Summary of the invention
In view of this, it is an object of the invention to provide the mobile phone vacuum coating system of a kind of band dust arrester, to solve
Certainly existing sticking film for mobile phone machine the mechanism not being cleaned mobile phone screen before pad pasting, sticking film for mobile phone operation at sky
Carrying out in gas, easily there is the technical problem of bubble in pad pasting.
The mobile phone vacuum coating system of band dust arrester of the present invention, including base plate and the riser being perpendicular to base plate,
Being provided with unreeling shaft, Scroll and the some axis of guides on described riser, the described axis of guide includes
Two axis of guides making film feeding band horizontal movement, also include the film feeding band bottom being arranged on horizontal movement in order to
Support the horizontal plate of film feeding band, described horizontal plate is provided with on detection film feeding band the of the position of Mobile phone film
One sensor;
The first horizontally disposed linear electric motors, described first linear electric motors it are provided with on the top of described riser
Mover seat on be provided with the second linear electric motors of vertically layout, on the mover seat of described second linear electric motors
It is provided with the first cylinder of vertically layout;
Connect on the piston rod of described first cylinder and have the mover seat with the second linear electric motors to slide up and down to coordinate
Hollow bar, the lower end of described hollow bar is fixedly connected with suction lamina membranacea, described suction lamina membranacea is by panel seat and solid
The plate lid composition being scheduled on panel seat lower surface, described panel seat has the cavity that the endoporus with hollow bar connects,
Some air inlets being connected with cavity it are evenly arranged with on described plate lid;
It is fixedly connected with, on the mover seat lower surface of described second linear electric motors, the sleeve pipe being coated at hollow bar,
Described sleeve pipe slides up and down with hollow bar and coordinates, and the lower end of described sleeve pipe is fixedly connected with sealing plate, described
Sealing plate is positioned at the top inhaling lamina membranacea, is provided with the second cylinder of vertically layout in described sealing plate, described
Being connected as seal closure on the piston rod of the second cylinder, described sealing plate and suction lamina membranacea are positioned at seal closure;
Being additionally provided with vacuum pump on the mover seat of described first linear electric motors, the upper end of described hollow bar has
Connect the first pipe joint of vacuum pump exhaust tube, be provided with on described sealing plate and be connected with vacuum pump exhaust tube
The second pipe joint;The air flue being connected with the second pipe joint it is provided with in described sealing plate, described air flue
Air inlet be arranged on sealing plate on side;
Described sealing plate upper surface be provided with the first sealing gasket in order to coordinate with seal closure upper end, described
The second sealing gasket for coordinating it is provided with seal closure lower end on bearing;
Also include cushion block that swivel feeding device, described swivel feeding device include being fixed on floor, interior
Enclose the pivoting support being fixed on cushion block, the tooth engaged by the first driven by servomotor with pivoting support outer ring
Wheel, the bearing being fixed on pivoting support outer ring and the mobile phone location mould being arranged on bearing, described
Mobile phone location mould is four, and four mobile phone location moulds are the most equal centered by pivoting support axle center
Even layout, described mobile phone location mould has the groove matched with mobile phone profile;
Also include that part device, described upper part device include feeding belt conveyer and be arranged on feeding belt
Feeding manipulator between conveyer and swivel feeding device, described feeding manipulator includes the most fixing setting
Pivoted arm on the second servomotor of putting, the armature spindle being fixed on the second servomotor, it is vertically arranged in and turns
The 3rd cylinder on arm and be arranged on the vacuum cup of the 3rd cylinder piston boom end, described feeding skin
It is provided with on the Frame end of belt conveyor whether detection mobile phone arrives the second sensor of pickup position;
Also include that Mobile phone screen dust arrester, described Mobile phone screen dust arrester include being vertically arranged in feeding belt
Other the 3rd servomotor, the cross bar being fixed on the armature spindle of the 3rd servomotor of conveyer latter end, hang down
The direct-connected montant being connected on below cross bar and the high pressure spray valve being arranged on montant lower end, described high pressure
Air nozzle is connected with air compressor machine, connects and is provided with moisture separator on the pipeline of air compressor machine and high pressure spray valve
And air filter;
Also include lower part device, described lower part device include outfeed belt conveyor, blanking mechanical hand, with
And the mobile phone of detection and blanking mechanical hand positions the 3rd sensor whether having mobile phone on mould, described discharging skin
Belt conveyor is two, wherein conveying certified products, and another carries defective work, and two dischargings
Belt conveyor is symmetricly set on blanking mechanical hand both sides;Described blanking mechanical hand and the knot of feeding manipulator
Structure is identical;
Also include that bubble detection device, described bubble detection device include the L bracket being fixedly installed, institute
State to be provided with in L bracket and detect whether mobile phone below has the 4th sensor of mobile phone and adopt in positioning mould
The industrial camera of collection Mobile phone film image, described bubble detection device also includes processing the figure that industrial camera gathers
Computer as information;
Described upper part device is positioned at the right side of swivel feeding device, and described lower part device is positioned at swivel feeding dress
The front side put, described bubble detection device is positioned at the left side of swivel feeding device;
Be additionally provided with on described base plate control the first linear electric motors, the second linear electric motors, the first cylinder, the
Two cylinders, the 3rd cylinder, vacuum pump, the first servomotor, the second servomotor, the 3rd servomotor,
High pressure spray valve and the controller driving motor of Scroll, described first sensor, the second sensing
Device, the 3rd sensor, the 4th sensor are electrically connected with the controller, and described computer is by processing result image
Input controller.
It is additionally provided with on described sealing plate and slides up and down the lining coordinated with hollow bar.
Beneficial effects of the present invention:
The mobile phone vacuum coating system of 1 band dust arrester of the present invention, it can be filled by Mobile phone screen dedusting before pad pasting
Put and carry out Mobile phone screen purging dedusting, thus eliminate the dirts such as the dust on Mobile phone screen, pad pasting quality can be improved.
2, the mobile phone vacuum coating system of band dust arrester of the present invention, owing to pad pasting operation is closed at seal closure
Complete in vacuum space, the technology of bubble occurs between Mobile phone film and mobile phone when therefore can thoroughly eliminate pad pasting
Problem, raising pad pasting quality that can be the biggest;And the space that seal closure is closed is little, and evacuation is the shortest,
Pad pasting production efficiency is high.
3, the mobile phone vacuum coating system of band dust arrester of the present invention, its swivel feeding device can realize part,
Lower part and pad pasting operation simultaneously, pad pasting working performance is higher;
4, the mobile phone vacuum coating system of band dust arrester of the present invention, on it, part and lower part are all to make at controller
Being automatically performed under with, production efficiency is high.
5, the mobile phone vacuum coating system of band dust arrester of the present invention, it can detect whether pad pasting exists gas automatically
Bubble, and can automatically pad pasting certified products be separated with defective work, pad pasting detection is in hgher efficiency with sorting.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
As it can be seen, the mobile phone vacuum coating system of the present embodiment band dust arrester, including base plate 1 with vertical
In the riser 2 of base plate, described riser is provided with unreeling shaft 3, Scroll 4 and the some axis of guides
5, the described axis of guide includes two axis of guides making film feeding band horizontal movement, also includes being arranged on level fortune
Dynamic film feeding band bottom, in order to support the horizontal plate 6 of film feeding band, described horizontal plate is provided with detection film feeding band
The first sensor 7 of the position of upper Mobile phone film, first sensor can use laser first sensor or ultrasonic
Ripple first sensor;
The first horizontally disposed linear electric motors 8, described first linear electric motors it are provided with on the top of described riser
Mover seat on be provided with the second linear electric motors 9 of vertically layout, on the mover seat of described second linear electric motors
It is provided with the first cylinder 10 of vertically layout;
Connect on the piston rod of described first cylinder and have the mover seat with the second linear electric motors to slide up and down to coordinate
Hollow bar 11, the lower end of described hollow bar is fixedly connected with suction lamina membranacea 12, described suction lamina membranacea is by panel seat
121 form with the plate lid 122 being fixed on panel seat lower surface, and described panel seat has the endoporus with hollow bar
The cavity 123 of connection, described plate lid is evenly arranged with some air inlets 124 being connected with cavity;
It is fixedly connected with, on the mover seat lower surface of described second linear electric motors, the sleeve pipe being coated at hollow bar
13, described sleeve pipe slides up and down with hollow bar and coordinates, and the lower end of described sleeve pipe is fixedly connected with sealing plate 14,
Described sealing plate is positioned at the top inhaling lamina membranacea, is provided with the second cylinder 15 of vertically layout in described sealing plate,
Being connected as seal closure 16 on the piston rod of described second cylinder, described sealing plate and suction lamina membranacea are positioned at seal closure
In;
Vacuum pump 21 it is additionally provided with, the upper end tool of described hollow bar on the mover seat of described first linear electric motors
There is the first pipe joint 22 connecting vacuum pump exhaust tube, be provided with on described sealing plate and vacuum pump exhaust tube
The second pipe joint 23 connected;The air flue 24 being connected with the second pipe joint, institute it is provided with in described sealing plate
State air flue air inlet be arranged on sealing plate on side;
Described sealing plate upper surface be provided with the first sealing gasket 25 in order to coordinate, institute with seal closure upper end
State the second sealing gasket 26 being provided with on bearing for coordinating with seal closure lower end;
Also include cushion block 29 that swivel feeding device, described swivel feeding device include being fixed on floor,
Pivoting support 30 that inner ring is fixed on cushion block, the first servomotor 31 drive and nibble with pivoting support outer ring
The gear 32 closed, the bearing 17 being fixed on pivoting support outer ring and the mobile phone being arranged on bearing are fixed
Position mould 18, described mobile phone location mould is two, and two mobile phone location moulds are relative to pivoting support centrosymmetry
Arrange, on the mould of described mobile phone location, there is the groove 19 matched with mobile phone profile;
Also include that part device, described upper part device include feeding belt conveyer 20 and be arranged on feeding skin
Feeding manipulator between belt conveyor and swivel feeding device, described feeding manipulator includes the most fixing
Arrange the second servomotor 33, the pivoted arm 34 being fixed on the armature spindle of the second servomotor, vertically set
Put the 3rd cylinder 35 on pivoted arm and be arranged on the vacuum cup 36 of the 3rd cylinder piston boom end,
It is provided with on the Frame end of described feeding belt conveyer whether detection mobile phone arrives the second biography of pickup position
Sensor 37;
Also include that Mobile phone screen dust arrester, described Mobile phone screen dust arrester include being vertically arranged in feeding belt
Other the 3rd servomotor 44 of conveyer latter end, the cross bar 45 being fixed on the armature spindle of the 3rd servomotor,
It is vertically connected on the montant 46 below cross bar and the high pressure spray valve 47 being arranged on montant lower end, institute
State high pressure spray valve to be connected with air compressor machine 48, connect and be provided with water on the pipeline of air compressor machine and high pressure spray valve
Gas separating device 49 and air filter 50;The compressed air that air compressor machine produces is through moisture separator and air mistake
After filter processes so that the gas of high pressure spray valve ejection is anhydrous dustless clean gas;
Also include lower part device, described lower part device include outfeed belt conveyor 38, blanking mechanical hand,
And whether have the 3rd sensor 39 of mobile phone on detection and the mobile phone of blanking mechanical hand location mould, described in go out
Material belt conveyor is two, wherein conveying certified products, and another carries defective work, and two
Outfeed belt conveyor is symmetricly set on blanking mechanical hand both sides;Described blanking mechanical hand and feeding manipulator
Structure identical;
Also include that bubble detection device, described bubble detection device include the L bracket 40 being fixedly installed,
It is provided with in described L bracket and detects whether mobile phone below has the 4th sensor 41 of mobile phone in positioning mould
With the industrial camera 42 of collection Mobile phone film image, described bubble detection device also includes that processing industrial camera adopts
The computer 43 of the image information of collection;
Described upper part device is positioned at the right side of swivel feeding device, and described lower part device is positioned at swivel feeding dress
The front side put, described bubble detection device is positioned at the left side of swivel feeding device;
Be additionally provided with on described base plate control the first linear electric motors, the second linear electric motors, the first cylinder, the
Two cylinders, the 3rd cylinder, vacuum pump, the first servomotor, the second servomotor, the 3rd servomotor,
High pressure spray valve and the controller 27 driving motor of Scroll, described first sensor, the second biography
Sensor, the 3rd sensor, the 4th sensor are electrically connected with the controller, and image procossing is tied by described computer
Fruit input controller.
The mobile phone vacuum coating system of band dust arrester of the present invention, on it, the work process of part device is:
The mobile phone vacuum coating system of band dust arrester of the present invention, the work process of its Mobile phone screen dust arrester is:
When the second sensor detects that the mobile phone on feeding belt conveyer arrives, controller just controls the 4th servo electricity
Machine work makes cross bar 90-degree rotation, high pressure spray valve i.e. turn to directly over mobile phone, and then controller controls height
Pressure air nozzle is to Mobile phone screen jet, it is achieved the purging dedusting to Mobile phone screen, after Mobile phone screen dedusting cleaning terminates, and control
Device processed controls the 4th servomotor again makes high pressure spray valve return in situ, wait dedusting operation next time.
The mobile phone vacuum coating system of band dust arrester of the present invention, on it, the work process of part device is:
When, after the dedusting end of job, controller just controls the second servomotor work, makes vacuum cup by waiting work
Position turns to the top of mobile phone on feeding belt conveyer, then controls the second air cylinder driven vacuum cup and moves down suction
Taking mobile phone, after drawing mobile phone, controller controls the second cylinder and returns in situ, and controller controls the second servo electricity simultaneously
Machine work makes pivoted arm revolve turnback, and under then controller controls the second cylinder, mobile phone location mould put into by general who has surrendered's mobile phone
On groove in, after upper part terminates, controller controls the second servomotor makes vacuum cup return to initial position etc.
Treat pickup next time.
The mobile phone vacuum coating system of band dust arrester of the present invention, taking film pad pasting process is:
When first sensor detects that the Mobile phone film on film feeding band moves to time above horizontal plate, and controller is just controlled
Controlling rolling axle stops operating, and the mover seat simultaneously controlling the first linear electric motors moves, suction lamina membranacea is moved to
The top of Mobile phone film on horizontal plate, then controller controls vacuum pump work, controls the second straight-line electric simultaneously
The mover seat of machine moves down, and makes suction lamina membranacea be pressed in Mobile phone film, bears owing to vacuum pump makes suction lamina membranacea inner chamber produce
Pressing, Mobile phone film is just being inhaled on lamina membranacea by negative-pressure adsorption, and then controller controls the mover of the second linear electric motors
Moving on seat, Mobile phone film is easy to film feeding band and is separated;Then controller controls the mover seat of the first linear electric motors again
The mobile top to mobile phone location mould, and control the second cylinder action and make seal closure be displaced downwardly to and first seal
Pad and the second sealing gasket fit tightly, and then control vacuum pump is to evacuation in seal closure, takes out in seal closure
After vacuum terminates, the first cylinder promotes hollow bar to move down, and inhales lamina membranacea and just overlays Mobile phone film at mobile phone screen
On.
Pad pasting terminates rear controller and controls the second cylinder seal closure is risen return, and the first cylinder will inhale lamina membranacea
Rising return, then controller controls the first driven by servomotor pivoting support rotation, makes the hands after pad pasting
Machine returns to piece installing station, and meanwhile the mobile phone in the mould of another mobile phone location arrives pad pasting station, then controls
Device processed controls the piston rod rising of the 3rd cylinder and mobile phone ejects mobile phone location mould, and then operator takes out hands
Machine, and new cell-phone is put in the mould of mobile phone location;While pickup with piece installing, another mobile phone location mould
In mobile phone carrying out pad pasting operation.
The mobile phone vacuum coating system of band dust arrester of the present invention, the work process of its bubble detection device is:
When the 4th sensor detects and has mobile phone in mobile phone orientation film below, controller just controls industry
Camera is opened, and industrial camera gathers the image of Mobile phone film, and image information is passed to computer, computer
Process according to image information, draw the result that whether there is bubble in Mobile phone film, then process is tied
Fruit input controller.
The mobile phone vacuum coating system of band dust arrester of the present invention, the work process of its lower part device is:
When having mobile phone on the mobile phone location mould relative with outfeed belt conveyor, controller just controls blanking machine
The vacuum cup of tool hands declines draws mobile phone, and after drawing mobile phone, the cylinder of controller control blanking mechanical hand is return
In situ, controller works according to the servomotor of computer disposal output control blanking mechanical hand and makes pivoted arm simultaneously
Rotation turnback, makes the vacuum cup of blanking mechanical hand rest on certified products belt conveyor or defective skin
On belt conveyor, then controller controls general who has surrendered's mobile phone under cylinder again and is placed on corresponding outfeed belt conveyor,
After lower part terminates, controller control blanking mechanical hand returns to initial position and waits pickup next time.
The mobile phone vacuum coating system of band dust arrester of the present invention, it can pass through Mobile phone screen dust arrester before pad pasting
Carry out Mobile phone screen purging dedusting, thus eliminate the dirts such as the dust on Mobile phone screen, pad pasting quality can be improved.
Owing to the pad pasting operation of this sticking film for mobile phone machine completes in the vacuum space that seal closure is closed, therefore can
The technical problem of bubble occurs, raising pad pasting that can be the biggest when thoroughly eliminating pad pasting between Mobile phone film and mobile phone
Quality;And the space that seal closure is closed is little, and evacuation is the shortest, pad pasting production efficiency is high.
The swivel feeding device of this sticking film for mobile phone machine can realize the operation simultaneously of part, lower part and pad pasting simultaneously,
Pad pasting working performance is higher;
And the upper part of this sticking film for mobile phone machine and lower part are all to be automatically performed under controller action, produce effect
Rate is high.
Further, this mobile phone vacuum pad pasting function detects whether pad pasting exists bubble automatically, and can be automatically by patch
Film certified products separate with defective work, and pad pasting detection is in hgher efficiency with sorting.
As the improvement to the present embodiment, the surface of described suction lamina membranacea 12 is additionally provided with one layer of minute surface high score
Sub-coating, described minute surface polymeric coating material by the ion exchange resin of 30%, the adsorbent resin of 65% and
The copper nanoparticle composition of 5%, minute surface polymeric coating layer can play rust inhibition to inhaling lamina membranacea, extend it and use
In the life-span, also can strengthen the absorption affinity inhaling lamina membranacea, it is thus possible to reduce the vacuum needed for vac sorb, reduce
Vac sorb energy consumption, cost-effective.
As the improvement to the present embodiment, it is additionally provided with on described sealing plate to slide up and down with hollow bar and coordinates
Lining 28, lining can improve the movement position precision of hollow bar, and reduce the skimming wear of hollow bar.
Finally illustrate, above example only in order to technical scheme to be described and unrestricted, although
With reference to preferred embodiment, the present invention is described in detail, it will be understood by those within the art that,
Technical scheme can be modified or equivalent, without deviating from technical solution of the present invention
Objective and scope, it all should be contained in the middle of scope of the presently claimed invention.