CN107986057A - Semi-automatic rewinding machine - Google Patents

Abstract

The invention relates to the technical field of winding machines, in particular to a semi-automatic winding machine. The semi-automatic winding machine includes a workbench, and the workbench is provided with a winding mechanism, a driving mechanism for driving the winding mechanism, a deflection adjustment mechanism for adjusting the winding mechanism, and a rotating roller set; The rotating roller set includes a rotating roller, a one-way rotating roller and a foil pressing roller used in conjunction with the winding mechanism. The invention solves the problems of time-consuming and labor-intensive and low production efficiency in the prior art.

Description

Semi-automatic winder

technical field

The invention relates to the technical field of winding machines, in particular to a semi-automatic winding machine.

Background technique

At present, there are many forms of winding machines. From the function, there are mainly mechanical passive winding machines, semi-automatic winding machines, automatic winding machines and other unwinding methods. No matter what kind of winding machine, it has a The device for tightening the aluminum coil, so that the aluminum coil can be unrolled and sent out with the processing speed of the production line. However, the aluminum tube winding machine cannot work continuously, and usually it is manually operated, and the quality and efficiency of copper and aluminum tube winding are not high.

Most of the winding machines in the prior art are manual winding, that is, after the winding is finished with the winding shaft, it needs to be lifted out manually, and then the top used to tighten the foil iron pass is disengaged, and a new iron pass is replaced and then put on the winder. The coiling machine carries out the coiling of the next roll of foil. This process is more complicated and time-consuming, and it is relatively heavy when taking up a large roll of foil. It takes two strong people to lift it out, which is time-consuming and labor-intensive. Not only is the production efficiency low, but the production cost is also very high. In the era of high labor costs, this old winding method needs to be updated, so it is necessary to develop a winding machine with high production efficiency and saves time and effort.

The information disclosed in this Background section is only intended to enhance the understanding of the general background of the present invention, and should not be considered as an acknowledgment or any form of suggestion that the information constitutes the prior art that is already known to those skilled in the art.

Contents of the invention

The object of the present invention is to provide a semi-automatic winding machine, which solves the problems of time-consuming, labor-intensive and low production efficiency in the prior art.

The semi-automatic winding machine provided by the present invention includes: a workbench, on which a winding mechanism, a driving mechanism for driving the winding mechanism, a deflection adjustment mechanism for adjusting the winding mechanism and Rotating roller set;

The rotating roller set includes a rotating roller, a one-way rotating roller and a foil pressing roller used in conjunction with the winding mechanism.

In any of the above technical solutions, further, a sliding platform and sliding rails adapted to the sliding platform are provided on both sides of the winding mechanism;

The sliding platform is fixedly connected to the foil-rewinding heads on both sides of the rewinding mechanism;

The sliding platform is also fixedly connected with the first pneumatic mechanism.

In any of the above technical solutions, further, the driving mechanism is provided on the sliding platform on one side.

In any of the above technical solutions, further, both sides of the foil pressing roller are connected to the second pneumatic mechanism through a starting arm.

In any of the above technical solutions, further, side plates are provided on both sides of the rotating roller set;

The set of rotating rollers is respectively connected with the side plates through bearing seats.

In any of the above technical solutions, further, a deflection adjustment electric eye is connected to the side plate.

In any of the above technical solutions, further, the middle position of the workbench is set in a hollow shape.

In any of the above technical solutions, further, the bottom of the workbench is provided with a base used in conjunction with the workbench.

In any of the above technical solutions, further, a lifting platform is provided under the base, and a lifting mechanism is provided at the bottom of the lifting platform.

In any of the above technical solutions, further, induction elements are arranged on the lifting platform.

Compared with the prior art, the semi-automatic winder provided by the invention has the following advantages:

The semi-automatic winding machine provided by the present invention includes a workbench, on which a winding mechanism, a driving mechanism for driving the winding mechanism, a deflection adjustment mechanism for adjusting the winding mechanism and a rotating roller group are arranged; the rotating roller The wheel set includes a rotating roller, a one-way rotating roller and a foil pressing roller used in conjunction with the winding mechanism. When in use, the material is conveyed to the winding mechanism through the rotating roller group, and the material is wound up through the cooperation of the foil pressing roller and the winding mechanism, and then through the setting of the deviation adjustment mechanism, the deviation of the winding mechanism can be adjusted in time, which has the advantages of using The advantages of convenience, saving time and effort, can improve the production efficiency of the winder.

In addition, both sides of the winding mechanism are provided with a sliding platform and slide rails matching the sliding platform; the sliding platform is fixedly connected with the foil winding heads on both sides of the winding mechanism; the sliding platform is also fixedly connected with the first pneumatic mechanism. Since the sliding platform and the slide rail can slide freely, the first pneumatic mechanism can control the sliding of the sliding platform. When it is necessary to clamp the foil-retracting iron pass, the first pneumatic mechanism pushes forward to push the foil-receiving head and the dead iron pass on the rewinding mechanism. , the driving mechanism can drive the foil winding head to perform winding work; therefore, it has the advantages of convenient use, saves time and effort, and can improve the production efficiency of the winding machine.

Description of drawings

In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

Fig. 1 is the first schematic structural view of the semi-automatic winding machine provided by the embodiment of the present invention;

Fig. 2 is the second structural schematic view of the semi-automatic winding machine provided by the embodiment of the present invention;

Fig. 3 is the front view of the semi-automatic winder provided by the embodiment of the present invention;

Fig. 4 is a top view of the semi-automatic winding machine provided by the embodiment of the present invention.

icon:

100-base; 200-worktable; 300-driving mechanism; 400-winding mechanism; 600-bias adjustment electric eye; 700-first pneumatic mechanism; ;

401-foil receiving head; 501-foil pressing roller; 502-one-way rotating roller; 503-rotating roller; 801-sliding rail; 802-sliding platform; 1201-first bearing seat; 1202-second bearing seat; 1203-the third bearing seat; 1204-the fourth bearing seat; 1301-lifting platform; 1302-lifting mechanism.

Detailed ways

The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

The present invention will be described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.

The semi-automatic winding machine provided by the present invention includes: a workbench, on which a winding mechanism, a driving mechanism for driving the winding mechanism, a deflection adjustment mechanism for adjusting the winding mechanism and A rotating roller set; the rotating roller set includes a rotating roller, a one-way rotating roller and a foil pressing roller used in conjunction with the winding mechanism. When in use, the material is conveyed to the winding mechanism through the rotating roller group, and the material is wound up through the cooperation of the foil pressing roller and the winding mechanism, and then through the setting of the deviation adjustment mechanism, the deviation of the winding mechanism can be adjusted in time, which has the advantages of using The advantages of convenience, saving time and effort, can also improve the production efficiency of the semi-automatic winding machine.

Example

Fig. 1 is the first schematic structural view of the semi-automatic winding machine provided by the embodiment of the present invention; Fig. 2 is the second structural schematic diagram of the semi-automatic winding machine provided by the embodiment of the present invention; Fig. 3 is the semi-automatic winding provided by the embodiment of the present invention The front view of the machine; Figure 4 is a top view of the semi-automatic winding machine provided by the embodiment of the present invention.

As shown in Figures 1-4, the semi-automatic winding machine provided in this embodiment includes: a workbench 200, a winding mechanism 400 is arranged on the workbench 200, and a driving mechanism 300 for driving the winding mechanism 400 , the deflection adjustment mechanism 900 and the rotating roller set used to adjust the winding mechanism 400; the rotating roller set includes a rotating roller 503, a one-way rotating roller 502 and a Foil pressing roller 501. The foil pressing roller 501 cooperates with the winding mechanism 400 to wind up the material, and then through the setting of the deviation adjustment mechanism 900, the deviation of the winding mechanism 400 can be adjusted in time, saving time and effort, and improving the production efficiency of the winding machine.

Specifically, the two sides of the winding mechanism 400 are provided with a sliding platform 802 and a slide rail 801 adapted to the sliding platform 802; Fixed connection; the sliding platform 802 is also fixedly connected with the first pneumatic mechanism 700 . Since the sliding platform 802 and the sliding rail 801 can slide freely, the first pneumatic mechanism 700 can control the sliding of the sliding platform 802. Push forward, push the foil-rewinding head 401 on the rewinding mechanism 400 to push the iron pass, and the driving mechanism 300 can drive the foil-rewinding head 401 to perform the rewinding work. When the rewinding reaches the set number of meters, the driving mechanism 300 stops rotating; therefore, it has The advantages of convenient use, saving time and effort, can improve the production efficiency of the winder.

Further, the driving mechanism 300 is provided on the sliding platform 802 on one side, and the driving mechanism 300 is used to drive the winding mechanism 400 to wind up.

It should be noted that the driving mechanism 300 can be set as a motor, or can be set as another driving mechanism 300, as long as it can drive the winding mechanism 400 for winding, so no more examples will be given here.

It should also be noted that the first pneumatic mechanism 700 can be configured as a hydraulic cylinder or an air cylinder, or can be configured as other pneumatic mechanisms, as long as it can drive the sliding platform 802 to slide, so no more examples will be given here.

Further, both sides of the foil pressing roller 501 are connected to the second pneumatic mechanism 1000 through the starting arm; the starting arm is pushed by the second pneumatic mechanism 1000, and then the foil pressing roller 501 is brought up, while the one-way rotating roller 502 can also be Prevents the foil from receding.

It should be noted that the second pneumatic mechanism 1000 can be configured as a hydraulic cylinder or an air cylinder, or can be configured as other pneumatic mechanisms, as long as it can push the starting arm, so no more examples will be given here.

In an optional solution of this embodiment, the middle position of the workbench 200 is set to be hollow (that is, the middle position of the workbench 200 is hollowed out), so as to facilitate the removal of materials from the bottom.

Specifically, the area of the hollow shape is larger than the projected area of the winding mechanism 400, which further facilitates the removal of materials.

Further, the base 100 used in conjunction with the workbench 200 is provided at the bottom of the workbench 200, and the base 100 is fixedly connected to the deviation adjustment mechanism 900. Since the drive mechanism 300 is fixedly connected to the sliding platform 802, the drive mechanism 300 has its own The transmission box is connected with the foil-rewinding head 401 on the rewinding mechanism 400 through a coupling for transmission, and the positive and negative rotation and the rotating speed can be controlled by electrical components.

In the optional solution of this embodiment, side plates 1100 are provided on both sides of the rotating roller set; the rotating roller sets are respectively connected to the side plates 1100 through bearing seats; wherein the side plates 1100 are fixed to the workbench 200 connect.

Specifically, the side plate 1100 is connected with a deflection adjustment electric eye 600, and the deflection adjustment is performed before the material enters the semi-automatic winding machine.

Further, the bearing seat includes a first bearing seat 1201, a second bearing seat 1202, a third bearing seat 1203 and a fourth bearing seat 1204, wherein the first bearing seat 1201 is used in conjunction with the rotating roller 503, and the second bearing seat 1202 is used with the rotating roller 503. The one-way rotating roller 502 is used together, the third bearing seat 1203 is used in conjunction with the first roller, and the fourth bearing seat 1204 is used in conjunction with the second roller; the material first passes through the second roller, then passes through the first roller, and then passes through the The gap formed by the rotating roller 503 and the one-way rotating roller 502 is finally rolled onto the winding mechanism 400 for winding work.

In an optional solution of this embodiment, a lifting platform 1301 is provided under the base 100 of the workbench 200 , and a lifting mechanism 1302 is provided at the bottom of the lifting platform 1301 .

Specifically, the lifting platform 1301 is provided with induction elements.

Wherein, the sensing element can be set as potential sensing or pressure sensing, or can be set as other sensing elements, as long as it can play a sensing role, so no more examples will be given here.

Further, the lifting mechanism 1302 includes a first lifting component and a second lifting component, the first end of the first lifting component is slidably connected to the chute on the lifting platform 1301, and the second end of the first lifting component It is slidably connected with the chute on the base of the lifting mechanism 1302 .

It should be noted that after the winding mechanism 400 is finished winding, the foil is manually cut, the foil edge is sorted and the foil edge is pasted, etc. After the work is completed, the lifting mechanism 1302 is started. Place the carton at a suitable position on the lifting platform 1301, so as not to carry it again after taking the foil, and the lifting platform 1301 can place induction elements, when the lifting platform 1301 (or carton) touches the winding mechanism 400, the lifting platform 1301 stops rising, At the same time, the first pneumatic mechanism 700 clamping Tietong is released backwards, the weight of the foil falls on the lifting platform 1301, and the lifting platform 1301 starts to work, and after being lowered to the lowest position, it moves out of the foil collecting mechanism, rises up, and then transports it by other means Take the aluminum foil; this completes a foil collection process.

It should also be noted that the lifting mechanism 1302 can be set as a hydraulic lifting mechanism 1302, or can be set as other hydraulic mechanisms, as long as it can realize lifting, so no more examples will be given here.

It should also be noted that the base 100 is located on the supporting frame, and the elevating mechanism 1302 is located inside the supporting frame. After the winding is completed, the elevating mechanism 1302 rises to remove the aluminum foil, and then the elevating mechanism 1302 returns to its original state when it descends.

In conjunction with the above detailed description of the present invention, it can be seen that the semi-automatic winder provided in this embodiment includes a workbench 200 on which a winding mechanism 400, a driving mechanism 300 for driving the winding mechanism 400, and a It is used to adjust the deflection adjustment mechanism 900 of the winding mechanism 400 and the set of rotating rollers; When in use, the material is transferred to the winding mechanism 400 through the rotating roller group, and the material is wound up through the cooperation of the foil pressing roller 501 and the winding mechanism 400, and then the setting of the deviation adjustment mechanism 900 can timely adjust the winding mechanism 400 Offset adjustment; and because the sliding platform 802 and the slide rail 801 can slide freely, the first pneumatic mechanism 700 can control the sliding of the sliding platform 802. The pneumatic mechanism 700 pushes forward, pushes the foil-receiving head 401 on the rewinding mechanism 400 to press the iron pass, the driving mechanism 300 can drive the foil-receiving head 401 to carry out the rewinding work, and the driving mechanism 300 stops when the rewinding reaches the set number of meters Rotate; then push the starting arm through the second pneumatic mechanism 1000, and then bring up the foil pressing roller 501, and at the same time rotate the roller 502 in one direction to prevent the foil from going backwards; after the winding mechanism 400 is finished, the foil is cut off manually, Finish the foil edge and paste the foil edge, etc. After the work is completed, start the lifting mechanism 1302. If the foil roll does not need other finishing, you can directly place the carton on the appropriate position on the lifting platform 1301, so as not to carry it again after taking the foil. Therefore, the semi-automatic winding machine has the advantages of convenient use, saves time and effort, and can improve the production efficiency of the winding machine.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

1. A kind of 1. semi-automatic rewinding machine, it is characterised in that including：Workbench, is provided with rolling-up mechanism on the workbench, is used for Drive the driving mechanism of the rolling-up mechanism, the adjusting deviation device for adjusting the rolling-up mechanism and rotate roller set；

   The roller set that rotates includes rotating disk roller, one-directional rotation disk roller and the blocking roller being used cooperatively with the rolling-up mechanism.
2. 2. semi-automatic rewinding machine according to claim 1, it is characterised in that it is flat that the rolling-up mechanism both sides are provided with slip Platform and the slide being adapted with the sliding platform；

   The sliding platform is fixedly connected with the foil closing top of the rolling-up mechanism both sides；

   The sliding platform is also fixedly connected with the first pneumatic mechanism.
3. 3. semi-automatic rewinding machine according to claim 2, it is characterised in that wherein set on the sliding platform of side The driving mechanism.
4. 4. semi-automatic rewinding machine according to claim 1, it is characterised in that the blocking roller both sides pass through actuating arm and Two pneumatic mechanisms connect.
5. 5. semi-automatic rewinding machine according to claim 1, it is characterised in that the both sides for rotating roller set are provided with side Plate；

   The rotation disk roller group is connected by bearing block with the side plate respectively.
6. 6. semi-automatic rewinding machine according to claim 5, it is characterised in that tuningout electric eye is connected with the side plate.
7. 7. semi-automatic rewinding machine according to claim 1, it is characterised in that the centre position of the workbench is arranged to leak Empty shape.
8. 8. semi-automatic rewinding machine according to claim 7, it is characterised in that the workbench bottom is provided with and the work The base being used cooperatively as platform.
9. 9. semi-automatic rewinding machine according to claim 8, it is characterised in that hoistable platform is provided with below the base, The hoistable platform bottom is provided with elevating mechanism.
10. 10. semi-automatic rewinding machine according to claim 9, it is characterised in that sensing member is provided with the hoistable platform Part.