CN110596577A - Automatic testing machine - Google Patents
Automatic testing machine Download PDFInfo
- Publication number
- CN110596577A CN110596577A CN201911037722.3A CN201911037722A CN110596577A CN 110596577 A CN110596577 A CN 110596577A CN 201911037722 A CN201911037722 A CN 201911037722A CN 110596577 A CN110596577 A CN 110596577A
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- 238000012360 testing method Methods 0.000 title claims abstract description 47
- 238000012545 processing Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 2
- 230000002950 deficient Effects 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2832—Specific tests of electronic circuits not provided for elsewhere
- G01R31/2834—Automated test systems [ATE]; using microprocessors or computers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2893—Handling, conveying or loading, e.g. belts, boats, vacuum fingers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2894—Aspects of quality control [QC]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic testing machine, comprising: the device comprises a first processing unit, a second processing unit, a feeding sliding table unit, a feeding line body and a feeding carrier. Through the mode, the automatic testing machine can automatically complete the operations of feeding, overturning, conveying, detecting and sorting, does not need manual carrying, can greatly improve the working efficiency and the productivity, and reduces the probability of producing defective products.
Description
Technical Field
The invention relates to the field of electronic detection equipment, in particular to an automatic testing machine.
Background
Because of the continuous increase of the cost in all aspects of the EMS industry, the automatic station development and design automation equipment which can realize automation are required according to the requirements of the current project, so that unnecessary waste of manpower and material resources is saved.
The functional test needs to be carried out to the board to each testing personnel on the project, and the test content mainly has: whether the function of the product is normal, whether the welding of the components is reliable, whether the main components are defective, and the like. However, because the manual test yield cannot reach the expected amount, collision damage can occur in the turnover process, sometimes, the tested product can be collided and flowed to a client side, a lot of unnecessary troubles are caused, PTH personnel need to test 1500 plates for each shift, the strength and the pressure are high, the personnel are easy to fatigue after doing the actions for a long time, the body is uncomfortable, meanwhile, the taking and the placing of some plates are easy to be collided, in addition, QA is also needed to perform 20% sampling inspection, and the working efficiency is low.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic testing machine which has the advantages of high reliability, accurate positioning, compact structure and the like and has wide market prospect in the application and popularization of electronic detection equipment.
In order to solve the technical problems, the invention adopts a technical scheme that:
provided is an automatic testing machine, including: a first processing unit, a second processing unit, a feeding sliding table unit, a feeding line body and a feeding carrier,
the first processing unit comprises a first frame, a feeding sliding table unit for conveying a product on a previous station to a feeding position, a feeding unit for sucking the product and carrying the product to the turning unit, the turning unit for turning the product and a discharging unit for clamping the product on the turning unit and conveying the product to a feeding carrier are arranged in the first frame,
the second processing unit comprises a second rack, the second rack is connected with a transplanting fixing unit and a detector for automatically detecting products, the transplanting fixing unit comprises a scanning transplanting device for acquiring product information and transplanting products and a test fixture for fixing the products,
the feeding line body penetrates through the first rack and the second rack, and the feeding carrier moves back and forth on the feeding line body.
In a preferred embodiment of the present invention, two of the second processing units are included, which are disposed opposite to each other.
In a preferred embodiment of the present invention, the feeding sliding table unit includes a material loading frame and a sliding table, the sliding table is disposed on the first frame, the sliding table drives the material loading frame to move back and forth, and the material loading frame is provided with a product slot.
In a preferred embodiment of the present invention, the feeding unit includes a feeding frame and a suction cup, the suction cup is disposed on the feeding frame, the rotation driving device drives the feeding frame to rotate, the horizontal driving device drives the feeding frame to move back and forth in a horizontal direction, and the lifting driving device drives the feeding frame to move up and down.
In a preferred embodiment of the present invention, the turnover unit includes a base, a rotating shaft movably disposed on the base, an upper clamp plate and a lower clamp plate cooperating with the upper clamp plate to fix a product, the upper clamp plate and the lower clamp plate are disposed on the rotating shaft, a first rotation driving device drives the upper clamp plate to rotate axially around the rotating shaft, a product sensor is disposed on the lower clamp plate, and a second rotation driving device drives the upper clamp plate and the lower clamp plate to turn over simultaneously through the rotating shaft.
In a preferred embodiment of the present invention, the blanking unit includes a blanking frame and a blanking clamp, the blanking clamp is disposed on the blanking frame, an opening and closing driving device for adjusting the clamping or loosening of the blanking clamp is connected to the blanking clamp, the rotary driving device drives the blanking clamp to rotate on the blanking clamp, the horizontal driving device drives the blanking frame to move back and forth in the horizontal direction, and the lifting driving device drives the blanking frame to move up and down.
In a preferred embodiment of the present invention, the feeding carrier includes a movable frame, a jacking cylinder, and a carrier body, the movable frame is movably connected to the feeding line body, and the jacking cylinder is disposed on the movable frame and drives the carrier body to move up and down.
In a preferred embodiment of the invention, the scanning transplanting device comprises an X-axis transplanting sliding table, a Y-axis transplanting sliding table, a transplanting frame, a scanning gun, a clamping device and a photoelectric sensor, the transplanting frame moves back and forth on the X-axis transplanting sliding table, the X-axis transplanting sliding table moves back and forth on the Y-axis transplanting sliding table, the transplanting frame is connected with the scanning gun, the photoelectric sensor and one or more groups of clamping devices, each clamping device comprises a clamping jaw and a connecting frame, a lifting driving device is connected with the connecting frame and drives the clamping device to move up and down on the transplanting frame, the clamping jaw is arranged on the connecting frame, and the clamping jaw is connected with an opening and closing driving device for controlling the clamping or loosening of the clamping jaw.
In a preferred embodiment of the present invention, the test fixture includes a material loading platform and a fixing fixture, the material loading platform is disposed on the second rack, the material loading platform is provided with an inductor and a fixing fixture, and the opening and closing driving device drives the fixing fixture to clamp or release on the material loading platform.
In a preferred embodiment of the present invention, the first frame and the second frame are provided with a protective cover.
The invention has the beneficial effects that: the automatic feeding, overturning, conveying, detecting and sorting machine can automatically complete feeding, overturning, conveying, detecting and sorting operations, manual carrying is not needed, work efficiency and productivity can be greatly improved, and probability of producing defective products is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic diagram of an overall structure of an automatic testing machine according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a preferred embodiment of the loading unit of the present invention;
FIG. 3 is a schematic structural diagram of a preferred embodiment of the flipping unit of the present invention;
fig. 4 is a schematic structural diagram of a scanning and transplanting device according to a preferred embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention includes:
an automatic testing machine can convert manual testing of personnel into automatic testing of machines, and thoroughly solves a series of problems of manpower and missing of defective products caused by negligence of personnel.
An automatic testing machine, its structure includes: first processing unit, second processing unit, pay-off slip table unit, the pay-off line body 1, pay-off carrier 2, wherein, first processing unit is 1, and the quantity of second processing unit is 2, and two relative settings of second processing unit, can detect two and above products simultaneously like this, improve work efficiency.
The first processing unit comprises a first frame 3, wherein a feeding sliding table unit used for conveying a product on a previous station to an upper material position, a feeding unit used for absorbing the product and carrying the product to a turnover unit, a turnover unit used for turning over the product and a discharging unit used for clamping the product on the turnover unit and conveying the product to a feeding carrier are arranged in the first frame.
The feeding sliding table unit can be an independent set of equipment and can also be arranged on the reversing mechanism, the feeding sliding table unit comprises a material carrying frame 4 and a sliding table 5, the sliding table is arranged on the first rack, the sliding table drives the material carrying frame to move back and forth, a product groove can be formed in the material carrying frame, products can be stored in different product grooves respectively, then the products are conveyed to a feeding position, the feeding unit is convenient to extract, and the working efficiency is improved.
The feeding unit 14 comprises a feeding frame 6 and a sucker 7, the sucker is arranged on the feeding frame, the rotary driving device drives the feeding frame to rotate, the horizontal driving device drives the feeding frame to move back and forth in the horizontal direction, and the lifting driving device drives the feeding frame to move up and down. When the material loading unit returns to the material loading position and the product comes to the material loading position, the material loading frame and the sucker descend and suck the product, then the product is lifted and moved to the upper part of the overturning unit, and the product position is adjusted by the rotary driving device and placed on the overturning unit.
The overturning unit 22 is located on one side of the feeding line body, the overturning unit comprises a base 8, a rotating shaft 9, an upper clamping plate 10 and a lower clamping plate 11 matched with the upper clamping plate to fix a product, the rotating shaft is movably arranged on the base, the upper clamping plate and the lower clamping plate are arranged on the rotating shaft, a first rotary driving device drives the upper clamping plate to rotate around the rotating shaft in the axial direction, a product inductor is arranged on the upper clamping plate and/or the lower clamping plate, and a second rotary driving device drives the upper clamping plate and the lower clamping plate to overturn through the rotating shaft. When the upset unit begins work, open the punch holder earlier, when the product inductor on the lower plate sensed the product, last rotary driving device drove the rotatory descending of punch holder until the punch holder lid on the lower plate, go up and down clamp driving device and compress tightly the product between punch holder and lower plate, then total rotary driving device 12 drives rotation axis and rotates and make punch holder rotate 180 on the lower plate, then lower rotary driving device drives the lower plate and opens, wait for the unloading unit to draw the product, at this moment, the product is located the punch holder, after the product is drawn, the rotation axis is rotatory to initial position with splint again, wait for next piece of product.
The blanking unit 13 comprises a blanking frame and a blanking clamp, the blanking clamp is arranged on the blanking frame, an opening and closing driving device for adjusting the clamping or loosening of the blanking clamp is connected onto the blanking clamp, the rotary driving device drives the blanking clamp to rotate on the blanking clamp, the horizontal driving device drives the blanking frame to move back and forth in the horizontal direction, and the lifting driving device drives the blanking frame to move up and down. After the product is turned over by the turning unit for 180 degrees, the blanking clamp is translated to the blanking position of the turning unit, the blanking clamp descends to enable the blanking clamp to clamp the product, then the blanking clamp ascends and translates to enable the product to be brought above the feeding carrier, the blanking clamp descends and rotates to adjust the position of the product, and the product is placed on the carrier body.
The second processing unit comprises a second rack 15, a transplanting fixing unit and a detecting machine 25 used for automatically detecting products are connected to the second rack, the transplanting fixing unit comprises a scanning transplanting device used for acquiring product information and transplanting products and a testing fixture used for fixing the products, and probes of the detecting machine are arranged on the testing fixture.
The detector 25 adopts an ericsson function tester, and the detector comprises: multimeters, power supplies, control panels, loads, and the like. The power is connected to the probe of the test fixture through a wire and used for supplying power to the product, the voltage, the current and the like of the product are detected through the universal meter after the product is electrified, and the control board can detect whether some signals of the product are normal or not. The test program can control the load to load the product to see whether the product is in good function under the condition of load.
The feeding line body penetrates through the first rack and the second rack, and the feeding carrier moves back and forth on the feeding line body, so that the first processing unit and the second processing unit can be communicated, and the efficiency and the capacity are improved.
The feeding carrier 2 comprises a movable frame, a jacking cylinder and a carrier body, wherein the movable frame is movably connected with the feeding line body, and the jacking cylinder is arranged on the movable frame and drives the carrier body to move up and down. The feeding carrier moves to the lower side of the discharging unit firstly, the discharging unit places products on the carrier body, the movable frame drives the carrier and the products to move to the feeding position of the scanning transplanting device, and then the jacking cylinder jacks the carrier body and the products upwards so as to facilitate the extraction of the scanning transplanting device.
Scanning transplanting device 21 includes that the slip table is transplanted to the X axle, the slip table is transplanted to the Y axle, transplants frame 23, scanning rifle 16, first clamping device, second clamping device, photoelectric sensing ware 17, NG belt 18, and NG belt and detection anchor clamps are located same one side of the pay-off line body, transplant the frame and transplant back and forth movement on the slip table is transplanted to the X axle, the slip table is transplanted to the X axle and is in the back and forth movement on the slip table is transplanted to the Y axle, transplant and be connected with scanning rifle, photoelectric sensing ware, first clamping device and second clamping device on the frame, every clamping device is equipped with a photoelectric sensing ware, and the scanning rifle sets up between two photoelectric sensing ware, and first clamping device can carry the product on the pay-off carrier to detecting anchor clamps on, and second clamping device can carry the product on the detection anchor clamps to pay-off carrier or NG belt.
The first clamping device comprises a first clamping jaw 19 and a first connecting frame, the lifting driving device is connected with the first connecting frame and drives the first clamping device to move up and down on the transplanting frame, the first clamping jaw is arranged on the first connecting frame, and an opening and closing driving device for controlling the first clamping device to clamp or loosen is connected to the first clamping jaw.
The second clamping device comprises a second clamping jaw 20 and a second connecting frame, the lifting driving device is connected with the second connecting frame and drives the second clamping device to move up and down on the transplanting frame, the second clamping jaw is arranged on the second connecting frame, and an opening and closing driving device for controlling the second clamping device to clamp or loosen is connected to the second clamping jaw.
The test fixture 24 comprises a material loading platform and a fixing fixture, the material loading platform is arranged on the second rack, an inductor and the fixing fixture are arranged on the material loading platform, and the opening and closing driving device drives the fixing fixture to clamp or loosen on the material loading platform.
After a product is placed into a feeding sliding table by a plate cutting machine, a plate placing signal is sent to a turnover unit of a testing machine at the same time, the feeding sliding table of the turnover unit automatically retracts, a loading frame is sucked up by a loading unit after reaching a specified position and is placed on the turnover unit, a product can be automatically turned to a line body position when a sensor on the turnover unit senses the product plate, then the product on the turnover unit is grabbed by a discharging unit and is placed on a line body carrier, the product flows into a second machine frame through a feeding line, after reaching the specified position of the second machine frame, a jacking cylinder on the line body can jack up the carrier with the product, a scanning gun on a testing machine module reads a serial number and transmits the serial number to a testing program, meanwhile, a first clamping jaw of the module grabs up the corresponding product and places the product on a testing clamp, the product can be automatically combined when the testing clamp senses the product, and the product is fixed, this allows the test to begin. After the test is finished, the clamp is automatically opened, the test result can be fed back to the automatic testing machine by the test program, the good board is clamped by the second clamping jaw on the module and is placed on the line carrier, the flow continues to the next station, and the bad board is clamped by the first clamping jaw and is placed on the NG belt. Continuous bad boards appear in the test process, the automatic test machine gives an alarm and stops working, and the automatic test machine can be recovered to be used after a technician solves the problem.
An automatic tester can reduce 2 operating personnel at least, has cancelled the selective examination of QC, and the human cost obtains reducing, has still improved the UPH of product to the risk that the defective products flowed into the customer end has been reduced
The automatic testing machine has the beneficial effects that: the automatic feeding, overturning, conveying, detecting and sorting machine can automatically complete feeding, overturning, conveying, detecting and sorting operations, manual carrying is not needed, work efficiency and productivity can be greatly improved, and probability of producing defective products is reduced.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An automatic test machine, comprising: a first processing unit, a second processing unit, a feeding sliding table unit, a feeding line body and a feeding carrier,
the first processing unit comprises a first frame, a feeding sliding table unit for conveying a product on a previous station to a feeding position, a feeding unit for sucking the product and carrying the product to the turning unit, the turning unit for turning the product and a discharging unit for clamping the product on the turning unit and conveying the product to a feeding carrier are arranged in the first frame,
the second processing unit comprises a second frame, the second frame is connected with a transplanting fixing unit and a detector for automatically detecting products, the transplanting fixing unit comprises a scanning transplanting device for acquiring product information and transplanting products and a test fixture for fixing the products, the detector is connected with the test fixture,
the feeding line body penetrates through the first rack and the second rack, and the feeding carrier moves back and forth on the feeding line body.
2. The automatic test machine according to claim 1, characterized by comprising two of said second processing units arranged opposite.
3. The automatic testing machine of claim 1, wherein the feeding sliding table unit comprises a material loading frame and a sliding table, the sliding table is arranged on the first machine frame, the sliding table drives the material loading frame to move back and forth, and a product groove is formed in the material loading frame.
4. The automatic testing machine of claim 1, wherein said feeding unit comprises a feeding frame and a suction cup, said suction cup is disposed on said feeding frame, said rotary driving device drives said feeding frame to rotate, said horizontal driving device drives said feeding frame to move back and forth in a horizontal direction, and said lifting driving device drives said feeding frame to move up and down.
5. The automatic testing machine according to claim 1, wherein the turning unit comprises a base, a rotating shaft, an upper clamp plate and a lower clamp plate cooperating with the upper clamp plate to fix the product, the rotating shaft is movably disposed on the base, the upper clamp plate and the lower clamp plate are disposed on the rotating shaft, the upper clamp plate is provided with an upper clamping driving device for driving the upper clamping driving device to rotate around the rotating shaft in the axial direction and driving the upper clamping driving device to clamp the lower clamp plate, the lower clamp plate is provided with a lower clamping driving device for driving the lower clamping driving device to rotate around the rotating shaft in the axial direction, driving the lower clamping driving device to clamp the upper clamp plate and a product sensor, and the total rotating driving device drives the upper clamp plate and the lower clamp plate to turn over through the rotating shaft.
6. The automatic testing machine of claim 1, wherein the blanking unit comprises a blanking frame and a blanking clamp, the blanking clamp is disposed on the blanking frame, an opening and closing driving device for adjusting the clamping or loosening of the blanking clamp is connected to the blanking clamp, the rotary driving device drives the blanking clamp to rotate on the blanking clamp, the horizontal driving device drives the blanking frame to move back and forth in the horizontal direction, and the lifting driving device drives the blanking frame to move up and down.
7. The automatic testing machine of claim 1, wherein the feeding carrier comprises a movable frame, a jacking cylinder and a carrier body, the movable frame is movably connected with the feeding line body, and the jacking cylinder is disposed on the movable frame and drives the carrier body to move up and down.
8. The automatic testing machine of claim 1, wherein the scanning and transplanting device comprises an X-axis transplanting sliding table, a Y-axis transplanting sliding table, a transplanting frame, a scanning gun, a clamping device and a photoelectric sensor, the transplanting frame moves back and forth on the X-axis transplanting sliding table, the X-axis transplanting sliding table moves back and forth on the Y-axis transplanting sliding table, the transplanting frame is connected with the scanning gun, the photoelectric sensor and one or more groups of clamping devices, each clamping device comprises a clamping jaw and a connecting frame, a lifting driving device is connected with the connecting frame and drives the clamping device to move up and down on the transplanting frame, the clamping jaw is arranged on the connecting frame, and an opening and closing driving device for controlling the clamping or loosening of the clamping jaw is connected on the clamping jaw.
9. The automatic testing machine of claim 1, wherein the testing fixture comprises a material loading platform and a fixing fixture, the material loading platform is arranged on the second frame, the material loading platform is provided with an inductor and the fixing fixture, and the opening and closing driving device drives the fixing fixture to clamp or release on the material loading platform.
10. The automatic testing machine of claim 1, wherein a protective cover is disposed on the first and second frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911037722.3A CN110596577A (en) | 2019-10-29 | 2019-10-29 | Automatic testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911037722.3A CN110596577A (en) | 2019-10-29 | 2019-10-29 | Automatic testing machine |
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| Publication Number | Publication Date |
|---|---|
| CN110596577A true CN110596577A (en) | 2019-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911037722.3A Pending CN110596577A (en) | 2019-10-29 | 2019-10-29 | Automatic testing machine |
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| CN (1) | CN110596577A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113049887A (en) * | 2021-03-10 | 2021-06-29 | 扬州京柏自动化科技有限公司 | Automatic antenna test equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113049887A (en) * | 2021-03-10 | 2021-06-29 | 扬州京柏自动化科技有限公司 | Automatic antenna test equipment |
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