CN110562541A - Intelligent automatic basket dividing device - Google Patents
Intelligent automatic basket dividing device Download PDFInfo
- Publication number
- CN110562541A CN110562541A CN201910895533.3A CN201910895533A CN110562541A CN 110562541 A CN110562541 A CN 110562541A CN 201910895533 A CN201910895533 A CN 201910895533A CN 110562541 A CN110562541 A CN 110562541A
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- CN
- China
- Prior art keywords
- basket
- type box
- blocking
- lifting
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 230000006698 induction Effects 0.000 claims abstract description 8
- 230000000903 blocking effect Effects 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 10
- 241000233866 Fungi Species 0.000 description 6
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/44—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The intelligent automatic basket distributing device is composed of a control system, an induction system, a basket distributing system, a basket lifting system and a transmission system, automatic basket distributing and basket conveying are achieved, basket conveying is achieved in place, timely and continuous through the control system, basket distributing is thorough, accuracy and timeliness are good, and production efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of edible mushroom production equipment.
Background
In domestic fungus inoculation production line, the fungus package after the stick of inoculating will insert is adorned the basket and then is transported, the basket adopts whole pile to place after using usually, when needs the basket, whole pile of basket need divide the basket before the use, then send to and carry out the basket shipment to the fungus package under the dress frame machine and transport, traditional branch basket mode is adopted the personnel and is divided the basket, the manual work send the basket, waste time and energy, and can appear dividing the basket thoroughly, it is not consistent, send the basket scheduling problem that targets in place, accuracy and timeliness are poor, transport line front portion stop work when leading to appearing above-mentioned problem, thereby work efficiency has been influenced.
Disclosure of Invention
The invention provides an intelligent automatic basket distributing device, which aims to solve the problems that the basket conveying is not in place and not in time, the basket distributing is not thorough and the like caused by the traditional manual basket distributing and conveying.
The technical scheme adopted by the invention for realizing the purpose is as follows: an intelligent automatic basket separating device comprises a transmission frame body 26 arranged on the upper portion of a bottom frame 1, transmission roller ways 9 are arranged on the transmission frame body 26 in parallel, two plate type box bodies 2 with inner side openings are symmetrically arranged on the upper portion of the bottom frame 1 and located on two sides of the transmission frame body 26, a basket lifting cylinder 17 is arranged in each of the two plate type box bodies 2, the upper end of a cylinder plug rod 12 of each basket lifting cylinder 17 is fixed on a top plate of each plate type box body 2, a basket lifting base plate 14 is arranged on each cylinder plug rod 12, the outer side of each basket lifting base plate 14 is connected with the upper end edge of a basket lifting clamp 7 through a basket lifting hinge 3, each basket lifting clamp 7 is of a structure with the lower end turned outwards, the lower portion of the inner side of each basket lifting base plate 14 is connected with one end of a basket lifting clamp cylinder 16 through; a U-shaped basket blocking clamp 18 is arranged on the outer side of the basket lifting clamp 7 in the side plate type box body 2, and the basket blocking clamp 18 is connected with a basket blocking cylinder 19 arranged in the plate type box body 2; the basket lifting cylinder 17, the basket lifting clamping cylinder 16 and the basket blocking cylinder 19 are connected with a control system 25.
a basket panel 5 is arranged between the rear sides of the two plate type box bodies 2, and basket guide plates 4 are arranged on the upper parts of the basket panel 5 and the upper parts of the two side plate type box bodies 2.
Two basket blocking base plates 21 are symmetrically arranged at the front side and the rear side of the bottom of the two side plate type box body 2, a basket blocking guide block 20 is arranged at the upper part of each basket blocking base plate 21 through a connecting block 33, and a basket blocking guide groove 6 for guiding a basket blocking clamp 18 is formed between the front part of each basket blocking guide block 20 and the connecting block 33.
Two guide shafts 11 are linearly and symmetrically arranged in the two plate-type box bodies 2 and in front and back with the cylinder plug rod 12, the upper ends and the lower ends of the guide shafts 11 are respectively fixed at the top plate and the bottom of the plate-type box bodies 2, guide shaft sleeves 13 are respectively arranged on the two guide shafts 11, and the guide shaft sleeves 13 are connected with a basket lifting base plate 14.
An induction bracket 23 is arranged between the two front conveying roller ways 9 on the conveying frame body 26 in parallel, a basket feeding inductor 24 is arranged on the induction bracket 23, and the basket feeding inductor 24 is connected with a control system 25.
and an anti-skid friction surface 8 is arranged on the conveying roller way 9 between the two plate-type box bodies 2.
And symmetrical inward-inclined guide mechanisms 22 are arranged at the bottom of the two side plate type box body 2 and positioned at the opposite side edges of the front basket panel 5.
The intelligent automatic basket distributing device disclosed by the invention realizes automatic basket distribution and basket conveying, realizes in-place, timely and continuous basket conveying through the control system, is thorough in basket distribution and good in accuracy and timeliness, and greatly improves the production efficiency.
Drawings
fig. 1 is a side view structural diagram of the intelligent automatic basket separating device.
FIG. 2 is a side view structural diagram of the state of the basket of the intelligent automatic basket-dividing device.
FIG. 3 is a top view structural diagram of the basket-dividing state of the intelligent automatic basket-dividing device of the present invention.
FIG. 4 is a front view structural diagram of a plate type box body part of the intelligent automatic basket distribution device.
Fig. 5 is a top view structural diagram of a bottom frame of the intelligent automatic basket distribution device.
Fig. 6 is a top view structural diagram of a transmission frame body of the intelligent automatic basket distribution device.
Fig. 7 is a front view structural diagram of a basket blocking and clamping device of the intelligent automatic basket separating device.
fig. 8 is a side view structural diagram of a basket blocking and clamping device of the intelligent automatic basket separating device.
Fig. 9 is a side view structural diagram of a basket lifting clamping device of the intelligent automatic basket separating device.
fig. 10 is a front view structural diagram of a basket lifting clamping device of the intelligent automatic basket distribution device.
Fig. 11 is an enlarged view of the clip retraction state of the portion a in fig. 2.
Fig. 12 is an enlarged view of a basket in a falling state in fig. 2.
Fig. 13 is an enlarged structural view of a clip insertion state of a portion a in fig. 2.
fig. 14 is an enlarged view of the upper basket in the basket lifting clip and the lower basket in the basket blocking clip in fig. 2 a.
Fig. 15 is an enlarged view of a retracted state of a retainer clip of a portion a of fig. 2.
fig. 16 is an enlarged structural view of a lower basket carrying state in a portion a of fig. 2.
Fig. 17 is an enlarged view of the basket lifting clip of fig. 2 a in a state where the basket is retracted and dropped.
In the figure: 1. the device comprises a base frame, 2, a plate type box body, 3, a basket lifting hinge, 4, a basket feeding guide plate, 5, a basket positive panel, 6, a basket blocking guide groove, 7, a basket lifting clamp, 8, an anti-skidding friction surface, 9, a transmission roller way, 10, a basket, 11, a guide shaft, 12, a cylinder plug rod, 13, a guide shaft sleeve, 14, a basket lifting base plate, 15, a connecting lug, 16, a basket lifting clamp cylinder, 17, a basket lifting cylinder, 18, a basket blocking clamp, 19, a basket blocking cylinder, 20, a basket blocking guide block, 21, a basket blocking base plate, 22, a guide mechanism, 23, a sensing support, 24, a basket feeding sensor, 25, a control system, 26, a transmission rack, 27, a sliding sleeve, 28, a baffle, 29, a baffle guide shaft, 30, a baffle cylinder plug rod, 31, a baffle cylinder, 32, a baffle support, 33 and a connecting block.
Detailed Description
The intelligent automatic basket distribution device is shown in figures 1-3, and comprises a control system, an induction system, a basket distribution system, a basket lifting system and a transmission system.
The structure of the chassis 1 is as shown in fig. 5, a transmission frame 26 is installed on the upper portion of the chassis 1, a transmission roller table 9 is installed on the transmission frame 26 in parallel, and an anti-skid friction surface 8 is arranged on the transmission roller table 9. As shown in fig. 6, an induction bracket 23 is arranged on a transmission bracket 26 between two front transmission roller ways 9 in parallel, a basket feeding sensor 24 is arranged on the induction bracket 23, a basket feeding roller way is arranged on the front portion of the transmission bracket 26 outside the basket separating device and is used for conveying a separated basket to a basket loading machine, a basket shifting mechanism is arranged at a basket loading position on the front portion of the transmission bracket 26 and comprises a baffle guide shaft 29 and a baffle 28, two baffle guide shafts 29 are arranged in parallel to the transmission roller ways 9, a sliding sleeve 27 is arranged on each baffle guide shaft 29, the outer side of each sliding sleeve 27 is respectively connected with a baffle 28 between the two baffle guide shafts 29 through a baffle bracket 32, the middle of each baffle 28 is connected with a baffle cylinder plug rod 30 of a baffle cylinder 31, a basket blocking sensor is arranged on each baffle bracket 32, and the basket feeding sensor 24 is connected with the basket blocking sensor connection control system 25.
Two plate type boxes 2 with inner side openings are symmetrically arranged on two sides of the transmission frame body 26 on the upper portion of the underframe 1, a basket panel 5 is arranged between the rear sides of the two plate type boxes 2, and basket guide plates 4 are arranged on the upper portion of the basket panel 5 and the upper portions of the two plate type boxes 2. Two plate-type box bodies 2 are internally provided with a basket lifting cylinder 17 respectively, the upper end of a cylinder plug rod 12 of the basket lifting cylinder 17 is fixed on a top plate of the plate-type box bodies 2, a basket lifting base plate 14 is arranged on the cylinder plug rod 12, the outer side of the basket lifting base plate 14 is connected with the upper end edge of a basket lifting clamp 7 through a basket lifting hinge 3, the basket lifting clamp 7 is of a structure with the lower end turned outwards, as shown in fig. 4, 9 and 10, two guide shafts 11 are linearly and symmetrically arranged in the two plate-type box bodies 2 and in front and back with the cylinder plug rod 12, the upper end and the lower end of each guide shaft 11 are fixed on the top plate and the bottom of the plate-type box body 2 respectively, guide shaft sleeves 13 are arranged on the two guide shafts 11; the lower part of the inner side of the lifting basket base plate 14 is connected with one end of a lifting basket clamping cylinder 16 through a connecting lug 15, and a piston rod of the lifting basket clamping cylinder 16 is connected with the lower part of the inner side of a lifting basket clamping clip 17 through the connecting lug 15.
As shown in fig. 7 and 8, a U-shaped basket blocking clamp 18 is arranged in the side plate type box body 2 and outside the basket lifting clamp 7, the basket blocking clamp 18 is connected with a basket blocking cylinder 19 arranged in the side plate type box body 2, two basket blocking base plates 21 are symmetrically arranged at the bottom of the two side plate type box bodies 2 at the front side and the rear side, a basket blocking guide block 20 is arranged at the upper part of each basket blocking base plate 21 through a connecting block 33, and a basket blocking guide groove 6 for guiding the basket blocking clamp 18 is formed between the front part of each basket blocking guide block 20 and the connecting block 33; the basket lifting cylinder 17, the basket lifting clamping cylinder 16 and the basket blocking cylinder 19 are connected with a control system 25. The front side of the bottom of the two side plate type box body 2 is provided with a symmetrical inward inclined guide mechanism 22.
The working principle is as follows: during the use, whole pile of empty baskets 10 from top to bottom falls into perpendicularly and divides in the basket device or from dividing the basket device side positive basket panel 5 contralateral opening part into the basket, and the rising and the decline that the basket clamping 7 was driven basket 10 is realized through the vertical motion of carrying the basket cylinder realization to the rising of carrying the basket clamping 7, realizes through carrying the basket clamping cylinder 17 that the front and back arc motion is controlled and is carried out and withdraw of carrying the basket clamping 7, keeps off the basket clamping 18 and realizes the horizontal direction motion through keeping off the basket cylinder 19 and drive the insertion and withdraw of keeping off basket clamping 18. The anti-skid friction surface 8 of the anti-skid friction cloth is adhered to the transmission roller way 9 between the two plate-type box bodies 2, so that the problem that the empty basket slips and does not move on the transmission roller way when the empty basket is not loaded is solved.
As shown in fig. 11-17, the dispensing basket flow is as follows:
(1) Starting a power supply, wherein each system is driven by a cylinder to start working under the action of the control system 25, starting to return, and firstly, the clamp is retracted to the original position;
(2) Loading the baskets, wherein the whole stack of empty baskets 10 vertically fall from top to bottom or are loaded from the side;
(3) The clamping insertion is carried out, under the action of a basket feeding sensor 24, a control system controls the actions of a basket lifting clamping cylinder 16 and a basket blocking cylinder 19, a basket lifting clamp 7 and a basket blocking clamp 18 are simultaneously inserted between basket edges of two lowermost baskets 10, and the basket lifting clamp 7 and the basket blocking clamp 18 can simultaneously enter and exit the branch baskets through the following actions;
(4) The clamp moves upwards, the basket lifting clamp 7 is driven by the basket lifting cylinder 17 to move upwards under the control of the control system, and the basket blocking clamp 18 fixedly blocks the lower basket 10 at the moment to prevent the lower basket from moving upwards along with the upper basket;
(5) The basket blocking clamp 18 is retracted, and when the sensing device senses that the basket is separated in place, the basket blocking clamp 18 is driven by the basket blocking cylinder 19 to retract and return under the control of the control system 25;
(6) Lower basket is carried away, withdraws when keeping off basket clamping 18 and puts in place the back, and transmission system is equipped with the basket inductor by the transmission roll table 9 with basket 10 to the place ahead transmission of transmission support body 26 under control system control on the transmission support body 26, keeps off the basket inductor and senses the basket and transmit this moment and put in place when basket 10 is transmitted this position, then the roll table stop motion. Then, a fungus bag is filled into the basket 10 through the basket filling device, after the fungus bag is filled, the baffle cylinder 31 is controlled through the control system to act, and the basket filled with the fungus bag is pulled to the roller way transmission mechanism through the baffle 28 to be discharged.
(7) The clamp moves downwards and retracts, after the conveying roller way 9 stops moving, the basket lifting clamp 7 is driven by the basket lifting cylinder 17 to move downwards under the control of the control system 25, and after the basket is in place, the basket lifting clamp cylinder 16 drives the basket lifting clamp 7 to retract, and then the basket falls;
(8) The clamp is inserted, after the basket 10 is in place, the basket blocking clamp 18 is driven by the basket blocking cylinder 19 to insert the basket blocking clamp 18 under the action of the control system, at the moment, a cycle is completed, and the cycle is repeated.
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. The utility model provides an automatic basket device that divides of intelligence which characterized in that: a transmission frame body (26) is installed on the upper portion of the bottom frame (1), transmission roller ways (9) are installed on the transmission frame body (26) in parallel, the upper portion of the bottom frame (1) is located on two sides of the transmission frame body (26), two plate type box bodies (2) with openings on the inner sides are symmetrically installed on the two sides of the transmission frame body (26), a basket lifting cylinder (17) is arranged in each of the two plate type box bodies (2), the upper end of a cylinder plug rod (12) of each basket lifting cylinder (17) is fixed on a top plate of each plate type box body (2), a basket lifting base plate (14) is installed on each cylinder plug rod (12), the outer side of each basket lifting base plate (14) is connected with the edge of the upper end of each basket lifting clamp (7) through a basket lifting hinge (3), each basket lifting clamp (7) is of a structure with the lower end turned outwards, the lower portion of the inner side of each basket lifting base plate (14) is connected with one end; a U-shaped basket blocking clamp (18) is arranged on the outer side of the basket lifting clamp (7) in the side plate type box body (2), and the basket blocking clamp (18) is connected with a basket blocking cylinder (19) arranged in the plate type box body (2); the basket lifting cylinder (17), the basket lifting clamping cylinder (16) and the basket blocking cylinder (19) are connected with a control system (25).
2. The intelligent automatic basket distribution device according to claim 1, wherein: a basket panel (5) is arranged between the rear sides of the two plate type box bodies (2), and a basket guide plate (4) is arranged on the upper part of the basket panel (5) and the upper parts of the two side plate type box bodies (2).
3. The intelligent automatic basket distribution device according to claim 1, wherein: two basket blocking base plates (21) are symmetrically arranged at the front side and the rear side of the bottom of the two side plate type box body (2), a basket blocking guide block (20) is arranged at the upper part of each basket blocking base plate (21) through a connecting block (33), and a basket blocking guide groove (6) used for guiding a basket blocking clamp (18) is formed between the front part of each basket blocking guide block (20) and the connecting block (33).
4. The intelligent automatic basket distribution device according to claim 1, wherein: two guide shafts (11) are linearly and symmetrically arranged in the two plate-type box bodies (2) and the front and back of the cylinder plug rod (12), the upper ends and the lower ends of the guide shafts (11) are respectively fixed at the top plate and the bottom of the plate-type box bodies (2), guide shaft sleeves (13) are respectively arranged on the two guide shafts (11), and the guide shaft sleeves (13) are connected with a basket lifting substrate (14).
5. The intelligent automatic basket distribution device according to claim 1, wherein: an induction bracket (23) is arranged between the two front transmission roller ways (9) on the transmission bracket body (26) in parallel, a basket feeding inductor (24) is arranged on the induction bracket (23), and the basket feeding inductor (24) is connected with a control system (25).
6. The intelligent automatic basket distribution device according to claim 1, wherein: and an anti-skidding friction surface (8) is arranged on a conveying roller way (9) between the two plate-type box bodies (2).
7. The intelligent automatic basket distribution device according to claim 1, wherein: and symmetrical inward-inclined guide mechanisms (22) are arranged at the edges of the opposite sides of the right basket panel (5) at the bottom of the two side plate type box body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910895533.3A CN110562541A (en) | 2019-09-21 | 2019-09-21 | Intelligent automatic basket dividing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910895533.3A CN110562541A (en) | 2019-09-21 | 2019-09-21 | Intelligent automatic basket dividing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110562541A true CN110562541A (en) | 2019-12-13 |
Family
ID=68781656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910895533.3A Pending CN110562541A (en) | 2019-09-21 | 2019-09-21 | Intelligent automatic basket dividing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110562541A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1103466A2 (en) * | 1999-11-17 | 2001-05-30 | Wiesenhof-Pilzland Vertriebsgesellschaft mbH | Method and device for processing and packing mushrooms or the like |
| CN105564688A (en) * | 2016-01-17 | 2016-05-11 | 厦门祺安达自动化设备有限公司 | Full-automatic fungus bag production line for edible fungi |
| CN105564721A (en) * | 2016-01-17 | 2016-05-11 | 厦门祺安达自动化设备有限公司 | Full-automatic mushroom bag basket feeding machine for edible mushrooms |
| CN106314891A (en) * | 2016-10-18 | 2017-01-11 | 漳州市兴宝机械有限公司 | Basket loading machine |
| CN210653865U (en) * | 2019-09-21 | 2020-06-02 | 大连富森智能科技有限公司 | Intelligent automatic basket dividing device |
-
2019
- 2019-09-21 CN CN201910895533.3A patent/CN110562541A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1103466A2 (en) * | 1999-11-17 | 2001-05-30 | Wiesenhof-Pilzland Vertriebsgesellschaft mbH | Method and device for processing and packing mushrooms or the like |
| CN105564688A (en) * | 2016-01-17 | 2016-05-11 | 厦门祺安达自动化设备有限公司 | Full-automatic fungus bag production line for edible fungi |
| CN105564721A (en) * | 2016-01-17 | 2016-05-11 | 厦门祺安达自动化设备有限公司 | Full-automatic mushroom bag basket feeding machine for edible mushrooms |
| CN106314891A (en) * | 2016-10-18 | 2017-01-11 | 漳州市兴宝机械有限公司 | Basket loading machine |
| CN210653865U (en) * | 2019-09-21 | 2020-06-02 | 大连富森智能科技有限公司 | Intelligent automatic basket dividing device |
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