CN110521571B - Tobacco floats grows seedlings with matrix sabot equipment - Google Patents

Tobacco floats grows seedlings with matrix sabot equipment Download PDF

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Publication number
CN110521571B
CN110521571B CN201910737380.XA CN201910737380A CN110521571B CN 110521571 B CN110521571 B CN 110521571B CN 201910737380 A CN201910737380 A CN 201910737380A CN 110521571 B CN110521571 B CN 110521571B
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CN
China
Prior art keywords
box body
seedling
plate
driving
substrate
Prior art date
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Expired - Fee Related
Application number
CN201910737380.XA
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Chinese (zh)
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CN110521571A (en
Inventor
何晓冰
常栋
许跃奇
王晓强
阎海涛
王明鑫
杨楠
张凯
毛娟
徐放达
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Henan Tobacco Co ltd Pingdingshan Branch
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Henan Tobacco Co ltd Pingdingshan Branch
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Priority to CN201910737380.XA priority Critical patent/CN110521571B/en
Publication of CN110521571A publication Critical patent/CN110521571A/en
Application granted granted Critical
Publication of CN110521571B publication Critical patent/CN110521571B/en
Expired - Fee Related legal-status Critical Current
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • B01F23/69Mixing systems, i.e. flow charts or diagrams; Arrangements, e.g. comprising controlling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

The invention relates to matrix tray filling equipment for tobacco floating seedling, which comprises a matrix box, a crimping device, a feeding shovel and a blocking device, wherein the matrix box comprises an upper box body and a lower box body, wherein the top and the bottom of the upper box body and the bottom of the lower box body are both open, and the upper box body and the lower box body are assembled up and down; the filling shovel comprises a frame body with an opening at the top and the bottom, and an upper material plate and a lower material plate are matched on the inner side wall in the length direction of the frame body in a sliding mode at the top and the bottom; the crimping device comprises a substrate and a plurality of square frames fixedly arranged at the bottom of the substrate, wherein a stirring rod is arranged at the top of each square frame and connected with an external stirring driving mechanism. The invention has simple structure, can effectively mix grass carbon, vermiculite and perlite and uniformly fill the grass carbon, vermiculite and perlite into seedling holes of the seedling tray, so that the matrix components in each seedling hole have reasonable proportion, and the survival rate and activity of tobacco seedlings are improved.

Description

Tobacco floats grows seedlings with matrix sabot equipment
Technical Field
The invention belongs to the field of tobacco planting, and particularly relates to substrate tray filling equipment for tobacco floating seedling.
Background
At present, tobacco seedling in China basically adopts a floating seedling method of greenhouse management: after compounding and uniformly stirring the matrix, putting the matrix into a seedling tray, then sowing the coated tobacco seeds into seedling holes of the seedling tray, and then putting the seedling tray into a seedling pool for cultivation. The existing seedling raising tray has realized standard specification production, is mostly made of foam plastics, and the bottom wall of a seedling hole is provided with a hole so that nutrient solution in a seedling pool can enter a substrate in the seedling hole and be supplied to tobacco seeds for absorption and growth. The tobacco seedling culture substrate in the prior art comprises three components, namely grass peat, vermiculite and expanded perlite, and the optimal proportion of the grass peat, the vermiculite and the expanded perlite is about 6: 2: 2, the grass peat is used for providing main nutrient components for the development of tobacco seeds, and water is added in advance to ensure that the water content of the grass peat reaches 60 percent so as to meet the requirement of the initial development of the tobacco seeds; the vermiculite can absorb water by virtue of the capillary action of the vermiculite, so that the substrate is kept to be continuously wet, and the expanded perlite realizes the ventilation of the substrate by virtue of the porous structure of the expanded perlite so as to prevent the roots of the tobacco seedlings from being anoxic.
Among the prior art, the staff is comparatively rough to the mixed operation of three kinds of components, adopts instrument manual stirring such as shovel more, perhaps adopts equipment such as mixer to stir, and these two kinds of modes all have certain drawback: when the vermiculite or the expanded perlite is used as a tobacco seedling breeding substrate component, the particle size is small, and the vermiculite or the expanded perlite has a good water absorption effect, so that when the vermiculite or the expanded perlite is mixed with a moist substrate, water can be absorbed quickly and easily to generate agglomeration and aggregation, the vermiculite or the expanded perlite cannot be uniformly mixed with turf, the substrate component in each seedling hole in a seedling tray cannot be guaranteed to be reasonable, the substrate in some seedling holes is completely turf, the substrate absorbs water and is supersaturated, the root system of the tobacco seedling is anoxic, and the activity is reduced; some seedling holes have too high content of vermiculite or/and expanded perlite, which affects the cracking of the coated seeds and the absorption of moisture and nutrition by the seedlings, and further causes low seedling rate of the tobacco seeds.
Disclosure of Invention
The invention aims to provide a substrate tray filling device for tobacco floating seedling culture, which is simple in structure, can effectively mix grass carbon, vermiculite and perlite and uniformly fill the grass carbon, the vermiculite and the perlite into seedling holes of a seedling culture tray as much as possible, so that the substrate components in each seedling hole are reasonable in proportion, and the survival rate and the activity of tobacco seedlings are improved.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a substrate tray filling device for tobacco floating seedling culture comprises a substrate box, a crimping device and a feeding shovel, wherein the substrate box comprises an upper box body and a lower box body which are open at the top and the bottom and are assembled up and down, a plugging belt is arranged at the same end of the upper box body and the lower box body in the length direction, the other end of the upper box body and the other end of the lower box body in the length direction are provided with a slope at the butt joint of the upper box body and the lower box body, the slopes of the upper box body and the lower box body are in butt joint to form an opening, and frame rods are arranged on the two outer walls of the lower box; the feeding shovel comprises a frame body with an opening at the top and the bottom, slide ways are arranged on the inner side wall of the frame body in the length direction in the same direction at the top and the bottom, an upper material plate and a lower material plate with the length larger than that of each slide way are respectively in sliding fit with the corresponding slide ways, a transmission plate is vertically arranged on the top surface of the end part of the upper material plate exposed out of the slide ways, the transmission plate is connected with a transmission mechanism, and a driving mechanism is arranged on the top surface of the end part of the; the crimping device comprises a substrate and a plurality of square frames fixedly arranged at the bottom of the substrate, the bottom of each square frame is in a blade shape, and the top of each square frame is provided with a stirring rod which is connected with an external stirring driving mechanism; the plugging device comprises gauze which is arranged below the lower box body and used for plugging the bottom of the lower box body and opening, the two ends of the gauze are wound on the driving roller and the driven roller respectively, the driving roller is driven by the gauze motor, the two sides of the bottom surface of the lower box body are respectively and equally provided with tensioning rollers, and the tensioning rollers are parallel to the driving roller and used for tensioning the gauze and enabling the gauze to be attached to the bottom surface of the lower box body.
Preferably, a through hole is formed in the base plate at the top of the square frame, the bottom of each stirring rod is conical, the through hole is sealed at the position of the largest end face, the stirring driving mechanism comprises a connecting plate, the bottom face of the connecting plate is connected with the top ends of all the stirring rods, and the top wall of the connecting plate is connected with the output end of the stirring electric cylinder; the cylinder of cylinder is connected with the frame, and the output of cylinder passes the pilot hole of predetermineeing on the connecting plate and is connected with the base plate roof, the stirring electric jar passes through the output fixed connection of base plate and cylinder.
Preferably, the shutoff area is the elastic webbing body, and the lateral wall of upper and lower box body is connected in the setting of shutoff area along box body width direction, the stopper is all connected through the connecting rod to the length direction both sides outer wall of going up box body and lower box body, and the connecting rod of upper and lower box body homonymy stopper and the spacing hole sliding fit of elongated on the spacing card strip. More preferably, the side walls of the upper box body and the lower box body corresponding to the plugging belts are also provided with grooves for accommodating the plugging belts, so that the plugging belts and the corresponding side walls are in smooth transition. Of course, the blocking tape may also be a cloth body in a laminated state.
Preferably, the height of going up the box body is greater than the height of box body down, and box body length direction both sides wall is equipped with the interior plate in the vertical extension that makes progress of inner wall department down, goes up box body length direction both sides wall and is equipped with in inner wall department with interior plate complex inner concave surface, interior plate inner wall and last box body inner wall smooth transition.
Preferably, drive mechanism includes the stirring piece that the perpendicular extension of driving plate bottom set up, and fixed perpendicular being equipped with two sleeves on the driving plate, and the sleeve inner wall is equipped with the silica gel circle, two transfer lines one end respectively with correspond the silica gel circle interference fit in the sleeve, the other end is connected with the output of driving electric jar through linking the board, links the board bottom and has seted up the breach, and the breach is joined in marriage with the rack interference along sleeve axial extension, keeps the interval throughout between rack and the driving plate.
Preferably, actuating mechanism is including being located the axostylus axostyle of rack below, the axostylus axostyle both ends are connected with the first bearing on the lower flitch, fixed coaxial cover is equipped with drive turbine and drive gear on the axostylus axostyle, drive gear and rack toothing, drive turbine is connected with the worm transmission that sets up rather than the below, the worm both ends are connected with the second bearing on the lower flitch, and worm one end through the connecting rod in order with first, the second drive block is connected, first, the crisscross setting up and first of second drive block, the clearance of second drive block corresponds the setting of stirring piece, first, offer the hole that is used for providing drive block turnover space on the lower flitch of second drive block below.
Preferably, actuating mechanism still includes the bedplate, the driving electric jar sets up and still is equipped with limit baffle on the bedplate and the bedplate, limit baffle top and flitch parallel and level and intermittent type nature contact down.
Preferably, the driving roller, the driven roller and the tension roller are all arranged on the frame.
Preferably, the matrix box is the same with educate seedling tray aequilate, length and outer wall thickness, and the height of matrix box is 60% of educating seedling tray seedling cave degree of depth, and the upper and lower apron interval of adding the material shovel is 40% of educating seedling tray seedling cave degree of depth, and the width of adding the material shovel is the same with the internal width of lower box, and the one end that adds the framework of material shovel and corresponds the opening is established and is advanced the voussoir suddenly, and upper and lower apron is equipped with the fixture block on the plate body in the slide, and the slide corresponds the fixture block and is equipped.
Preferably, the several square frames of crimping ware correspond the seedling cave setting of educating seedling tray, and the degree of depth and square frame that highly are greater than the seedling cave of square frame and seedling cave clearance fit that corresponds, the puddler sets up with the hole that educates seedling tray seedling cave inner bottom wall and set up is coaxial.
The invention realizes the uniform mixing of the matrix components in each seedling hole of the seedling tray by the following means: firstly, designing the size of a matrix box according to a seedling raising tray to ensure that the matrix box and the seedling raising tray have the same length, width and outer wall thickness, wherein the height of the matrix box is 60% of the depth of seedling holes, and when the matrix box is filled with turf and the turf is filled into the seedling holes at the later stage, 60% of turf is filled into each seedling hole; the feeding shovel is filled with a mixture of vermiculite and expanded perlite, the mixture is laid uniformly in thickness, the feeding shovel is used for jacking the upper box body and enabling the mixture to enter a space between the upper box body and the lower box body, the upper and lower discharging plates are opened, the mixture of the vermiculite and the expanded perlite can be laid on grass carbon of the lower box body uniformly in thickness, and a square frame on the crimping device is used for distributing the same amount of grass carbon-vermiculite and expanded perlite mixture-grass carbon groups to each seedling hole of the seedling raising plate, so that the substrates in each seedling hole are guaranteed to have components and proportions close to the same amount. The respective dosage of the vermiculite and the expanded perlite can be determined as 1/3 of the turf, the size of the substrate box can be determined on the premise of adopting a standard-size seedling tray as the substrate box is manufactured according to the size of the seedling tray, the size of the substrate box can be determined, the frame size of the feeding shovel and the dosage of the turf, the vermiculite and the expanded perlite can be further determined, and after the dosage of the vermiculite and the expanded perlite is determined, the vermiculite and the expanded perlite are mixed in a dry state, so that the phenomenon of water absorption and agglomeration cannot be caused, and the rapid and uniform laying operation can be realized. The substrate entering the seedling hole is stirred under the action of the stirring rod, and the three components can be mixed.
The specific process is as follows:
firstly, sealing the bottom of a lower box body by gauze, then buckling, pressing and butting an upper box body and a lower box body to form a complete matrix box, at the moment, enabling a limiting clamping strip to be in a vertical state, and then quantitatively and uniformly loading turf into the matrix box and fully paving the matrix box; simultaneously the reinforced shovel of this moment is kept away from matrix box and the effect that the flitch received limit baffle presents the shutoff and adds the shovel bottom state, goes up the flitch and moves to the tip that corresponds the slide so that it is uncovered to add the shovel top, evenly lays quantitative vermiculite and expanded perlite mixture in adding the shovel, and the height that highly is greater than the second drive block of first drive block this moment moreover.
After vermiculite and expanded perlite mixture and turf are filled respectively, the output end of the electric cylinder is driven to extend and indirectly enable the feeding plate to move along the corresponding slide way, after the top of the feeding plate blocking and feeding shovel is opened, the feeding plate reaches the stroke end of the slide way and pushes the feeding shovel to move, meanwhile, the shifting block of the feeding plate passes through the second driving block and abuts against the first driving block, so that the lower plate is kept closed to the bottom of the feeding shovel, therefore, the feeding shovel is inserted into the butt joint of the upper box body and the lower box body from the opening of the matrix box and enters the space between the upper box body and the lower box body, and meanwhile, the protruding wedge block of the feeding shovel causes the protruding of the blocking belt, so that the frame body of the feeding shovel is in butt joint with the upper box body. And at this moment, the frame body is blocked by the blocking belt and can not advance, but the driving electric cylinder still keeps extending for a certain displacement, so that the transmission rod can only overcome the friction force between the transmission rod and the silica gel ring in the sleeve to advance the displacement, meanwhile, the connecting plate drives the rack to also advance the displacement (the displacement is carried out at the distance between the rack and the transmission plate), but the blanking plate has no displacement relative to the frame body, so that the movement of the rack can cause the turnover of the transmission gear, and further the turnover of the driving turbine is driven by the shaft rod, the driving turbine enables the worm to rotate and drives the connecting rod to turnover, and further the first driving block and the second driving block are driven to rotate, so that the height positions of the first driving block and the second driving block are interchanged, namely the first driving block rotates downwards, the second driving block rotates upwards, and further.
Meanwhile, the charging shovel divides the turf in the matrix box into two parts, namely a part positioned in the upper box body and the top of the upper material plate and a part remained in the lower box body, and simultaneously the charging shovel causes the upper box body to be lifted in the inserting process, so that the top surface of the turf in the upper box body can relatively descend (the turf is still in the wrapping range of the upper box body and the lower box body and cannot leak due to the existence of the inner side plate and the elastic plugging belt on the lower box body) The limiting block connecting rod of the lower box body is in sliding fit, and the length of the long hole in the limiting clamping strip can limit the maximum vertical distance between the upper box body and the lower box body.
Then the driving electric cylinder controls the output end to retract for a certain displacement and drives the upper material plate to move outwards along the corresponding slide way, and simultaneously, as the shifting block is contacted with the second driving block, the poking block on the upper material plate can push against the second driving block to drive the lower material plate to move outwards together, so that the frame body of the feeding shovel is opened up and down, the vermiculite and the expanded perlite in the feeding shovel can be uniformly paved on the top surface of the turf in the lower box body in equal thickness, the matrix box is in a laminated and laminated state from top to bottom of about 50 percent of turf-vermiculite and expanded perlite mixture, and simultaneously the height of the whole matrix in the matrix box is close to the depth of a seedling hole of a seedling tray, because the lower box body is provided with the inner side plate and the elastic plugging belt, the matrix is still positioned in the wrapping range of the upper box body and the lower box body and can not cause the leakage phenomenon.
Then the output of control cylinder pushes down the base plate, make base plate and connecting plate and stirring actuating mechanism move down, cut into the matrix in the matrix box along with the square frame, to educate seedling tray and place box body and corresponding gauze under down, make the square frame cut the gauze of below simultaneously, and enter into the seedling cave of educating seedling tray thereupon, gauze pastes seedling cave bottom wall setting this moment, the matrix is located the parcel within range of gauze and square frame, make the square frame enter into the seedling cave of educating seedling tray thereupon, the matrix is in the parcel within range of seedling cave bottom wall and square frame this moment, the coniform structure of whole process puddler bottom keeps the shutoff to square frame top through-hole simultaneously. Then controlling the output end of the stirring electric cylinder to extend and retract, further enabling the connecting plate to drive the stirring rod to repeatedly move up and down in the square frame, wherein the bottom of the stirring rod is conical, so that the up-and-down movement of the stirring rod can well drive the substrate between the square frame and the bottom wall of the seedling hole to move up and down, and the height of the square frame is greater than the depth of the seedling hole, so that the space of the square frame is enough to enable the up-and-down movement of the substrate to be converted into vertical and horizontal mixing actions, thereby realizing the uniform mixing of the turf, vermiculite and expanded perlite, meanwhile, when the conical sharp end point of the stirring rod contacts gauze, the gauze corresponding to the hole of the bottom wall of the seedling hole can be punctured, because the root systems of certain tobacco seedlings are vigorous and can possibly extend outwards from the hole, the existence of the gauze can not form a barrier, so that the gauze needs to puncture a hole, the root system is provided with an extending path, of course, the holes on the seedling holes are smaller, and the stirring rod only utilizes the conical sharp end point to puncture the gauze, so that the substrate is not leaked from the corresponding holes.
Then in the up-and-down movement process of the connecting plate, the output end of the control cylinder retracts and resets, so that the square frame is separated from the seedling raising plate, and the corresponding matrix is left in each seedling hole of the seedling raising plate under the action of gravity. Because the square frame is vertical motion when cutting into the matrix box, so can guarantee effectively that the matrix in the square frame still is the state of the layering and laminating from top to bottom of grass peat-vermiculite and expanded perlite mixture-grass peat, vermiculite and expanded perlite are in the dry state when evenly spreading on the grass peat in box body down and laying in addition, can not produce the reunion effect, so the matrix component proportion in every square frame can comparatively accord with the grass peat: vermiculite and expanded perlite is 6: 2: 2, the optimal proportioning requirement.
Then the output end of the driving electric cylinder is controlled to retract and reset, and the frame body and the blanking plate are driven to move out of the matrix box through the feeding plate, and the upper blanking plate, the blanking plate and the frame body do not have relative displacement in the process, until the blanking plate contacts the limit baffle, the blanking plate can not move, and the shifting block and the feeding plate can not move under the limitation of the second driving block, but the output end of the driving electric cylinder still retracts, so that the transmission rod can retract and reset the displacement only by overcoming the friction force between the transmission rod and a silica gel ring in the sleeve, namely the transmission rod resets relative to the sleeve, and simultaneously the connecting plate drives the rack to retract and reset the displacement (the displacement is also carried out at the interval between the rack and the transmission plate), but the blanking plate does not have displacement, so that the movement of the rack can cause the reverse turnover of the transmission gear, and then the worm is driven, and then drive first, second drive block antiport, make first, the interchange of second drive block height position, first drive block upwards rotates promptly, the second drive block rotates downwards, and then make the stirring piece can cross the second drive block, go up the flitch at this moment and no longer receive the restriction of flitch down, and then the relative sleeve of transfer line does not have the displacement and continues to move under the drive of driving electric jar, make it drive the framework and continue to move until the framework moves to the formation terminal point of flitch and corresponding slide down, make the flitch seal framework bottom, and go up the flitch and continue to keep the uncovered state at framework top, the operation that resets completely is wholly realized.
Go up the flitch and down the design of flitch go up the fixture block, mainly utilize the cooperation of fixture block and spacing spout, guarantee that upper and lower flitch can't shift out the slide on the loading shovel framework completely for go up the flitch and can drive the loading shovel framework and reset and remove.
Finally, the plurality of square frames are arranged according to the seedling holes of the seedling raising plate, gaps exist among the square frames due to the separation walls among the seedling holes, simultaneously, matrix distributed in a grid shape is remained in the matrix box after the square frames are pressed down, and the remained matrix is mixed and collected to be used as nutrition pot matrix of other crops, such as flowers, fruit trees and the like, which do not need to float for raising seedlings. Similarly, the corresponding gauze can remain in the grid-shaped area, and the next operation can be performed only by controlling the gauze motor to drive the driving roller to rotate, winding the grid-shaped part on the driving roller and moving the brand-new gauze to the position right below the lower box body. Certainly, in order to facilitate the cutting of gauze, a metal grid mesh with the same structure as the top surface of the seedling raising tray can be prefabricated, and the metal grid mesh is placed above the seedling raising tray, so that gauze can be cut off by abutting against the side of the metal grid when the square frame is cut down.
Compared with the prior art, the invention has the following advantages: the invention has simple structure, can effectively mix grass carbon, vermiculite and perlite and uniformly fill the grass carbon, vermiculite and perlite into seedling holes of the seedling tray, so that the matrix components in each seedling hole have reasonable proportion, and the survival rate and activity of tobacco seedlings are improved.
Drawings
Fig. 1 is a schematic diagram of a position structure of a substrate box, a pressure connector, a feeding shovel and a plugging device in a seedling tray substrate mixing device in a specific embodiment;
FIG. 2 is a schematic view of the installation structure of a substrate box and a plugging device in the substrate mixing device of the seedling tray in the embodiment;
FIG. 3 is a schematic diagram of the structure of the lower cassette body in the substrate cassette according to an embodiment;
FIG. 4 is a schematic diagram of a crimper in accordance with an exemplary embodiment;
FIG. 5 is a schematic diagram of the internal structure of a block according to an embodiment;
FIG. 6 is a schematic structural view of the material loading shovel in a reset operation state in the specific embodiment;
FIG. 7 is a schematic structural view of a loading shovel frame body in an embodiment;
FIG. 8 is a schematic view of a partial structure of a feeding plate of a feeding shovel at a transmission mechanism in an embodiment;
FIG. 9 is a partial schematic view of the feeding shovel blanking plate at the driving mechanism according to the embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1-9, a tobacco floats matrix sabot equipment for growing seedlings, the device includes matrix box 1, crimping ware 2, adds material shovel 3 and plugging device 4, matrix box 1 includes top, the end all is uncovered and upper box body 11 and lower box body 12 of assembly from top to bottom, all is equipped with hack lever 19 and erects the matrix box on two outer walls of the length direction of lower box body 12, and the height that goes up box body 11 is greater than lower box body 12 is highly, and box body 12 length direction both sides wall is equipped with interior sideboard 18 upwards vertically extending in inner wall department down, and upper box body 11 length direction both sides wall is equipped with the interior concave surface with interior sideboard 18 complex in inner wall department, interior sideboard 18 inner wall and the smooth transition of upper box body 11 inner wall. The upper box body and the lower box body are provided with a plugging belt 14 at the same end in the length direction, the plugging belt 14 is arranged along the width direction of the box body and is connected with the side walls of the upper box body and the lower box body, the plugging belt 14 is an elastic belt body, the other end in the length direction of the upper box body and the lower box body is provided with a slope at the butt joint part of the upper box body and the lower box body, and the slope of the upper box body and the slope of the; the outer walls of the two sides of the upper box body 11 and the lower box body 12 in the length direction are connected with a limiting block 15 through connecting rods, and the connecting rods of the limiting blocks on the same side of the upper box body and the lower box body are in sliding fit with elongated limiting holes 17 in a limiting clamping strip 16.
The crimping device 2 comprises a base plate 21 arranged above a matrix box and a plurality of square frames 22 fixedly arranged at the bottom of the base plate 21, the bottom of each square frame 22 is in a blade shape, a through hole is formed in the base plate 21 at the top of each square frame 22, the bottom of each stirring rod 23 is in a conical structure 231, the through hole is blocked at the maximum end face of each conical structure 231, the top of each stirring rod 23 is located outside, the top ends of all the stirring rods 23 are connected with the bottom face of a connecting plate 24, and the top wall of each connecting plate 24 is connected with the output end of a; an air cylinder 27 is further arranged above the connecting plate 24, a cylinder barrel of the air cylinder 27 is connected with a rack (not shown in the figure), an output end of the air cylinder 27 penetrates through a preset assembly hole in the connecting plate 24 and then is connected with the top wall of the base plate 21, and the electric stirring cylinder 25 is fixedly connected with the output end of the air cylinder 27 through a base plate 26.
The feeding shovel 3 comprises a frame body 31 with an opening at the top and the bottom, slide ways 32 are arranged on the inner side wall of the frame body 31 in the length direction in the same direction at the top and the bottom, an upper material plate 34 and a lower material plate 35 which are longer than the slide ways 32 are respectively in sliding fit with the corresponding slide ways 32, the top surface of the end part of the upper material plate 34 exposed out of the slide ways is vertically provided with a transmission plate 341, the transmission plate 341 is connected with a transmission mechanism, and the top surface of the end part of the lower material plate 35 exposed out of the slide ways is; the transmission mechanism comprises a toggle block 346 vertically extending from the bottom of a transmission plate 341, two sleeves 342 are fixedly and vertically arranged on the transmission plate 341, a silica gel ring 343 is arranged on the inner wall of each sleeve 342, one end of each transmission rod 344 is in interference fit with the silica gel ring 343 in the corresponding sleeve 342, the other end of each transmission rod 344 is connected with the output end of the driving electric cylinder 38 through a connecting plate 345, a notch is formed in the bottom of the connecting plate 345, the notch is in interference fit with a rack 347 axially extending along the sleeve, and a distance is always kept between the rack 347 and the transmission plate 341. The driving mechanism comprises a shaft rod positioned below a rack 347, two ends of the shaft rod are connected with a first bearing seat 351 on the blanking plate 35, a driving turbine 353 and a transmission gear 352 are fixedly and coaxially sleeved on the shaft rod, the transmission gear 352 is meshed with the rack 347, the driving turbine 353 is in transmission connection with a worm 354 arranged below the driving turbine 353, two ends of the worm 354 are connected with a second bearing seat 355 on the blanking plate, one end of the worm 354 is sequentially connected with a first driving block 357 and a second driving block 357 through a connecting rod 356, the first driving block and the second driving block are arranged in a staggered mode with different heights, a gap between the first driving block and the second driving block corresponds to the shifting block 346, and a hole 359 used for providing a driving block circulation space is formed in the blanking plate 35 below the first driving block and the second driving. The driving mechanism further comprises a machine seat plate 36, the driving electric cylinder 38 is arranged on the machine seat plate 36 and is further provided with a limit baffle 37, and the top of the limit baffle 37 is flush with the blanking plate 35 and contacts intermittently.
Plugging device 4 is including all setting up drive roll 41 in frame (not drawn in the picture), driven voller 42, tensioning roller 43 and gauze motor (not drawn in the picture), lower box 12 below is equipped with and is used for the open gauze 44 in box bottom under the shutoff, gauze 44 both ends twine respectively on drive roll 41 and driven voller 42, drive roll 41 passes through the gauze motor and drives, box 42 bottom surface both sides are equal height respectively and are equipped with tensioning roller 43 down, the parallel drive roll 41 setting of tensioning roller 43 just is higher than drive roll 41 and driven voller 42, tensioning roller 43 is used for the tensioning of gauze 44 and makes the gauze paste and lean on box 12 bottom surface down.
The matrix box 1 is equal in width and length to the seedling tray and the thickness of the outer wall of the matrix box is the same, the height of the matrix box is 60% of the depth of a seedling hole of the seedling tray, the distance between an upper plate and a lower plate of a feeding shovel 3 is 40% of the depth of the seedling hole of the seedling tray, the width of the feeding shovel 3 is the same as the width of the inner part of a lower box body 12, and one end, corresponding to the opening, of a frame body of the feeding shovel is provided with a protruding wedge; the several square frame of crimping ware 2 corresponds the seedling cave setting of educating seedling tray, and the degree of depth and square frame that highly is greater than seedling cave and the seedling cave clearance fit that corresponds of square frame, the puddler sets up with the hole that educates seedling tray seedling cave inner bottom wall and set up is coaxial.
The invention realizes the uniform mixing of the matrix components in each seedling hole of the seedling tray by the following means: firstly, designing the size of a matrix box according to a seedling raising tray to ensure that the matrix box and the seedling raising tray have the same length, width and outer wall thickness, wherein the height of the matrix box is 60% of the depth of seedling holes, and when the matrix box is filled with turf and the turf is filled into the seedling holes at the later stage, 60% of turf is filled into each seedling hole; the feeding shovel is filled with a mixture of vermiculite and expanded perlite, the mixture is laid uniformly in thickness, the feeding shovel is used for jacking the upper box body and enabling the mixture to enter a space between the upper box body and the lower box body, the upper and lower discharging plates are opened, the mixture of the vermiculite and the expanded perlite can be laid on grass carbon of the lower box body uniformly in thickness, and a square frame on the crimping device is used for distributing the same amount of grass carbon-vermiculite and expanded perlite mixture-grass carbon groups to each seedling hole of the seedling raising plate, so that the substrates in each seedling hole are guaranteed to have components and proportions close to the same amount. The respective dosage of the vermiculite and the expanded perlite can be determined as 1/3 of the turf, the size of the substrate box can be determined on the premise of adopting a standard-size seedling tray as the substrate box is manufactured according to the size of the seedling tray, the size of the substrate box can be determined, the frame size of the feeding shovel and the dosage of the turf, the vermiculite and the expanded perlite can be further determined, and after the dosage of the vermiculite and the expanded perlite is determined, the vermiculite and the expanded perlite are mixed in a dry state, so that the phenomenon of water absorption and agglomeration cannot be caused, and the rapid and uniform laying operation can be realized. The substrate entering the seedling hole is stirred under the action of the stirring rod, and the three components can be mixed.
The specific process is as follows:
firstly, sealing the bottom of a lower box body by gauze, then buckling, pressing and butting an upper box body and a lower box body to form a complete matrix box, at the moment, enabling a limiting clamping strip to be in a vertical state, and then quantitatively and uniformly loading turf into the matrix box and fully paving the matrix box; simultaneously the reinforced shovel of this moment is kept away from matrix box and the effect that the flitch received limit baffle presents the shutoff and adds the shovel bottom state, goes up the flitch and moves to the tip that corresponds the slide so that it is uncovered to add the shovel top, evenly lays quantitative vermiculite and expanded perlite mixture in adding the shovel, and the height that highly is greater than the second drive block of first drive block this moment moreover.
After vermiculite and expanded perlite mixture and turf are filled respectively, the output end of the electric cylinder is driven to extend and indirectly enable the feeding plate to move along the corresponding slide way, after the top of the feeding plate blocking and feeding shovel is opened, the feeding plate reaches the stroke end of the slide way and pushes the feeding shovel to move, meanwhile, the shifting block of the feeding plate passes through the second driving block and abuts against the first driving block, so that the lower plate is kept closed to the bottom of the feeding shovel, therefore, the feeding shovel is inserted into the butt joint of the upper box body and the lower box body from the opening of the matrix box and enters the space between the upper box body and the lower box body, and meanwhile, the protruding wedge block of the feeding shovel causes the protruding of the blocking belt, so that the frame body of the feeding shovel is in butt joint with the upper box body. And at this moment, the frame body is blocked by the blocking belt and can not advance, but the driving electric cylinder still keeps extending for a certain displacement, so that the transmission rod can only overcome the friction force between the transmission rod and the silica gel ring in the sleeve to advance the displacement, meanwhile, the connecting plate drives the rack to also advance the displacement (the displacement is carried out at the distance between the rack and the transmission plate), but the blanking plate has no displacement relative to the frame body, so that the movement of the rack can cause the turnover of the transmission gear, and further the turnover of the driving turbine is driven by the shaft rod, the driving turbine enables the worm to rotate and drives the connecting rod to turnover, and further the first driving block and the second driving block are driven to rotate, so that the height positions of the first driving block and the second driving block are interchanged, namely the first driving block rotates downwards, the second driving block rotates upwards, and further.
Meanwhile, the charging shovel divides the turf in the matrix box into two parts, namely a part positioned in the upper box body and the top of the upper material plate and a part remained in the lower box body, and simultaneously the charging shovel causes the upper box body to be lifted in the inserting process, so that the top surface of the turf in the upper box body can relatively descend (the turf is still in the wrapping range of the upper box body and the lower box body and cannot leak due to the existence of the inner side plate and the elastic plugging belt on the lower box body) The limiting block connecting rod of the lower box body is in sliding fit, and the length of the long hole in the limiting clamping strip can limit the maximum vertical distance between the upper box body and the lower box body.
Then the driving electric cylinder controls the output end to retract for a certain displacement and drives the upper material plate to move outwards along the corresponding slide way, and simultaneously, as the shifting block is contacted with the second driving block, the poking block on the upper material plate can push against the second driving block to drive the lower material plate to move outwards together, so that the frame body of the feeding shovel is opened up and down, the vermiculite and the expanded perlite in the feeding shovel can be uniformly paved on the top surface of the turf in the lower box body in equal thickness, the matrix box is in a laminated and laminated state from top to bottom of about 50 percent of turf-vermiculite and expanded perlite mixture, and simultaneously the height of the whole matrix in the matrix box is close to the depth of a seedling hole of a seedling tray, because the lower box body is provided with the inner side plate and the elastic plugging belt, the matrix is still positioned in the wrapping range of the upper box body and the lower box body and can not cause the leakage phenomenon.
Then the output of control cylinder pushes down the base plate, make base plate and connecting plate and stirring actuating mechanism move down, cut into the matrix in the matrix box along with the square frame, to educate seedling tray and place box body and corresponding gauze under down, make the square frame cut the gauze of below simultaneously, and enter into the seedling cave of educating seedling tray thereupon, gauze pastes seedling cave bottom wall setting this moment, the matrix is located the parcel within range of gauze and square frame, make the square frame enter into the seedling cave of educating seedling tray thereupon, the matrix is in the parcel within range of seedling cave bottom wall and square frame this moment, the coniform structure of whole process puddler bottom keeps the shutoff to square frame top through-hole simultaneously. Then controlling the output end of the stirring electric cylinder to extend and retract, further enabling the connecting plate to drive the stirring rod to repeatedly move up and down in the square frame, wherein the bottom of the stirring rod is conical, so that the up-and-down movement of the stirring rod can well drive the substrate between the square frame and the bottom wall of the seedling hole to move up and down, and the height of the square frame is greater than the depth of the seedling hole, so that the space of the square frame is enough to enable the up-and-down movement of the substrate to be converted into vertical and horizontal mixing actions, thereby realizing the uniform mixing of the turf, vermiculite and expanded perlite, meanwhile, when the conical sharp end point of the stirring rod contacts gauze, the gauze corresponding to the hole of the bottom wall of the seedling hole can be punctured, because the root systems of certain tobacco seedlings are vigorous and can possibly extend outwards from the hole, the existence of the gauze can not form a barrier, so that the gauze needs to puncture a hole, the root system is provided with an extending path, of course, the holes on the seedling holes are smaller, and the stirring rod only utilizes the conical sharp end point to puncture the gauze, so that the substrate is not leaked from the corresponding holes.
Then in the up-and-down movement process of the connecting plate, the output end of the control cylinder retracts and resets, so that the square frame is separated from the seedling raising plate, and the corresponding matrix is left in each seedling hole of the seedling raising plate under the action of gravity. Because the square frame is vertical motion when cutting into the matrix box, so can guarantee effectively that the matrix in the square frame still is the state of the layering and laminating from top to bottom of grass peat-vermiculite and expanded perlite mixture-grass peat, vermiculite and expanded perlite are in the dry state when evenly spreading on the grass peat in box body down and laying in addition, can not produce the reunion effect, so the matrix component proportion in every square frame can comparatively accord with the grass peat: vermiculite and expanded perlite is 6: 2: 2, the optimal proportioning requirement.
Then the output end of the driving electric cylinder is controlled to retract and reset, and the frame body and the blanking plate are driven to move out of the matrix box through the feeding plate, and the upper blanking plate, the blanking plate and the frame body do not have relative displacement in the process, until the blanking plate contacts the limit baffle, the blanking plate can not move, and the shifting block and the feeding plate can not move under the limitation of the second driving block, but the output end of the driving electric cylinder still retracts, so that the transmission rod can retract and reset the displacement only by overcoming the friction force between the transmission rod and a silica gel ring in the sleeve, namely the transmission rod resets relative to the sleeve, and simultaneously the connecting plate drives the rack to retract and reset the displacement (the displacement is also carried out at the interval between the rack and the transmission plate), but the blanking plate does not have displacement, so that the movement of the rack can cause the reverse turnover of the transmission gear, and then the worm is driven, and then drive first, second drive block antiport, make first, the interchange of second drive block height position, first drive block upwards rotates promptly, the second drive block rotates downwards, and then make the stirring piece can cross the second drive block, go up the flitch at this moment and no longer receive the restriction of flitch down, and then the relative sleeve of transfer line does not have the displacement and continues to move under the drive of driving electric jar, make it drive the framework and continue to move until the framework moves to the formation terminal point of flitch and corresponding slide down, make the flitch seal framework bottom, and go up the flitch and continue to keep the uncovered state at framework top, the operation that resets completely is wholly realized.
Go up the flitch and down the design of flitch go up the fixture block, mainly utilize the cooperation of fixture block and spacing spout, guarantee that upper and lower flitch can't shift out the slide on the loading shovel framework completely for go up the flitch and can drive the loading shovel framework and reset and remove.
Finally, the plurality of square frames are arranged according to the seedling holes of the seedling raising plate, gaps exist among the square frames due to the separation walls among the seedling holes, simultaneously, matrix distributed in a grid shape is remained in the matrix box after the square frames are pressed down, and the remained matrix is mixed and collected to be used as nutrition pot matrix of other crops, such as flowers, fruit trees and the like, which do not need to float for raising seedlings. Similarly, the corresponding gauze can remain in the grid-shaped area, and the next operation can be performed only by controlling the gauze motor to drive the driving roller to rotate, winding the grid-shaped part on the driving roller and moving the brand-new gauze to the position right below the lower box body. Certainly, in order to facilitate the cutting of gauze, a metal grid mesh with the same structure as the top surface of the seedling raising tray can be prefabricated, and the metal grid mesh is placed above the seedling raising tray, so that gauze can be cut off by abutting against the side of the metal grid when the square frame is cut down.

Claims (10)

1. The substrate tray filling equipment for the tobacco floating seedling is characterized by comprising a substrate box, a crimping device, a feeding shovel and a blocking device, wherein the substrate box comprises an upper box body and a lower box body which are open at the top and the bottom and are assembled up and down;
the feeding shovel comprises a frame body with an opening at the top and the bottom, slide ways are arranged on the inner side wall of the frame body in the length direction in the same direction at the top and the bottom, an upper material plate and a lower material plate with the length larger than that of each slide way are respectively in sliding fit with the corresponding slide ways, a transmission plate is vertically arranged on the top surface of the end part of the upper material plate exposed out of the slide ways, the transmission plate is connected with a transmission mechanism, and a driving mechanism is arranged on the top surface of the end part of the;
the crimping device comprises a substrate and a plurality of square frames fixedly arranged at the bottom of the substrate, the bottom of each square frame is in a blade shape, and the top of each square frame is provided with a stirring rod which is connected with an external stirring driving mechanism;
the plugging device comprises gauze which is arranged below the lower box body and used for plugging the bottom of the lower box body and opening, the two ends of the gauze are wound on the driving roller and the driven roller respectively, the driving roller is driven by the gauze motor, the two sides of the bottom surface of the lower box body are respectively and equally provided with tensioning rollers, and the tensioning rollers are parallel to the driving roller and used for tensioning the gauze and enabling the gauze to be attached to the bottom surface of the lower box body.
2. The substrate tray filling device for floating tobacco seedlings according to claim 1, wherein a through hole is formed in a substrate at the top of the square frame, the bottoms of the stirring rods are conical, the through hole is blocked at the position of the largest end face, the stirring driving mechanism comprises a connecting plate, the bottom face of the connecting plate is connected with the top ends of all the stirring rods, and the top wall of the connecting plate is connected with the output end of the stirring electric cylinder; the cylinder of cylinder is connected with the frame, and the output of cylinder passes the pilot hole of predetermineeing on the connecting plate and is connected with the base plate roof, the stirring electric jar passes through the output fixed connection of base plate and cylinder.
3. The substrate tray filling device for floating seedling raising of tobacco as claimed in claim 1, wherein the plugging belt is an elastic belt body, the plugging belt is arranged along the width direction of the box body and is connected with the side walls of the upper box body and the lower box body, the outer walls of the two sides of the upper box body and the lower box body in the length direction are connected with the limiting blocks through connecting rods, and the connecting rods of the limiting blocks on the same side of the upper box body and the lower box body are in sliding fit with the long limiting holes on the limiting clamping strips.
4. The substrate tray filling device for floating tobacco seedlings as claimed in claim 1, wherein the height of the upper box body is greater than that of the lower box body, the inner side plates are vertically extended upwards from the inner walls of the two side walls in the length direction of the lower box body, the inner concave surfaces matched with the inner side plates are arranged at the inner walls of the two side walls in the length direction of the upper box body, and the inner walls of the inner side plates are in smooth transition with the inner walls of the upper box body.
5. The substrate tray filling device for floating seedling raising of tobacco as claimed in claim 1, wherein the transmission mechanism comprises a shifting block vertically extending from the bottom of a transmission plate, two sleeves are vertically fixed on the transmission plate, a silica gel ring is arranged on the inner wall of each sleeve, one end of each transmission rod is in interference fit with the silica gel ring in the corresponding sleeve, the other end of each transmission rod is connected with the output end of the driving electric cylinder through a connecting plate, a notch is formed in the bottom of the connecting plate, the notch is in interference fit with a rack axially extending along the sleeves, and a distance is always kept between the rack and the transmission plate.
6. The substrate tray filling device for floating seedling raising of tobacco as claimed in claim 5, wherein the driving mechanism comprises a shaft rod located below the rack, two ends of the shaft rod are connected with a first bearing seat on the lower plate, a driving worm wheel and a transmission gear are fixedly and coaxially sleeved on the shaft rod, the transmission gear is meshed with the rack, the driving worm wheel is in transmission connection with a worm arranged below the driving worm wheel, two ends of the worm are connected with a second bearing seat on the lower plate, one end of the worm is sequentially connected with the first driving block and the second driving block through a connecting rod, the first driving block and the second driving block are arranged in an up-and-down staggered mode, a gap between the first driving block and the second driving block corresponds to the shifting block, and a hole for providing a turnover space of the driving blocks is formed in the lower plate below the first driving block.
7. The substrate tray filling equipment for floating seedling of tobacco as claimed in claim 6, wherein the driving mechanism further comprises a machine seat plate, the driving electric cylinder is arranged on the machine seat plate, a limit baffle is further arranged on the machine seat plate, and the top of the limit baffle is flush with the blanking plate and intermittently contacts with the blanking plate.
8. The substrate tray filling apparatus for floating tobacco seedlings according to claim 1, wherein the driving roller, the driven roller and the tension roller are all disposed on the frame.
9. The substrate tray filling equipment for floating seedling of tobacco as claimed in any one of claims 1 to 8, wherein the substrate box is as wide as and as long as the seedling tray, the thickness of the outer wall of the substrate box is the same as that of the seedling tray, the height of the substrate box is 60% of the depth of the seedling hole of the seedling tray, the distance between the upper and lower plates of the feeding shovel is 40% of the depth of the seedling hole of the seedling tray, the width of the feeding shovel is the same as that of the lower box, a protruding wedge block is arranged at one end of the frame body of the feeding shovel, which corresponds to the notch, a clamping block is arranged on the plate body of the upper and lower plates in the.
10. The substrate tray filling device for floating seedling raising of tobacco as claimed in any one of claims 1 to 8, wherein a plurality of square frames of the pressure welding device are arranged corresponding to the seedling holes of the seedling raising tray, the height of the square frame is larger than the depth of the seedling hole, the square frames are in clearance fit with the corresponding seedling holes, and the stirring rod is coaxially arranged with the hole arranged on the bottom wall of the seedling hole of the seedling raising tray.
CN201910737380.XA 2019-08-12 2019-08-12 Tobacco floats grows seedlings with matrix sabot equipment Expired - Fee Related CN110521571B (en)

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CN112808091B (en) * 2021-01-07 2023-07-11 山西证道新能源科技有限责任公司 Production device for producing graphene-based anode material
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US4221175A (en) * 1978-11-02 1980-09-09 Wingerden Aart Van Apparatus and method for planting seed
JPH0819335A (en) * 1994-07-07 1996-01-23 Yanmar Agricult Equip Co Ltd Artificial medium for cell tray
JPH099793A (en) * 1995-06-28 1997-01-14 Yanmar Agricult Equip Co Ltd Simple culturing soil filler
JP2001037342A (en) * 1999-07-26 2001-02-13 Katsunori Yariki Apparatus for filling soil for nursery tray
CN207185473U (en) * 2017-08-29 2018-04-06 山东省农业机械科学研究院 Tobacco matrix disc loading apparatus
CN208597407U (en) * 2018-05-24 2019-03-15 环境保护部南京环境科学研究所 A kind of portable seedling-raising cup filling device
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