and the quantity positioned at the horizontal component of efferent duct 4 is five.
As shown in Fig. 2 circulation filter 7 includes circulating pump 71, Rose Box 72 and filtration core 73, have in Rose Box 72 Filter chamber, the side of Rose Box 72 have the filtering outlet being connected with filter chamber, and filtering outlet passes through pipeline and a check valve 74 input port connection, the delivery outlet of check valve 74 are connected by pipeline with the bottom of efferent duct 4, the opposite side tool of Rose Box 72 There is the filtered inlet being connected with filter chamber, filtered inlet is connected by pipeline with the delivery outlet of circulating pump 71, circulating pump 71 Input port is connected by pipeline with the delivery outlet of a choke valve 75, and the input port of choke valve 75 passes through the bottom of pipeline and input pipe 3 End connection;The top of casing offers filter core socket close to filtering outlet side, filtration core 73 penetrate filter core socket and with mistake Filter out mouth mutually to lean on, the bottom of Rose Box 72 offers discharge outlet close to filtered inlet side, and drain cap 76 is provided with discharge outlet.
As shown in figure 1, being provided with hank yarn cage 8 in the cavity volume of cylinder body 1, the bottom of hank yarn cage 8 passes through connecting rod and cylinder body 1 Bottom is fixed.
As shown in figure 3, the liquid waste treating apparatus in step d includes waste liquid barrel 9, the bottom level in 9 barrels of waste liquid barrel is set There is an impeller 10, impeller 10 can be connected its drive mechanism one rotated with one, the bottom of waste liquid barrel 9 row of offering at bucket wall Fluid apertures, tapping valve 11 is provided with outage, 9 barrels of walls of waste liquid barrel offer inlet opening close to top end, are provided with inlet opening Liquid feed valve 12, liquid feed valve 12 are connected by pipeline with the cavity volume of dye vat, and a pipette 13 is vertically arranged with waste liquid barrel 9, are inhaled The bottom of liquid pipe 13 and the center of impeller 10 are mutually close, and the input port of the suction pumps 14 of waste liquid barrel 9 and one is stretched out on the top of pipette 13 Connection, the delivery outlet of suction pumps 14 are connected by pipeline with a devil liquor recovery pond.
Drive mechanism one includes motor 1, and impeller 10 is arranged on the bottom of waste liquid barrel 9, waste liquid barrel 9 by axis of rotation Bottom centre offer a mounting hole, sealed bearings are installed, rotating shaft is located in seal shaft using interference fit in mounting hole The inner ring held, the bottom of rotating shaft pass through connection by the output axis connection of shaft coupling 16 and motor 1, the body of motor 1 Frame 17 and the bottom of waste liquid barrel 9 are fixed.
As shown in Figure 4, Figure 5 and Figure 6, the set composite in step e includes the multiple unit tube 18 in enclosed construction, multiple unit tube 18 Inside has Compound Cavity, and the both sides of multiple unit tube 18 offer connection Compound Cavity and extraneous charging aperture 19 and discharging opening 20 respectively, The foraminous conveyer 21 in grid-shaped is provided between charging aperture 19 and discharging opening 20, is laterally turned at charging aperture 19 in Compound Cavity Move and be provided with conveying roll 1, lateral rotation at discharging opening 20 is provided with conveying roll 2 23, transmission net in Compound Cavity Band 21 is set between conveying roll 1 and conveying roll 2 23, and conveying roll 2 23 and one can make its drive mechanism rotated Two connections, the both ends and both sides of foraminous conveyer 21 and the inwall of multiple unit tube 18 are mutually close;The top of multiple unit tube 18 is fixed with company The suction nozzle 24 of logical Compound Cavity, the bottom of multiple unit tube 18 are fixed with the outlet nozzle 25 of connection Compound Cavity, and suction nozzle 24 passes through pipeline It is connected with an air boost pump 26, outlet nozzle 25 is connected with regulating valve 27.
Drive mechanism two includes motor two, and conveying roll 1 is worn and is fixed with a mandrel, and the both ends of mandrel are adopted respectively The mode connected with bearing is rotatably arranged on the two side of multiple unit tube 18, and conveying roll 2 23 wears and is fixed with a power transmission shaft, The both ends of power transmission shaft are fixed on the two side of multiple unit tube 18 by the way of bearing connection, and multiple unit tube 18 is stretched out in one end of power transmission shaft Side wall, and by the output axis connection of reducing gear and motor two, reducing gear uses the side of V belt translation in the present embodiment Formula, the body of motor two are fixed by the outer wall of link 17 and multiple unit tube 18.
As shown in figure 4, the drying unit in step f includes warm-air drier 28 and drying box 29, the delivery outlet of warm-air drier 28 leads to The input port that pipeline is crossed with air boost pump 26 is connected, and the inside of drying box 29 has drying chamber, and drier is provided with drying chamber 30, the top of drying box 29 has the outlet nozzle 25 of connection drying chamber, and the bottom of drying box 29 has the air inlet of connection drying chamber Mouth 24, the input port of warm-air drier 28 are connected by pipeline with the outlet nozzle 25 of drying box 29, and the suction nozzle 24 of drying box 29 passes through Pipeline is connected with regulating valve 27;Electronic thermometer 31 and electronic moisture meter 32, the He of electronic thermometer 31 are provided with multiple unit tube 18 Electronic moisture meter 32 is connected by circuit with a controller, and warm-air drier 28 is connected by circuit with described controller, the control Device processed is the PLC of in the market;Described controller is PLC or singlechip controller.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although 1, cylinder body has more been used herein;1a, internal layer;1b, outer layer;1c, foaming agent;2nd, cylinder cap;3rd, input pipe; 4th, efferent duct;5th, input is in charge of;6th, output is in charge of;7th, circulation filter;71st, circulating pump;72nd, Rose Box;73rd, filtration core; 74th, check valve;75th, choke valve;76th, drain cap;8th, hank yarn cage;9th, waste liquid barrel;10th, impeller;11st, tapping valve;12nd, liquid feed valve; 13rd, pipette;14th, suction pumps;15th, motor one;16th, shaft coupling;17th, link;18th, multiple unit tube;19th, charging aperture;20th, discharge Mouthful;21st, foraminous conveyer;22nd, conveying roll one;23rd, conveying roll two;24th, suction nozzle;25th, outlet nozzle;26th, air boost pump; 27th, regulating valve;28th, warm-air drier;29th, drying box;30th, drier;31st, electronic thermometer;32nd, the term such as electronic moisture meter, but It is not precluded from the possibility using other terms.It is used for the purpose of more easily describing and explaining the present invention's using these terms Essence;Any additional limitation is construed as all to disagree with spirit of the present invention.

Claims (7)

1. the preparation method of improved automobile cushion set, the preparation method comprise the following steps:A, bottom fabric is selected;Round floor Material selects PVC film, b, selection surface layer fabric;Surface layer fabric selects flannelette;C, intermediate fabric layer is selected, intermediate fabric layer is selected Warp knitting cloth;D, dyeing is handled;Prepare a dye vat, dye liquor is added inside dye vat, surface layer fabric and intermediate fabric layer are put into Dyeing processing is carried out into dye vat, the time of dyeing is 5-6 hour, and dye vat is connected with a liquid waste treating apparatus;Dye vat bag The cylinder body (1) with cavity volume is included, the top of cylinder body (1) has the opening being connected with cavity volume, and opening sets cylinder cap (2), institute Stating cylinder body (1) includes internal layer (1a) and outer layer (1b), and filled cavity is formed between internal layer (1a) and outer layer (1b), is filled in filled cavity There is foaming agent (1c), input pipe (3) and efferent duct (4), described input pipe (3) and output are vertically arranged with the filled cavity Pipe (4) is respectively at the both sides in the cylinder body (1) filled cavity, and the outer layer (1b) of cylinder body (1) bottom offers mounting hole One and mounting hole two, mounting hole one and mounting hole two are respectively at the both sides of cylinder body (1) bottom centre, the input pipe (3) Top is blind end, and the bottom of input pipe (3) is from the filled cavity of cylinder body (1) bottom through and out described mounting hole one, institute The top for stating efferent duct (4) is blind end, and the bottom of efferent duct (4) is from the filled cavity of cylinder body (1) bottom through and out described Mounting hole two, the side wall of the input pipe (3) is connected with some inputs and is in charge of (5) and is connected with input pipe (3), some defeated The other end for entering to be in charge of (5) is connected through the side wall of cylinder body (1) internal layer (1a) and bottom with the cavity volume of cylinder body (1), described defeated The side wall of outlet pipe (4) is connected with some outputs and is in charge of (6) and is connected with efferent duct (4), and the other end of (6) is in charge of in some outputs It is connected through the side wall of cylinder body (1) internal layer (1a) and bottom with the cavity volume of cylinder body (1), the input pipe (3) and efferent duct (4) Bottom between be connected with circulation filter (7);
E, it is compound;Surface layer fabric is combined on the one side of intermediate fabric layer by set composite;By set composite the bottom of by Shell fabric is combined to the other side face of intermediate fabric layer, is sat so that surface layer fabric, intermediate fabric layer and bottom fabric are formed Cushion cover fabric;F, dry, dried cushion cover fabric by drying unit;Drying unit includes warm-air drier (28) and drying box (29), the delivery outlet of warm-air drier (28) is connected by pipeline with the input port of the air boost pump (26), the drying box (29) it is internal that there is drying chamber, drier (30) is provided with drying chamber, the top of drying box (29) has connection drying chamber Outlet nozzle (25), the bottom of drying box (29) have the suction nozzle (24) of connection drying chamber, the input port of the warm-air drier (28) Be connected by pipeline with the outlet nozzle (25) of the drying box (29), the suction nozzle (24) of the drying box (29) by pipeline with Regulating valve (27) connection;Electronic thermometer (31) and electronic moisture meter (32) are provided with the multiple unit tube (18), it is described Electronic thermometer (31) and electronic moisture meter (32) be connected by circuit with a controller, described warm-air drier (28) passes through Circuit is connected with described controller;Described controller is singlechip controller;
G, sew;Cushion cover fabric is sewn into by automobile cushion set by sewing machine.
A kind of 2. preparation method of improved automobile cushion set according to claim 1, it is characterised in that described circulation Filter (7) includes circulating pump (71), Rose Box (72) and filtration core (73), has filter chamber in the Rose Box (72), The side of Rose Box (72) has the filtering outlet that is connected with filter chamber, and filtering outlet passes through pipeline and a check valve (74) Input port is connected, and the delivery outlet of check valve (74) is connected by pipeline with the bottom of the efferent duct (4), the Rose Box (72) Opposite side there is the filtered inlet that is connected with filter chamber, filtered inlet passes through the delivery outlet of pipeline and the circulating pump (71) Connection, the input port of circulating pump (71) are connected by pipeline with the delivery outlet of a choke valve (75), the input port of choke valve (75) It is connected by pipeline with the bottom of the input pipe (3);The top of the casing offers filter core close to filtering outlet side and inserted Mouthful, described filtration core (73) penetrates filter core socket and mutually leaned on the filtering outlet, and the bottom of the Rose Box (72) is leaned on Nearly filtered inlet side offers discharge outlet, and drain cap (76) is provided with the discharge outlet.
A kind of 3. preparation method of improved automobile cushion set according to claim 1 or 2, it is characterised in that the cylinder Hank yarn cage (8) is provided with the cavity volume of body (1), the bottom of hank yarn cage (8) is fixed by connecting rod and the bottom of cylinder body (1).
A kind of 4. preparation method of improved automobile cushion set according to claim 3, it is characterised in that the step d In liquid waste treating apparatus include waste liquid barrel (9), the bottom level in waste liquid barrel (9) bucket is provided with impeller (10), impeller (10) It can be connected its drive mechanism one rotated with one, the bottom of the waste liquid barrel (9) offers outage, discharge opeing at bucket wall Tapping valve (11) is provided with hole, waste liquid barrel (9) the bucket wall offers inlet opening close to top end, set at the inlet opening There is liquid feed valve (12), described liquid feed valve (12) is connected by pipeline with the cavity volume of the dye vat, is erected in the waste liquid barrel (9) A pipette (13) directly is provided with, the bottom and the impeller (10) center of pipette (13) are mutually close, the top of pipette (13) End is stretched out described waste liquid barrel (9) and is connected with the input port of a suction pumps (14), the delivery outlets of suction pumps (14) by pipeline and One devil liquor recovery pond connects.
A kind of 5. preparation method of improved automobile cushion set according to claim 4, it is characterised in that described driving Mechanism one includes motor one (15), and described impeller (10) is arranged on the bottom of waste liquid barrel (9), the waste liquid by axis of rotation The bottom centre of bucket (9) offers a mounting hole, sealed bearings is provided with the mounting hole, rotating shaft is worn using interference fit In the inner ring of sealed bearings, the bottom of rotating shaft passes through the output axis connection of shaft coupling (16) and motor one (15), motor one (15) Body fixed by link (17) and the bottom of waste liquid barrel (9).
A kind of 6. preparation method of improved automobile cushion set according to claim 1, it is characterised in that the step e In set composite include multiple unit tube (18) in enclosed construction, there is Compound Cavity inside multiple unit tube (18), multiple unit tube (18) Both sides offer connection Compound Cavity and extraneous charging aperture (19) and discharging opening (20), the charging aperture (19) and discharging opening respectively (20) foraminous conveyer (21) in grid-shaped is provided between, is set in the Compound Cavity close to charging aperture (19) place lateral rotation There is a conveying roll one (22), lateral rotation is provided with conveying roll two (23), institute close to discharging opening (20) place in the Compound Cavity State foraminous conveyer (21) to be set between conveying roll one (22) and conveying roll two (23), the conveying roll two (23) and one It can connect its drive mechanism two rotated, the both ends and both sides of the foraminous conveyer (21) are interior with the multiple unit tube (18) Wall is mutually close;The suction nozzle (24) of connection Compound Cavity is fixed with the top of the multiple unit tube (18), the bottom of multiple unit tube (18) is consolidated Surely there is the outlet nozzle (25) of connection Compound Cavity, the suction nozzle (24) is connected by pipeline with an air boost pump (26), described Outlet nozzle (25) is connected with regulating valve (27).
A kind of 7. preparation method of improved automobile cushion set according to claim 6, it is characterised in that described driving Mechanism two includes motor two, and described conveying roll one (22) wears and is fixed with a mandrel, and axle is respectively adopted in the both ends of mandrel The mode for holding connection is rotatably arranged on the two side of multiple unit tube (18), and described conveying roll two (23) wears and is fixed with a biography Moving axis, the both ends of power transmission shaft are fixed on the two side of multiple unit tube (18), one end of the power transmission shaft by the way of bearing connection The side wall of multiple unit tube (18) is stretched out, and is led to by the output axis connection of reducing gear and motor two, the body of the motor two The outer wall for crossing link (17) and multiple unit tube (18) is fixed.
CN201610683401.0A 2016-08-17 2016-08-17 The preparation method of improved automobile cushion set Expired - Fee Related CN106273964B (en)

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CN107557951B (en) * 2017-09-27 2020-10-27 海宁市成达经编有限公司 Processing technology of high-wear-resistance breathable moisture-conducting fabric
CN108543645B (en) * 2018-03-03 2020-02-14 台州施特自动化有限公司 Flush coater that sun-proof cover of shading for production car was used
CN110170206A (en) * 2019-06-03 2019-08-27 嘉兴莲衫服装有限公司 A kind of production line production vaccine efficiently manages controlling terminal

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