CN110587841B - Four-wheel-drive slicer mechanism suitable for multi-wire cutting of hard and brittle materials - Google Patents
Four-wheel-drive slicer mechanism suitable for multi-wire cutting of hard and brittle materials Download PDFInfo
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- CN110587841B CN110587841B CN201910969529.7A CN201910969529A CN110587841B CN 110587841 B CN110587841 B CN 110587841B CN 201910969529 A CN201910969529 A CN 201910969529A CN 110587841 B CN110587841 B CN 110587841B
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- cutting roller
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- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 title claims abstract description 16
- 230000008878 coupling Effects 0.000 claims description 24
- 238000010168 coupling process Methods 0.000 claims description 24
- 238000005859 coupling reaction Methods 0.000 claims description 24
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 12
- 229910052710 silicon Inorganic materials 0.000 claims description 12
- 239000010703 silicon Substances 0.000 claims description 12
- 229910003460 diamond Inorganic materials 0.000 claims description 9
- 239000010432 diamond Substances 0.000 claims description 9
- 239000013078 crystal Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 8
- 230000001133 acceleration Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a four-drive slicing machine mechanism suitable for multi-line cutting of hard and brittle materials, which comprises a four-drive slicing machine mechanism, wherein a first rear spindle drive motor and a second rear spindle drive motor are arranged at the rear end of the four-drive slicing machine mechanism, and a second rear spindle drive motor is arranged at one side of the first rear spindle drive motor. The four-wheel drive slicer mechanism has the advantages that the driving force of the slicer is stronger, the stability of the rotary motion is better, certain economical advantage is realized, the synchronous control precision is high, the pretightening force of the driving and driven shafts can be smaller, and the additional load of the driven shaft is reduced; the front and rear driving shafts can uniformly distribute the load of the two main shafts in a clamping mode, the stress is more uniform, the service life of the main shafts on a single cutting roller is equivalent, the service life of the main shafts is prolonged, and finally, the main shafts which are independently driven are easier to arrange in the design of the front and rear main shaft cooling loops, and the independent temperature control of the four main shafts is easier to realize.
Description
Technical Field
The invention relates to the field of slicing machines, in particular to a four-wheel-drive slicing machine mechanism suitable for multi-wire cutting of hard and brittle materials.
Background
A four-wheel-drive slicing machine mechanism suitable for multi-wire cutting of hard and brittle materials is a mechanism for multi-wire cutting of hard and brittle materials by a four-wheel-drive driving slicing machine, is convenient to use and widely used, but along with the development of the technology of the age, the functional requirements of people on the four-wheel-drive slicing machine mechanism suitable for multi-wire cutting of hard and brittle materials are higher and higher.
In use, a four-drive microtome mechanism suitable for multi-wire cutting of hard and brittle materials may perform the following forms of operations: the slicing machine achieves the removal of silicon materials in the process of reciprocating acceleration and deceleration and frequent reversing.
The existing four-drive slicing machine mechanism suitable for multi-line cutting of hard and brittle materials is simple in structure and convenient to use, but single in function, the existing four-drive slicing machine mechanism suitable for multi-line cutting of hard and brittle materials can accurately finish frequent acceleration and deceleration and reversing of a slicing machine on a driving main shaft of a cutting roller driving side in the using process, but for the driving-driven mode cutting of a main flow slicing machine at present, a driven main shaft has certain inertia due to the fact that the main shaft, the cutting roller and the like have certain requirements on acceleration and deceleration time, the driven shaft achieves high-speed reversing under the cooperation of pull rod pre-tightening and the main shaft conical surface and the cutting roller, and has certain adverse effects on accurate positioning of the driven shaft, service life of driven main shaft components and the like, and the most prominent problem is that the failure rate of the driven main shaft is obviously higher than that of the driving main shaft and accounts for about 70% of the total failure rate.
Disclosure of Invention
The invention aims to overcome the existing defects, and provides a four-drive slicing machine mechanism suitable for multi-wire cutting of hard and brittle materials, which can effectively solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: including four-wheel drive slicer mechanism, the rear end of four-wheel drive slicer mechanism is provided with the main shaft driving motor behind the first and the main shaft driving motor behind the second behind the first, one side of main shaft driving motor behind the first is provided with the main shaft driving motor behind the second behind the first, the front end of main shaft driving motor behind the first is passed through the coupling joint and is provided with the cutting roller behind the first, the surface of cutting roller behind the first is provided with the diamond wire net, the front end surface of cutting roller is provided with the front main shaft, the front end surface of front main shaft is provided with the front main shaft motor behind the first, the front end of main shaft driving motor behind the second is provided with the cutting roller behind the second behind the coupling joint, the upper end surface of cutting roller behind the second is provided with the crystalline silicon stick, the upper end surface of crystalline silicon stick is provided with the silicon stick and glues the board, the front end surface of cutting roller is provided with the front main shaft behind the second, the front end surface of front main shaft is provided with the front main shaft motor behind the second, the front end surface of main shaft is provided with the front main shaft behind the second.
Preferably, the outer surface of the upper end of the crystal silicon rod is adhered with the outer surface of the lower end of the silicon rod adhesive plate.
Preferably, a first coupler is arranged between the first rear spindle driving motor and the first rear spindle, and the front end outer surface of the first rear spindle driving motor is detachably connected with the rear end outer surface of the first rear spindle through the first coupler.
Preferably, a coupling is arranged between the second rear spindle driving motor and the second rear spindle, and the outer surface of the front end of the second rear spindle driving motor is detachably connected with the outer surface of the rear end of the second rear spindle through the coupling.
Preferably, the first rear main shaft is connected with the first cutting roller in a matched manner through a main shaft conical surface and a cutting roller conical hole, and the outer surface of the front end of the first rear main shaft is connected with the outer surface of the rear end of the first cutting roller in a matched manner through a main shaft conical surface and a cutting roller conical hole in a detachable manner.
Preferably, the second rear main shaft is connected with the second cutting roller in a matched manner through a main shaft conical surface and a cutting roller conical hole, and the outer surface of the front end of the second rear main shaft is connected with the outer surface of the rear end of the second cutting roller in a matched manner through a main shaft conical surface and a cutting roller conical hole in a detachable manner.
Preferably, a coupling is arranged between the first front spindle and the first front spindle motor, and the outer surface of the front end of the first front spindle is detachably connected with the outer surface of the rear end of the first front spindle motor through the coupling.
Preferably, a coupling is arranged between the second front spindle and the second front spindle motor, and the outer surface of the front end of the second front spindle is detachably connected with the outer surface of the rear end of the second front spindle motor through the coupling.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the front spindle motor and the rear spindle motor are adopted, and the front and rear direct connection driving motors are adopted, so that the driving force is stronger, the rotary motion stability is better, and certain economic advantages are also achieved.
2. According to the invention, the first cutting roller is driven by the first front spindle and the first rear spindle, the second cutting roller is driven by the second front spindle and the second rear spindle, and the two cutting rollers are driven by the double-driving spindle, so that four-wheel drive is realized, the stability of slicing can be increased, and the synchronous control precision is higher.
3. According to the invention, the pre-tightening force of the driving shaft and the driven shaft can be smaller through the first rear spindle driving motor, the second rear spindle driving motor, the first front spindle motor and the second front spindle motor, so that the additional load of the driven shaft is reduced; the front and rear driving shafts can uniformly distribute the load of the two main shafts, the stress is more uniform, and the service life of the main shaft on a single cutting roller is equivalent, so that the service life of the main shaft is prolonged.
4. According to the invention, each spindle can be ensured to be independently driven through the second rear spindle, the first front spindle and the second front spindle, the independently driven spindles are easier to arrange on the design of the front and rear spindle cooling loops, and the independent temperature control of the four spindles is easier to realize.
Drawings
FIG. 1 is an overall view of the present invention;
FIG. 2 is a schematic diagram of the structure of the crystalline silicon rod 3 and the silicon rod bonding plate 4 in FIG. 1 according to the present invention;
Fig. 3 is a comparative view of a conventional four-drive microtome mechanism.
In the figure: 1. a first rear spindle drive motor; 2. a second rear spindle drive motor; 3. a crystalline silicon rod; 4. sticking a silicon rod to a plate; 5. a second rear main shaft; 6. a first rear main shaft; 7. a first cutting roller; 8. a diamond wire mesh; 9. a second cutting roller; 10. a first front spindle; 11. a second front main shaft; 12. a first front spindle motor; 13. a second front spindle motor; 14. a four-wheel drive slicer mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides a technical solution: including four-wheel drive slicer mechanism 14, the rear end of four-wheel drive slicer mechanism 14 is provided with back spindle drive motor 1 and back spindle drive motor 2 behind the No. two, one side of back spindle drive motor 1 is provided with back spindle drive motor 2 behind the No. two, the front end of back spindle drive motor 1 passes through shaft coupling connection back spindle 6 behind the No. one, the front end surface of back spindle 6 is provided with cutting roller 7 behind the No. one, the surface of cutting roller 7 is provided with diamond wire net 8, the front end surface of cutting roller 7 is provided with front spindle 10, the front end surface of front spindle 10 is provided with front spindle motor 12 behind the No. two, the front end of back spindle drive motor 2 passes through shaft coupling connection back spindle 5 behind the No. two, the front end surface of back spindle 5 is provided with cutting roller 9 behind the No. two, the upper end surface of cutting roller 9 is provided with the crystalline silicon stick 3, the upper end surface of crystalline silicon stick 3 is provided with silicon stick bonding plate 4, the front end surface of cutting roller 9 is provided with front spindle 11, the front end surface of front spindle 11 is provided with front spindle 13 behind the No. two.
To achieve uniform cutting, in the present embodiment, it is preferable that the upper end outer surface of the crystalline silicon rod 3 is bonded to the lower end outer surface of the silicon rod bonding plate 4.
In order to realize the stability of the transmission between the first rear spindle driving motor 1 and the first rear spindle 6, in this embodiment, preferably, a first coupling is disposed between the first rear spindle driving motor 1 and the first rear spindle 6, and the front end outer surface of the first rear spindle driving motor 1 is detachably connected with the rear end outer surface of the first rear spindle 6 through the first coupling.
In order to realize the stability of the transmission of the second rear spindle drive motor 2 and the second rear spindle 5, in this embodiment, preferably, a coupling is disposed between the second rear spindle drive motor 2 and the second rear spindle 5, and the front end outer surface of the second rear spindle drive motor 2 is detachably connected with the rear end outer surface of the second rear spindle 5 through the coupling.
In order to ensure the connection between the first rear spindle 6 and the first cutting roller 7, in this embodiment, preferably, the first rear spindle 6 is connected with the first cutting roller 7 in a matched manner through a spindle conical surface and a cutting roller conical hole, and the front end outer surface of the first rear spindle 6 is detachably connected with the rear end outer surface of the first cutting roller 7 in a matched manner through a spindle conical surface and a cutting roller conical hole.
In order to ensure the connection between the second rear spindle 5 and the second cutting roller 9, in this embodiment, preferably, the second rear spindle 5 is connected with the second cutting roller 9 in a matched manner through a spindle conical surface and a cutting roller conical hole, and the front end outer surface of the second rear spindle 5 is detachably connected with the rear end outer surface of the second cutting roller 9 in a matched manner through a spindle conical surface and a cutting roller conical hole.
In order to achieve the stability of the transmission between the first front spindle 10 and the first front spindle motor 12, in this embodiment, preferably, a coupling is disposed between the first front spindle 10 and the first front spindle motor 12, and the front end outer surface of the first front spindle 10 is detachably connected with the rear end outer surface of the first front spindle motor 12 through the coupling.
In order to realize the stability of the transmission between the second front spindle 11 and the second front spindle motor 13, in this embodiment, preferably, a coupling is disposed between the second front spindle 11 and the second front spindle motor 13, and the outer surface of the front end of the second front spindle 11 is detachably connected with the outer surface of the rear end of the second front spindle motor 13 through the coupling.
The working principle and the using flow of the invention are as follows: the slicing machine is mainly characterized in that four main shafts, namely a second rear main shaft 5, a first rear main shaft 6, a first front main shaft 10 and a second front main shaft 11, which drive a first cutting roller 7 and a second cutting roller 9 to move are all directly driven by a first rear main shaft driving motor 1, a second rear main shaft driving motor 2, a first front main shaft motor 12 and a second front main shaft motor 13, synchronous driving of a driving shaft and a driven shaft can be realized, the synchronous reversing and synchronous acceleration and deceleration are included, inertia of the driven main shaft due to the existence of rotational inertia and the like is reduced, a diamond wire mesh 8 is more stable, a crystalline silicon rod 3 is adhered with a silicon rod adhesive plate 4, the material cutting is realized by moving from top to bottom on a feeding mechanism, and the slicing machine, especially the slicing machine in the photovoltaic and semiconductor field, is mainly characterized in that the first cutting roller 7 and the second cutting roller 9 are fully provided with the diamond wire mesh 8, the two ends of the first cutting roller 7/the second cutting roller 9 are respectively connected with a first rear spindle 6/a first front spindle motor 12 and a second rear spindle 5/a second front spindle motor 13, the two directly connected rear spindle driving motors 2 and 1 realize the main roller driving and drive the diamond wire mesh 8 to realize the cutting action, the first front spindle motor 12 and the second front spindle motor 13 are connected and locked with the driving house through a pull rod mechanism penetrating through the axes of the first cutting roller 7 and the second cutting roller 9, the driven shaft rotation is realized through the driving spindle motor driving, the first cutting roller 7 and the second cutting roller 9 support the diamond wire mesh 8 together between the driving spindle and the driven spindle, the crystal silicon rod 3 is fed from top to bottom above the diamond wire mesh 8 between the first cutting roller 7 and the second cutting roller 9, the slicing machine can realize synchronous driving of a driving shaft and a driven shaft by adopting a four-drive slicing mechanism, and comprises synchronous reversing and synchronous acceleration and deceleration, so that inertia of a driven main shaft due to the existence of moment of inertia and the like is reduced, a cutting line net is more stable, the cutting stability is improved, the additional load of the driven shaft is reduced, the load of the driving-driven main shaft is homogenized, the cutting performance is greatly improved, and the failure rate of a main shaft 5 and a main shaft 6 after the first is reduced.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Four-wheel-drive slicer mechanism suitable for hard and brittle material multi-wire cutting, including four-wheel-drive slicer mechanism (14), its characterized in that: the front end of the first rear spindle driving motor (1) is connected with the first rear spindle (6) through a coupling, the front end outer surface of the first rear spindle (6) is provided with a first cutting roller (7), the outer surface of the first cutting roller (7) is provided with a diamond wire mesh (8), the outer surface of the front end of the first cutting roller (7) is provided with a first front spindle (10), the outer surface of the front end of the first front spindle (10) is provided with a first front spindle motor (12), the front end of the second rear spindle driving motor (2) is connected with the second rear spindle (5) through a coupling, the outer surface of the front end of the second rear spindle (5) is provided with a second cutting roller (9), the outer surface of the upper end of the second cutting roller (9) is provided with a crystal silicon rod, the outer surface of the second front spindle (3) is provided with a second front spindle (11), and the outer surface of the second front spindle (11) is provided with a crystal rod;
The outer surface of the upper end of the crystal silicon rod (3) is adhered with the outer surface of the lower end of the silicon rod adhesive plate (4);
A first coupler is arranged between the first rear spindle driving motor (1) and the first rear spindle (6), and the front end outer surface of the first rear spindle driving motor (1) is detachably connected with the rear end outer surface of the first rear spindle (6) through the first coupler.
2. A four-drive microtome mechanism adapted for multi-wire cutting of brittle and hard materials according to claim 1, wherein: a coupling is arranged between the second rear main shaft driving motor (2) and the second rear main shaft (5), and the outer surface of the front end of the second rear main shaft driving motor (2) is detachably connected with the outer surface of the rear end of the second rear main shaft (5) through the coupling;
The front end outer surface of the first rear main shaft (6) is connected with the rear end outer surface of the first cutting roller (7) in a matched mode through the main shaft conical surface and the cutting roller conical hole in a matched mode.
3. A four-drive microtome mechanism adapted for multi-wire cutting of brittle and hard materials according to claim 1, wherein: the second rear main shaft (5) is connected with the second cutting roller (9) in a matched manner through a main shaft conical surface and a cutting roller conical hole, and the front end outer surface of the second rear main shaft (5) is connected with the rear end outer surface of the second cutting roller (9) in a matched manner through the main shaft conical surface and the cutting roller conical hole in a detachable manner;
A coupling is arranged between the first front spindle (10) and the first front spindle motor (12), and the front end outer surface of the first front spindle (10) is detachably connected with the rear end outer surface of the first front spindle motor (12) through the coupling.
4. A four-drive microtome mechanism adapted for multi-wire cutting of brittle and hard materials according to claim 1, wherein: a fourth coupler is arranged between the second front spindle (11) and the second front spindle motor (13), and the outer surface of the front end of the second front spindle (11) is detachably connected with the outer surface of the rear end of the second front spindle motor (13) through the fourth coupler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910969529.7A CN110587841B (en) | 2019-10-12 | 2019-10-12 | Four-wheel-drive slicer mechanism suitable for multi-wire cutting of hard and brittle materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910969529.7A CN110587841B (en) | 2019-10-12 | 2019-10-12 | Four-wheel-drive slicer mechanism suitable for multi-wire cutting of hard and brittle materials |
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| Publication Number | Publication Date |
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| CN110587841A CN110587841A (en) | 2019-12-20 |
| CN110587841B true CN110587841B (en) | 2024-05-31 |
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