CN110561737A - automatic film sticking machine - Google Patents

automatic film sticking machine Download PDF

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Publication number
CN110561737A
CN110561737A CN201810570638.7A CN201810570638A CN110561737A CN 110561737 A CN110561737 A CN 110561737A CN 201810570638 A CN201810570638 A CN 201810570638A CN 110561737 A CN110561737 A CN 110561737A
Authority
CN
China
Prior art keywords
screw rod
centering
interactive
guide rail
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810570638.7A
Other languages
Chinese (zh)
Inventor
潘虹兵
颜强
戴思扬
罗亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Yinggesi British Gerstein Intelligent Technology Co Ltd
Original Assignee
Hunan Yinggesi British Gerstein Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Yinggesi British Gerstein Intelligent Technology Co Ltd filed Critical Hunan Yinggesi British Gerstein Intelligent Technology Co Ltd
Priority to CN201810570638.7A priority Critical patent/CN110561737A/en
Publication of CN110561737A publication Critical patent/CN110561737A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0056Provisional sheathings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/48Preparation of the surfaces
    • B29C63/481Preparation of the surfaces mechanically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3431Telephones, Earphones
    • B29L2031/3437Cellular phones

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Liquid Crystal (AREA)

Abstract

The invention relates to a mobile phone film pasting technology, in particular to an automatic film pasting machine. The mobile phone film cleaning and film adhering machine comprises a machine cabinet, wherein a cleaning system responsible for cleaning the surface of a mobile phone, a mobile phone film adhering system responsible for adhering a film to the mobile phone, a film warehouse responsible for storing the mobile phone film, an electric control system responsible for human-computer interaction and electric control and a space grabbing mechanism responsible for moving the mobile phone are arranged in the machine cabinet. The automatic film sticking machine disclosed by the invention adopts full mechanization to act, so that the quality of accurate film sticking is ensured, the automatic film sticking machine has the advantages of accurate film sticking, stable film sticking time, stability, no bubbles and the like, the traditional manual film sticking mode is changed, the automatic film sticking machine can be compatible with more than one hundred mobile phone models, and the compatibility is wide.

Description

Automatic film sticking machine
Technical Field
The invention relates to a mobile phone film pasting technology, in particular to an automatic film pasting machine.
background
at present, a technology of full-automatic tempering film pasting does not appear in the market, at present, the mobile phone film pasting is mainly carried out in a manual film pasting mode, and the manual film pasting has the defects of low speed, low efficiency, poor attractiveness and the like.
disclosure of Invention
The invention aims to provide an automatic film sticking machine.
the purpose of the invention is realized by the following ways: an automatic film sticking machine comprises a machine cabinet, wherein a cleaning system responsible for cleaning the surface of a mobile phone, a mobile phone film sticking system responsible for sticking a film on the mobile phone, a film warehouse responsible for storing the mobile phone film, an electric control system responsible for human-computer interaction and electric control and a space grabbing mechanism responsible for moving the mobile phone are arranged in the machine cabinet.
As a further limitation of the present solution, the cleaning system includes an interactive and cleaning system platform, a cleaning platform system and a cleaning mechanism;
the interactive and cleaning system platform takes a platform bottom plate as an installation platform, and two synchronous belt linear motion modules are arranged on the platform bottom plate in parallel by a synchronous belt linear motion module installation support;
The cleaning table system is movably arranged on a lower mounting platform of the platform bottom plate between the two synchronous belt linear motion modules; four corners of the bottom of a mobile phone placing platform in the cleaning table system are respectively provided with a cleaning sliding table supporting column, and the four cleaning sliding table supporting columns are respectively correspondingly and movably arranged in linear bearings on the lower mounting platform; the lower mounting platform is provided with a centering stepping motor for driving the positive and negative screw rods to rotate, the two cleaning platform sliding platform bases are respectively mounted at two ends of the positive and negative screw rods and driven by the positive and negative screw rods to linearly slide on a guide rail on the lower mounting platform, the tops of the cleaning platform sliding platform bases are provided with centering splints, and the centering splints slide in movable grooves of the mobile phone placing platform;
The cleaning mechanism is movably arranged on the cleaning mechanism platform, and the cleaning mechanism platform is arranged on the linear motion module sliding table through the cleaning mechanism supporting frame; a downward movement limit switch connected with the controller is arranged on the cleaning mechanism platform 70 positioned below the cleaning mechanism 2;
A dust-free cloth roller bracket is movably mounted on one side of the cleaning mechanism platform, a dust-free cloth roller bracket guide column is arranged at the bottom of the dust-free cloth roller bracket, the dust-free cloth roller bracket guide column penetrates through a linear bearing on the cleaning mechanism platform, a dust-free cloth roller bracket guide column connecting block is fixed at the lower end of the dust-free cloth roller bracket guide column, and a dust-free cloth pressing strip is arranged at the bottom of the dust-free cloth roller bracket guide column connecting block; a dust-free cloth roller is movably arranged on the dust-free cloth roller bracket through a bearing, one end of dust-free cloth is wound on the dust-free cloth roller, and the dust-free cloth roller penetrates through the press roller and the driven roller and then is wound on the recovery roller; one end of the recovery roller is connected with a recovery roller stepping motor through a coupler, the other end of the recovery roller is movably arranged on a dust-free cloth roller bracket through a bearing and is parallel to the dust-free cloth roller, a driven roller is movably arranged on the dust-free cloth roller bracket below the other side of the dust-free cloth roller through a bearing, the outer end of the driven roller is connected with an encoder controlled by a controller through a coupler, a compression roller in contact with the driven roller is arranged at one end of a compression roller swing arm through a bearing, the other end of the compression roller swing arm is arranged on the dust-free cloth roller bracket through a bearing, and the middle part of the compression;
A vertical motion stepping motor installation platform is arranged on the other side of the cleaning mechanism platform, a vertical motion stepping motor is arranged on the upper portion of the vertical motion stepping motor installation platform, the vertical motion stepping motor drives a screw rod to rotate through a synchronous wheel and a synchronous belt, two ends of the screw rod are installed on the upper end and the lower end of the vertical motion stepping motor installation platform through screw rod bearings, the middle section of the screw rod is movably installed on a rolling brush lifting platform through a screw rod nut, a rolling brush guide column is fixed at the bottom of the rolling brush lifting platform, the rolling brush guide column is connected with a rolling brush guide column connecting block through a linear bearing in a downward connection mode, and a rolling brush motor for driving the rolling brush to rotate through a;
The bottom of the platform of the cleaning mechanism is provided with a T-shaped support, the T-shaped support is movably provided with a guide plate through a guide plate fulcrum in the middle of the upper part of the T-shaped support, and the two ends of the guide plate are respectively connected with a guide column connecting block of a dust-free cloth roller bracket and a guide column connecting block of a rolling brush through rollers in a waist-shaped hole.
As a further limitation of the scheme, the mobile phone film pasting system comprises an alignment mechanism, a linear working arm mechanism, a film tearing mechanism and a film pressing mechanism;
the alignment mechanism is used for installing a platform of the fixed part and consists of a support upright post, a pair of upper bottom plates and a pair of lower bottom plates which are respectively connected and fixed up and down, the alignment mechanism comprises a centering mechanism for aligning the mobile phone and a centering mechanism for aligning the toughened film, the two centering mechanisms have the same structure and are horizontally arranged at two ends of the centering lower bottom plate; the centering mechanism consists of sub-centering mechanisms for width centering and length centering, the two sub-centering mechanisms have the same structure and are distributed in a T shape, and the sub-centering mechanisms have the following structures: the centering motor is connected with a centering screw rod through a coupler, the centering screw rod is arranged on a centering lower bottom plate through screw rod supporting seats at two ends, a centering nut seat is movably arranged on the centering screw rod between the two screw rod supporting seats, the bottom of the centering nut seat is slidably arranged on a centering guide rail through a guide rail sliding block, the two centering guide rails are distributed on the centering lower bottom plate at two sides below the centering screw rod, an alignment push rod is arranged at the top of the centering nut seat, and the alignment push rod is positioned above a quadrilateral movable groove on the centering upper bottom plate; the alignment push rods of the two sub-centering mechanisms and the baffle plates on the side edges of the movable grooves on the centering upper bottom plate jointly form two rectangular areas which can be reduced and enlarged and are respectively a position to be pasted with a film and a position to be sucked;
The linear working arm mechanism is characterized in that an X-direction screw rod is arranged on one side of the bottom surface of the centering lower bottom plate through a screw rod supporting seat, the X-direction screw rod is driven by an X-direction motor through a synchronous wheel synchronous belt, an X-direction screw rod nut seat is arranged on the X-direction screw rod, the X-direction screw rod nut seat is fixed with the lower part of the linear working arm, the linear working arm is shaped like a cone, a Y-direction motor is arranged on the upper part of the linear working arm, the Y-direction motor drives a Y-direction screw rod through a coupler, a Y-direction screw rod nut seat is arranged on the Y-direction screw rod, a sucker sliding table is fixed on the Y-direction screw rod nut; a Z-direction motor is fixed on the sucker sliding table, the Z-direction motor drives a Z-direction screw rod through a synchronous wheel, a Z-direction screw rod nut seat is installed on the Z-direction screw rod, the Z-direction screw rod nut seat and a Z-direction optical axis installed on a linear bearing are respectively fixed on a sucker guide rod fixing plate, a sucker connecting plate is fixed at the bottom of the Z-direction optical axis, the linear bearing and a sucker in-place sensor are installed on the sucker connecting plate, a sucker guide column penetrates through the linear bearing and is fixed on the sucker fixing plate, and a sucker connected with a vacuum chamber is installed;
the film tearing mechanism is arranged on one side of the centering upper base plate, the synchronous motor is fixed below the centering upper base plate through the synchronous motor base, a gear is arranged on a driving shaft of the synchronous motor and is meshed with the gear at the bottom of the screw rod, the lower part of the screw rod is arranged on the centering upper base plate through a screw rod bearing block, the upper part of the screw rod is connected with the rodless cylinder base plate through a nut seat, a plurality of linear bearings are arranged on the centering upper base plate, an optical axis can slide up and down in the linear bearings, and the top of the optical axis is fixed with the rodless cylinder base plate;
the film pressing mechanism is arranged above the aligning mechanism, two groups of lead screws and optical shafts are respectively arranged on two sides of a film pressing bottom plate of the film pressing mechanism through film pressing bearing seats, the lead screws are arranged between the two film pressing bearing seats through lead screw bearings at the end parts, and the two groups of lead screws are synchronously driven by a film pressing motor arranged on the film pressing bottom plate through synchronous wheels and synchronous belts; a set of screw-nut and linear bearing are installed respectively to the both ends of press mold crossbeam, and lead screw and optical axis cartridge respectively are in screw-nut and linear bearing, and press mold roller is installed to press mold crossbeam below, and the press mold roller passes through the copper sheathing to be fixed in the press mold column bottom, and the press mold post is connected with the press mold board of top through linear bearing, and the press mold board is made up-and-down motion by the press mold cylinder drive of its both ends below.
as a further limitation of the scheme, the membrane library is formed by stacking a plurality of membrane boxes on the inner framework of the cabinet.
as a further limitation of the scheme, the space grabbing mechanism comprises an X, Y, Z three-axis motion guide rail and a grabbing mechanism which moves on the X, Y, Z three-axis motion guide rail and carries out grabbing work on the film warehouse;
The space grabbing mechanism comprises two vertical MJ guide rails which are vertically arranged side by side, wherein an MJ guide rail foot is fixed at the upper end and the lower end of each vertical MJ guide rail respectively, and the space grabbing mechanism is arranged on the inner framework of the box body through the MJ guide rail foot; the two vertical MJ guide rails are respectively and movably provided with a vertical MJ guide rail sliding block, and a vertical MJ guide rail high foot is fixed on the vertical MJ guide rail sliding block; the bottom of one of the vertical MJ guide rails is provided with a vertical guide rail power speed reducing sleeve, and the vertical guide rail power speed reducing sleeve is connected with the other vertical MJ guide rail through a driving end coupler, a transmission shaft and a driven end coupler so that the vertical MJ guide rail sliders on the two vertical MJ guide rails move synchronously; the horizontal MJ guide rail is arranged on the high foot of the two vertical MJ guide rails, one end of the horizontal MJ guide rail is provided with a horizontal guide rail power speed reducing sleeve, a horizontal MJ guide rail sliding block driven by the horizontal guide rail power speed reducing sleeve is arranged on the horizontal MJ guide rail, and a grabbing mechanism is arranged on the horizontal MJ guide rail sliding block;
The grabbing mechanism takes a grabbing bracket as an installation foundation, and the grabbing bracket is fixed on a transverse MJ guide rail sliding block; a grabbing mechanism mounting base plate is mounted on the grabbing bracket, a vertical panel is mounted at the side end of the grabbing mechanism mounting base plate, a drawer telescopic mechanism fixing beam is arranged at the lower end of the vertical panel, screw rod end bearing seats are respectively mounted at two ends of the drawer telescopic mechanism fixing beam, a T-shaped screw rod is sleeved in the middle of each screw rod end bearing seat, and two drawer telescopic proximity switches are mounted on one side of each drawer telescopic mechanism fixing beam; a drawer telescopic direct current motor is arranged at the rear end of the grabbing bracket through a drawer telescopic direct current machine frame and is connected with a T-shaped screw rod through a synchronous belt wheel set, a drawer telescopic screw rod sliding block is sleeved on a T-shaped screw rod nut, a drawer telescopic sucker connecting frame is arranged on the drawer telescopic screw rod sliding block, and a drawer telescopic sucker is horizontally and longitudinally sleeved at the outer end of the drawer telescopic sucker connecting frame; the lifting linear guide rail structure is characterized in that two lifting linear guide rails are arranged on the side face of the vertical panel, a lifting slider connecting plate is fixed on a guide rail slider of each linear guide rail, a lifting motion rack is arranged on the inner side wall of the vertical panel between the two lifting linear guide rails, the lifting motion rack is meshed with a lifting motion gear, the lifting motion gear is driven by a lifting direct current motor on the outer side wall of the lifting slider connecting plate, a lifting sucker fixing frame is arranged at the lower part of the outer side of the lifting slider connecting plate and is provided with two lifting suckers, a lifting upper limit position access switch is arranged at the upper part of the front end of the vertical panel, and;
The lower part of the drawer telescopic approach switch and the lifting upper limit position approach switch is provided with a lifting lower limit position approach switch connection controller, and the controller is connected and controls the vertical guide rail power speed reducing set, the transverse guide rail power speed reducing set, the drawer telescopic direct current motor and the lifting direct current motor.
as a further limitation of the present invention, the electronic control system comprises a controller, and connected thereto: the touch screen is arranged on the front panel of the machine cabinet, the inductive switches are distributed in the automatic film sticking machine, and the driving motor is controlled by the controller.
As a further limitation of the scheme, a mobile phone access is arranged on the front panel of the cabinet, and the interaction mechanism is arranged behind the mobile phone access in the cabinet;
the interactive mechanism is characterized in that an interactive Y-direction motor is mounted at one end of an interactive bottom plate through an interactive Y-direction motor base, the interactive Y-direction motor drives interactive Y-direction lead screws, two ends of which are mounted on two interactive Y-direction lead screw bearing seats, through a coupling, and the interactive Y-direction lead screw nut base is connected with the interactive Y-direction lead screws through lead screw nuts; an interactive X-direction lead screw shaft bearing seat with bearings fixed at both ends is fixed at one end of the bottom plate of the interactive box, the interactive X-direction lead screw is arranged on the bearings, an interactive X-direction motor is fixed at one corner of the bottom plate of the interactive box through a fixed seat of the interactive X-direction motor, the interactive X-direction motor drives the interactive X-direction lead screw through a shaft coupling connection, and an interactive X-direction lead screw nut No. 1 and an interactive X-direction lead screw nut No. 2 are respectively arranged on the interactive X-direction lead screw, the two sides of the interactive box bottom plate are respectively provided with a linear guide rail, a guide rail sliding block is arranged on the linear guide rail, an interactive X-direction No. 1 screw rod nut seat and an interactive X-direction No. 1 screw rod nut are connected through jackscrews and fixed on the guide rail sliding block, an interactive X-direction No. 2 screw rod nut seat and an interactive X-direction No. 2 screw rod nut are connected through jackscrews and fixed on the guide rail sliding block at the other side, two rows of baffle plates are arranged on the top surfaces of the interactive X-direction No. 1 screw rod nut seat, the interactive X-direction No. 2 screw rod nut seat and the interactive box bottom plate to form a movable area with variable size, and a.
As a further limitation of the present solution, the inductive switch includes the following:
In the cleaning system, a downward movement limit switch connected with a controller is arranged on a cleaning mechanism platform positioned below a cleaning mechanism; the outer end of the driven roller is connected with an encoder through a coupler; the vertical motion switch mounting plate is respectively provided with an upper limit switch, a middle limit switch and a lower limit switch from top to bottom; two ends of the side edge of the platform bottom plate, which are positioned below the synchronous belt linear motion module, are respectively provided with a synchronous belt module limit position switch, and the middle position of the platform bottom plate is provided with a middle position switch; a downward movement limit switch is arranged on the cleaning mechanism platform positioned below the cleaning mechanism; a proximity sensor is arranged in a movable groove at the outer side of the centering splint; a minimum position switch and a maximum position switch are respectively arranged at two ends of the guide rail;
in the film sticking system, an X-direction original position photoelectric switch and an X-direction limit photoelectric switch are respectively fixed at two ends of the side surface of a centering lower bottom plate; the film tearing photoelectric switch mounting plate is arranged on one side of the centering upper base plate, and an original point photoelectric switch and a limit photoelectric switch are respectively mounted above and below the film tearing photoelectric switch mounting plate;
in the space grabbing mechanism, two drawer telescopic approach switches are arranged on one side of a fixed beam of a drawer telescopic mechanism; the upper part of the front end of the vertical panel is provided with a lifting upper limit position access switch, and the lower part of the front end of the vertical panel is provided with a lifting lower limit position access switch;
In the interactive mechanism, the bottom of an interactive X-direction feed screw nut seat 1 and an interactive X-direction feed screw nut seat 2 are respectively provided with a No. 1 mobile phone in-place micro switch and a No. 2 mobile phone in-place micro switch, the top of the interactive X-direction feed screw nut seat 1 is provided with a photoelectric switch induction block, one side of an interactive box bottom plate is provided with an X-direction limit proximity switch and an X-direction origin proximity switch,
The inductive switch is connected with the controller.
as the further restriction of the scheme, the controller is connected with the control platform stepping motor, the centering stepping motor, the recovery roller stepping motor, the vertical motion stepping motor, the rolling brush motor, the centering motor, the X-direction motor, the Y-direction motor, the Z-direction motor, the synchronous motor, the film pressing motor, the drawer telescopic direct current motor, the lifting direct current motor, the vertical guide rail power speed reduction suit, the transverse guide rail power speed reduction suit, the interactive Y-direction motor and the interactive X-direction motor.
the automatic film sticking machine disclosed by the invention adopts full mechanization to act, so that the quality of accurate film sticking is ensured, the automatic film sticking machine has the advantages of accurate film sticking, stable film sticking time, stability, no bubbles and the like, the traditional manual film sticking mode is changed, the automatic film sticking machine can be compatible with more than one hundred mobile phone models, and the compatibility is wide.
Drawings
the invention is described in further detail below with reference to the accompanying drawings:
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic view of the overall internal front structure of the present invention;
FIG. 3 is a schematic view of the internal back of the present invention;
FIG. 4 is a schematic diagram of the overall structure of the interaction and cleaning system of the present invention;
FIG. 5 is a schematic diagram of a platform configuration of the interaction and cleaning system of the present invention;
FIG. 6 is a schematic view of a cleaning mechanism according to the present invention;
FIG. 7 is a schematic view of a cleaning mechanism according to the present invention;
FIG. 8 is a schematic view of the cleaning mechanism of the present invention;
FIG. 9 is a schematic view of a cleaning station system according to the present invention;
FIG. 10 is a schematic view of a cleaning station system according to the present invention;
FIG. 11 is a block diagram of an electrical control portion of the interaction and cleaning system of the present invention;
FIG. 12 is a schematic view of an embodiment of the interaction and cleaning system according to the present invention;
FIG. 13 is a second schematic view of the working state of the interactive and cleaning system of the present invention;
FIG. 14 is a third schematic view of the working state of the interaction and cleaning system of the present invention;
FIG. 15 is a schematic view of the overall structure of a mobile phone film pasting system according to the present invention;
FIG. 16 is a schematic view of an alignment mechanism according to the present invention;
FIG. 17 is a schematic structural diagram of a middle and upper base plate in the mobile phone film pasting system of the present invention;
FIG. 18 is a schematic view of a centering lower bottom plate structure according to the present invention;
FIG. 19 is a second schematic view of the alignment mechanism of the present invention;
FIG. 20 is a schematic view of a linear working arm mechanism according to the present invention;
FIG. 21 is a second structural view of the linear working arm mechanism of the present invention;
FIG. 22 is a third structural view of the linear working arm mechanism of the present invention;
FIG. 23 is a fourth schematic view of the linear working arm mechanism according to the present invention;
FIG. 24 is a schematic view of a film tearing mechanism according to the present invention;
FIG. 25 is a second schematic view of the structure of the film tearing mechanism of the present invention;
FIG. 26 is a third schematic view of a film tearing mechanism according to the present invention;
FIG. 27 is a fourth schematic view of the structure of the film tearing mechanism of the present invention;
FIG. 28 is a fifth schematic view of the film tearing mechanism of the present invention;
FIG. 29 is a schematic view of a film pressing mechanism according to the present invention;
FIG. 30 is a block diagram of an electric control part according to the present invention;
FIG. 31 is a schematic view of the overall structure of the space catching mechanism according to the present invention;
FIG. 32 is a schematic view of the overall structure of the membrane library of the present invention;
FIG. 33 is a schematic view of a single membrane cartridge according to the present invention;
FIG. 34 is a second schematic view of a single membrane cartridge according to the present invention;
FIG. 35 is a schematic view of the overall structure of the space grabbing of the present invention;
FIG. 36 is a schematic view of a grasping configuration according to the present invention;
FIG. 37 is a second schematic view of a grasping configuration according to the present invention;
FIG. 38 is a block diagram of an electric control portion of the space catching mechanism according to the present invention;
FIG. 39 is a schematic view of the space catching mechanism according to the present invention;
FIG. 40 is a second schematic structural view illustrating the working state of the space catching mechanism according to the present invention;
FIG. 41 is a third schematic view of the working state structure of the space catching mechanism of the present invention;
FIG. 42 is a schematic diagram of an interaction backplane architecture for the interaction mechanism of the present invention;
FIG. 43 is a schematic view of an interaction mechanism according to the present invention;
FIG. 44 is a second schematic view of the interaction mechanism of the present invention;
FIG. 45 is a schematic diagram of an interaction box bottom plate and a bottom box of the interaction mechanism according to the present invention;
FIG. 46 is a second schematic view of the structure of the bottom plate and the bottom case of the interaction box of the interaction mechanism of the present invention;
Fig. 47 is a general block diagram of an electric control part of the present invention.
Detailed Description
as shown in fig. 1-3, the automatic film sticking machine of the present invention includes a cabinet 901, and a cleaning system responsible for cleaning the surface of a mobile phone, a mobile phone film sticking system responsible for sticking a film on the mobile phone, a film library 701 responsible for storing a film on the mobile phone, an electric control system responsible for human-computer interaction and electric control, and a space grabbing mechanism 702 responsible for moving the mobile phone are disposed in the cabinet 901.
as shown in fig. 4-14, the mobile phone cleaning system is composed of an interactive and cleaning system platform 3, a cleaning table system 4 and a cleaning mechanism 2;
The interactive and cleaning system platform 3 takes a platform bottom plate 14 as an installation platform, and two synchronous belt linear motion modules 13 are paved on the platform bottom plate 14 in parallel through a synchronous belt linear motion module installation support 12;
the cleaning table system 4 is movably arranged on a lower mounting platform 53 of the platform bottom plate 14 between the two synchronous belt linear motion modules 13; four corners of the bottom of the mobile phone placing platform 50 in the cleaning table system 4 are respectively provided with a cleaning sliding table support column 52, and the four cleaning sliding table support columns 52 are respectively correspondingly and movably arranged in the linear bearings 22 on the lower mounting platform 53; the lower mounting platform 53 is provided with a centering stepping motor 60 for driving the positive and negative thread screw 55 to rotate, the two cleaning platform sliding platform bases 54 are respectively mounted at two ends of the positive and negative thread screw 55 and driven by the positive and negative thread screw to linearly slide on the guide rail 64 on the lower mounting platform 53, the top of the cleaning platform sliding platform base 54 is provided with a centering splint 51, and the centering splint 51 slides in the movable groove 73 of the mobile phone placing platform 50;
the cleaning mechanism 2 is movably arranged on the cleaning mechanism platform 70, and the cleaning mechanism platform 70 is arranged on the linear motion module sliding table 6 through the cleaning mechanism supporting frame 18; a downward motion limit switch 49 is mounted on the cleaning mechanism platform 70 below the cleaning mechanism 2 and connected to a controller 888.
A dust-free cloth roller bracket 19 is movably arranged on one side of the cleaning mechanism platform 70, a dust-free cloth roller bracket guide post 21 is arranged at the bottom of the dust-free cloth roller bracket 19, the dust-free cloth roller bracket guide post 21 penetrates through a linear bearing 22 on the cleaning mechanism platform 70, a dust-free cloth roller bracket guide post connecting block 69 is fixed at the lower end of the dust-free cloth roller bracket guide post connecting block 69, and a dust-free cloth pressing strip 74 is arranged at the bottom of the dust-free cloth roller bracket guide post connecting block 69; the dust-free cloth roller 15 is movably arranged on the dust-free cloth roller bracket 19 through a bearing 39, one end of the dust-free cloth 20 is wound on the dust-free cloth roller 15, passes through the press roller 40 and the driven roller 71 and then is wound on the recovery roller 17; one end of the recovery roller 17 is connected with a recovery roller stepping motor 46 through a coupler 45, the other end of the recovery roller is movably installed on a dust-free cloth roller bracket 19 through a bearing 39 and is arranged side by side with the dust-free cloth roller 15, a driven roller 71 is movably installed on the dust-free cloth roller bracket 19 below the other side of the dust-free cloth roller 15 through the bearing 39, the outer end of the driven roller 71 is connected with an encoder 47 through a coupler, a press roller 40 in contact with the driven roller 71 is installed at one end of a press roller swing arm 41 through the bearing 39, the other end of the press roller swing arm 41 is installed on the dust-free cloth roller bracket 19 through the bearing 39, and the middle part of the press roller swing;
a vertical movement stepping motor installation platform is arranged on the other side of the cleaning mechanism platform 70, a vertical movement stepping motor 34 is arranged on the upper portion of the vertical movement stepping motor installation platform, the vertical movement stepping motor 34 drives a screw rod 43 to rotate through a synchronous wheel 36 and a synchronous belt 38, two ends of the screw rod 43 are installed on the upper end and the lower end of the vertical movement stepping motor installation platform through screw rod bearings 42, the middle section of the screw rod 43 is movably installed on a rolling brush lifting platform 72 through a screw rod nut 44, a rolling brush guide post 31 is fixed at the bottom of the rolling brush lifting platform 72, the rolling brush guide post 31 is connected with a rolling brush guide post connecting block 30 through a linear bearing, and a rolling brush 29 and a rolling brush motor 28 for driving the rolling brush 29 to rotate through a gear 27 are installed on the;
The bottom of the cleaning mechanism platform 70 is provided with a T-shaped support 25, the T-shaped support 25 is movably provided with a guide plate 26 through a guide plate fulcrum 16 arranged in the middle of the upper part of the T-shaped support, and two ends of the guide plate 26 are respectively connected with a dust-free cloth roller bracket guide column connecting block 69 and a rolling brush guide column connecting block 30 through rollers 24 in a kidney-shaped hole 23;
the controller 888 is connected to control the platform stepper motor 5, the centering stepper motor 60, the vertical motion stepper motor 34, the roller brush motor 28, the recovery roller stepper motor 46 and the encoder 47.
The rolling brush lifting platform 72 is vertically provided with a vertical movement switch mounting plate 37, and the vertical movement switch mounting plate 37 is respectively provided with an upper limit switch 35, a middle limit switch 33 and a lower limit switch 32 which are connected with the controller 888 from top to bottom.
Two ends of the side edge of the platform bottom plate 14, which are positioned below the synchronous belt linear motion module 13, are respectively provided with a synchronous belt module limit position switch 8, the middle position is provided with a middle position switch 9, and the synchronous belt module limit position switch 8 and the middle position switch are both connected with the controller 888.
A downward motion limit switch 49 is mounted on the cleaning mechanism platform 70 below the cleaning mechanism 2 and connected to a controller 888.
A proximity sensor 61 connected with the controller 888 is installed in the movable groove 73 on the outer side of the centering splint 51.
the guide rail 64 is fixed on the lower mounting platform 53, the cleaning table slide base 54 slides on the guide rail 59, a minimum position switch 65 and a maximum position switch 66 are respectively arranged at two ends of the guide rail 59, and the minimum position switch 65 and the maximum position switch 66 are respectively connected with the controller 888.
the centering stepping motor 60 is connected with a centering motor synchronous wheel 58, the centering motor synchronous wheel 58 drives a screw rod synchronous wheel 57 through a synchronous belt 59, and the screw rod synchronous wheel 57 drives a positive and negative screw rod 55 to rotate; the two ends of the positive and negative teeth screw rod 55 are arranged between the two screw rod end supporting seats 62, the screw rod nut 44 is arranged on the cleaning platform sliding seat 54, and the positive and negative teeth screw rod 55 rotates in the screw rod nut 44.
The bottom of the mobile phone placing platform 50 is provided with a plurality of spring guide posts 68, the spring guide posts 68 are sleeved with return springs 67, the upper parts of the return springs 67 are propped against the bottom surface of the mobile phone placing platform 50, and the lower parts of the return springs are supported on the platform bottom plate 14.
the synchronous belt linear motion module 13 drives the linear motion module sliding table 6 on the upper part to do linear reciprocating motion through the platform stepping motor 5 and the speed reducer 7.
the lower end of the model bracket 25 is fixed with a dust absorption pipe 48, the dust absorption pipe 48 is tubular, and the pipe wall is provided with a plurality of dust absorption holes.
As shown in fig. 15-30, the mobile phone film pasting system comprises an alignment mechanism 501, a linear working arm mechanism 502, a film tearing mechanism 503 and a film pressing mechanism 504;
the aligning mechanism 501 is used for installing a platform of a fixed part and is formed by respectively connecting and fixing the upper middle base plate 102 and the lower middle base plate 101 by the supporting upright posts 103, the aligning mechanism 1 comprises a centering mechanism for adjusting the mobile phone and a centering mechanism for adjusting the toughened film, the two centering mechanisms have the same structure and are horizontally arranged at two ends of the lower middle base plate 101; the centering mechanism consists of sub-centering mechanisms for width centering and length centering, the two sub-centering mechanisms have the same structure and are distributed in a T shape, and the sub-centering mechanisms have the following structures: the centering motor 104 is connected with a centering screw rod 106 through a coupler, the centering screw rod 106 is installed on the centering lower bottom plate 101 through screw rod supporting seats at two ends, a centering nut seat 107 is movably installed on the centering screw rod 106 between the two screw rod supporting seats, the bottom of the centering nut seat 107 is installed on the centering guide rail 105 in a sliding mode through a guide rail sliding block, the two centering guide rails 105 are distributed on the centering lower bottom plate 101 on two sides below the centering screw rod 106, an adjusting push rod 132 is installed at the top of the centering nut seat 107, and the adjusting push rod 132 is located above a quadrilateral movable groove 133 on the centering upper bottom plate 102; the alignment push rods 132 of the two sub-centering mechanisms and the baffle 131 at the side edge of the movable groove 133 on the centering upper bottom plate 102 jointly form two rectangular areas which can be reduced and enlarged and are respectively a position 110 to be pasted with a film and a position 112 to be sucked;
the linear working arm mechanism 502 is characterized in that an X-direction screw rod 203 is arranged on one side of the bottom surface of the centering lower bottom plate 101 through a screw rod supporting seat, the X-direction screw rod 203 is driven by an X-direction motor 206 through a synchronous pulley synchronous belt 205, an X-direction screw rod nut seat 202 is arranged on the X-direction screw rod 203, the X-direction screw rod nut seat 202 is fixed with the lower part of the linear working arm 201, the linear working arm 201 is shaped like a triangle 21274, a Y-direction motor 214 is arranged on the upper part of the linear working arm 201, the Y-direction motor 214 drives a Y-direction screw rod 210 through a coupler, a Y-direction screw rod nut seat 211 is arranged on the Y-direction screw rod 210, a sucker sliding table 212 is fixed on the Y-direction screw rod nut seat; a Z-direction motor 230 is fixed on the sucker sliding table 212, the Z-direction motor 230 drives a Z-direction screw rod 233 through a synchronous wheel, a Z-direction screw rod nut seat 231 is installed on the Z-direction screw rod 233, the Z-direction screw rod nut seat 231 and a Z-direction optical axis 244 installed on a linear bearing are respectively fixed on a sucker guide rod fixing plate 232, a sucker connecting plate is fixed at the bottom of the Z-direction optical axis 244, the linear bearing and a sucker in-place sensor 246 are installed on the sucker connecting plate 240, a sucker guide column 238 penetrates through the linear bearing and is fixed on a sucker fixing plate 245, and a sucker 241 connected with a vacuum chamber 243 is installed;
the film tearing mechanism 503 is arranged on one side of the centering upper base plate 102, the synchronous motor 305 is fixed below the centering upper base plate 102 through the synchronous motor base 304, a gear 306 is arranged on a driving shaft of the synchronous motor 305, the gear 306 is meshed with a gear at the bottom of a screw rod 307, the lower part of the screw rod 307 is arranged on the centering upper base plate 102 through a screw rod bearing seat, the upper part of the screw rod 307 is connected with a rodless cylinder base plate 301 through a nut seat, a plurality of linear bearings 303 are arranged on the centering upper base plate 102, an optical axis 308 can slide up and down in the linear bearings 303, and the top of the optical axis 308 is fixed with the rodless cylinder base plate 301;
the film pressing mechanism 504 is arranged above the alignment mechanism 501, two sides of a film pressing base plate 401 of the film pressing mechanism 4 are respectively provided with two groups of lead screws 406 and an optical axis 411 through film pressing bearing seats 402, the lead screws 406 are arranged between the two film pressing bearing seats 402 through lead screw bearings 416 at the end parts, and the two groups of lead screws 406 are synchronously driven by a film pressing motor 409 arranged on the film pressing base plate 401 through a synchronous wheel synchronous belt 410; a group of screw nuts 405 and linear bearings 417 are respectively installed at two ends of the film pressing beam 408, the screw rod 406 and the optical axis 411 are respectively inserted into the screw nuts 405 and the linear bearings 417, a film pressing roller 406 is installed below the film pressing beam 408, the film pressing roller 406 is fixed at the bottom of a film pressing column 413 through a copper sleeve, the film pressing column 413 is connected with a film pressing plate 414 above through a linear bearing 415, and the film pressing plate 414 is driven by a film pressing cylinder 412 below two ends of the film pressing plate to move up and down;
The centering motor 104, the X-direction motor 206, the Y-direction motor 214, the Z-direction motor 230, the synchronous motor 305, and the lamination motor 409 are controlled by a controller 888.
The photoelectric switch 204 towards the original position and the photoelectric switch 208 towards the X-direction limit position are respectively fixed at two ends of the side surface of the centering lower bottom plate 101, the photoelectric switch 248 mounting plate towards the Y-direction is fixed at the bottom edge of the top of the linear working arm 201, the photoelectric switch 247 towards the middle position and the photoelectric switch 237 towards the Y-direction limit are arranged at one side of the photoelectric switch mounting plate 248 side by side, the photoelectric switch mounting plate 246 towards the Z-direction is fixed at the side edge of the top of the linear working arm 201, and the photoelectric switch 234 towards the Z-direction limit and the photoelectric switch 235 towards the Z-direction limit are respectively arranged at the upper side and the lower side;
the film tearing photoelectric switch mounting plate 314 is arranged on one side of the centering upper bottom plate 102, and an original point photoelectric switch 309 and a limit photoelectric switch 313 are respectively arranged above and below the film tearing photoelectric switch mounting plate;
One end of the lamination beam 408 is provided with a laser emitting end 404 through a laser connecting plate 418, the No. 1 laser receiving end 115 and the No. 2 laser receiving end 116 are fixed at the middle position of the ground of the centering upper base plate 102, the No. 3 laser receiving end 117 is fixed at the position above the mobile phone length centering screw rod of the mobile phone length centering nut seat, and one end of the lamination bearing seat 402 is provided with a lamination origin switch 407.
the X-direction origin photoelectric switch 204, the X-direction limit photoelectric switch 208, the Y-direction photoelectric switch 248, the Y-direction middle photoelectric switch 247, the Y-direction limit photoelectric switch 237, the Z-direction upper limit photoelectric switch 234, the Z-direction lower limit photoelectric switch 235, the origin photoelectric switch 309, the limit photoelectric switch 313, the laser emitting end 404, the No. 1 laser receiving end 115, the No. 2 laser receiving end 116, the No. 3 laser receiving end 117, the lamination origin switch 407, and the suction cup in-place sensor 246 are connected with the controller 888.
the outer side edge of the position 112 to be sucked is provided with a tempered film hand tearing mark yielding groove 111.
As shown in fig. 31-41, the mobile phone film grabbing storage system includes a box body internal frame 703, a film warehouse 701, and a space grabbing mechanism 702; a membrane library 701 formed by stacking a plurality of membrane cassettes 708 is arranged on the inner framework 703 of the box body, and a space grabbing mechanism 702 is arranged on the back of the membrane library 701; the space gripping mechanism 702 includes X, Y, Z triaxial moving rails, and a gripping mechanism 723 that moves on X, Y, Z triaxial moving rails and performs a gripping work on the film magazine 701.
the space grabbing mechanism 702 comprises two vertical MJ guide rails 714 which are vertically arranged side by side, an MJ guide rail anchor 713 is respectively fixed at the upper end and the lower end of each vertical MJ guide rail 714, and the space grabbing mechanism 72 is installed on the box inner framework 73 through the MJ guide rail anchor 713; the two vertical MJ guide rails 714 are respectively and movably provided with a vertical MJ guide rail sliding block 715, and a vertical MJ guide rail high foot 716 is fixed on the vertical MJ guide rail sliding block 715; the bottom of one of the vertical MJ guide rails 714 is provided with a vertical guide rail power speed reducing sleeve 717, the vertical guide rail power speed reducing sleeve 717 is connected with the other vertical MJ guide rail 714 through a driving end coupling 718, a transmission shaft 719 and a driven end coupling 720, so that the vertical MJ guide rail sliding blocks 715 on the two vertical MJ guide rails 714 move synchronously; a transverse MJ guide rail 722 is arranged on the two vertical MJ guide rail high feet 716, one end of the transverse MJ guide rail 722 is provided with a transverse guide rail power speed reducing sleeve 721, a transverse MJ guide rail sliding block 724 driven by the transverse guide rail power speed reducing sleeve 721 is arranged on the transverse MJ guide rail 722, and a grabbing mechanism 723 is arranged on the transverse MJ guide rail sliding block 724;
The grabbing mechanism 723 takes a grabbing bracket 725 as an installation foundation, and the grabbing bracket 725 is fixed on a transverse MJ guide rail slider 724; a grabbing mechanism mounting bottom plate 726 is mounted on the grabbing bracket 725, a vertical panel 737 is mounted at the side end of the grabbing mechanism mounting bottom plate 726, a drawer telescopic mechanism fixing beam 730 is arranged at the lower end of the vertical panel 737, screw rod end bearing seats 731 are respectively mounted at two ends of the drawer telescopic mechanism fixing beam 730, a T-shaped screw rod 732 is sleeved in the middle of each screw rod end bearing seat 731, and two drawer telescopic proximity switches 736 are mounted at one side of each drawer telescopic mechanism fixing beam 730; a drawer telescopic direct current motor 728 is arranged at the rear end of the grabbing bracket 725 through a drawer telescopic direct current machine frame 727, the drawer telescopic direct current motor 728 is connected with a T-shaped screw 732 through a synchronous pulley group 729, a drawer telescopic screw slider 733 is sleeved on a nut of the T-shaped screw 732, a drawer telescopic sucker connecting frame 734 is arranged on the drawer telescopic screw slider 733, and a drawer telescopic sucker 735 is horizontally and longitudinally sleeved at the outer end of the drawer telescopic sucker connecting frame 734; two lifting linear guide rails 738 are arranged on the side surface of the vertical panel 737, a lifting slider connecting plate 739 is fixed on a guide rail slider of each linear guide rail 738, a lifting motion rack 742 is arranged on the inner side wall of the vertical panel 737 between the two lifting linear guide rails 738, the lifting motion rack 742 is meshed with a lifting motion gear 741, the lifting motion gear 741 is driven by a lifting direct current motor 740 on the outer side wall of the lifting slider connecting plate 739, a lifting suction cup fixing frame 743 is arranged on the lower part of the outer side of the lifting slider connecting plate 739 and is provided with two lifting suction cups 744, a lifting upper limit position approaching switch 745 is arranged on the upper part of the front end of the vertical panel 737, and a lifting lower limit position approaching switch 746 is arranged;
The drawer extension and retraction approach switch 736 and the upper limit elevation and retraction approach switch 745 are provided, the lower limit elevation and retraction approach switch 746 is provided to be connected with the controller 888, and the controller 888 is connected and controls the vertical guide rail power deceleration suit 717, the transverse guide rail power deceleration suit 721, the drawer extension and retraction dc motor 728 and the elevation dc motor 740.
the membrane warehouse 701 is formed by splicing a plurality of membrane boxes 708 into a membrane box combination, a plurality of membrane warehouse insertion plates 704 are fixedly inserted outside the membrane box combination, a membrane warehouse front baffle 706 is arranged in front of the membrane box combination to limit the movement position of the membrane box combination, a plurality of membrane warehouse fixed cross beams 705 fixed on the upper part and the lower part of the membrane box combination and a plurality of membrane warehouse fixed side beams 707 fixed on the left side and the right side of the membrane box combination form a frame to lock the membrane warehouse insertion plates 704.
The diaphragm capsule 708 is formed by movably inserting a diaphragm capsule inner box 710 into a diaphragm capsule outer box 709, a plurality of clamping grooves are arranged on two side walls of the diaphragm capsule inner box 710, diaphragm capsule inner limiting plates 711 are inserted into the clamping grooves, mounting grooves are formed in two ends of the diaphragm capsule inner limiting plates 711, and two elastic sheets 712 are inserted into the mounting grooves of the diaphragm capsule inner limiting plates 711 from left to right.
the ends of the drawer telescopic sucker 735 and the lifting sucker 744 are connected with a negative pressure vacuum pump through an air pipe, and the negative pressure vacuum pump is controlled by the controller 888.
the electric control system comprises a controller 888, and connected therewith: a touch screen 903 arranged on the front panel of the cabinet 901, inductive switches distributed in the automatic film sticking machine, and a driving motor controlled by the controller 888.
as shown in fig. 42-46, a front panel of the cabinet 901 is provided with a mobile phone access 902, and the interaction mechanism 940 is installed behind the mobile phone access 902 inside the cabinet 901;
An interactive mechanism 940 is characterized in that an interactive Y-direction motor 803 is arranged at one end of an interactive bottom plate 801 through an interactive Y-direction motor base 802, the interactive Y-direction motor 803 drives an interactive Y-direction screw rod 808, two ends of which are arranged on two interactive Y-direction screw rod bearing bases, through a coupling, and an interactive Y-direction screw rod nut base 807 is connected with the interactive Y-direction screw rod 808 through a screw rod nut; an interactive Y-direction guide rail 805 is respectively arranged at two sides of an interactive bottom plate 801, two interactive Y-direction guide rail sliders 804 are arranged on each guide rail, the bottom of a bottom box 809 is fixed on the four interactive Y-direction sliders 804, a lifting cylinder 831 is fixed in the middle of the inside of the bottom box 809, a lifting roller 832 is arranged on a lifting rod of the lifting cylinder 831 through a roller fixing plate 833, a lifting guide plate 835 movably contacted with the lifting roller 832 is vertically arranged on the bottom surface of the interactive box bottom plate 810, the interactive box bottom plate 810 is connected with the end part of the bottom box 809 through a hinge 826, an interactive X-direction lead screw shaft bearing seat 825 with bearings 827 fixed at two ends is fixed at one end of the interactive box bottom plate 810, an interactive X-direction lead screw 824 is arranged on the bearings 827, an interactive X-direction motor 830 is fixed at one corner of the interactive box bottom plate 810 through an interactive X-direction motor fixing seat, an interactive X-direction lead screw nut 828 and an interactive X-direction lead screw nut 823 are respectively installed on an interactive X-direction lead screw 824, linear guide rails 813 are respectively installed on two sides of an interactive box base plate 810, guide rail sliding blocks 814 are installed on the linear guide rails 813, an interactive X-direction lead screw nut seat 820 and an interactive X-direction lead screw nut 1 are connected through jackscrews and are fixed on the guide rail sliding blocks 814, an interactive X-direction lead screw nut seat 822 and an interactive X-direction lead screw nut 823 are connected through jackscrews and are fixed on the guide rail sliding blocks 814 on the other side, two rows of baffle plates 840 are installed on the top surfaces of the interactive X-direction lead screw nut seat 820, the interactive X-direction lead screw nut seat 822 and the interactive box base plate 810 to form a movable area with variable size, and a lifting guide plate 833 is installed at the bottom of the interactive box base.
the inductive switch comprises the following components:
In the cleaning system, a downward movement limit switch 49 connected with a controller 888 is arranged on a cleaning mechanism platform 70 positioned below the cleaning mechanism 2; the outer end of the driven roller 71 is connected with the encoder 47 through a coupler; the vertical movement switch mounting plate 37 is respectively provided with an upper limit switch 35, a middle limit switch 33 and a lower limit switch 32 from top to bottom; two ends of the side edge of the platform bottom plate 14, which are positioned below the synchronous belt linear motion module 13, are respectively provided with a synchronous belt module limit position switch 8, and the middle position is provided with a middle position switch 9; a downward movement limit switch 49 is mounted on the cleaning mechanism platform 70 positioned below the cleaning mechanism 2; the proximity sensor 61 is installed in the movable groove 73 on the outer side of the centering splint 51; a minimum position switch 65 and a maximum position switch 66 are respectively arranged at two ends of the guide rail 59;
in the film sticking system, an X-direction origin photoelectric switch 204 and an X-direction limit photoelectric switch 208 are respectively fixed at two ends of the side surface of the centering lower bottom plate 101, a Y-direction photoelectric switch 248 mounting plate is fixed at the bottom edge of the top of the linear working arm 201, a Y-direction middle photoelectric switch 247 and a Y-direction limit photoelectric switch 237 are arranged at one side of the Y-direction photoelectric switch mounting plate 248 side by side, a Z-direction photoelectric switch mounting plate 246 is fixed at the side edge of the top of the linear working arm 201, and a Z-direction upper limit photoelectric switch 234 and a Z-direction lower limit photoelectric switch 235 are respectively arranged at the upper side and the lower side of the Z-direction photoelectric switch mounting plate; the film tearing photoelectric switch mounting plate 314 is arranged on one side of the centering upper base plate 102, and an original point photoelectric switch 309 and a limit photoelectric switch 313 are respectively arranged above and below the film pressing beam 408, one end of the film pressing beam 408 is provided with a laser emitting end 404 through a laser connecting plate 418, a No. 1 laser receiving end 115 and a No. 2 laser receiving end 116 are fixed at the middle position of the ground of the centering upper base plate 102, a No. 3 laser receiving end 117 is fixed at the position above a mobile phone length centering nut seat mobile phone length centering screw rod, one end of the film pressing bearing seat 402 is provided with a film pressing original point switch;
In the space grabbing mechanism 702, two drawer extension approach switches 736 are arranged on one side of a drawer extension mechanism fixing beam 730; a lifting upper limit position approaching switch 745 is arranged at the upper part of the front end of the vertical panel 737, and a lifting lower limit position approaching switch 746 is arranged at the lower part;
in the interactive mechanism 940, the bottom of an interactive X-direction lead screw nut seat 1820 and an interactive X-direction lead screw nut seat 2822 are respectively provided with a No. 1 mobile phone in-place micro switch 819 and a No. 2 mobile phone in-place micro switch 821, the top of the interactive X-direction lead screw nut seat 1820 is provided with a photoelectric switch induction block 812, one side of an interactive box bottom plate 810 is provided with an X-direction limit approach switch 817 and an X-direction origin approach switch 815,
the controller 888 is connected with the control platform stepping motor 5, the centering stepping motor 60, the recovery roller stepping motor 46, the vertical movement stepping motor 34, the rolling brush motor 28, the centering motor 104, the X-direction motor 206, the Y-direction motor 214, the Z-direction motor 230, the synchronous motor 305, the film pressing motor 409, the drawer extension DC motor 728, the lifting DC motor 740, the vertical guide rail power speed reduction suit 717, the transverse guide rail power speed reduction suit 721, the interaction Y-direction motor 803 and the interaction X-direction motor 830.
The controller 888 is connected with the control platform stepping motor 5, the centering stepping motor 60, the recovery roller stepping motor 46, the vertical movement stepping motor 34, the rolling brush motor 28, the centering motor 104, the X-direction motor 206, the Y-direction motor 214, the Z-direction motor 230, the synchronous motor 305, the film pressing motor 409, the drawer extension DC motor 728, the lifting DC motor 740, the vertical guide rail power speed reduction suit 717, the transverse guide rail power speed reduction suit 721, the interaction Y-direction motor 803 and the interaction X-direction motor 830.
the invention works roughly as follows:
1. manually putting the mobile phone with the mobile phone shell and the original mobile phone toughening film removed into a mobile phone entrance;
2. The mobile phone is transported to a sucking position of the grabbing mechanism through the interaction device;
3. The grabbing mechanism sucks up the mobile phone and puts the mobile phone into the cleaning mechanism for cleaning;
4. the grabbing mechanism moves to a mobile phone toughened film box corresponding to a mobile phone in the film warehouse, and opens the film box to absorb the toughened film;
5, the grabbing mechanism puts the sucked toughened film into a position to be sucked of the toughened film centering part in the centering system, and after the cleaning mechanism cleans the mobile phone, the grabbing mechanism moves to the position to be film-pasted of the centering system after the cleaning mechanism sucks the cleaned mobile phone;
6. The centering system centers the mobile phone and the toughened film, the film tearing mechanism tears the film after centering is finished, then the linear working arm part adsorbs the toughened film with the torn protective film and moves to the position to be pasted with the film from the position to be sucked, and the film pressing part presses the film after pasting is finished;
7. after film pressing is finished, the mobile phone pasted with the toughened film is sucked by the grabbing mechanism and then placed into a grabbing mechanism sucking position of the interaction device, and the mobile phone is sent out by the interaction device, so that the whole film pasting action is finished.
The specific working process is as follows:
the first step is as follows: a customer selects a mobile phone and a mobile phone film model through a touch screen, and after payment, the mobile phone with the mobile phone shell and the original mobile phone toughened film removed is put into a mobile phone entrance;
secondly, the mobile phone is placed into the mobile phone placing position in the interaction box bottom plate 810 through the mobile phone inlet, the confirmation button is pressed on the touch screen, the interaction Y-direction motor 803 is electrified to drive the interaction Y-direction lead screw to rotate through the coupler, the interaction Y-direction lead screw drives the interaction Y-direction lead screw nut seat 807, the bottom box 809 and the above parts to move towards the proximity switch 811 of the to-be-sucked position of the mobile phone from the proximity switch 818 of the mobile phone inlet and outlet position, and when the proximity switch 811 of the to-be-sucked position of the mobile phone senses the proximity switch sensing block 816, the interaction Y-direction motor 803 stops rotating. In the moving process, the lifting cylinder 831 is ventilated to drive the lifting roller 832 to push out, due to the gravity action of the interaction box bottom plate 810 and the above parts, the lifting guide plate 835 is attached to the lifting roller 832, the lifting guide plate 835 can turn over at a certain angle along with the pushing out of the lifting cylinder 831, at the moment, the mobile phone slides towards one side of the interaction box bottom plate 810 due to the gravity action, the lifting cylinder 831 retracts after a certain time delay, and the interaction box bottom plate 810 then turns back to the initial parallel position. When the proximity switch 811 at the suction position of the mobile phone senses a signal, the interactive X-direction motor 830 drives the interactive X-direction lead screw 824 to rotate through the coupler, the interactive X-direction lead screw 824 drives the interactive X-direction lead screw nut seat 820 and the interactive X-direction lead screw nut seat 822 to simultaneously approach from the position of the X-direction origin photoelectric switch 815 to the middle, when the contact of the mobile phone in-place micro switch 819 No. 1 and the mobile phone in-place micro switch 821 touches the mobile phone, the interactive X-direction motor 830 rotates reversely to drive the interactive X-direction lead screw nut seat 820 and the interactive X-direction lead screw nut seat 822 to simultaneously move reversely to the position of the X-direction origin photoelectric switch 815 and then stop, and at this time, the mobile phone is located at the middle position of the mobile phone placing position.
And thirdly, starting the space grabbing mechanism.
The controller controls a motor in the power speed reduction sleeve of the vertical guide rail on the driving end of the vertical MJ guide rail to rotate, and the side output shaft of the sleeve enables the two vertical MJ guide rails to synchronously drive the vertical MJ guide rail sliding blocks on the vertical MJ guide rails to do lifting motion along the y direction through the driving end coupler, the transmission shaft and the driven end coupler. So that the transverse MJ guide rail fixed on the vertical MJ guide rail sliding block through the vertical MJ guide rail high foot is lifted to the required position in a horizontal state. Meanwhile, the controller controls a motor in the transverse guide rail power speed reduction suit to rotate, and drives the transverse MJ guide rail sliding block to horizontally move along the x direction. So that the gripping mechanism fixed to the transverse MJ rail slide is moved horizontally in the same direction to the desired position. The above described action causes the gripper mechanism to move to any position of the desired station.
The space grabbing mechanism sucks the mobile phone from the middle position of the position to be sucked of the mobile phone and then places the mobile phone on the mobile phone placing platform of the cleaning system, and then the mobile phone cleaning system is started.
the controller controls the centering stepping motor to drive the positive and negative screw rods to rotate, so that the sliding table seats of the cleaning tables on the two sides are close to the middle, the centering clamping plates on the sliding table seats of the cleaning tables clamp the two ends of the mobile phone, and the proximity sensor is triggered to stop the centering stepping motor from rotating. The cleaning mechanism is in a home position.
the platform stepping motor of the interactive and cleaning system platform is started to enable the linear motion module sliding table to carry the cleaning mechanism to move forwards, the cleaning mechanism stops moving when the middle position switch is triggered, and the cleaning mechanism is located at the middle position.
the vertical movement stepping motor is started, the rolling brush lifting platform is moved upwards by driving the lead screw to move, the guide plate rotates around the guide plate pivot, the dust-free cloth pressing strip is moved downwards, the mobile phone is pressed downwards by the dust-free cloth pressing strip, the cleaning table system is moved downwards, when the downward movement limit switch of the cleaning table system is triggered, the system stops moving, and the downward movement distance H is recorded by the system. Then the vertical movement stepping motor drives the lead screw to move so that the rolling brush lifting platform moves downwards, the guide plate rotates around the guide plate fulcrum, the dust-free cloth pressing strip moves upwards, the dust-free cloth pressing strip stops when the neutral position switch is triggered, and the cleaning table system returns to the original position under the action of the reset spring.
the vertical movement stepping motor drives the lead screw to move so that the rolling brush lifting platform moves downwards, and the rolling brush lifting platform stops moving when the moving distance is H. The rolling brush motor is started, the rolling brush is driven to rotate through the gear, the platform stepping motor of the interactive and cleaning system platform is started to enable the linear motion module sliding table to carry the cleaning mechanism, the centering clamping plate clamps the position interval of the mobile phone to move back and forth, and the rolling brush is enabled to clean the surface of the mobile phone back and forth.
the vertical movement stepping motor drives the lead screw to move so that the rolling brush lifting platform moves upwards, and the rolling brush lifting platform stops moving when the moving distance is 2H. The dust-free cloth pressing strip moves downwards to press the mobile phone, the platform stepping motor of the interactive and cleaning system platform is started to enable the linear motion module sliding table to carry the cleaning mechanism, and the platform stepping motor moves back and forth between the positions where the centering clamping plate clamps the mobile phone, so that the dust-free cloth is wiped on the surface of the mobile phone.
After the wiping is finished, the vertical movement stepping motor drives the lead screw to move so that the rolling brush lifting platform moves downwards, and the rolling brush lifting platform stops moving when the neutral position switch is triggered. The cleaning table system returns to the home position under the action of the return spring. The platform stepping motor of the interactive and cleaning system platform is started to enable the linear motion module sliding table to carry the cleaning mechanism to move back, and the linear motion module sliding table stops when the limit position switch of the synchronous belt module is triggered. The cleaning mechanism returns to the original position, and the roller brush and the dust-free cloth press strip return to the neutral position.
the recovery roller stepping motor is started to enable the recovery roller to rotate, the dust-free cloth is driven to be wound on the recovery roller, the driven roller is driven to rotate when the dust-free cloth is pulled, the encoder is driven to rotate by the driven roller, and when the encoder senses that the dust-free cloth passes through a distance of 20mm, the recovery roller stepping motor stops rotating, so that the mobile phone cleaning step is completed.
And fourthly, the space grabbing mechanism and the membrane library system are started while the mobile phone is cleaned in the cleaning system.
the controller controls a motor in the power speed reduction sleeve of the vertical guide rail on the driving end of the vertical MJ guide rail to rotate, and the side output shaft of the sleeve enables the two vertical MJ guide rails to synchronously drive the vertical MJ guide rail sliding blocks on the vertical MJ guide rails to do lifting motion along the y direction through the driving end coupler, the transmission shaft and the driven end coupler. So that the transverse MJ guide rail fixed on the vertical MJ guide rail sliding block through the vertical MJ guide rail high foot is lifted to the required position in a horizontal state. Meanwhile, the controller controls a motor in the transverse guide rail power speed reduction suit to rotate, and drives the transverse MJ guide rail sliding block to horizontally move along the x direction. So that the gripping mechanism fixed to the transverse MJ rail slide is moved horizontally in the same direction to the desired position. The above-described action causes the gripper mechanism to move to the corresponding position in the magazine as a whole where the capsule is to be used.
and fifthly, after the grabbing mechanism moves to a required position, the controller controls the drawer to stretch and retract the direct current motor to rotate. The drawer telescopic direct current motor rotates to drive the T-shaped screw rod to rotate through the synchronous belt wheel set arranged at the end part of the drawer telescopic direct current motor, so that the drawer telescopic screw rod sliding block linked on the screw rod nut drives the drawer telescopic sucker fixed through the drawer telescopic sucker connecting frame arranged on the drawer telescopic sucker sliding block to horizontally move along the z direction. When the drawer telescopic sucker contacts and is attached to the end face of the diaphragm capsule, the drawer telescopic lead screw sliding block approaches the drawer telescopic approach switch, the drawer telescopic approach switch sends a signal, and the controller controls the drawer telescopic direct current motor to rotate reversely. The upper synchronous pulley set drives the T-shaped screw rod to rotate, so that the drawer telescopic screw rod sliding block linked on the screw rod nut drives the drawer telescopic sucker fixed through the drawer telescopic sucker connecting frame arranged on the upper synchronous pulley set to horizontally move along the direction opposite to the direction z. The telescopic sucker of the drawer pulls the inner box of the diaphragm box, and the inner box of the diaphragm box is drawn out.
After the capsule inner box is drawn out, the controller controls the lifting direct current motor to rotate, and a lifting motion gear assembled at the end part of the lifting direct current motor is meshed with a lifting motion rack arranged on a vertical panel on the inner side of the two lifting linear guide rails to drive a lifting slide block connecting plate arranged on a lifting linear guide rail slide block to move downwards along the y1 direction. The lifting sucker fixing frame fixed on the lifting slider connecting plate drives the lifting sucker to move along with the lifting slider connecting plate. When the lifting sucker contacts with the grabber, the sucker is attached to the grabber. The controller controls the lifting direct current motor to rotate reversely, and a lifting motion gear assembled at the end part of the lifting direct current motor is meshed with a lifting motion rack arranged on the vertical panel on the inner side of the two lifting linear guide rails to drive a lifting slide block connecting plate arranged on a lifting linear guide rail slide block to move upwards along the reverse direction of y1 to return to the initial position. The controller controls the drawer telescopic direct current motor to rotate, the drawer telescopic direct current motor rotates to drive the T-shaped screw rod to rotate through the synchronous belt wheel set mounted at the end of the drawer telescopic direct current motor, and the drawer telescopic screw rod sliding block connected to the screw rod nut drives the drawer telescopic sucker fixed through the drawer telescopic sucker connecting frame mounted on the drawer telescopic sucker sliding block to horizontally move along the z direction. The drawer telescopic sucker drives the capsule inner box to move and return to the capsule. When the bellows inner box is returned, the drawer telescopic sucker loosens the bellows inner box, the drawer telescopic lead screw sliding block approaches the drawer telescopic approach switch, the drawer telescopic approach switch sends out a signal, and the controller controls the drawer telescopic direct current motor to reversely rotate. The upper synchronous pulley group drives the T-shaped screw rod to rotate, so that the drawer telescopic screw rod sliding block which is linked on the screw rod nut drives the drawer telescopic sucker which is fixed through the drawer telescopic sucker connecting frame arranged on the upper synchronous pulley group to horizontally move back to the initial position along the direction opposite to the direction z, the grabbing action is completely finished, and the toughened film is sucked on the sucker at the moment.
Fifthly, the space grabbing mechanism firstly puts the sucked toughened film into a position to be sucked 112 in the film sticking system, then sucks the mobile phone which is cleaned and placed on the mobile phone placing platform of the cleaning system and then puts the mobile phone into the position to be stuck in the film sticking system, and then the film sticking system starts to be started.
the centering motor drives the centering screw rod to rotate through the coupler, the centering screw rod converts the rotating motion into the linear motion of the nut seat, so that the mobile phone is pushed to reach the position to be pasted with the film, and the guide rail plays a role in fixing the nut seat. Because the camera at the back of the mobile phone of some models is convex, the outer side edge of the position 112 to be sucked is provided with a tempered film hand tearing mark yielding groove 111, so that the mobile phone can be flatly placed at the position to be pasted with the film, and the film pasting precision is ensured.
after the centering part is completed, the linear working arm moves from the X-direction original point photoelectric switch position to a position to be sucked, the Z-direction motor drives the Z-direction screw rod to rotate, the Z-direction screw rod rotates to drive the Z-direction screw rod nut seat to move downwards from the Z-direction upper limit photoelectric switch position, the Z-direction screw rod nut seat, the sucker guide rod connecting plate, the Z-direction optical axis, the sucker connecting plate, the sucker fixing plate, the sucker and the like move downwards together, the sucker continues to move downwards after contacting with a toughened film, a spring arranged on a sucker guide column starts to be compressed, the Z-direction motor stops rotating after the sucker in-place sensor senses that the spring is compressed for a certain distance, the vacuum chamber starts to be pumped with vacuum, the sucker sucks the toughened film, then the Z-direction motor starts to rotate reversely, the Z-direction screw rod is driven by the Z-direction motor to rotate, the Z-direction screw rod nut, The Z-direction optical axis, the sucker connecting plate, the sucker fixing plate, the sucker and the like move upwards together, and the Z motor stops rotating when the Z-direction optical axis, the sucker connecting plate, the sucker fixing plate, the sucker and the like move to the Z-direction upper limit photoelectric switch position. And then the X-direction motor is started, the X-direction screw rod is driven to rotate through a synchronous belt of a synchronous wheel, so that the linear working arm moves in the X direction, and when the linear working arm moves to the position above the position to be pasted with the film, the X-direction motor stops rotating. The Z-direction motor drives the Z-direction screw rod to rotate, the Z-direction screw rod drives the Z-direction screw rod nut seat to move downwards from the position of a Z-direction upper limit photoelectric switch, the Z-direction screw rod nut seat, a sucker guide rod connecting plate, a Z-direction optical axis, a sucker connecting plate, a sucker fixing plate, a sucker sucked with a toughened film and the like, the toughened film continues to move downwards after being attached to the mobile phone, a spring arranged on a sucker guide post starts to be compressed, the Z-direction motor stops rotating after the sucker in-place sensor senses that the spring is compressed for a certain distance, the vacuum chamber stops introducing vacuum, the Z-direction motor starts to rotate reversely, the Z-direction screw rod is driven by the Z-direction motor to rotate, the Z-direction screw rod nut seat is driven by the Z-direction screw rod to move upwards (at the moment, the toughened film is attached to the mobile phone), the Z, The sucker fixing plate, the sucker and the like move upwards together, and the Z motor stops rotating when the Z motor moves to the Z upper limit photoelectric switch position. And when the linear working arm moves to the X-direction original position photoelectric switch position, the X-direction motor stops rotating, and the motion process of the linear working arm is completed.
when the vacuum chuck of the linear working arm part sucks the toughened film, the finger cylinder drives the film tearing clamp plate to clamp the hand tearing label, then the linear working arm moves upwards, and simultaneously the synchronous motor drives the gear to rotate to drive the screw rod to rotate, thereby leading the screw rod nut to move upwards, leading the rodless cylinder bottom plate fixed with the screw rod nut to start to move upwards from the position of the origin photoelectric switch through the guiding fixation of the optical axis, synchronous machine stall when moving spacing photoelectric switch to sensing the signal, straight line work arm continues up to move one section distance (being higher than the height of dyestripping splint, interference when preventing the dyestripping), and the epimembranal protection film of tempering can be torn a bit along with the hand tears the mark in this in-process, and rodless cylinder ventilates and drives cylinder support, finger cylinder and the dyestripping splint that press from both sides the hand and tear the mark move along rodless cylinder direction, tears the protection film on the hand tears the mark, accomplishes the dyestripping action.
after all the grabbing actions are finished, the controller controls a motor in the vertical guide rail power speed reduction sleeve on the driving end of the vertical MJ guide rail to rotate reversely, and the side output shaft of the sleeve enables the two vertical MJ guide rails to synchronously drive the vertical MJ guide rail sliding blocks on the vertical MJ guide rails to do descending motion along the y reverse direction through the driving end coupler, the transmission shaft and the driven end coupler. So that the transverse MJ guide rail fixed on the vertical MJ guide rail sliding block through the high foot of the vertical MJ guide rail is horizontally descended to the required position. Meanwhile, the controller controls a motor in the transverse guide rail power speed reduction suit to rotate, and drives the transverse MJ guide rail sliding block to horizontally move along the positive direction or the negative direction of x. So that the gripping mechanism fixed to the transverse MJ rail slide is moved horizontally in the same direction to the desired position. The above actions make the grabbing mechanism carry the grabber to move to the required corresponding placement position.
After the grabbing objects are moved to the required corresponding placement positions, the controller controls the lifting direct current motor to rotate, and a lifting motion gear assembled at the end part of the lifting direct current motor is meshed with lifting motion racks arranged on the vertical panels on the inner sides of the two lifting linear guide rails to drive a lifting slide block connecting plate arranged on a lifting linear guide rail slide block to move downwards along the y1 direction. The lifting chuck fixing frame fixed on the lifting slider connecting plate drives the lifting chuck to move along with the lifting slider connecting plate, the lifting chuck drives the grabber to place the grabber at a placing position, the grabber is loosened, the controller controls the lifting direct current motor to rotate reversely, the lifting motion gear assembled at the end part of the lifting direct current motor is meshed with the lifting motion racks arranged on the vertical panels on the inner sides of the two lifting linear guide rails, and the lifting slider connecting plate arranged on the lifting linear guide rail slider is driven to move upwards along the reverse direction of y1 to return to the initial position. The controller controls the motor in the vertical guide rail power speed reducing sleeve and the motor in the transverse guide rail power speed reducing sleeve on the active end of the vertical MJ guide rail to rotate, so that the grabbing mechanism returns to the initial position, and the whole grabbing and transporting action is completed.
the mobile phone which is cleaned is placed into an alignment mechanism by the grabbing system, the mobile phone is accurately moved to a specified position to be coated with the film, meanwhile, the toughened film corresponding to the mobile phone is taken out from the film library by the XY grabbing system and placed into the toughened film centering part, and then the toughened film is accurately moved to a position to be sucked by the toughened film centering part; the straight line work arm removes to treating of tempering membrane centering and inhales position top, upwards removes behind the absorption tempering membrane, and the part of tearing simultaneously follows and up removes, and the finger cylinder that removes the part of tearing behind the assigned position presss from both sides the hand on the tight tempering membrane and tears mark 603 and tear the membrane. The tempering film which has been torn off the protective film is accurately moved to the position above the position to be pasted with the film by the linear working arm, then the tempering film is accurately placed on the surface of the mobile phone screen, and then the linear working arm is moved to the original position. The film pressing mechanism starts to move, the film pressing roller presses down after the film pressing mechanism moves to the position above the mobile phone, and then the film pressing roller reciprocates to completely attach the toughened film to the mobile phone.
When a toughened film is attached to a mobile phone, a linear working arm part returns to an initial position, a film pressing motor starts to start to drive a screw rod to rotate through a synchronous wheel synchronous belt, a film pressing beam starts to move from a film pressing original point switch position through a screw rod nut arranged on the screw rod, when a laser receiving end 2 is moved to receive a signal emitted by a laser emitting end, a cylinder pulls a film pressing plate to press downwards, the film pressing plate drives a film pressing roller to press downwards on the mobile phone with the film attached, and then the film pressing motor rotates forwards and backwards alternately (because the lengths of the mobile phones are different, the film pressing is ensured to be pressed on the mobile phone when pressing the film, two limit positions are arranged, the laser receiving end receives 1 to the laser signal as an upper limit, the laser receiving end 3 receives the laser signal as a lower limit, and because the laser receiving end 3 is fixed on a mobile phone length centering nut seat, the positions can be changed along with, go on in turn between these two extreme positions), let the press mold roller press the cell-phone surface and make a round trip to press mold, press mold motor stall after the press mold is accomplished, the cylinder drives the press mold board and stretches out, drives the press mold roller through the press mold post and lifts up, and the press mold motor starts to drive the press mold crossbeam and gets back to press mold original point switch position, accomplishes the press mold process.
And sixthly, after the film pressing is finished, the mobile phone pasted with the toughened film is sucked by the grabbing mechanism and then is placed into a grabbing mechanism sucking position of the interaction device, the mobile phone is sent out by the interaction device, and the whole film pasting action is finished.

Claims (9)

1. An automatic laminator, it includes rack (901), its characterized in that: a cleaning system responsible for cleaning the surface of a mobile phone, a mobile phone film pasting system responsible for pasting a film on the mobile phone, a film warehouse (701) responsible for storing the mobile phone film, an electric control system responsible for human-computer interaction and electric control and a space grabbing mechanism (702) responsible for moving the mobile phone are arranged in the cabinet (901).
2. the automatic film laminator according to claim 1, wherein: the cleaning system comprises an interactive and cleaning system platform (3), a cleaning platform system (4) and a cleaning mechanism (2);
the interactive and cleaning system platform (3) takes a platform bottom plate (14) as an installation platform, and two synchronous belt linear motion modules (13) are paved on the platform bottom plate (14) in parallel through a synchronous belt linear motion module installation support (12);
the cleaning table system (4) is movably arranged on a lower mounting platform (53) of a platform bottom plate (14) between the two synchronous belt linear motion modules (13); four corners of the bottom of a mobile phone placing platform (50) in the cleaning table system (4) are respectively provided with a cleaning sliding table supporting column (52), and the four cleaning sliding table supporting columns (52) are respectively and correspondingly movably arranged in linear bearings (22) on a lower mounting platform (53); the lower mounting platform (53) is provided with a centering stepping motor (60) for driving the positive and negative tooth screw rods (55) to rotate, the two cleaning table sliding table bases (54) are respectively mounted at two ends of the positive and negative tooth screw rods (55) and driven by the positive and negative tooth screw rods to linearly slide on a guide rail (64) on the lower mounting platform (53), the tops of the cleaning table sliding table bases (54) are provided with centering clamping plates (51), and the centering clamping plates (51) slide in movable grooves (73) of the mobile phone placing platform (50);
the cleaning mechanism (2) is movably arranged on a cleaning mechanism platform (70), and the cleaning mechanism platform (70) is arranged on the linear motion module sliding table (6) through a cleaning mechanism supporting frame (18); a downward movement limit switch (49) connected with a controller (888) is arranged on a cleaning mechanism platform 70 positioned below the cleaning mechanism 2;
a dust-free cloth roller bracket (19) is movably mounted on one side of the cleaning mechanism platform (70), a dust-free cloth roller bracket guide column (21) is arranged at the bottom of the dust-free cloth roller bracket (19), a dust-free cloth roller bracket guide column connecting block (69) is fixed at the lower end of the dust-free cloth roller bracket guide column (21) after penetrating through a linear bearing (22) on the cleaning mechanism platform (70), and a dust-free cloth pressing strip (74) is arranged at the bottom of the dust-free cloth roller bracket guide column connecting block (69); a dust-free cloth roller (15) is movably arranged on the dust-free cloth roller bracket (19) through a bearing (39), one end of dust-free cloth (20) is wound on the dust-free cloth roller (15), and the dust-free cloth roller passes through a press roller (40) and a driven roller (71) and then is wound on a recovery roller (17); one end of the recovery roller (17) is connected with a recovery roller stepping motor (46) through a coupler (45), the other end of the recovery roller is movably installed on a dust-free cloth roller bracket (19) through a bearing (39) and is parallel to the dust-free cloth roller (15), a driven roller (71) is movably installed on the dust-free cloth roller bracket (19) below the other side of the dust-free cloth roller (15) through the bearing (39), the outer end of the driven roller (71) is connected with an encoder (47) controlled by a controller (888) through the coupler, a press roller (40) in contact with the driven roller (71) is installed at one end of a press roller swing arm (41) through the bearing (39), the other end of the press roller swing arm (41) is installed on the dust-free cloth roller bracket (19) through the bearing (39), and the middle part of the press roller swing arm (41) is connected with the dust;
a vertical motion stepping motor installation platform is arranged on the other side of the cleaning mechanism platform (70), a vertical motion stepping motor (34) is arranged on the upper portion of the vertical motion stepping motor installation platform, the vertical motion stepping motor (34) drives a screw rod (43) to rotate through a synchronizing wheel (36) and a synchronizing belt (38), two ends of the screw rod (43) are installed on the upper end and the lower end of the vertical motion stepping motor installation platform through screw rod bearings (42), the middle section of the screw rod (43) is movably installed on a rolling brush lifting platform (72) through a screw rod nut (44), a rolling brush guide post (31) is fixed at the bottom of the rolling brush lifting platform (72), the rolling brush guide post (31) is connected with a rolling brush guide post connecting block (30) through a linear bearing, a rolling brush (29) and a rolling brush motor (28) for driving the rolling brush (29) to rotate through a gear (27) are arranged on the rolling brush guide column connecting block (30);
The bottom of the cleaning mechanism platform (70) is provided with a T-shaped support (25), the middle of the upper part of the T-shaped support (25) is provided with a guide plate fulcrum (16) which is movably provided with a guide plate (26), and the two ends of the guide plate (26) are respectively connected with a dust-free cloth roller bracket guide column connecting block (69) and a rolling brush guide column connecting block (30) through rollers (24) in waist-shaped holes (23).
3. the automatic film laminator according to claim 1, wherein: the mobile phone film pasting system comprises an alignment mechanism (501), a linear working arm mechanism (502), a film tearing mechanism (503) and a film pressing mechanism (504);
The alignment mechanism (501) is used for installing and fixing a platform of a component, the platform is formed by vertically and respectively connecting and fixing an upper middle base plate (102) and a lower middle base plate (101) through a supporting upright post (103), the alignment mechanism (1) comprises a centering mechanism for mobile phone alignment and a centering mechanism for tempered film alignment, the two centering mechanisms are identical in structure and are horizontally arranged at two ends of the lower middle base plate (101); the centering mechanism consists of sub-centering mechanisms for width centering and length centering, the two sub-centering mechanisms have the same structure and are distributed in a T shape, and the sub-centering mechanisms have the following structures: the centering motor (104) is connected with a centering screw rod (106) through a coupler, the centering screw rod (106) is installed on a centering lower bottom plate (101) through screw rod supporting seats at two ends, a centering nut seat (107) is movably installed on the centering screw rod (106) between the two screw rod supporting seats, the bottom of the centering nut seat (107) is installed on a centering guide rail (105) in a sliding mode through a guide rail slider, the two centering guide rails (105) are distributed on the centering lower bottom plate (101) on two sides below the centering screw rod (106), a push rod aligning (132) is installed at the top of the centering nut seat (107), and the aligning push rod (132) is located above a quadrilateral movable groove (133) on the centering upper bottom plate (102); the alignment push rods (132) of the two sub-centering mechanisms and the baffle (131) at the side of the movable groove (133) on the centering upper bottom plate (102) jointly form two rectangular areas which can be reduced and enlarged and are respectively a position (110) to be pasted with a film and a position (112) to be sucked;
The linear working arm mechanism (502) is characterized in that an X-direction screw rod (203) is arranged on one side of the bottom surface of the centering lower bottom plate (101) through a screw rod supporting seat, the X-direction screw rod (203) is driven by an X-direction motor (206) through a synchronous pulley synchronous belt (205), an X-direction screw rod nut seat (202) is arranged on the X-direction screw rod (203), the X-direction screw rod nut seat (202) is fixed with the lower part of the linear working arm (201), the linear working arm (201) is in a shape of '21274', a Y-direction motor (214) is arranged on the upper part of the linear working arm (201), the Y-direction motor (214) drives a Y-direction screw rod (210) through a coupler, a Y-direction screw rod nut seat (211) is arranged on the Y-direction screw rod (210), a sucker sliding table (212) is fixed on the Y-direction screw rod nut seat (211), and the sucker; a Z-direction motor (230) is fixed on the sucker sliding table (212), the Z-direction motor (230) drives a Z-direction screw rod (233) through a synchronous wheel, a Z-direction screw rod nut seat (231) is installed on the Z-direction screw rod (233), the Z-direction screw rod nut seat (231) and a Z-direction optical axis (244) installed on a linear bearing are respectively fixed on a sucker guide rod fixing plate (232), a sucker connecting plate is fixed at the bottom of the Z-direction optical axis (244), the linear bearing and a sucker in-place sensor (246) are installed on the sucker connecting plate (240), a sucker guide column (238) penetrates through the linear bearing and is fixed on the sucker fixing plate (245), and a sucker (241) connected with a vacuum chamber (243) is installed on the bottom;
the film tearing mechanism (503) is arranged on one side of the centering upper bottom plate (102), the synchronous motor (305) is fixed below the centering upper bottom plate (102) through a synchronous motor base (304), a gear (306) is installed on a driving shaft of the synchronous motor (305), the gear (306) is meshed with a gear at the bottom of a screw rod (307), the lower part of the screw rod (307) is installed on the centering upper bottom plate (102) through a screw rod bearing seat, the upper part of the screw rod (307) is connected with a rodless cylinder bottom plate (301) through a nut seat, a plurality of linear bearings (303) are arranged on the centering upper bottom plate (102), an optical axis (308) can slide up and down in the linear bearings (303), the top of the optical axis (308) is fixed with the rodless cylinder bottom plate (301), the rodless cylinder bottom plate (301) is fixedly provided with the rodless cylinder (302), and a cylinder bracket (312) is fixed on a sliding block of, the film tearing clamp plate (310) is driven by a finger cylinder (311) and is arranged on a cylinder bracket (312);
the film pressing mechanism (504) is arranged above the alignment mechanism (501), two sides of a film pressing base plate (401) of the film pressing mechanism (4) are respectively provided with two groups of lead screws (406) and an optical axis (411) through film pressing bearing seats (402), the lead screws (406) are arranged between the two film pressing bearing seats (402) through lead screw bearings (416) at the end parts, and the two groups of lead screws (406) are synchronously driven by a film pressing motor (409) arranged on the film pressing base plate (401) through synchronous wheels and synchronous belts (410); a set of screw nut (405) and linear bearing (417) are installed respectively to the both ends of press mold crossbeam (408), lead screw (406) and optical axis (411) cartridge respectively in screw nut (405) and linear bearing (417), press mold roller (406) is installed to press mold crossbeam (408) below, press mold roller (406) are fixed in pressing membrane post (413) bottom through the copper sheathing, press membrane post (413) to be connected with the press mold board (414) of top through linear bearing (415), press mold board (414) are made up-and-down motion by press mold cylinder (412) drive of its both ends below.
4. the automatic film laminator according to claim 1, wherein: the membrane library (701) is formed by stacking a plurality of membrane cassettes (708) on an inner framework (703) of a cabinet (901).
5. the automatic film laminator according to claim 1, wherein: the space grabbing mechanism (702) comprises an X, Y, Z triaxial motion guide rail and a grabbing mechanism (723) which moves on the X, Y, Z triaxial motion guide rail and carries out grabbing work on the film library (701);
the space grabbing mechanism (702) comprises two vertical MJ guide rails (714) which are vertically arranged side by side, an MJ guide rail anchor foot (713) is respectively fixed at the upper end and the lower end of each vertical MJ guide rail (714), and the space grabbing mechanism (72) is installed on a framework (73) in the box body through the MJ guide rail anchor foot (713); the two vertical MJ guide rails (714) are respectively and movably provided with a vertical MJ guide rail sliding block (715), and a vertical MJ guide rail high foot (716) is fixed on the vertical MJ guide rail sliding block (715); the bottom of one of the vertical MJ guide rails (714) is provided with a vertical guide rail power speed reducing sleeve (717), the vertical guide rail power speed reducing sleeve (717) is connected with the other vertical MJ guide rail (714) through a driving end coupling (718), a transmission shaft (719) and a driven end coupling (720), so that the vertical MJ guide rail sliding blocks (715) on the two vertical MJ guide rails (714) move synchronously; a transverse MJ guide rail (722) is installed on the two vertical MJ guide rail high feet (716), one end of the transverse MJ guide rail (722) is provided with a transverse guide rail power speed reducing sleeve (721), a transverse MJ guide rail sliding block (724) driven by the transverse guide rail power speed reducing sleeve (721) is installed on the transverse MJ guide rail (722), and a grabbing mechanism (723) is installed on the transverse MJ guide rail sliding block (724);
the grabbing mechanism (723) takes a grabbing bracket (725) as an installation foundation, and the grabbing bracket (725) is fixed on a transverse MJ guide rail sliding block (724); a grabbing mechanism mounting base plate (726) is mounted on the grabbing bracket (725), a vertical panel (737) is mounted at the side end of the grabbing mechanism mounting base plate (726), a drawer telescopic mechanism fixing beam (730) is arranged at the lower end of the vertical panel (737), screw rod end part bearing seats (731) are respectively mounted at two ends of the drawer telescopic mechanism fixing beam (730), a T-shaped screw rod (732) is sleeved in the middle of each screw rod end part bearing seat (731), and two drawer telescopic proximity switches (736) are mounted at one side of each drawer telescopic mechanism fixing beam (730); the rear end of the grabbing bracket (725) is provided with a drawer telescopic direct current motor (728) through a drawer telescopic direct current motor frame (727), the drawer telescopic direct current motor (728) is connected with a T-shaped screw rod (732) through a synchronous pulley group (729), a drawer telescopic screw rod sliding block (733) is sleeved on a nut of the T-shaped screw rod (732), a drawer telescopic sucker connecting frame (734) is installed on the drawer telescopic screw rod sliding block (733), and a drawer telescopic sucker (735) is horizontally and longitudinally sleeved at the outer end of the drawer telescopic sucker connecting frame (734); two lifting linear guide rails (738) are arranged on the side face of the vertical panel (737), a lifting slider connecting plate (739) is fixed on a guide rail slider of each linear guide rail (738), a lifting motion rack (742) is arranged on the inner side wall of a vertical panel (737) between the two lifting linear guide rails (738), the lifting motion rack (742) is meshed with a lifting motion gear (741), the lifting motion gear (741) is driven by a lifting DC motor (740) on the outer side wall of the lifting slider connecting plate (739), a lifting sucker fixing frame (743) is arranged on the lower portion of the outer side of the lifting slider connecting plate (739), two lifting suckers (744) are assembled on the lifting sucker fixing frame, a lifting upper limit position approaching switch (745) is arranged on the upper portion of the front end of the vertical panel (737), and a lifting lower limit position approaching switch (746) is arranged;
the drawer extension and retraction approach switch (736) and the lifting upper limit position approach switch (745) are arranged on the lower portion of the drawer extension and retraction approach switch, the lifting lower limit position approach switch (746) is arranged on the lower portion of the drawer extension and retraction approach switch and is connected with the controller (888), and the controller (888) is connected with and controls the vertical guide rail power speed reduction sleeve (717), the transverse guide rail power speed reduction sleeve (721), the drawer extension and retraction direct current motor (728) and the lifting direct current motor (740).
6. the automatic film laminator according to claim 1, wherein: the electric control system comprises a controller (888), and connected with the controller: the automatic film sticking machine comprises a touch screen (903) arranged on a front panel of a cabinet (901), inductive switches distributed in the automatic film sticking machine and a driving motor controlled by a controller (888).
7. the automatic film laminator according to claim 1, wherein: a mobile phone access (902) is arranged on the front panel of the cabinet (901), and the interaction mechanism (940) is arranged behind the mobile phone access (902) in the cabinet (901);
An interactive mechanism (940) is characterized in that an interactive Y-direction motor (803) is mounted at one end of an interactive bottom plate (801) through an interactive Y-direction motor base (802), the interactive Y-direction motor (803) drives interactive Y-direction screws (808) with two ends mounted on two interactive Y-direction screw rod bearing bases through a coupling, and the interactive Y-direction screw rod nut bases (807) are connected with the interactive Y-direction screws (808) through screw rod nuts; an interactive Y-direction guide rail (805) is respectively arranged at two sides of an interactive bottom plate (801), two interactive Y-direction guide rail sliding blocks (804) are arranged on each guide rail, the bottom of a bottom box (809) is fixed on the four interactive Y-direction sliding blocks (804), a lifting cylinder (831) is fixed in the middle of the interior of the bottom box (809), a lifting roller (832) is arranged on a lifting rod of the lifting cylinder (831) through a roller fixing plate (833), a lifting guide plate (835) which is in movable contact with the lifting roller (832) is vertically arranged at the bottom surface of the interactive box bottom plate (810), the interactive box bottom plate (810) is connected with the end of the bottom box (809) through a hinge (826), an interactive X-direction screw rod bearing seat (824) with bearings (827) fixed at two ends is fixed at one end of the interactive box bottom plate (810), an interactive X-direction screw rod (827) is arranged on the bearing (827), an interactive X-direction motor (830) is fixed at one corner of the interactive, an interactive X-direction motor (830) is connected with and drives an interactive X-direction screw rod (824) through a coupler, an interactive X-direction lead screw nut (828) and an interactive X-direction lead screw nut (823) are respectively installed on the interactive X-direction screw rod (824), linear guide rails (813) are respectively installed on two sides of an interactive box bottom plate (810), a guide rail sliding block (814) is installed on each linear guide rail (813), an interactive X-direction lead screw nut seat (820) and an interactive X-direction lead screw nut 1 are connected through jackscrews and are fixed on the guide rail sliding block (814), an interactive X-direction lead screw nut seat (822) and an interactive X-direction lead screw nut 2 (823) are connected through jackscrews and are fixed on the guide rail sliding block (814) on the other side, two rows of baffle plates (840) are installed on the top surfaces of the interactive X-direction lead screw nut seat (820), the interactive X-direction lead screw nut seat (822) and the interactive box bottom plate (810) to form a movable area, the bottom of the interaction box bottom plate (810) is provided with a lifting guide plate (833).
8. the automatic film laminator according to claim 6, wherein: the inductive switch comprises the following components:
in the cleaning system, a downward movement limit switch 49 connected with a controller 888 is arranged on a cleaning mechanism platform 70 positioned below the cleaning mechanism 2; the outer end of the driven roller (71) is connected with an encoder (47) through a coupling; the vertical motion switch mounting plate (37) is respectively provided with an upper limit switch (35), a middle position switch (33) and a lower limit switch (32) from top to bottom; two ends of the side edge of the platform bottom plate (14) below the synchronous belt linear motion module (13) are respectively provided with a synchronous belt module limit position switch (8), and the middle position is provided with a middle position switch (9); a downward movement limit switch (49) is arranged on a cleaning mechanism platform (70) which is positioned below the cleaning mechanism (2); an approach sensor (61) is arranged in a movable groove (73) at the outer side of the centering splint (51); a minimum position switch (65) and a maximum position switch (66) are respectively arranged at two ends of the guide rail (59);
In the film sticking system, an X-direction origin photoelectric switch (204) and an X-direction limit photoelectric switch (208) are respectively fixed at two ends of the side surface of a centering lower bottom plate (101), a Y-direction photoelectric switch (248) mounting plate is fixed at the bottom edge of the top of a linear working arm (201), a Y-direction middle photoelectric switch (247) and a Y-direction limit photoelectric switch (237) are arranged at one side of the Y-direction photoelectric switch mounting plate (248) side by side, a Z-direction photoelectric switch mounting plate (246) is fixed at the side edge of the top of the linear working arm (201), and a Z-direction upper limit photoelectric switch (234) and a Z-direction lower limit photoelectric switch (235) are respectively arranged at the upper side and the lower side of the Z-direction photoelectric switch mounting plate (246); a film tearing photoelectric switch mounting plate (314) is arranged on one side of the centering upper base plate (102), an original point photoelectric switch (309) and a limit photoelectric switch (313) are respectively mounted on the upper portion and the lower portion of the film pressing beam (408), a laser emitting end (404) is mounted at one end of a film pressing beam (408) through a laser connecting plate (418), a No. 1 laser receiving end (115) and a No. 2 laser receiving end (116) are fixed at the middle position of the ground of the centering upper base plate (102), a No. 3 laser receiving end (117) is fixed at the position above a mobile phone length centering nut seat mobile phone centering screw rod, and a film pressing original point switch (407) is arranged at one end of a film pressing bearing;
In the space grabbing mechanism (702), two drawer telescopic approach switches (736) are arranged on one side of a drawer telescopic mechanism fixing beam (730); a lifting upper limit position approaching switch (745) is arranged at the upper part of the front end of the vertical panel (737), and a lifting lower limit position approaching switch (746) is arranged at the lower part;
in the interaction mechanism (940), the bottoms of an interaction X-direction screw rod nut seat 1 (820) and an interaction X-direction screw rod nut seat 2 (822) are respectively provided with a No. 1 mobile phone in-place micro switch (819) and a No. 2 mobile phone in-place micro switch (821), the top of the interaction X-direction screw rod nut seat 1 (820) is provided with a photoelectric switch induction block (812), and one side of an interaction box bottom plate (810) is provided with an X-direction limit proximity switch (817) and an X-direction origin proximity switch (815);
The inductive switch is connected with the controller (888).
9. the automatic film sticking machine according to any one of claims 2 to 5, characterized in that: the controller (888) is connected with the control platform stepping motor (5), the centering stepping motor (60), the recovery roller stepping motor (46), the vertical motion stepping motor (34), the rolling brush motor (28), the centering motor (104), the X-direction motor (206), the Y-direction motor (214), the Z-direction motor (230), the synchronous motor (305), the film pressing motor (409), the drawer telescopic direct current motor (728), the lifting direct current motor (740), the vertical guide rail power speed reduction suit (717), the transverse guide rail power speed reduction suit (721), the interactive Y-direction motor (803) and the interactive X-direction motor (830).
CN201810570638.7A 2018-06-05 2018-06-05 automatic film sticking machine Pending CN110561737A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201810570638.7A CN110561737A (en) 2018-06-05 2018-06-05 automatic film sticking machine

Publications (1)

Publication Number Publication Date
CN110561737A true CN110561737A (en) 2019-12-13

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111745947A (en) * 2020-07-07 2020-10-09 张苏芬 Automatic sticking film machine of cell-phone
CN114872315A (en) * 2022-06-13 2022-08-09 深圳市志凌伟业技术股份有限公司 Method for protecting film

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105083618A (en) * 2015-08-31 2015-11-25 金陵科技学院 Full-automatic mobile phone film pasting cabinet
CN106005549A (en) * 2016-07-22 2016-10-12 重庆市鸣浩电子科技有限公司 Vacuum mobile phone film pasting system with dust removing device
CN208428661U (en) * 2018-06-05 2019-01-25 湖南英格斯坦智能科技有限公司 Automatic film applicator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105083618A (en) * 2015-08-31 2015-11-25 金陵科技学院 Full-automatic mobile phone film pasting cabinet
CN106005549A (en) * 2016-07-22 2016-10-12 重庆市鸣浩电子科技有限公司 Vacuum mobile phone film pasting system with dust removing device
CN208428661U (en) * 2018-06-05 2019-01-25 湖南英格斯坦智能科技有限公司 Automatic film applicator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111745947A (en) * 2020-07-07 2020-10-09 张苏芬 Automatic sticking film machine of cell-phone
CN114872315A (en) * 2022-06-13 2022-08-09 深圳市志凌伟业技术股份有限公司 Method for protecting film

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