CN215096225U - Vertical cutting type rock plate back net laying machine - Google Patents
Vertical cutting type rock plate back net laying machine Download PDFInfo
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- CN215096225U CN215096225U CN202122792169.3U CN202122792169U CN215096225U CN 215096225 U CN215096225 U CN 215096225U CN 202122792169 U CN202122792169 U CN 202122792169U CN 215096225 U CN215096225 U CN 215096225U
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- pinch roll
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Abstract
The utility model belongs to the field of rock back-net equipment, in particular to a vertical cutting type rock back-net lapping machine, which comprises a baiting roller, a guide roller and a cutter group which are arranged on a mounting frame, and also comprises a first pinch roller group and a second pinch roller group which are arranged in sequence along the front and back directions, wherein the first pinch roller group and the second pinch roller group are arranged in front of the cutter group, a cambered surface and a compression roller are arranged behind the cutter group in sequence, and a net outlet is formed between the compression roller and the cambered surface; the cutter group comprises a fixed cutter and a movable cutter, the fixed cutter and the movable cutter are correspondingly arranged along the vertical direction, the movable cutter is arranged in a cutter frame, the cutter frame is connected with a driving device, and the driving device drives the cutter frame to reciprocate along the vertical direction. The vertical cutting type rock plate back net lapping machine realizes smooth attachment of the fiber net and the back of the rock plate, and does not need to carry out flat net subsequently, so that the product quality is improved, and the production cost is reduced.
Description
Technical Field
The utility model belongs to rock plate back of body net equipment field, especially a vertical cutting formula rock plate back of body net lapping machine.
Background
The back net of the rock plate refers to that a fiber reinforced material, such as a glass fiber reinforced net, is adhered to the surface (usually the back) of the rock plate, and the main function of the back net is to ensure that the rock plate has enough strength while reducing the thickness of the rock plate, thereby reducing the weight and saving raw materials.
When the rock plate is backed with the net, the fiber net needs to be cut firstly, and then the fiber net is covered on the net attaching surface of the rock plate.
At present, most of net sticking of the rock plate is carried out in a manual mode, namely, after the back of the rock plate is glued, the cut fiber net is aligned manually and covers the back of the rock plate, and the mode is time-consuming, labor-consuming, high in cost and low in efficiency.
Therefore, there are currently manufacturers researching the relevant automatic back-screening system for rock plates, in which the lapping machine is an important device; the existing net laying machine directly sticks the fiber net to the rock plate after cutting off the fiber net, so that the back net is easily uneven, flat net equipment such as a plurality of soft rubber press wheels and the like needs to be added at subsequent stations, the cost is high, one more procedure is added, and the production efficiency of the whole production line is reduced.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a vertical cutting formula slabstone back of body net lapping machine has realized the level and smooth laminating at the fibre web and the slabstone back, and follow-up flat net processing that need not to carry on again has not only improved product quality, has reduced manufacturing cost moreover. The utility model discloses the technical problem that solve is realized through following technical scheme:
a vertical cutting type rock back net laying machine comprises a feeding roller, a guide roller and a cutter set which are arranged on an installation frame, and further comprises a first pinch roller set and a second pinch roller set which are sequentially arranged along the front-back direction, wherein the first pinch roller set and the second pinch roller set are arranged in front of the cutter set, a cambered surface and a press roller are sequentially arranged behind the cutter set, and a net outlet is formed between the press roller and the cambered surface; the cutter group comprises a fixed cutter and a movable cutter, the fixed cutter and the movable cutter are correspondingly arranged along the vertical direction, the movable cutter is arranged in a cutter frame, the cutter frame is connected with a driving device, and the driving device drives the cutter frame to reciprocate along the vertical direction.
Furthermore, the first pinch roll group comprises a first pinch roll and a second pinch roll, the second pinch roll group comprises a third pinch roll and a fourth pinch roll, the first pinch roll is connected with the third pinch roll through a belt, the second pinch roll is connected with the fourth pinch roll through a belt, and the first pinch roll and the second pinch roll are driven through a first motor.
Furthermore, the driving device comprises a second motor, an eccentric wheel is mounted on an output shaft of the second motor, the eccentric wheel is rotatably connected with a first connecting rod, the first connecting rod is rotatably connected with a first connecting piece, the first connecting piece is fixedly mounted on a rotating shaft, a second connecting piece is fixedly arranged on the rotating shaft, the second connecting piece is rotatably connected with one end of the second connecting rod, and the other end of the second connecting rod is rotatably connected with the tool rest.
Furthermore, vertical guide grooves are formed in two sides of the knife rest, the knife rest is arranged in the vertical guide grooves, the vertical guide grooves are fixedly connected with the mounting frame, and the fixed knife is fixedly connected with the mounting frame.
Specifically, the radian of the cambered surface is pi/6-pi/4.
Specifically, the guide rollers comprise a first guide roller, a second guide roller and a third guide roller, and the first guide roller, the second guide roller and the third guide roller are all arranged between the discharging roller and the first pinch roller group.
Particularly, the device also comprises a plurality of feeding rollers which are horizontally arranged on the bracket in parallel, and the feeding rollers are arranged below the screen outlet.
Particularly, a first clamping groove and a second clamping groove are arranged on the mounting frame, and an opening of the first clamping groove and an opening of the second clamping groove are oppositely arranged.
Particularly, an emptying roller is arranged in the first clamping groove, and two ends of the emptying roller are connected with the first clamping groove in a matched mode through bearings.
In particular, a clutch is provided at one end of the discharge roller.
The utility model discloses a vertical cutting formula rock plate back of the body net lapping machine has realized the level and smooth laminating at fibre web and the rock plate back, and the follow-up plain net that need not to carry on again has not only improved product quality, has reduced manufacturing cost moreover.
Drawings
FIG. 1 is a schematic structural diagram of a vertical cutting type rock plate back net laying machine;
FIG. 2 is a cross-sectional view of the vertical cut rock plate back net laying machine with the bracket and feed rollers removed;
FIG. 3 is a schematic view of the connection of the first motor;
FIG. 4 is a schematic structural view of a movable knife and a knife rest;
FIG. 5 is a schematic structural diagram of a driving device;
fig. 6 is a working schematic diagram of the vertical cutting type rock plate back net laying machine.
Detailed Description
FIG. 1 is a schematic structural diagram of a vertical cutting type rock plate back net laying machine; FIG. 2 is a cross-sectional view of the vertical cut rock plate back net laying machine with the bracket and feed rollers removed; referring to fig. 1 and 2, the vertical cutting type rock back net laying machine comprises a feeding roller 1, a guide roller and a cutter set which are arranged on an installation frame 26, and further comprises a first pinch roller set and a second pinch roller set which are sequentially arranged along the front-back direction, wherein the first pinch roller set and the second pinch roller set are arranged in front of the cutter set, an arc surface 10 and a press roller 11 are sequentially arranged behind the cutter set, and a net outlet 12 is formed between the press roller 11 and the arc surface 10; the cutter group comprises a fixed cutter 13 and a movable cutter 14, the fixed cutter 13 and the movable cutter 14 are correspondingly arranged along the vertical direction, the movable cutter 14 is arranged in a cutter rest 15, the cutter rest 15 is connected with a driving device, and the driving device drives the cutter rest 15 to reciprocate along the vertical direction.
The utility model discloses a compression roller 11 and cambered surface 10's cooperation has formed a play net gape 12 of laminating more easily with the rock plate, has ensured the level and smooth laminating at the fibre web and the rock plate back to after fibre web and the laminating at the rock plate back, during compression roller 11, can be further flattened, ensure to level completely, save subsequent plain net process.
Fig. 3 is a schematic connection diagram of a first motor, and as shown in fig. 3, the first pinch roll set includes a first pinch roll 2 and a second pinch roll 3, the second pinch roll set includes a third pinch roll 4 and a fourth pinch roll 5, the first pinch roll 2 and the third pinch roll 4 are connected through a belt, the second pinch roll 3 and the fourth pinch roll 5 are connected through a belt, the first pinch roll 2 and the second pinch roll 3 are driven by a first motor 9, in this embodiment, the first motor 9 drives a driving gear 9.1, and the first pinch roll 2 and the second pinch roll 3 are respectively connected with the driving gear 9.1 through a driven gear 9.2, so as to achieve synchronous pinch; the guide roll comprises a first guide roll 6, a second guide roll 7 and a third guide roll 8, and the first guide roll 6, the second guide roll 7 and the third guide roll 8 are all arranged between the discharging roll 1 and the first pinch roll group.
FIG. 4 is a schematic structural view of a movable knife and a knife rest; FIG. 5 is a schematic structural diagram of a driving device; as shown in fig. 4 and 5, the driving device includes a second motor 16, an eccentric wheel is mounted on an output shaft of the second motor 16, the eccentric wheel is rotatably connected to a first connecting rod 17, the first connecting rod 17 is rotatably connected to a first connecting member 19, the first connecting member 19 is fixedly mounted on a rotating shaft 18, and the rotating shaft 18 is driven to rotate reciprocally when the second motor 16 rotates; a second connecting piece 20 is fixedly arranged on the rotating shaft 18, the second connecting piece 20 is rotatably connected with one end of a second connecting rod 21, the other end of the second connecting rod 21 is rotatably connected with the tool rest 15, and the rotating shaft 18 which rotates in a reciprocating manner drives the tool rest 15 to do vertical reciprocating movement; fixed sword 13 and mounting bracket 26 fixed connection, the knife rest 15 of this embodiment is the U type, and the U type inboard at knife rest 15 is fixed to the left and right sides of activity sword 14, sets up vertical guide way 22 in the both sides of knife rest 15, and knife rest 15 sets up in vertical guide way 22, and vertical guide way 22 and mounting bracket 26 fixed connection have ensured the removal of knife rest 15 and activity sword 14 on same vertical direction.
The utility model also comprises a plurality of feed rollers 23 which are horizontally arranged on the bracket 25 in parallel, the feed rollers 23 are arranged below the net outlet 12, the bracket 25 is also provided with a sensor 24, and in the embodiment, the sensor 24 adopts a micro switch or a photoelectric sensor; the first motor 9, the second motor 16 and the sensor 24 are respectively connected with a control system, the control system is a single chip microcomputer or an industrial personal computer or a PLC, the control system of the embodiment is a PLC automatic control system, the radian of the arc surface 10 is pi/6-pi/4, the radian of the arc surface 10 of the embodiment is pi/6, and the compression roller 11 of the embodiment is a rubber roller.
Set up first draw-in groove 27 and second draw-in groove 28 on mounting bracket 26, first draw-in groove 27 and second draw-in groove 28 are the U type, the opening of first draw-in groove 27 and the opening of second draw-in groove 28 set up relatively, set up blowing roller 1 in first draw-in groove 27, blowing roller 1's both ends are passed through the bearing and are connected with first draw-in groove 27 cooperation, this embodiment sets up reserve blowing roller in second draw-in groove 28, reserve blowing roller's both ends are passed through the bearing and are connected with second draw-in groove 28 cooperation, the effect of setting up reserve blowing roller is, when the fibre web on blowing roller 1 in first draw-in groove 27 is used up, take off blowing roller 1 from first draw-in groove 27, then directly push away reserve blowing roller in second draw-in groove 28 in first draw-in groove 27, continuous production operation has been realized.
A clutch 29 is arranged at one end of the discharging roller 1, the clutch 29 is an electromagnetic clutch in the embodiment, the electromagnetic clutch is connected with a control system, and the electromagnetic clutch is used for powering off and combining when the discharging roller 1 needs to discharge materials, so that the discharging roller 1 can rotate; when the discharging roller 1 does not need discharging, the electromagnetic clutch is electrified and combined, so that the discharging roller 1 cannot rotate.
Fig. 6 is the working schematic diagram of vertical cutting formula slabstone back of the body net lapping machine, as shown in fig. 6, the utility model discloses vertical cutting formula slabstone back of the body net lapping machine's working process as follows: the fiber web 30 is synchronously clamped and conveyed to the cutter group from the emptying roller 1 through the first pinch roller group and the second pinch roller group; the method comprises the following steps that a rock plate 40 to be subjected to net pasting is coated with glue, the net pasting surface faces upwards, the rock plate is placed on a feeding roller 23 and is driven to move forwards by the feeding roller 23, when a sensor 24 detects the front end of the rock plate 40, a first motor 9 is started to rotate and drives a first pinch roller set and a second pinch roller set to synchronously pinch a fiber net 30, when the front end of the rock plate 40 is conveyed to a net outlet 12, the fiber net 30 just slides out of the net outlet 12 and covers the rock plate 40, the rock plate 40 covered with the fiber net moves forwards, and the rock plate 40 is further compressed and flattened by a compression roller 11; when the sensor 24 detects the rear end of the rock plate 40, the first motor 9 is shut down, the fiber web 30 is stopped being sent, at the moment, the second motor 16 is started to drive the movable knife 14 to cut the fiber web 30, and the cut fiber web 30 continuously slides out of the net outlet 12 along the arc surface 10 under the driving of the rock plate 40 and covers the rock plate 40. The delivery time and cut-off time of the web 30 can be accurately controlled by the detection of the sensors 24 to ensure that each panel 40 is exactly covered with the web 30.
In a word, the utility model discloses a vertical cutting formula rock plate back of the body net lapping machine has realized the level and smooth laminating at fibre web and the rock plate back, and the follow-up plain net that need not to carry on again has not only improved product quality, has reduced manufacturing cost moreover.
Claims (10)
1. A vertical cutting type rock back net laying machine comprises a feeding roller, a guide roller and a cutter set which are arranged on an installation frame, and is characterized by further comprising a first pinch roller set and a second pinch roller set which are sequentially arranged along the front-back direction, wherein the first pinch roller set and the second pinch roller set are arranged in front of the cutter set, a cambered surface and a press roller are sequentially arranged behind the cutter set, and a net outlet is formed between the press roller and the cambered surface;
the cutting knife group comprises a fixed knife and a movable knife, the fixed knife and the movable knife are correspondingly arranged in the vertical direction, the movable knife is installed in a knife rest, the knife rest is connected with a driving device, and the driving device drives the knife rest to reciprocate in the vertical direction.
2. The vertical cutting type rock back net lapper of claim 1, wherein the first pinch roll set comprises a first pinch roll and a second pinch roll, the second pinch roll set comprises a third pinch roll and a fourth pinch roll, the first pinch roll and the third pinch roll are connected through a belt, the second pinch roll and the fourth pinch roll are connected through a belt, and the first pinch roll and the second pinch roll are driven by a first motor.
3. The vertical cutting type rock back net paving machine according to claim 1, wherein the driving device comprises a second motor, an eccentric wheel is mounted on an output shaft of the second motor, the eccentric wheel is rotatably connected with a first connecting rod, the first connecting rod is rotatably connected with a first connecting piece, the first connecting piece is fixedly mounted on a rotating shaft, a second connecting piece is fixedly arranged on the rotating shaft, the second connecting piece is rotatably connected with one end of a second connecting rod, and the other end of the second connecting rod is rotatably connected with the knife rest.
4. The vertical cutting type rock back net lapping machine as claimed in claim 1, wherein vertical guide grooves are provided at both sides of the tool rest, the tool rest is provided in the vertical guide grooves, the vertical guide grooves are fixedly connected with the mounting frame, and the fixed knife is fixedly connected with the mounting frame.
5. The vertical cutting rock back screen lapper of claim 1, wherein the arc has a radian of pi/6-pi/4.
6. The vertical cutting type rock back net lapper of claim 1, wherein the guide rollers comprise a first guide roller, a second guide roller, and a third guide roller, the first guide roller, the second guide roller, and the third guide roller being disposed between the blowing roller and the first pinch roller set.
7. The vertical cutting type rock back net lapping machine as claimed in claim 1, further comprising a plurality of feed rollers horizontally arranged on the support in parallel, wherein the feed rollers are arranged below the net outlet.
8. The vertical cutting type rock back net paving machine according to claim 1, wherein a first clamping groove and a second clamping groove are arranged on the mounting frame, and an opening of the first clamping groove and an opening of the second clamping groove are oppositely arranged.
9. The vertical cutting type rock back net lapping machine of claim 8, wherein a discharging roller is arranged in the first clamping groove, and two ends of the discharging roller are connected with the first clamping groove in a matching way through bearings.
10. The vertical cutting rock back net lapper of claim 1, wherein a clutch is provided at one end of the lay-down roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122792169.3U CN215096225U (en) | 2021-11-16 | 2021-11-16 | Vertical cutting type rock plate back net laying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122792169.3U CN215096225U (en) | 2021-11-16 | 2021-11-16 | Vertical cutting type rock plate back net laying machine |
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| Publication Number | Publication Date |
|---|---|
| CN215096225U true CN215096225U (en) | 2021-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122792169.3U Active CN215096225U (en) | 2021-11-16 | 2021-11-16 | Vertical cutting type rock plate back net laying machine |
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| Country | Link |
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| CN (1) | CN215096225U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571831A (en) * | 2022-03-10 | 2022-06-03 | 佛山市蓝之鲸科技有限公司 | Dual-purpose automatic production line for back plate of rock plate and back net and method for back plate of rock plate |
-
2021
- 2021-11-16 CN CN202122792169.3U patent/CN215096225U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571831A (en) * | 2022-03-10 | 2022-06-03 | 佛山市蓝之鲸科技有限公司 | Dual-purpose automatic production line for back plate of rock plate and back net and method for back plate of rock plate |
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