CN209211086U - A kind of high efficiency smart rinsing machine - Google Patents

A kind of high efficiency smart rinsing machine Download PDF

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Publication number
CN209211086U
CN209211086U CN201821963777.8U CN201821963777U CN209211086U CN 209211086 U CN209211086 U CN 209211086U CN 201821963777 U CN201821963777 U CN 201821963777U CN 209211086 U CN209211086 U CN 209211086U
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China
Prior art keywords
cloth
washer
tank
wheel
chamber
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Active
Application number
CN201821963777.8U
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Chinese (zh)
Inventor
黄金杰
陈明军
王袁
潘军超
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Xinchang Yili Machinery Co Ltd
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Xinchang Yili Machinery Co Ltd
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Abstract

The utility model discloses a kind of high efficiency smart rinsing machine, including pedestal, it is characterized by: the pedestal upper left-hand is equipped with first tank-washer, tank-washer several times is equipped on the right side of the just tank-washer, cloth inlet mechanism is equipped on the left of the previous cleaning upper box part, the just tank-washer and time tank-washer upper right are equipped with selvage guide mechanism, and the pedestal upper right is equipped with cloth-discharging mechanism.The utility model cellular construction is unified, is easily installed maintenance, reduces rinsing machine using dye-works spatial position and installs and uses position, and the textile for meeting different cultivars as far as possible realizes efficient water washing effect.

Description

A kind of high efficiency smart rinsing machine
Technical field
The utility model relates to middle field of mechanical technique more particularly to a kind of high efficiency smart rinsing machines.
Background technique
The green production theory that response country advocates, the production status low for production efficiency, energy consumption is high, blowdown is big, especially It realizes energy-saving and emission-reduction intelligence by the innovation of process flow improvement and equipment in dye-works's energy consumption and the biggish washing link of blowdown The purpose that energy metaplasia produces, for society and the efficient technology productivity of enterprise's creation.At present for printing and dyeing mill's production link, raw material and Fabric type is mainly the following continuous type water washing machine: common open width washing, the washing of open width drive roll, open width band bank up water It washes, the washing of open width Song Shi great net cylinder, loose formula rope form washing, every kind of type has the washing means and respective advantage and disadvantage of utilization. Therefore, it is necessary to improve water washing effect to greatest extent using newly into effective technological means, while it is intelligently raw to be able to achieve energy-saving and emission-reduction The target of production.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of high efficiency smart rinsing machine.
To achieve the above object, the utility model provides following technical solution to realize:
A kind of high efficiency smart rinsing machine, including pedestal, it is characterised in that: the pedestal upper left-hand is equipped with first tank-washer, institute It states and is equipped with tank-washer several times on the right side of just tank-washer, cloth inlet mechanism, the just tank-washer and time tank-washer are equipped on the left of the previous cleaning upper box part Upper right is equipped with selvage guide mechanism, and the pedestal upper right is equipped with cloth-discharging mechanism,
The previous cleaning case includes previous cleaning chamber and the cloth feeding storehouse that is arranged on the left of previous cleaning chamber,
The secondary tank-washer includes time washing chamber and the secondary electromagnetic wave reaction chamber washed on the left of chamber, the electromagnetic wave reaction chamber being arranged in Middle position is equipped with Chu Bucang, is equipped with several electromagnetic wave generators inside the electromagnetic wave reaction chamber,
The previous cleaning chamber and secondary wash on front side of chamber are equipped with several viewing windows, and the previous cleaning chamber washes chamber lower part with time and is equipped with four A sink, height locating for four sinks successively rise from left to right, and rotation is provided with shake in four sinks Roller is swung, the bottom of gullet of the rightmost side is equipped with temperature sensor and heating tube,
The top Chu Bucang, which is equipped with, inhibits mouth, and guide-in roller is equipped with above the inhibition mouth, is located at suppression on the storage cloth storehouse Donsole lower position is equipped with spraying mechanism, and the spraying mechanism includes liquid supply pipe and connecting flange, and the liquid supply pipe is located at storage Part in cloth storehouse offers several spray ports, and baffle, the liquid sprayed in the spray port of liquid supply pipe are equipped on the right side of the liquid supply pipe Body, which is sprayed on baffle, to be reflected, and drop is more uniformly fallen on cloth cover,
The cloth inlet mechanism includes entering cloth rack, cloth feeding roller there are three rotation settings on the entering cloth rack, under the entering cloth rack It is connected with supporting block on the left of portion, is abutted on the right side of the supporting block with first tank-washer left side,
The selvage guide mechanism includes selvage guide frame, four fabric guide rolls, transmission wheel carrier, and rotation is provided with above the transmission wheel carrier First driving wheel, the middle positions of four fabric guide rolls are equipped with the second driving wheel, set that there are two thirds on the left of the selvage guide frame Driving wheel, the selvage guide frame lower rotational are provided with spread roller, and rotation is provided with the 4th driving wheel on the right side of the selvage guide frame, described Selvage guide frame top is provided with topping roll bracket and bottom roll bracket, between the topping roll bracket, between bottom roll bracket respectively It is provided with topping roll and bottom roll, the selvage guide frame left upper portion is equipped with lifting cylinder, is provided with lifting in the lifting cylinder Cylinder piston rod, lifting cylinder piston rod upper end is hinged by link block and topping roll bracket left end, the transmission wheel carrier Right side is equipped with backstand, and sliding is provided with sliding block in the backstand, and rotation is provided with tensioning wheel, the tensioning on the sliding block Seat right side is provided with tensioning cylinder, and tensioning cylinder piston rod is provided in the tensioning cylinder, and the tensioning cylinder piston rod is left End is connected with sliding block right end, and first driving wheel, fabric guide roll, the second driving wheel, third driving wheel, spread roller, the 4th pass Synchronous belt is connected between driving wheel, bottom roll, tensioning cylinder controls tensioning cylinder piston rod and stretches, and band movable slider is in backstand It is mobile, so that synchronous belt is kept tensioning state, the cloth after sink washs is unfolded by spread roller, and lifting cylinder controls lifting cylinder Piston rod elongation drives topping roll holder pivots by link block, so that the distance between topping roll and bottom roll are reduced, by cloth Liquid in material is shut out, to enter the next step,
The cloth-discharging mechanism includes column, and the column top is connected with support plate, and the support plate top is provided with One motor and the second motor, the support plate front side is equipped with driving gear, is provided with driven gear on the downside of the support plate, described Driving gear and driven gear are meshed, and pull rod is hinged on the driven gear, is provided with the machine of controlling on the right side of the support plate Structure, the pull rod right end and swing cloth mechanism are hinged, and the swing cloth mechanism includes two pieces of swing arms, set between two pieces of swing arm top It is equipped with sprocket wheel, is provided between two pieces of swing arm lower parts and controls roller and bottom cloth rewinder roll, between the sprocket wheel and bottom cloth rewinder roll Be provided with flat belt, it is described on control roller and be resisted against flat belt, motor shaft and driving gear, the second motor of the first motor Motor shaft and sprocket wheel between be connected with transmission belt, first motor drives driving gear rotation, and driving gear drives driven tooth again Wheel rotation, when driven gear drives pull rod to move back and forth during rotating, control swing arm is swung, and falls into cloth wiggler In the rewinding trolley of lower section.
Preferably, the pedestal is respectively arranged on the left side and the right side for trolley and rewinding trolley.
For trolley and rewinding trolley include wagon box preferably, described, the wagon box lower part set there are two idler wheel and One universal wheel, the wagon box top are equipped with handlebar.
Preferably, the quantity of the electromagnetic wave generator is six, six electromagnetic wave generators three or three are distributed in At left and right sides of Chu Bucang.
Preferably, the baffle includes the transverse slat for being fixed on liquid supply pipe top, it is connected with and is tilted towards on the right side of the transverse slat Under inclined plate.
Preferably, the model PT100 of temperature sensor.
Compared with prior art, the utility model has the beneficial effects that using control temperature, using electromagnetic wave, bank up, shake The technological means such as water impact, high-frequency vibration are swung, improve water washing effect to greatest extent, while being able to achieve energy-saving and emission-reduction and intelligently producing Target.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of first tank-washer;
Fig. 3 is the structural schematic diagram of time tank-washer;
Fig. 4 is the structural schematic diagram of spraying mechanism;
Fig. 5 is the structural schematic diagram of cloth inlet mechanism;
Fig. 6 is the structural schematic diagram of selvage guide mechanism;
Fig. 7 is the structural schematic diagram of cloth-discharging mechanism;
Fig. 8 is the structural schematic diagram of swing cloth mechanism;
Fig. 9 is the structural schematic diagram for trolley and rewinding trolley.
Appended drawing reference: 1, for trolley;2, first tank-washer;3, secondary tank-washer;4, cloth inlet mechanism;5, selvage guide mechanism;6, cloth outputting machine Structure;7, rewinding trolley;8, pedestal;
101, wagon box;102, handlebar;103, idler wheel;104, universal wheel;
201, previous cleaning chamber;202, cloth feeding storehouse;203, sink;204, roller is shaken;205, temperature sensor;206, heating tube; 207, viewing window;
301, secondary to wash chamber;302, electromagnetic wave reaction chamber;303, Chu Bucang;304, electromagnetic wave generator;305, guide-in roller; 306, inhibit mouth;307, spraying mechanism;308, connecting flange;309, liquid supply pipe;310, spray port;311, baffle;
401, entering cloth rack;402, supporting block;403, cloth feeding roller
501, selvage guide frame;502, it is driven wheel carrier;503, the first driving wheel;504, fabric guide roll;505, the second driving wheel;506, Tensioning cylinder;507, tensioning cylinder piston rod;508, backstand;509, sliding block;510, tensioning wheel;511, third driving wheel; 512, lifting cylinder;513, lifting cylinder piston rod;514, link block;515, topping roll bracket;516, topping roll;517, it is rolled under Roller support;518, bottom roll;519, the 4th driving wheel;520, spread roller;521, synchronous belt;
601, column;602, support plate;603, draw-out roller;604, driving gear;605, driven gear;606, pull rod; 607, sprocket wheel;608, swing arm;609, roller is controlled on;610, bottom cloth rewinder roll;611, flat belt;612, first motor;613, second Motor;614, swing cloth mechanism.
Specific embodiment
In conjunction with shown in attached drawing 1-9, a kind of high efficiency smart rinsing machine, including pedestal 8,8 upper left-hand of pedestal are equipped with first tank-washer 2, it is equipped with tank-washer 3 several times on the right side of first tank-washer 2, first 2 upper left-hand of tank-washer is equipped with cloth inlet mechanism 4, on first tank-washer 2 and time tank-washer 3 Selvage guide mechanism 5 is equipped on the right side of portion, 8 upper right of pedestal is equipped with cloth-discharging mechanism 6,
First tank-washer 2 includes previous cleaning chamber 201 and the cloth feeding storehouse 202 being arranged on the left of previous cleaning chamber 201,
Secondary tank-washer 3 is washed chamber 301 including time and is reacted with the secondary electromagnetic wave reaction chamber 302 for washing 301 left side of chamber, electromagnetic wave is arranged in 302 middle position of chamber is equipped with storage cloth storehouse 304, is equipped with several electromagnetic wave generators 304 inside electromagnetic wave reaction chamber 302,
Previous cleaning chamber 201 and secondary wash on front side of chamber 301 are equipped with several viewing windows 207, and previous cleaning chamber 201 washes 301 lower part of chamber with secondary It is all provided with there are four sink 203, height locating for four sinks 203 successively rises from left to right, rotation in four sinks 203 It is provided with concussion roller 204,203 bottom of sink of the rightmost side is equipped with temperature sensor 205 and heating tube 206,
303 top Chu Bucang, which is equipped with, inhibits mouth 306, inhibits to be equipped with guide-in roller 305 above mouth 306, be located on Chu Bucang 303 306 lower position of mouth is inhibited to be equipped with spraying mechanism 307, spraying mechanism 307 includes liquid supply pipe 309 and connecting flange 308, feed flow The part that pipe 309 is located in storage cloth storehouse 303 offers several spray ports 310, is equipped with baffle 311 on the right side of liquid supply pipe 309,
Cloth inlet mechanism 4 includes entering cloth rack 401, cloth feeding roller 403 there are three rotation settings on entering cloth rack 401, under entering cloth rack 401 Be connected with supporting block 402 on the left of portion, 402 right side of supporting block with abutted on the left of first tank-washer 2,
Selvage guide mechanism 5 includes 501, four fabric guide rolls 504 of selvage guide frame, transmission wheel carrier 502, is driven above wheel carrier 502 and rotates It is provided with the first driving wheel 503, the middle position of four fabric guide rolls 504 is equipped with the second driving wheel 505, sets on the left of selvage guide frame 501 There are two third driving wheel 511,501 lower rotational of selvage guide frame is provided with spread roller 520, rotates and be provided on the right side of selvage guide frame 501 4th driving wheel 519,501 top of selvage guide frame are provided with topping roll bracket 515 and bottom roll bracket 516, topping roll bracket 515 it Between, be respectively arranged with topping roll 516 and bottom roll 518 between bottom roll bracket 516,501 left upper portion of selvage guide frame is equipped with lifting Cylinder 512 is provided with lifting cylinder piston rod 513 in lifting cylinder 512, and 513 upper end of lifting cylinder piston rod passes through link block 514 is hinged with 515 left end of topping roll bracket, is driven on the right side of wheel carrier 502 and is equipped with backstand 508, and sliding is provided in backstand 508 Sliding block 509, rotation is provided with tensioning wheel 510 on sliding block 509, and tensioning cylinder 506, tensioning cylinder are provided on the right side of backstand 508 Tensioning cylinder piston rod 507 is provided in 506,507 left end of tensioning cylinder piston rod is connected with 509 right end of sliding block, and first passes Driving wheel 503, fabric guide roll 504, the second driving wheel 504, third driving wheel 511, spread roller 520, the 4th driving wheel 519, bottom roll Synchronous belt 521 is connected between 518,
Cloth-discharging mechanism 6 includes column 601, and 601 top of column is connected with support plate 602, and 602 top of support plate is provided with the One motor 612 and the second motor 613 are equipped with driving gear 604 on front side of support plate 602, are provided with driven tooth on the downside of support plate 602 Wheel 605, driving gear 604 and driven gear 605 are meshed, and pull rod 606,602 right side of support plate are hinged on driven gear 605 It is provided with swing cloth mechanism 614,606 right end of pull rod and swing cloth mechanism 614 are hinged, and swing cloth mechanism 614 includes two pieces of swing arms 608, and two It is provided with sprocket wheel 607 between 608 top of block swing arm, is provided between two pieces of swing arm lower parts and controls roller 609 and bottom cloth rewinder roll 610, it is provided with flat belt 611 between sprocket wheel 607 and bottom cloth rewinder roll 610, above controls roller 609 and is resisted against flat belt 611, the first electricity Transmission belt is connected between the motor shaft and driving gear 604 of machine 612, the motor shaft and sprocket wheel 607 of the second motor 613.
Preferably, pedestal 8 is respectively arranged on the left side and the right side for trolley 1 and rewinding trolley 7.
Preferably, including wagon box 101 for trolley 1 and rewinding trolley 7,101 lower part of wagon box is set there are two idler wheel 103 With a universal wheel 104,101 top of wagon box is equipped with handlebar 102.
Preferably, the quantity of electromagnetic wave generator 304 is six, six electromagnetic wave generators 304 33 are distributed in storage 303 left and right sides of cloth storehouse.
Preferably, baffle 311 includes the transverse slat for being fixed on 309 top of liquid supply pipe, it is connected with diagonally downward on the right side of transverse slat Inclined plate.
Preferably, the model PT100 of temperature sensor 205.
Compared with prior art, the utility model has the beneficial effects that cellular construction is unified, it is easily installed maintenance, is utilized Dye-works spatial position reduces rinsing machine and installs and uses position, and the textile for meeting different cultivars as far as possible realizes efficient washing effect Fruit.
Washing heating is heated using the last one sink 203, and excess-three sink 203 does not configure heating tube, passes through overflow Mode pass through its excess-three sink 203, temperature control also only measures the temperature of the last one sink 203, reduces the waste of the energy, and Make full use of water resource.
Electromagnetic wave is designed using setting six with four method, six electromagnetic wave generators 304 of normal configuration, and normal use four Electromagnetic wave generator 304 is used alternatingly by PLC control and extends 304 service life of electromagnetic wave generator.
Using control temperature, using electromagnetic wave, bank up, shake the technological means such as water impact, high-frequency vibration, may be implemented The separation of dirt and the diffusion of dirt and solvent, improve water washing effect to greatest extent, while it is intelligently raw to be able to achieve energy-saving and emission-reduction The target of production.
The above is only the preferred embodiment of the utility model, and the protection scope of the utility model is not limited merely to Above-described embodiment, technical solution belonging to the idea of the present invention belong to the protection scope of the utility model.It should refer to Out, for those skilled in the art, it is without departing from the principle of the utility model it is several improvement and Retouching, these improvements and modifications also should be regarded as the protection scope of the utility model.

Claims (6)

1. a kind of high efficiency smart rinsing machine, including pedestal, it is characterised in that: the pedestal upper left-hand is equipped with first tank-washer, described It is equipped with tank-washer several times on the right side of first tank-washer, is equipped with cloth inlet mechanism on the left of the previous cleaning upper box part, on the just tank-washer and time tank-washer Selvage guide mechanism is equipped on the right side of portion, the pedestal upper right is equipped with cloth-discharging mechanism;
The previous cleaning case includes previous cleaning chamber and the cloth feeding storehouse that is arranged on the left of previous cleaning chamber,
The secondary tank-washer includes time washing chamber and being arranged in the secondary electromagnetic wave reaction chamber washed on the left of chamber, among the electromagnetic wave reaction chamber Position is equipped with Chu Bucang, is equipped with several electromagnetic wave generators inside the electromagnetic wave reaction chamber,
It the previous cleaning chamber and time washes on front side of chamber and is equipped with several viewing windows, the previous cleaning chamber and time wash chamber lower part and be all provided with that there are four water Slot, height locating for four sinks successively rise from left to right, and rotation is provided with concussion roller in four sinks, most right The bottom of gullet of side is equipped with temperature sensor and heating tube,
The top Chu Bucang, which is equipped with, inhibits mouth, and guide-in roller is equipped with above the inhibition mouth, is located on the storage cloth storehouse and inhibits mouth Lower position is equipped with spraying mechanism, and the spraying mechanism includes liquid supply pipe and connecting flange, and the liquid supply pipe is located at Chu Bucang Interior part offers several spray ports, is equipped with baffle on the right side of the liquid supply pipe;
The cloth inlet mechanism includes entering cloth rack, and there are three cloth feeding roller, the entering cloth rack lower part is left for rotation setting on the entering cloth rack Side is connected with supporting block, abuts on the right side of the supporting block with first tank-washer left side;
The selvage guide mechanism includes selvage guide frame, four fabric guide rolls, transmission wheel carrier, and rotation is provided with first above the transmission wheel carrier Driving wheel, the middle positions of four fabric guide rolls are equipped with the second driving wheel, set that there are two thirds to be driven on the left of the selvage guide frame Wheel, the selvage guide frame lower rotational are provided with spread roller, and rotation is provided with the 4th driving wheel, the selvage guide on the right side of the selvage guide frame Frame top is provided with topping roll bracket and bottom roll bracket, is respectively set between the topping roll bracket, between bottom roll bracket There are topping roll and bottom roll, the selvage guide frame left upper portion is equipped with lifting cylinder, is provided with lifting cylinder in the lifting cylinder Piston rod, lifting cylinder piston rod upper end is hinged by link block and topping roll bracket left end, on the right side of the transmission wheel carrier Equipped with backstand, sliding is provided with sliding block in the backstand, and rotation is provided with tensioning wheel on the sliding block, and the backstand is right Side is provided with tensioning cylinder, is provided with tensioning cylinder piston rod in the tensioning cylinder, tensioning cylinder piston rod left end with Sliding block right end is connected, first driving wheel, fabric guide roll, the second driving wheel, third driving wheel, spread roller, the 4th driving wheel, Synchronous belt is connected between bottom roll;
The cloth-discharging mechanism includes column, and the column top is connected with support plate, and the support plate top is provided with the first electricity Machine and the second motor, the support plate front side are equipped with driving gear, are provided with driven gear, the active on the downside of the support plate Gear and driven gear are meshed, and pull rod is hinged on the driven gear, is provided with swing cloth mechanism on the right side of the support plate, institute It is hinged with swing cloth mechanism to state pull rod right end, the swing cloth mechanism includes two pieces of swing arms, is provided between two pieces of swing arm top Sprocket wheel is provided between two pieces of swing arm lower parts and controls roller and bottom cloth rewinder roll, is arranged between the sprocket wheel and bottom cloth rewinder roll Have a flat belt, it is described on control roller and be resisted against flat belt, the electricity of the motor shaft and driving gear of the first motor, the second motor Transmission belt is connected between arbor and sprocket wheel.
2. a kind of high efficiency smart rinsing machine according to claim 1, it is characterised in that: set respectively at left and right sides of the pedestal Have for trolley and rewinding trolley.
3. a kind of high efficiency smart rinsing machine according to claim 2, it is characterised in that: described for trolley and rewinding trolley It include wagon box, the wagon box lower part is set there are two idler wheel and a universal wheel, and the wagon box top is equipped with handlebar.
4. a kind of high efficiency smart rinsing machine according to claim 1, it is characterised in that: the quantity of the electromagnetic wave generator It is six, six electromagnetic wave generators three or three are distributed at left and right sides of Chu Bucang.
5. a kind of high efficiency smart rinsing machine according to claim 1, it is characterised in that: the baffle includes being fixed on feed flow The transverse slat on pipe top, the transverse slat right side are connected with inclined plate diagonally downward.
6. a kind of high efficiency smart rinsing machine according to claim 1, it is characterised in that: the model of the temperature sensor PT100。
CN201821963777.8U 2018-11-27 2018-11-27 A kind of high efficiency smart rinsing machine Active CN209211086U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821963777.8U CN209211086U (en) 2018-11-27 2018-11-27 A kind of high efficiency smart rinsing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821963777.8U CN209211086U (en) 2018-11-27 2018-11-27 A kind of high efficiency smart rinsing machine

Publications (1)

Publication Number Publication Date
CN209211086U true CN209211086U (en) 2019-08-06

Family

ID=67461475

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821963777.8U Active CN209211086U (en) 2018-11-27 2018-11-27 A kind of high efficiency smart rinsing machine

Country Status (1)

Country Link
CN (1) CN209211086U (en)

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