CN110525985A - A kind of the Roller conveyor pallet disc stack machine and its disc stack method of tray of lithium batteries - Google Patents
A kind of the Roller conveyor pallet disc stack machine and its disc stack method of tray of lithium batteries Download PDFInfo
- Publication number
- CN110525985A CN110525985A CN201910767876.1A CN201910767876A CN110525985A CN 110525985 A CN110525985 A CN 110525985A CN 201910767876 A CN201910767876 A CN 201910767876A CN 110525985 A CN110525985 A CN 110525985A
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- China
- Prior art keywords
- roller conveyor
- trolley
- transmission mechanism
- pallet
- disc stack
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
Abstract
The present invention discloses the Roller conveyor pallet disc stack machine and its disc stack method of a kind of tray of lithium batteries, belongs to the technical field of disc stack machine.It include: Roller conveyor transmission mechanism, elevating mechanism, clamp system, trolley positioning mechanism；The trolley includes: the U-shaped framework that right side is uncovered structure, is symmetrically mounted on the wheel of the bottom surface of the U-shaped framework, is fixed at the T-type frame of the bottom surface of the U-shaped framework and is installed in the location hole of the lower surface of the T-type frame；When trolley is located in the pillar mechanism, the trolley positioning mechanism and location hole are for realizing the positioning of trolley, and the clamp system, the line of centres of trolley and the trolley positioning mechanism and ground are mutually perpendicular at this time.The present invention crosses lifting assembly and the lifting of Roller conveyor transmission mechanism is driven to realize lithium battery empty pallet being sequentially overlapped from bottom to up, instead of in the prior art pressing from both sides lithium battery empty pallet come the process pressed from both sides, avoiding lithium battery empty pallet can there is a phenomenon where slide in transfer process.
Description
Technical field
The invention belongs to the technical fields of disc stack machine, more particularly to a kind of Roller conveyor pallet disc stack of tray of lithium batteries
Machine and its disc stack method.
Background technique
With the continuous development of dynamic lithium battery production industry, the efficiency requirements that client conveys Roller conveyor empty pallet are significantly
It improves.Tradition obtains empty pallet to be artificial, and such efficiency is extremely low, also increases labor intensity.In order to meet lithium battery material flow line
Working efficiency, mitigate labor intensity of workers, need to develop novel full-automatic pallet disc stack machine.
The pallet disc stack machine of transmission includes: pallet horizontal transport agency, pallet gripping body, pallet stacking mechanism and pallet
Then transfer device shifts after being stacked pallet in pallet stacking mechanism by pallet gripping body, that there is one and asks
Topic, because the cross-sectional area of battery pallet is all larger, that gripping body has first had to strong clamping fixed force, is otherwise easy
It slides；Secondly gripping body also needs to shift after clamping successfully, pallet is transferred to above pallet stacking mechanism, in the mistake of transfer
Cheng Zhong again increases the risk that pallet is fallen from gripping body.
Summary of the invention
The present invention is to solve technical problem present in above-mentioned background technique, provides a kind of mitigations labor intensity of workers, drops
The Roller conveyor pallet disc stack machine and its disc stack method for a kind of tray of lithium batteries that low pallet slides.
The present invention is achieved through the following technical solutions: a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries, comprising:
For acting the pillar mechanism fixed and supported, the Roller conveyor transmission mechanism of bottom in the pillar mechanism being arranged in, setting
In described in the pillar mechanism and with the elevating mechanism of the right side of Roller conveyor transmission mechanism transmission connection, transmission connection
Elevating mechanism and it is located at the transmission mechanism of pillar mechanism top layer, is mounted in the column agency and be located at the Roller conveyor
The clamp system of the top in the left side of transmission mechanism, the trolley for shifting disc stack and it is mounted on the Roller conveyor transmission mechanism
Left side lower section trolley positioning mechanism；
The trolley includes: the U-shaped framework that right side is uncovered structure, is symmetrically mounted on the wheel of the bottom surface of the U-shaped framework,
It is fixed at the T-type frame of the bottom surface of the U-shaped framework and is installed in the location hole of the lower surface of the T-type frame；
When trolley is located in the pillar mechanism, the trolley positioning mechanism and location hole for realizing trolley positioning, at this time
The clamp system, the line of centres of trolley and the trolley positioning mechanism and ground are mutually perpendicular to；
The U-shaped framework can will be accommodated in the inner on the right side of the Roller conveyor transmission mechanism, the width of the Roller conveyor transmission mechanism
Degree is less than the width of lithium battery empty pallet.
In a further embodiment, the pillar mechanism uses two sides pillar welding structure, by bolt and top
Between upper beam be connected with each other, and be connected with each other eventually by the lower beam of bolt and bottom front and rear sides, the pillar it is interior
Side is installed by contact switch.
By using above-mentioned technical proposal: substantially reducing the difficulty of general frame welding, be convenient for subsequent assembly.
In a further embodiment, the trolley positioning mechanism includes: two bottom surfaces for being fixed on the pillar mechanism
Footed glass, be fixedly connected on the pedestal on the top of two footed glasses, the rib being vertically installed at the right side of the pedestal
Item is mounted on the inductive switch of the center position of the rib item, opens up on the base and opposite with the location hole
The perforation answered, is arranged on the base and is located at the first cylinder of the underface of the perforation, and is mounted on described first
Positioning pin on the piston rod of cylinder；First cylinder is electrically connected with the inductive switch, when the piston of first cylinder
When bar is pushed, the positioning pin passes through the perforation and is stuck in the positioning hole.
By using above-mentioned technical proposal: after being placed on trolley convenient for superimposed pallet, directly dragging away, improve efficiency.
In a further embodiment, the lower surface of the T-type frame is fixed with limit plate, is equipped with two rows on the pedestal
The camshaft bearing being parallel to each other, the thickness of the limit plate are equal to the height of the camshaft bearing, and the limit plate is located at two rows
Between camshaft bearing；The thickness of the T-type frame is greater than the height of the rib item.
By using above-mentioned technical proposal: increasing trolley and entering pillar transmission stability within the organization, and do not occur
Offset.
In a further embodiment, the clamp system includes: to be made up of several stainless pipes connector
Surrounding frame, be secured transverse to the lower fixed bracket of the front and rear sides bottom of the surrounding frame, be fixed on the lower fixation
Second cylinder of the lateral surface of bracket, is arranged in the linear bearing of second cylinder two sides, and is interspersed in the linear axis
Hold interior guide rod；The guide rod is connected close to one end of second cylinder by connecting plate, the centre of the connecting plate
Position is connect with the piston rod of second cylinder；The one end of the guide rod far from second cylinder is connected by clamping plate.
By using above-mentioned technical proposal: it is to increase to its internal pallet that clamp system, which is set as surrounding frame-type,
Orientation limitation, plays the fixation position-limiting action to pallet.
In a further embodiment, the surrounding frame includes: to be vertically arranged in the Roller conveyor conveyer in mirror image
Three Vertically tubes of structure front and rear sides for fixing the upper fixed bracket of three Vertically tubes, and are vertically connected at
The Vertically tube of the front and rear sides and be located at fixed bracket two sides lateral round tube；
The middle position of the transverse direction round tube is fixed with vertical position-limiting tube；
The Vertically tube bottom end is provided with the bending part of outward bending, positioned at the front and rear sides of the Roller conveyor transmission mechanism
The distance between the bottom end of bending part be greater than the width of the Roller conveyor transmission mechanism, the bottom end position of the position-limiting tube
Higher than the bottom end position of the Vertically tube.
By using above-mentioned technical proposal: the distance between bottom end of bending part is greater than the width of the Roller conveyor transmission mechanism
Degree, and the bottom end position of the position-limiting tube is higher than the bottom end position of the Vertically tube, i.e. bending part can will roll
Cylinder line transmission mechanism is accommodated in the inner, and ensure that pallet on Roller conveyor transmission mechanism can be completely into in surrounding frame.
In a further embodiment, the Roller conveyor transmission mechanism includes: transmission frame, is successively rotatably mounted on institute side by side
Several delivery rolls inside transmission frame are stated, the interior belt wheel and tyre of one end of the delivery roll are successively fixed on except interior
Wheel, transmission connection is in the conveyer belt of adjacent interior belt wheel and outer belt wheel, and transmission connection is in the rotation for being located at edge delivery roll
Rotating motor.
In a further embodiment, the elevating mechanism includes: the biography for being fixed on four vertex on the right side of transmission frame
Dynamic support plate, is rotatably mounted on the lower simple chainwheel of four vertex on the right side of lower beam, in mirror image crossbearer on upper beam
Two transmission shafts, be fixed on the upper simple chainwheel at the both ends of the transmission shaft, transmission connection is in being located in same vertical line
First chain of upper simple chainwheel and lower simple chainwheel；The transmission support plate is fixed on corresponding first chain；
The transmission mechanism includes: the decelerating motor being fixed on the upper beam, is sequentially connected in the defeated of the decelerating motor
Duplex chain wheel on shaft, the second simple chainwheel being separately fixed on the transmission shaft, and transmission connection is kicked in described double
Second chain of row chain wheel and the second simple chainwheel.
In a further embodiment, the middle position in the front and rear sides face of the transmission frame is provided with sliding block, the branch
The medial surface of pillar in column mechanism is fixed with the guide rail of vertical direction, and the sliding block and the guide rail are interference fitted.
By using above-mentioned technical proposal: increasing the stability of Roller conveyor transmission mechanism in the process of moving up and down, reduce
It shakes.
A kind of Roller conveyor pallet disc stack machine using tray of lithium batteries as described above, disc stack method specifically includes following
Step:
Step 1: realizing the precise positioning of trolley: trolley is pushed into pillar mechanism on the left of Roller conveyor pallet disc stack machine, benefit
Advance guiding is carried out with the transmission between the camshaft bearing on trolley positioning mechanism and the limit plate of trolley bottom；
Step 2: the first cylinder operation below pedestal is arranged in trolley when reaching the induction range of inductive switch, by positioning pin
Ejection, when positioning pin pass through and perforate and be stuck in positioning hole, realize trolley positioning；
Step 3: the rotating electric machine in Roller conveyor transmission mechanism works, lithium battery empty pallet passes through Roller conveyor transmission mechanism from the right side
Side is transported to left side and touches contact switch, and contact switch triggers the decelerating motor in transmission mechanism and passes through duplex chain wheel and the
Entire Roller conveyor transmission mechanism is driven and is moved in phase by the rotation of two chain drive transmission shafts, the first chain；
Step 4: the pallet on Roller conveyor transmission mechanism has been transmitted when Roller conveyor transmission mechanism and clamp system contact
It is the underface for being located at clamp system to the right side of Roller conveyor transmission mechanism；
Step 5: Roller conveyor transmission mechanism continues up operation, lithium battery empty pallet is made to be entirely located in the surrounding frame of clamp system
In frame, the piston rod of the second cylinder becomes contraction state by tensional state, and clamping plate is inwardly ejected, and four clamping plates roll lithium battery
Cylinder line empty pallet is held up, and the clamping of pallet is realized in conjunction with surrounding frame；
Step 6: Roller conveyor transmission mechanism moves downward the bottom for reverting to column agency, start to transport second lithium battery sky
The transport of pallet repeats step 3 to step 6；
Step 7: lithium battery empty pallet is successively pushed to from bottom to up in the surrounding frame of clamp system, until lithium battery is empty
When pallet has reached at least five, Roller conveyor transmission mechanism moves downward revert to the bottom of column agency before, clamp system
In the piston rod of the second cylinder tensional state is become by contraction state, the lithium battery empty pallet in surrounding frame is tired to be placed on
Roller conveyor transmission mechanism is followed by Roller conveyor transmission mechanism and moves downwardly together；
Step 8: lithium battery empty pallet is fallen on trolley, cancel positioning, trolley is pushed out.
Beneficial effects of the present invention: a kind of lithium battery Roller conveyor pallet disc stack machine of the invention patent, including integral protection
System, pillar mechanism, clamping guiding mechanism, Roller conveyor transmission mechanism, trolley positioning mechanism, drive train mechanism etc..It is whole anti-
Protecting system avoids being strayed into for stranger from damaging for protecting integral device.
For the superposition of the biggish lithium battery empty pallet of volume, the lifting of Roller conveyor transmission mechanism is driven by lifting assembly
Realize lithium battery empty pallet being sequentially overlapped from bottom to up, lithium battery empty pallet is all to have upward support force during this, is taken
For the process in the prior art pressed from both sides lithium battery empty pallet to press from both sides, avoiding lithium battery empty pallet can send out in transfer process
Raw the phenomenon that sliding.
Integral frame-type structure, power are provided by cylinder, simple and stable structure, improve pallet transfer efficiency.
Detailed description of the invention
Fig. 1 is a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries of the present invention without vehicle structure view.
Fig. 2 has vehicle structure view for a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries of the present invention.
Fig. 3 is the structural schematic diagram of trolley and trolley positioning mechanism in the present invention.
Fig. 4 is the structural schematic diagram of the trolley positioning mechanism in the present invention.
Fig. 5 is the structural schematic diagram of the clamp system in the present invention.
Fig. 6 is the top view of the clamp system in the present invention.
Fig. 7 is the structural schematic diagram of the Roller conveyor transmission mechanism in the present invention.
Each mark of the Fig. 1 into Fig. 7 are as follows: trolley 101, U-shaped framework 102, wheel 103, T-type frame 104, limit plate 105,
Pillar 201, upper beam 202, lower beam 203, footed glass 301, pedestal 302, rib item 303, inductive switch 304, the first cylinder
305, positioning pin 306, camshaft bearing 307, lower fixed bracket 401, the second cylinder 402, linear bearing 403, guide rod 404, company
Fishplate bar 405, Vertically tube 407, upper fixed bracket 408, lateral round tube 409, position-limiting tube 410, bending part 411, passes clamping plate 406
Moving axis 501, the first chain 503, decelerating motor 504, the second chain 505, the second simple chainwheel 506, passes upper simple chainwheel 502
Dynamic support plate 507, transmission frame 508, delivery roll 509.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In order to reduce labor intensity, raising disc stack efficiency crosses clamp device and carries out transfer superposition to empty pallet, but
Have the following problems: because the cross-sectional area of battery pallet is all larger, that gripping body has first had to strong clamping and has fixed
Otherwise power is easy to slide；Secondly gripping body also needs to shift after clamping successfully, and pallet is transferred on pallet stacking mechanism
Side, during transfer, again increases the risk that pallet is fallen from gripping body.
Applicant designs a kind of mitigation labor intensity of workers, reduces a kind of tray of lithium batteries that pallet slides thus
Roller conveyor pallet disc stack machine and its disc stack method, comprising: trolley 101, U-shaped framework 102, wheel 103, T-type frame 104, limit
Plate 105, pillar 201, upper beam 202, lower beam 203, footed glass 301, pedestal 302, rib item 303, inductive switch 304, first
Cylinder 305, positioning pin 306, camshaft bearing 307, lower fixed bracket 401, the second cylinder 402, linear bearing 403, guide rod
404, connecting plate 405, clamping plate 406, Vertically tube 407, upper fixed bracket 408, lateral round tube 409, position-limiting tube 410, bending part
411, transmission shaft 501, upper simple chainwheel 502, the first chain 503, decelerating motor 504, the second chain 505, the second simple chainwheel
506。
As shown in Figure 1, a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries, comprising: column agency, Roller conveyor transmission
Mechanism, elevating mechanism, transmission mechanism, 101 positioning mechanism of clamp system, trolley 101 and trolley.
Wherein the column agency is for fixing and supporting, and 201 mechanism of pillar is using the welding knot of two sides pillar 201
Structure is connected with each other by bolt and the upper beam of top center 202, and eventually by the lower beam of bolt and bottom front and rear sides
203 are connected with each other, and contact switch is installed in the inside of the pillar 201.The difficulty for substantially reducing general frame welding, is convenient for
Subsequent assembly.
The bottom of the column agency is arranged in the Roller conveyor transmission mechanism, and the Roller conveyor transmission mechanism is divided into left and right
Two sides, right side transmission connection is in the elevating mechanism, and the elevating mechanism is for controlling the Roller conveyor transmission mechanism
Lower movement；It is located at right side on the upper beam 202 and is provided with transmission mechanism, the transmission mechanism and elevating mechanism transmission connects
It connects, for the offer driving to the elevating mechanism；Under the clamp system is fixed on the left side of the upper beam 202 and is located at
Side；The trolley 101 is for shifting blank panel, in order to realize the precise positioning of trolley 101,101 positioning mechanism of the trolley peace
Mounted in the lower section in the left side of the Roller conveyor transmission mechanism.
The above mechanism is described one by one below in conjunction with attached drawing.
The trolley 101 includes: U-shaped framework 102, wheel 103 and T-type frame 104.In order to enable trolley 101
It is enough the Roller conveyor transmission mechanism in left side is wrapped in, 102 right side of U-shaped framework is uncovered structure；For the ease of trolley
101 passage, the bottom surface of the U-shaped framework 102 are symmetrically installed with wheel 103, in order to provide base to the positioning of trolley 101
Plinth, the bottom surface of the U-shaped framework 102 are fixedly installed T-type frame 104, and the bottom surface of the T-type frame 104 offers location hole.When small
When vehicle 101 is pushed in column agency, the left side of the Roller conveyor transmission mechanism is located in U-shaped framework 102 and is located at T-type frame
104 top is specifically shown in Fig. 2, and at this time 101 positioning mechanism of trolley and location hole for realizing trolley 101 positioning,
The line of centres of 101 positioning mechanism of the clamp system, trolley 101 and the trolley and ground are mutually perpendicular at this time.
The main points of this programme are exactly that the pallet of folding heap is placed and directly dragged away on trolley 101, therefore to the front and back of pallet
The front and rear width of width and Roller conveyor transmission mechanism requires between each other: the width of the Roller conveyor transmission mechanism is less than
The width of lithium battery empty pallet, so that the edge of pallet is located on trolley 101.
But if the stand that trolley 101 is not specified in column agency, directly influence pallet and trolley 101
Contact area, that can drag the problem of will be away.Therefore the application devises 101 positioning mechanism of trolley, specific part Fig. 3
And Fig. 4,101 positioning mechanism of trolley include: footed glass 301, pedestal 302, rib item 303, inductive switch 304, the first cylinder
305 and positioning pin 306.
The footed glass 301 is two, for entire 101 positioning mechanism of trolley to be fixed in column agency.The pedestal
302 are fixedly connected on the top of the footed glass 301, play the role of support；The rib item 303 is fixed on the pedestal 302
Right side at for installing the inductive switch 304, the inductive switch 304 is for incuding whether trolley 101 approaches；It is described
Perforation corresponding with the location hole can be equipped on pedestal 302.First cylinder 305 is fixed on the pedestal 302 upward
Lower section and be located at the underface of the perforation, first cylinder 305 is electrically connected with the inductive switch 304.The positioning
Pin 306 is fixed on the piston cylinder of first cylinder 305.When inductive switch 304 sense trolley 101 close to when, induction is opened
Close 304 triggering the first cylinders 305 piston rod is released, the positioning pin 306 on piston rod pass through it is described perforation and be stuck in it is described fixed
The positioning of trolley 101 is realized in the hole of position.It after being placed on trolley 101 convenient for superimposed pallet, directly drags away, improves efficiency, solve
Certainly trolley 101 puts problem not in place.
Likewise, in the process that trolley 101 is pushed into, if the distance between Roller conveyor transmission mechanism and column agency are enough
Greatly, be not enough to control trolley 101 to take the air line, that final trolley 101 cannot be with Roller conveyor transmission mechanism keeping parallelism when parking.
Therefore, it is bolted in the lower surface of the T-type frame 104 and is provided with limit plate 105, the equally setting of limit plate 105
There is perforation, is mounted on the pedestal 302 and two rows of camshaft bearings 307 being parallel to each other, the limit plate 105 are located at described two
It arranges between the camshaft bearing 307 being parallel to each other, takes the air line for controlling trolley 101.In order to guarantee the camshaft bearing of limit plate 105
307 setting does not influence moving ahead for trolley 101 itself, and the thickness of the limit plate 105 is equal to the height of the camshaft bearing 307
Degree, the limit plate 105 are located between two rows of camshaft bearings 307；The thickness of the T-type frame 104 is greater than the rib item 303
Highly.
Because the application is then to be placed into trolley 101 again by being sequentially overlapped pallet in clamp system from bottom to up
On shifted, therefore the demand to clamp system is as shown in Figure 5.The clamp system includes: surrounding frame, lower fixed bracket
401, the second cylinder 402, linear bearing 403, guide rod 404, connecting plate 405 and clamping plate 406.
Wherein, the surrounding frame includes: to be vertically arranged in the three of Roller conveyor transmission mechanism front and rear sides in mirror image
Root Vertically tube 407 is used to fix the upper fixed brackets 408 of three Vertically tubes 407, and be vertically connected at it is described before
The Vertically tube 407 of two sides and the lateral round tube 409 positioned at the two sides of fixed bracket 408 afterwards；The transverse direction round tube 409
Middle position be fixed with vertical position-limiting tube 410；Above-mentioned Vertically tube 407, lateral round tube 409 and position-limiting tube 410 constitute bottom
Portion and top are the bracket of uncovered structure and all round closure, for shrouding pallet.In order to enable pallet completely into surrounding
In frame, i.e., pallet can be pushed into surrounding frame after moving up Roller conveyor transmission mechanism, it is vertical to avoid thus
The bottom of round tube 407, lateral round tube 409 and position-limiting tube 410 is contacted with Roller conveyor transmission mechanism limits pallet completely into arriving
In surrounding frame, therefore in order to solve the above technical problems, the bottom end of the Vertically tube 407 is provided with the bending part of outward bending
411, it is greater than the Roller conveyor positioned at the distance between bottom end of bending part 411 of front and rear sides of the Roller conveyor transmission mechanism
The width of transmission mechanism, the bottom end position of the position-limiting tube 410 are higher than the bottom end position of the Vertically tube 407.
The position-limiting tube 410 for being initially positioned at the left and right sides will not be in contact with Roller conveyor transmission mechanism, and secondly 407 bottom of Vertically tube is curved
The front and rear width of folding part 411 is greater than the width of Roller conveyor transmission mechanism, i.e. Roller conveyor transmission mechanism can reach in surrounding frame,
To guarantee pallet completely into in surrounding frame.
As shown in fig. 6, the lower fixed bracket 401 is fixed on described in order to realize that the picking-up to the bottom of pallet acts on
The bottom of Vertically tube 407 is the top for being located at the bending part 411, and the lateral surface of the lower fixed bracket 401 is fixedly mounted
There is the second cylinder 402 that piston rod is external, the two sides of second cylinder 402 are provided with linear bearing 403, the linear bearing
Guide rod 404 is interspersed in 403, guide rod 404 described in the guide rod 404 passes through close to one end of second cylinder 402
Connecting plate 405 connects, and the middle position of the connecting plate 405 is connect with the piston rod of second cylinder 402；The guide rod
404 one end far from second cylinder 402 are connected by clamping plate 406.
Setting is in order to increase the stability of clamping plate 406 in the horizontal direction, because connecting with the clamping plate 406 in this way
Guide rod 404 moves in linear bearing 403, and linear bearing 403 gives the effect of guide rod 404 1 supports, compares the prior art
In directly to control clamping plate 406 by cylinder more steady.It is to give its internal support that clamp system, which is set as surrounding frame-type,
Disk increases orientation limitation, plays the fixation position-limiting action to pallet.
As shown in fig. 7, the Roller conveyor transmission mechanism includes: transmission frame 508, it is successively rotatably mounted on the transmission side by side
Several delivery rolls 509 inside frame 508 are successively fixed on the interior belt wheel of one end of the delivery roll 509 and outer except interior
Belt wheel, transmission connection is in the conveyer belt of adjacent interior belt wheel and outer belt wheel, and transmission connection is in positioned at edge delivery roll 509
Rotating electric machine.
Fig. 1 is being combined, the elevating mechanism includes: the transmission support for being fixed on four vertex on 508 right side of transmission frame
Plate 507 is rotatably mounted on the lower simple chainwheel of four vertex on the right side of lower beam 203, in mirror image crossbearer in upper beam 202
On two transmission shafts 501, be fixed on the upper simple chainwheel 502 at the both ends of the transmission shaft 501, transmission connection is same in being located at
First chain 503 of upper simple chainwheel 502 and lower simple chainwheel on vertical line；The transmission support plate 507 is fixed on correspondence
The first chain 503 on；
The transmission mechanism includes: the decelerating motor 504 being fixed on the upper beam 202, and transmission connection is in the deceleration electricity
Duplex chain wheel on the output shaft of machine 504, the second simple chainwheel 506 being separately fixed on the transmission shaft 501, and kick biography
Dynamic the second chain 505 for being connected to the duplex chain wheel and the second simple chainwheel 506.
Above-mentioned elevating mechanism is to be occurred by chain, but chain itself has certain flexibility, therefore in order to prevent
Because of the shaking of Roller conveyor transmission mechanism caused by chain, the centre in the front and rear sides face of the transmission frame 508 in lifting process
Position is provided with sliding block, and the medial surface of the pillar 201 in 201 mechanism of pillar is fixed with the guide rail of vertical direction, the cunning
Block and guide rail interference fit (not embodied in figure).Increase the stabilization of Roller conveyor transmission mechanism in the process of moving up and down
Property, it reduces and shakes.
A kind of Roller conveyor pallet disc stack machine using tray of lithium batteries as described above, disc stack method specifically includes following
Step:
Step 1: realizing the precise positioning of trolley: trolley is pushed into pillar mechanism on the left of Roller conveyor pallet disc stack machine, benefit
Advance guiding is carried out with the transmission between the camshaft bearing on trolley positioning mechanism and the limit plate of trolley bottom；
Step 2: the first cylinder operation below pedestal is arranged in trolley when reaching the induction range of inductive switch, by positioning pin
Ejection, when positioning pin pass through and perforate and be stuck in positioning hole, realize trolley positioning；
Step 3: the rotating electric machine in Roller conveyor transmission mechanism works, lithium battery empty pallet passes through Roller conveyor transmission mechanism from the right side
Side is transported to left side and touches contact switch, and contact switch triggers the decelerating motor in transmission mechanism and passes through duplex chain wheel and the
The rotation of two chain drive transmission shafts, the first chain move upwards the drive of entire Roller conveyor transmission mechanism；
Step 4: the pallet on Roller conveyor transmission mechanism has been transmitted when Roller conveyor transmission mechanism and clamp system contact
It is the underface for being located at clamp system to the right side of Roller conveyor transmission mechanism；Save the time；
Step 5: Roller conveyor transmission mechanism continues up operation, lithium battery empty pallet is made to be entirely located in the surrounding frame of clamp system
In frame, the piston rod of the second cylinder becomes contraction state by tensional state, and clamping plate is inwardly ejected, and four clamping plates roll lithium battery
Cylinder line empty pallet is held up, and the clamping of pallet is realized in conjunction with surrounding frame；
Step 6: Roller conveyor transmission mechanism moves downward the bottom for reverting to column agency, start to transport second lithium battery sky
The transport of pallet repeats step 3 to step 6；First empty pallet entered in clamp system is by Roller conveyor transmission mechanism
On second empty pallet top get on, the second empty pallet enters in surrounding frame, and so on；
Step 7: lithium battery empty pallet is successively pushed to from bottom to up in the surrounding frame of clamp system, until lithium battery is empty
When pallet has reached at least five, Roller conveyor transmission mechanism moves downward revert to the bottom of column agency before, clamp system
In the piston rod of the second cylinder tensional state is become by contraction state, the lithium battery empty pallet in surrounding frame is tired to be placed on
Roller conveyor transmission mechanism is followed by Roller conveyor transmission mechanism and moves downwardly together；
Step 8: lithium battery empty pallet is fallen on trolley, cancel positioning, trolley is pushed out.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, it can be combined in any appropriate way.In order to avoid unnecessary repetition, the present invention to it is various can
No further explanation will be given for the combination of energy.
Claims (10)
1. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries characterized by comprising fixed and supported for serving
Pillar mechanism, be arranged in the Roller conveyor transmission mechanism of bottom in the pillar mechanism, be arranged in the pillar mechanism and with
The elevating mechanism of the right side transmission connection of the Roller conveyor transmission mechanism, transmission connection in the elevating mechanism and are located at the branch
The transmission mechanism of column mechanism top layer, the left side for being mounted in the column agency and being located at the Roller conveyor transmission mechanism top
Clamp system, the trolley for shifting disc stack and be mounted on the Roller conveyor transmission mechanism left side lower section trolley it is fixed
Position mechanism；
The trolley includes: the U-shaped framework that right side is uncovered structure, is symmetrically mounted on the wheel of the bottom surface of the U-shaped framework,
It is fixed at the T-type frame of the bottom surface of the U-shaped framework and is installed in the location hole of the lower surface of the T-type frame；
When trolley is located in the pillar mechanism, the trolley positioning mechanism and location hole for realizing trolley positioning, at this time
The clamp system, the line of centres of trolley and the trolley positioning mechanism and ground are mutually perpendicular to；
The U-shaped framework can will be accommodated in the inner on the right side of the Roller conveyor transmission mechanism, the width of the Roller conveyor transmission mechanism
Degree is less than the width of lithium battery empty pallet.
2. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 1, which is characterized in that the branch
Column mechanism uses two sides pillar welding structure, is connected with each other by bolt and the upper beam of top center, and eventually by bolt
It is connected with each other with the lower beam of bottom front and rear sides, contact switch is installed in the inside of the pillar.
3. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 1, which is characterized in that described small
Vehicle positioning mechanism includes: two footed glasses for being fixed on the bottom surface of the pillar mechanism, is fixedly connected on the top of two footed glasses
The pedestal at end, the rib item being vertically installed at the right side of the pedestal are mounted on the center position of the rib item
Inductive switch opens up on the base and perforation corresponding with the location hole, and setting on the base and is located at institute
The first cylinder of the underface of perforation is stated, and the positioning pin being mounted on the piston rod of first cylinder；First gas
Cylinder is electrically connected with the inductive switch, and when the piston rod of first cylinder is pushed, the positioning pin passes through the perforation
And it is stuck in the positioning hole.
4. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 3, which is characterized in that the T
The lower surface of type frame is fixed with limit plate, and two rows of camshaft bearings being parallel to each other are equipped on the pedestal, the limit plate
Thickness is equal to the height of the camshaft bearing, and the limit plate is located between two rows of camshaft bearings；The thickness of the T-type frame is greater than
The height of the rib item.
5. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 1, which is characterized in that the folder
Tight mechanism includes: the surrounding frame being made up of several stainless pipes connector, is secured transverse to the surrounding frame
Front and rear sides bottom lower fixed bracket, be fixed on it is described under support bracket fastened lateral surface the second cylinder, be arranged described
The linear bearing of second cylinder two sides, and the guide rod being interspersed in the linear bearing；The guide rod is close to described
One end of two cylinders is connected by connecting plate, and the middle position of the connecting plate is connect with the piston rod of second cylinder；Institute
The one end of guide rod far from second cylinder is stated to connect by clamping plate.
6. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 5, which is characterized in that described four
All frames include: three Vertically tubes that Roller conveyor transmission mechanism front and rear sides are vertically arranged in mirror image, for fixing
The upper fixed bracket of three Vertically tubes, and be vertically connected at the Vertically tube of the front and rear sides and be located on described
The lateral round tube of support bracket fastened two sides；
The middle position of the transverse direction round tube is fixed with vertical position-limiting tube；
The bottom end of the Vertically tube is provided with the bending part of outward bending, positioned at the front and rear sides of the Roller conveyor transmission mechanism
The distance between the bottom end of bending part be greater than the width of the Roller conveyor transmission mechanism, the bottom end position of the position-limiting tube
Higher than the bottom end position of the Vertically tube.
7. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 1, which is characterized in that the rolling
Cylinder line transmission mechanism include: transmission frame, several delivery rolls being successively rotatably mounted on side by side inside the transmission frame, successively from
It is fixed on the interior belt wheel and outer belt wheel of one end of the delivery roll except interior, is sequentially connected in adjacent interior belt wheel and outer belt wheel
Conveyer belt, and transmission connection is in the rotating electric machine for being located at edge delivery roll.
8. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 1, which is characterized in that the liter
Descending mechanism includes: the transmission support plate for being fixed on four vertex on the right side of transmission frame, is rotatably mounted on the right side of lower beam
The lower simple chainwheel of four vertex is fixed on the two of the transmission shaft in two transmission shafts of the mirror image crossbearer on upper beam
The upper simple chainwheel at end is sequentially connected in the first chain of the upper simple chainwheel and lower simple chainwheel that are located in same vertical line；
The transmission support plate is fixed on corresponding first chain；
The transmission mechanism includes: the decelerating motor being fixed on the upper beam, is sequentially connected in the defeated of the decelerating motor
Duplex chain wheel on shaft, the second simple chainwheel being separately fixed on the transmission shaft, and transmission connection is kicked in described double
Second chain of row chain wheel and the second simple chainwheel.
9. a kind of Roller conveyor pallet disc stack machine of tray of lithium batteries according to claim 8, which is characterized in that the biography
The middle position in the front and rear sides face of defeated frame is provided with sliding block, and the medial surface of the pillar in the pillar mechanism is fixed with vertical side
To guide rail, the sliding block and the guide rail are interference fitted.
10. a kind of Roller conveyor pallet disc stack machine using tray of lithium batteries as claimed in any one of claims 1-9 wherein,
Be characterized in that, disc stack method specifically includes the following steps:
Step 1: realizing the precise positioning of trolley: trolley is pushed into pillar mechanism on the left of Roller conveyor pallet disc stack machine, benefit
Advance guiding is carried out with the transmission between the camshaft bearing on trolley positioning mechanism and the limit plate of trolley bottom；
Step 2: the first cylinder operation below pedestal is arranged in trolley when reaching the induction range of inductive switch, by positioning pin
Ejection, when positioning pin pass through and perforate and be stuck in positioning hole, realize trolley positioning；
Step 3: the rotating electric machine in Roller conveyor transmission mechanism works, lithium battery empty pallet passes through Roller conveyor transmission mechanism from the right side
Side is transported to left side and touches contact switch, and contact switch triggers the decelerating motor in transmission mechanism and passes through duplex chain wheel and the
The rotation of two chain drive transmission shafts, the first chain move upwards the drive of entire Roller conveyor transmission mechanism；
Step 4: the pallet on Roller conveyor transmission mechanism has been transmitted when Roller conveyor transmission mechanism and clamp system contact
It is the underface for being located at clamp system to the right side of Roller conveyor transmission mechanism；
Step 5: Roller conveyor transmission mechanism continues up operation, lithium battery empty pallet is made to be entirely located in the surrounding frame of clamp system
In frame, the piston rod of the second cylinder becomes contraction state by tensional state, and clamping plate is inwardly ejected, and four clamping plates roll lithium battery
Cylinder line empty pallet is held up, and the clamping of pallet is realized in conjunction with surrounding frame；
Step 6: Roller conveyor transmission mechanism moves downward the bottom for reverting to column agency, start to transport second lithium battery sky
The transport of pallet repeats step 3 to step 6；
Step 7: lithium battery empty pallet is successively pushed to from bottom to up in the surrounding frame of clamp system, until lithium battery is empty
When pallet has reached at least five, Roller conveyor transmission mechanism moves downward revert to the bottom of column agency before, clamp system
In the piston rod of the second cylinder tensional state is become by contraction state, the lithium battery empty pallet in surrounding frame is tired to be placed on
Roller conveyor transmission mechanism is followed by Roller conveyor transmission mechanism and moves downwardly together；
Step 8: lithium battery empty pallet is fallen on trolley, cancel positioning, trolley is pushed out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910767876.1A CN110525985B (en) | 2019-08-20 | 2019-08-20 | Roller line tray stacking machine for lithium battery tray and tray stacking method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910767876.1A CN110525985B (en) | 2019-08-20 | 2019-08-20 | Roller line tray stacking machine for lithium battery tray and tray stacking method thereof |
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| CN110525985B CN110525985B (en) | 2020-07-10 |
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| CN111747015A (en) * | 2020-06-01 | 2020-10-09 | 青岛孚鼎泰智能技术有限公司 | Automatic folding machine for cylindrical trays |
| CN111747014A (en) * | 2020-06-01 | 2020-10-09 | 青岛孚鼎泰智能技术有限公司 | Automatic tray folding and unfolding machine |
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| CN113859901A (en) * | 2021-09-16 | 2021-12-31 | 广东拓斯达科技股份有限公司 | Battery baking line |
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|---|---|
| CN110525985B (en) | 2020-07-10 |
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Address after: 210000 Binjiang economic and Technological Development Zone, Jiangning District, Jiangsu, Nanjing Applicant after: Nanjing Dolly Technology Development Co., Ltd. Address before: 211100 no.759, Feiying Road, dixiu Road, Binjiang Development Zone, Nanjing City, Jiangsu Province Applicant before: Nanjing Dolly Technology Development Co., Ltd. |
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