CN110496930A - A loading and unloading and turning device for thread rolling machine - Google Patents

A loading and unloading and turning device for thread rolling machine Download PDF

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Publication number
CN110496930A
CN110496930A CN201910799127.7A CN201910799127A CN110496930A CN 110496930 A CN110496930 A CN 110496930A CN 201910799127 A CN201910799127 A CN 201910799127A CN 110496930 A CN110496930 A CN 110496930A
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Prior art keywords
cylinder
workpiece
locking
thread rolling
rolling machine
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Chinese (zh)
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于海报
赵鹏
梁启华
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Ji'nan China Ship Equipment Co Ltd
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Ji'nan China Ship Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H9/00Feeding arrangements for rolling machines or apparatus manufacturing articles dealt with in this subclass
    • B21H9/02Feeding arrangements for rolling machines or apparatus manufacturing articles dealt with in this subclass for screw-rolling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明公开了一种用于滚丝机的上下料及调头装置,包括用于将待加工件推入或推出滚丝机的推进部、用于将待加工件在所述推进部上进行上下料的机械手以及对待加工件进行调头的调头部,所述推进部和机械手设置在滚丝机的同一侧,所述调头部设置在所述推进部的上方,集工件的送入送出与调头为一体,对待加工件进行双头加工,大大提高工件滚丝加工效率,避免人工直接接触待加工件,减少工伤事故的发生。

The invention discloses a material loading and unloading and turning device for a thread rolling machine, which comprises a propelling part for pushing a workpiece to be processed into or out of the thread rolling machine, and a device for loading and unloading the workpiece to be processed on the propelling part. The manipulator and the U-turn head for turning the workpiece to be processed, the propulsion part and the manipulator are arranged on the same side of the thread rolling machine, and the U-turn head is set above the propulsion part to integrate the feeding in and out of the workpiece and the U-turn As a whole, double-head processing is performed on the workpiece to be processed, which greatly improves the thread rolling processing efficiency of the workpiece, avoids manual direct contact with the workpiece to be processed, and reduces the occurrence of industrial accidents.

Description

一种用于滚丝机的上下料及调头装置A loading and unloading and turning device for thread rolling machine

技术领域technical field

本发明涉及滚丝机上下技术领域,具体涉及一种用于滚丝机的上下料及调头装置。The invention relates to the technical field of thread rolling machine up and down, in particular to a material loading and unloading and head-turning device for a thread rolling machine.

背景技术Background technique

在机加工领域,棒材通过滚丝机的滚轧轮成型螺纹线,用于后续的连接使用;在现有技术中,滚丝机送料方式大多为单头滚丝的上下料装置,如需对待加工件进行双头加工,则需人工进行调头,增加了人工劳动量,且生产效率较低,同时存在较大造成工伤事故的隐患。In the field of machining, the bar passes through the rolling wheel of the thread rolling machine to form a thread for subsequent connection; Double-head processing of workpieces to be processed requires manual U-turning, which increases the amount of manual labor, and the production efficiency is low, and at the same time, there is a large hidden danger of causing industrial accidents.

发明内容Contents of the invention

本发明为克服上述现有技术存在的不足,提供了一种用于滚丝机的上下料及调头装置,集工件的送入送出与调头为一体,对待加工件进行双头加工,大大提高工件滚丝加工效率,避免人工直接接触待加工件,减少工伤事故的发生。In order to overcome the deficiencies in the prior art, the present invention provides a loading and unloading and turning device for a thread rolling machine, which integrates the feeding, sending and turning of the workpiece, and performs double-head processing on the workpiece to be processed, greatly improving the rolling of the workpiece. Improve wire processing efficiency, avoid manual direct contact with the workpiece to be processed, and reduce the occurrence of work-related accidents.

本发明解决其技术问题所采取的技术方案是:The technical scheme that the present invention solves its technical problem to take is:

一种用于滚丝机的上下料及调头装置,包括用于将待加工件推入或推出滚丝机的推进部、用于将待加工件在所述推进部上进行上下料的机械手以及对待加工件进行调头的调头部,所述推进部和机械手设置在滚丝机的同一侧,所述调头部设置在所述推进部的上方。A loading and unloading and turning device for a thread rolling machine, comprising a propelling part for pushing a workpiece to be processed into or out of the thread rolling machine, a manipulator for loading and unloading the workpiece to be processed on the propelling part, and a treat The U-turn head of the workpiece is turned around, the propulsion part and the manipulator are arranged on the same side of the thread rolling machine, and the U-turn head is arranged above the propulsion part.

优选地,所述推进部包括底座、水平气缸支架、水平气缸、导轨、滑块、滑台、支撑板、第一轴向锁紧组件、第二轴向锁紧组件、支撑座和滚轮支撑组件;Preferably, the propulsion part includes a base, a horizontal cylinder bracket, a horizontal cylinder, guide rails, a slider, a slide table, a support plate, a first axial locking assembly, a second axial locking assembly, a support base and a roller support assembly ;

所述底座安装在滚丝机安装台上,底座的后端设有所述水平气缸支架,位于所述水平气缸支架前方的底座上设有沿前后方向设置的所述导轨,所述水平气缸安装在所述水平气缸支架上,所述导轨上设有沿导轨前后移动的若干滑块,若干所述滑块上安装有所述滑台,所述滑台后端的底部与所述水平气缸的活塞端连接,滑台后端的顶部与所述支撑板的前端连接,支撑板水平设置,所述支撑板上设有所述第一轴向锁紧组件和支撑座,滑台上设有所述第二轴向锁紧组件和所述滚轮支撑组件,所述第一轴向锁紧组件、支撑座、滚轮支撑组件和第二轴向锁紧组件从后至前依次设置且呈直线分布。The base is installed on the thread rolling machine installation platform, the rear end of the base is provided with the horizontal cylinder support, the base located in front of the horizontal cylinder support is provided with the guide rails arranged in the front and rear directions, and the horizontal cylinder is installed On the horizontal cylinder bracket, the guide rail is provided with a number of slide blocks that move back and forth along the guide rail, and the slide table is installed on a number of the slide blocks, and the bottom of the rear end of the slide table is connected with the piston of the horizontal air cylinder. end connection, the top of the rear end of the slide table is connected to the front end of the support plate, the support plate is set horizontally, the support plate is provided with the first axial locking assembly and the support seat, and the slide table is provided with the first The two axial locking assemblies and the roller support assembly, the first axial locking assembly, the support seat, the roller support assembly and the second axial locking assembly are arranged in sequence from back to front and distributed in a straight line.

优选地,所述第一轴向锁紧组件包括第一锁紧气缸安装板、第一锁紧气缸、第一顶杆和第一导向支座,所述第一锁紧气缸安装板安装在所述支撑板的后端,所述第一锁紧气缸安装在所述第一锁紧气缸安装板上,所述第一锁紧气缸的活塞端与所述第一顶杆的后端连接,第一顶杆与第一锁紧气缸活塞杆的轴线位于同一直线,所述第一导向支座安装在位于第一锁紧气缸安装板前方的支撑板上,第一导向支座上设有与所述第一顶杆相配合的导向孔,第一顶杆贯穿于所述导向孔设置;Preferably, the first axial locking assembly includes a first locking cylinder mounting plate, a first locking cylinder, a first push rod and a first guide support, and the first locking cylinder mounting plate is installed on the The rear end of the support plate, the first locking cylinder is installed on the first locking cylinder mounting plate, the piston end of the first locking cylinder is connected with the rear end of the first push rod, and the second A push rod is located on the same line as the axis of the piston rod of the first locking cylinder. The first guide support is installed on the support plate in front of the mounting plate of the first locking cylinder. The first guide support is provided with the The guide hole matched with the first push rod, the first push rod is set through the guide hole;

所述第二轴向锁紧组件包括第二锁紧气缸底座、第二锁紧气缸安装板、第二锁紧气缸、第二顶杆和连接杆,所述第二锁紧气缸底座底部与所述滑台的前端连接,第二锁紧气缸底座的上部设有导向孔,所述第二锁紧气缸通过第二锁紧气缸安装板安装在所述第二锁紧气缸底座底部的前端,所述第二锁紧气缸的活塞端与所述连接杆的一端连接,所述连接杆的另一端与所述第二顶杆的一端连接,所述第二顶杆贯穿设置在所述第二锁紧气缸底座上部的导向孔内;The second axial locking assembly includes a second locking cylinder base, a second locking cylinder mounting plate, a second locking cylinder, a second push rod and a connecting rod, the bottom of the second locking cylinder base is connected to the The front end of the sliding table is connected, the upper part of the second locking cylinder base is provided with a guide hole, and the second locking cylinder is installed on the front end of the bottom of the second locking cylinder base through the second locking cylinder mounting plate, so The piston end of the second locking cylinder is connected to one end of the connecting rod, the other end of the connecting rod is connected to one end of the second push rod, and the second push rod is arranged through the second lock In the guide hole on the upper part of the cylinder base;

所述滚轮支撑组件包括滚轮支撑座、轴承和连杆,所述滚轮支撑座的底端与所述滑台连接,滚轮支撑座的顶部设有轴承容置腔,所述轴承容置腔的前后两端连接有所述连杆,所述连杆上设有若干所述轴承,所述轴承的内圈与所述连杆连接,滚轮支撑座的左右两侧均设有用于对待加工件进行左右限位的限位片。The roller support assembly includes a roller support seat, a bearing and a connecting rod. The bottom end of the roller support seat is connected to the slide table. The top of the roller support seat is provided with a bearing accommodating cavity. The front and rear of the bearing accommodating cavity The two ends are connected with the connecting rod, the connecting rod is provided with a plurality of bearings, the inner ring of the bearing is connected with the connecting rod, and the left and right sides of the roller support seat are provided with the left and right sides of the workpiece to be processed. Limited limit piece.

优选地,位于所述支撑座和所述滚轮支撑组件之间的滑台上还设有气动手抓。Preferably, a pneumatic grip is also provided on the slide table between the support seat and the roller support assembly.

优选地,所述支撑板与所述滑台之间连接有加强筋。Preferably, a reinforcing rib is connected between the support plate and the slide table.

优选地,所述水平气缸的活塞端与所述滑台之间通过挠性接头连接。Preferably, the piston end of the horizontal cylinder is connected to the slide table through a flexible joint.

优选地,所述调头部包括调头部支架、水平设置的竖直气缸安装板、竖直设置的竖直气缸、回转气缸连板和回转气缸,所述竖直气缸安装板安装在所述调头部支架上,所述竖直气缸安装在所述竖直气缸安装板上,竖直气缸的活塞端与回转气缸底座通过所述回转气缸连板连接,所述回转气缸位于所述竖直气缸的正下方。Preferably, the U-turn head includes a U-turn head bracket, a horizontally arranged vertical cylinder mounting plate, a vertically arranged vertical cylinder, a rotary cylinder connecting plate and a rotary cylinder, and the vertical cylinder mounting plate is installed on the On the head support, the vertical cylinder is installed on the vertical cylinder mounting plate, the piston end of the vertical cylinder is connected to the base of the rotary cylinder through the connecting plate of the rotary cylinder, and the rotary cylinder is located on the vertical cylinder. directly below the cylinder.

优选地,位于所述竖直气缸两侧的所述竖直气缸安装板上均设有竖直设置的导向套,所述导向套贯穿设有沿导向套上下移动的导向杆,所述导向杆的底端与所述回转气缸连板连接。Preferably, vertically arranged guide sleeves are provided on the mounting plates of the vertical cylinder located on both sides of the vertical cylinder, the guide sleeves are penetrated with guide rods that move up and down along the guide sleeves, and the guide rods The bottom end of the rotary cylinder is connected with the connecting plate.

优选地,位于所述支撑座和所述气动手抓之间的滑台上还设有用于检测有无待加工件的接近开关,水平气缸、竖直气缸、第一锁紧气缸、第二锁紧气缸、气动手抓和回转气缸均通过电磁阀与控制器连接。Preferably, a proximity switch for detecting whether there is a workpiece to be processed is also provided on the slide table between the support seat and the pneumatic grip, a horizontal cylinder, a vertical cylinder, a first locking cylinder, a second lock The tightening cylinder, pneumatic hand grip and rotary cylinder are all connected to the controller through the solenoid valve.

所述接近开关型号采用德国SICK的IMB12_08NPSVU2S;所述回转气缸型号采用亚德客的HRQ50A;所述控制器型号采用西门子S7-1200PLC。The model of the proximity switch is IMB12_08NPSVU2S from SICK in Germany; the model of the rotary cylinder is HRQ50A from AirTAC; the model of the controller is Siemens S7-1200PLC.

本发明至少包括如下有益效果:The present invention at least includes the following beneficial effects:

1、机械手为推料部进行上下料作业,通过推料部将待加工件推入或推出滚丝机,并通过推料部上方的调头部对待加工件进行调头,本装置集工件的送入送出与调头为一体,对待加工件进行双头加工,大大提高工件滚丝加工效率,避免人工直接接触待加工件,减少工伤事故的发生。1. The manipulator performs the loading and unloading operation for the pushing part. The parts to be processed are pushed into or pushed out of the thread rolling machine through the pushing part, and the parts to be processed are turned around through the U-turn head above the pushing part. This device integrates the feeding of workpieces. The feeding, feeding and turning are integrated, and the workpiece to be processed is processed by double ends, which greatly improves the efficiency of the workpiece thread rolling, avoids manual direct contact with the workpiece to be processed, and reduces the occurrence of industrial accidents.

2、支撑座和滚轮支撑组件对待加工件起到支撑作用,第一轴向锁紧组件和第二轴向锁紧组件在待加工件的两端进行轴向锁紧,从而保证待加工件不发生偏移,通过水平气缸驱动,带动滑台以及连接在滑台后端的支撑板沿导轨前后移动,实现待加工件的推料及出料动作。2. The support seat and the roller support assembly play a supporting role in the workpiece to be processed, and the first axial locking assembly and the second axial locking assembly perform axial locking on both ends of the workpiece to ensure that the workpiece to be processed does not When the deviation occurs, the horizontal cylinder drives the sliding table and the support plate connected to the rear end of the sliding table to move back and forth along the guide rail to realize the pushing and discharging actions of the workpiece to be processed.

3、第一轴向锁紧组件通过第一锁紧气缸带动第一顶杆在待加工件的后端顶住待加工件,第二轴向锁紧组件通过第二锁紧气缸带动第二顶杆在待加工件的前端顶住待加工件;3. The first axial locking assembly drives the first ejector rod to withstand the workpiece at the rear end of the workpiece through the first locking cylinder, and the second axial locking assembly drives the second ejector rod through the second locking cylinder. The rod withstands the workpiece to be processed at the front end of the workpiece to be processed;

第一导向支座的导向孔与第二锁紧气缸底座上部的导向孔分别对第一顶杆和第二顶杆起到导向作用,防止第一顶杆和第二顶杆偏移,保证轴向锁紧效果,滚轮支撑座左右两侧的限位片防止待加工件在发生左右偏移,轴承的设置使待加工件能够随滚丝机高速转动,辅助加工。The guide hole of the first guide support and the guide hole on the upper part of the second locking cylinder base guide the first and second ejector rods respectively, preventing the first and second ejector rods from shifting and ensuring the axis To the locking effect, the limit pieces on the left and right sides of the roller support block prevent the workpiece to be processed from shifting left and right, and the setting of the bearing enables the workpiece to be processed to rotate at high speed with the thread rolling machine to assist in processing.

4、气动手抓的设置在底部进一步对待加工件起到固定作用,防止待加工件的偏移。4. The setting of the pneumatic hand grip at the bottom further plays a role in fixing the workpiece to prevent the deviation of the workpiece to be processed.

5、通过设置加强筋,加固支撑板与滑台之间的连接。5. Strengthen the connection between the support plate and the sliding table by setting reinforcing ribs.

6、水平气缸与滑台通过挠性接头连接,在滑台与水平气缸之间起到缓冲减震的作用,防止滑台在加工时的振动损坏水平气缸。6. The horizontal cylinder and the sliding table are connected by a flexible joint, which acts as a buffer and shock absorber between the sliding table and the horizontal cylinder to prevent the vibration of the sliding table from damaging the horizontal cylinder during processing.

7、通过竖直气缸带动回转气缸上下运动,回转气缸将待加工件夹持并调头,实现待加工件的机械化调头,减轻人工劳动量以及减少工伤事故的发生。7. The vertical cylinder drives the rotary cylinder to move up and down, and the rotary cylinder clamps and turns the workpiece to be processed, so as to realize the mechanized U-turn of the workpiece to be processed, reduce the amount of manual labor and reduce the occurrence of industrial accidents.

8、导向杆的设置防止回转气杆在移动过程中发生旋转,保证回转气缸的夹持角度,提高夹持准确性和稳定性。8. The setting of the guide rod prevents the rotary air rod from rotating during the moving process, ensures the clamping angle of the rotary cylinder, and improves the clamping accuracy and stability.

9、接近开关检测待加工件的有无,通过控制器协同控制各个气缸进行组合动作,实现自动送料、掉头及出料动作,大大减轻人工劳动量,提高生产效率。9. The proximity switch detects the presence or absence of workpieces to be processed, and the controller coordinates and controls each cylinder to perform combined actions to realize automatic feeding, turning and discharging actions, which greatly reduces the amount of manual labor and improves production efficiency.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为推进部和调头部的结构示意图一;Fig. 2 is a structural schematic diagram 1 of the propulsion part and the U-turn head;

图3为图2中A处的放大图;Fig. 3 is the enlarged view of place A in Fig. 2;

图4为推进部和调头部的结构示意图二。Figure 4 is the structural schematic diagram II of the propelling part and the U-turning part.

具体实施方式Detailed ways

下面结合附图与实施例对本公开作进一步说明。The present disclosure will be further described below in conjunction with the accompanying drawings and embodiments.

应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

在本公开中,术语如“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“侧”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,只是为了便于叙述本公开各部件或元件结构关系而确定的关系词,并非特指本公开中任一部件或元件,不能理解为对本公开的限制。In this disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom" etc. refer to The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only a relative term determined for the convenience of describing the structural relationship between the components or elements of the present disclosure. Public restrictions.

本公开中,术语如“固接”、“相连”、“连接”等应做广义理解,表示可以是固定连接,也可以是一体地连接或可拆卸连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的相关科研或技术人员,可以根据具体情况确定上述术语在本公开中的具体含义,不能理解为对本公开的限制。In this disclosure, terms such as "fixed", "connected", and "connected" should be interpreted in a broad sense, which means that they can be fixedly connected, integrally connected or detachably connected; they can be connected directly or through an intermediate connection. The medium is indirectly connected. For relevant researchers or technicians in the field, the specific meanings of the above terms in the present disclosure can be determined according to specific situations, and should not be construed as limitations on the present disclosure.

如图1-4所示,一种用于滚丝机的上下料及调头装置,包括用于将待加工件5推入或推出滚丝机的推进部1、用于将待加工件5在所述推进部1上进行上下料的机械手3以及对待加工件5进行调头的调头部2,所述推进部1和机械手3设置在滚丝机4的同一侧,所述调头部2设置在所述推进部1的上方。As shown in Figures 1-4, a loading and unloading and turning device for a thread rolling machine includes a propulsion part 1 for pushing the workpiece 5 into or out of the thread rolling machine, and for placing the workpiece 5 on the The manipulator 3 for loading and unloading on the propulsion part 1 and the U-turn head 2 for turning the workpiece 5 to be processed, the propulsion part 1 and the manipulator 3 are arranged on the same side of the thread rolling machine 4, and the U-turn head 2 is arranged on above the propelling part 1.

机械手3为推料部1进行上下料作业,通过推料部1将待加工件推入或推出滚丝机4,并通过推料部1上方的调头部2对待加工件5进行调头,本装置集工件的送入送出与调头为一体,对待加工件5进行双头加工,大大提高工件滚丝加工效率,避免人工直接接触待加工件,减少工伤事故的发生。The manipulator 3 performs loading and unloading operations for the pushing part 1, pushes the workpiece to be processed into or out of the thread rolling machine 4 through the pushing part 1, and performs a U-turn on the workpiece 5 to be processed through the U-turn head 2 above the pushing part 1. The device integrates the feed-in, feed-out, and U-turn of the workpiece, and performs double-head processing on the workpiece 5 to be processed, which greatly improves the thread rolling processing efficiency of the workpiece, avoids manual direct contact with the workpiece to be processed, and reduces the occurrence of industrial accidents.

所述推进部1包括底座11、水平气缸支架111、水平气缸12、导轨112、滑块13、滑台14、支撑板15、第一轴向锁紧组件16、第二轴向锁紧组件17、支撑座151和滚轮支撑组件18;The propulsion part 1 includes a base 11, a horizontal cylinder bracket 111, a horizontal cylinder 12, a guide rail 112, a slider 13, a slide table 14, a support plate 15, a first axial locking assembly 16, and a second axial locking assembly 17 , support base 151 and roller support assembly 18;

所述底座11安装在滚丝机安装台41上,底座11的后端设有所述水平气缸支架111,位于所述水平气缸支架111前方的底座11上设有沿前后方向设置的所述导轨112,所述水平气缸12安装在所述水平气缸支架111上,所述导轨112上设有沿导轨112前后移动的若干滑块13,若干所述滑块13上安装有所述滑台14,所述滑台14后端的底部与所述水平气缸12的活塞端连接,滑台14后端的顶部与所述支撑板15的前端连接,支撑板15水平设置,所述支撑板15上设有所述第一轴向锁紧组件16和支撑座151,滑台14上设有所述第二轴向锁紧组件17和所述滚轮支撑组件18,所述第一轴向锁紧组件16、支撑座151、滚轮支撑组件18和第二轴向锁紧组件17从后至前依次设置且呈直线分布。The base 11 is installed on the thread rolling machine installation platform 41, the rear end of the base 11 is provided with the horizontal cylinder support 111, and the base 11 positioned in front of the horizontal cylinder support 111 is provided with the guide rails arranged along the front and rear directions 112, the horizontal cylinder 12 is mounted on the horizontal cylinder bracket 111, the guide rail 112 is provided with a plurality of sliders 13 that move back and forth along the guide rail 112, and the slide table 14 is installed on the plurality of sliders 13, The bottom of the rear end of the slide table 14 is connected with the piston end of the horizontal cylinder 12, the top of the rear end of the slide table 14 is connected with the front end of the support plate 15, the support plate 15 is horizontally arranged, and the support plate 15 is provided with the The first axial locking assembly 16 and the support seat 151, the second axial locking assembly 17 and the roller support assembly 18 are provided on the slide table 14, the first axial locking assembly 16, the support The seat 151 , the roller support assembly 18 and the second axial locking assembly 17 are arranged in sequence from back to front and distributed in a straight line.

支撑座151和滚轮支撑组件18对待加工件5起到支撑作用,第一轴向锁紧组件16和第二轴向锁紧组件17在待加工件5的两端进行轴向锁紧,从而保证待加工件5不发生偏移,通过水平气缸12驱动,带动滑台14以及连接在滑台14后端的支撑板15沿导轨112前后移动,实现待加工件5的推料及出料动作。The support seat 151 and the roller support assembly 18 play a supporting role in the workpiece 5 to be processed, and the first axial locking assembly 16 and the second axial locking assembly 17 perform axial locking on both ends of the workpiece 5 to ensure that The workpiece 5 to be processed does not deviate, and is driven by the horizontal cylinder 12 to drive the slide table 14 and the support plate 15 connected to the rear end of the slide table 14 to move back and forth along the guide rail 112 to realize the pushing and discharging actions of the workpiece 5 to be processed.

所述第一轴向锁紧组件16包括第一锁紧气缸安装板161、第一锁紧气缸162、第一顶杆163和第一导向支座164,所述第一锁紧气缸安装板161安装在所述支撑板151的后端,所述第一锁紧气缸162安装在所述第一锁紧气缸安装板161上,所述第一锁紧气缸162的活塞端与所述第一顶杆163的后端连接,第一顶杆164与第一锁紧气缸162活塞杆的轴线位于同一直线,所述第一导向支座164安装在位于第一锁紧气缸安装板161前方的支撑板151上,第一导向支座164上设有与所述第一顶杆163相配合的导向孔,第一顶杆163贯穿于所述导向孔设置;The first axial locking assembly 16 includes a first locking cylinder mounting plate 161, a first locking cylinder 162, a first push rod 163 and a first guide support 164. The first locking cylinder mounting plate 161 Installed on the rear end of the support plate 151, the first locking cylinder 162 is installed on the first locking cylinder mounting plate 161, the piston end of the first locking cylinder 162 is connected to the first top The rear end of the rod 163 is connected, the axis of the first push rod 164 and the piston rod of the first locking cylinder 162 are on the same straight line, and the first guide support 164 is installed on the support plate in front of the first locking cylinder mounting plate 161 151, the first guide support 164 is provided with a guide hole matched with the first push rod 163, and the first push rod 163 is set through the guide hole;

所述第二轴向锁紧组件17包括第二锁紧气缸底座171、第二锁紧气缸安装板172、第二锁紧气缸173、第二顶杆174和连接杆175,所述第二锁紧气缸底座171底部与所述滑台14的前端连接,第二锁紧气缸底座171的上部设有导向孔,所述第二锁紧气缸173通过第二锁紧气缸安装板172安装在所述第二锁紧气缸底座171底部的前端,所述第二锁紧气缸173的活塞端与所述连接杆175的一端连接,所述连接杆175的另一端与所述第二顶杆174的一端连接,所述第二顶杆174贯穿设置在所述第二锁紧气缸底座171上部的导向孔内;The second axial locking assembly 17 includes a second locking cylinder base 171, a second locking cylinder mounting plate 172, a second locking cylinder 173, a second push rod 174 and a connecting rod 175. The second lock The bottom of the locking cylinder base 171 is connected to the front end of the slide table 14, and the upper part of the second locking cylinder base 171 is provided with a guide hole, and the second locking cylinder 173 is installed on the second locking cylinder mounting plate 172. The front end of the second locking cylinder base 171 bottom, the piston end of the second locking cylinder 173 is connected with one end of the connecting rod 175, and the other end of the connecting rod 175 is connected with one end of the second push rod 174 connected, the second ejector rod 174 runs through the guide hole on the upper part of the second locking cylinder base 171;

所述滚轮支撑组件18包括滚轮支撑座181、轴承182和连杆183,所述滚轮支撑座181的底端与所述滑台14连接,滚轮支撑座181的顶部设有轴承容置腔,所述轴承容置腔的前后两端连接有所述连杆183,所述连杆183上设有若干所述轴承182,所述轴承182的内圈与所述连杆183连接,滚轮支撑座181的左右两侧均设有用于对待加工件5进行左右限位的限位片184。The roller supporting assembly 18 includes a roller supporting seat 181, a bearing 182 and a connecting rod 183. The bottom end of the roller supporting seat 181 is connected with the slide table 14, and the top of the roller supporting seat 181 is provided with a bearing accommodating chamber, so that The front and rear ends of the bearing accommodating cavity are connected with the connecting rod 183, the connecting rod 183 is provided with a plurality of bearings 182, the inner ring of the bearing 182 is connected with the connecting rod 183, and the roller support seat 181 The left and right sides of each are provided with limiting pieces 184 for limiting the left and right of the workpiece 5 to be processed.

第一轴向锁紧组件16通过第一锁紧气缸162带动第一顶杆163在待加工件5的后端顶住待加工件5,第二轴向锁紧组件17通过第二锁紧气缸173带动第二顶杆174在待加工件5的前端顶住待加工件5;The first axial locking assembly 16 drives the first push rod 163 to withstand the workpiece 5 at the rear end of the workpiece 5 through the first locking cylinder 162, and the second axial locking assembly 17 passes through the second locking cylinder 173 drives the second push rod 174 to withstand the workpiece 5 at the front end of the workpiece 5;

第一导向支座164的导向孔与第二锁紧气缸底座171上部的导向孔分别对第一顶杆163和第二顶杆174起到导向作用,防止第一顶杆163和第二顶杆174偏移,保证轴向锁紧效果,滚轮支撑座181左右两侧的限位片184防止待加工件5在发生左右偏移,轴承182的设置使待加工件5能够随滚丝机4高速转动,辅助加工。The guide hole of the first guide support 164 and the guide hole on the top of the second locking cylinder base 171 guide the first push rod 163 and the second push rod 174 respectively, preventing the first push rod 163 and the second push rod from 174 offset to ensure the axial locking effect, the limit pieces 184 on the left and right sides of the roller support seat 181 prevent the left and right deviation of the workpiece 5 to be processed, and the setting of the bearing 182 enables the workpiece 5 to be processed to follow the high speed of the thread rolling machine 4 Rotation, auxiliary processing.

位于所述支撑座151和所述滚轮支撑组件18之间的滑台14上还设有气动手抓19。A pneumatic hand grip 19 is also provided on the slide table 14 between the support seat 151 and the roller support assembly 18 .

气动手抓19的设置在底部进一步对待加工件5起到固定作用,防止待加工件5的偏移。The setting of the pneumatic hand grip 19 further fixes the workpiece 5 to be processed at the bottom to prevent the workpiece 5 from shifting.

所述支撑板15与所述滑台14之间连接有加强筋152,加固支撑板15与滑台14之间的连接。A reinforcing rib 152 is connected between the support plate 15 and the slide table 14 to strengthen the connection between the support plate 15 and the slide table 14 .

所述水平气缸12的活塞端与所述滑台14之间通过挠性接头141连接,在滑台14与水平气缸12之间起到缓冲减震的作用,防止滑台14在加工时的振动损坏水平气缸12。The piston end of the horizontal cylinder 12 is connected to the slide table 14 through a flexible joint 141, which plays a role of buffering and shock absorption between the slide table 14 and the horizontal cylinder 12, and prevents the vibration of the slide table 14 during processing. Damage the horizontal cylinder 12.

所述调头部2包括调头部支架21、水平设置的竖直气缸安装板22、竖直设置的竖直气缸23、回转气缸连板24和回转气缸25,所述竖直气缸安装板22安装在所述调头部支架21上,所述竖直气缸23安装在所述竖直气缸安装板22上,竖直气缸23的活塞端与回转气缸25底座通过所述回转气缸连板24连接,所述回转气缸25位于所述竖直气缸23的正下方。The turning head 2 includes a turning head bracket 21, a horizontally arranged vertical cylinder mounting plate 22, a vertically arranged vertical cylinder 23, a rotary cylinder connecting plate 24 and a rotary cylinder 25, and the vertical cylinder mounting plate 22 Installed on the head support 21, the vertical cylinder 23 is installed on the vertical cylinder mounting plate 22, the piston end of the vertical cylinder 23 is connected with the base of the rotary cylinder 25 through the rotary cylinder connecting plate 24 , the rotary cylinder 25 is located directly below the vertical cylinder 23 .

通过竖直气缸23带动回转气缸25上下运动,回转气缸25将待加工件5夹持并调头,实现待加工件5的机械化调头,减轻人工劳动量以及减少工伤事故的发生。The vertical cylinder 23 drives the rotary cylinder 25 to move up and down, and the rotary cylinder 25 clamps and turns the workpiece 5 to be processed, so as to realize the mechanized U-turn of the workpiece 5 to be processed, reduce the amount of manual labor and reduce the occurrence of industrial accidents.

位于所述竖直气缸23两侧的所述竖直气缸安装板22上均设有竖直设置的导向套26,所述导向套26贯穿设有沿导向套26上下移动的导向杆27,所述导向杆27的底端与所述回转气缸连板24连接。The vertical cylinder mounting plate 22 located on both sides of the vertical cylinder 23 is provided with a vertically arranged guide sleeve 26, and the guide sleeve 26 is penetrated with a guide rod 27 that moves up and down along the guide sleeve 26. The bottom end of the guide rod 27 is connected with the connecting plate 24 of the rotary cylinder.

导向杆27的设置防止回转气杆25在移动过程中发生旋转,保证回转气缸25的夹持角度,提高夹持准确性和稳定性。The setting of the guide rod 27 prevents the rotary air rod 25 from rotating during the moving process, ensures the clamping angle of the rotary air cylinder 25, and improves clamping accuracy and stability.

位于所述支撑座151和所述气动手抓19之间的滑台14上还设有用于检测有无待加工件的接近开关142,水平气缸12、竖直气缸23、第一锁紧气缸162、第二锁紧气缸173、气动手抓19和回转气缸25均通过电磁阀与控制器连接。The slide table 14 between the support base 151 and the pneumatic hand grip 19 is also provided with a proximity switch 142 for detecting whether there is a workpiece to be processed, a horizontal cylinder 12, a vertical cylinder 23, and a first locking cylinder 162. , the second locking cylinder 173, the pneumatic hand grip 19 and the rotary cylinder 25 are all connected with the controller through the solenoid valve.

所述接近开关142型号采用德国SICK的IMB12_08NPSVU2S;所述回转气缸25型号采用亚德客的HRQ50A;所述控制器型号采用西门子S7-1200PLC。The model of the proximity switch 142 is IMB12_08NPSVU2S of SICK in Germany; the model of the rotary cylinder 25 is HRQ50A of AirTAC; the model of the controller is Siemens S7-1200PLC.

接近开关142检测待加工件5的有无,通过控制器协同控制各个气缸进行组合动作,实现自动送料、掉头及出料动作,大大减轻人工劳动量,提高生产效率。The proximity switch 142 detects the presence or absence of the workpiece 5 to be processed, and the combined action of each cylinder is controlled by the controller to realize automatic feeding, turning around and discharging, which greatly reduces the amount of manual labor and improves production efficiency.

该装置在使用时,首先由机械手3将待加工件5放置在推料部的支撑座151及滚轮支撑组件18上,待接近开关142检测到待加工件5到位后,气动手抓19将待加工件夹5紧,同时第一轴向锁紧组件16和第二轴向锁紧组件17在待加工件5的两端进行轴向锁紧,然后水平气缸12动作,将滑台14向前推进,将待加工件5前端推至滚丝机4加工处,此时气动手抓19松开,滚丝机4对待加工件5的前端进行滚丝加工;一端加工完毕后,水平气缸12收回,气动手抓19、第一轴向锁紧组件16和第二轴向锁紧组件17同时松开,调头部2的竖直气缸23伸出,带动回转气缸25下移,回转气缸25将待加工件5夹持抬升,调头后再次将待加工件5放回原位,接近开关142检测到待加工件5再次到位后,气动手抓19、第一轴向锁紧组件16和第二轴向锁紧组件17同时对待加工件5锁紧,水平气缸12再次将待加工件5推至滚丝机4加工处,对待加工件4另一端进行加工;两端均加工完毕后,水平气缸12收回,气动手抓19、第一轴向锁紧组件16和第二轴向锁紧组件17同时松开,机械手3将已加工件取出并同时放入新的待加工件5。When the device is in use, the manipulator 3 first places the workpiece 5 on the support seat 151 and the roller support assembly 18 of the pushing part. After the proximity switch 142 detects that the workpiece 5 is in place, the pneumatic hand grip 19 will The workpiece is clamped tightly, and at the same time, the first axial locking assembly 16 and the second axial locking assembly 17 perform axial locking on both ends of the workpiece 5 to be processed, and then the horizontal cylinder 12 moves to move the slide table 14 forward Push forward, push the front end of the workpiece 5 to be processed to the processing place of the thread rolling machine 4, at this time, the pneumatic hand grip 19 is released, and the thread rolling machine 4 performs thread rolling processing on the front end of the workpiece 5 to be processed; after one end is processed, the horizontal cylinder 12 is retracted , the pneumatic hand grip 19, the first axial locking assembly 16 and the second axial locking assembly 17 are released at the same time, the vertical cylinder 23 of the adjustable head 2 stretches out, driving the rotary cylinder 25 to move down, and the rotary cylinder 25 will The workpiece 5 to be processed is clamped and lifted, and the workpiece 5 to be processed is put back to its original position after turning around. After the proximity switch 142 detects that the workpiece 5 to be processed is in place again, the pneumatic hand grip 19, the first axial locking assembly 16 and the second The axial locking assembly 17 locks the workpiece 5 to be processed at the same time, and the horizontal cylinder 12 pushes the workpiece 5 to the processing place of the thread rolling machine 4 again, and processes the other end of the workpiece 4; after both ends are processed, the horizontal cylinder 12 is retracted, the pneumatic hand grip 19, the first axial locking assembly 16 and the second axial locking assembly 17 are released at the same time, and the manipulator 3 takes out the processed piece and puts in a new workpiece 5 to be processed at the same time.

上述虽然结合附图对本公开的具体实施方式进行了描述,但并非对本公开保护范围的限制,所属领域技术人员应该明白,在本公开的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本公开的保护范围以内。Although the specific implementation of the present disclosure has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present disclosure. Those skilled in the art should understand that on the basis of the technical solutions of the present disclosure, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present disclosure.

Claims (9)

1.一种用于滚丝机的上下料及调头装置,其特征在于,包括用于将待加工件推入或推出滚丝机的推进部、用于将待加工件在所述推进部上进行上下料的机械手以及对待加工件进行调头的调头部,所述推进部和机械手设置在滚丝机的同一侧,所述调头部设置在所述推进部的上方。1. A loading and unloading and turning device for a thread rolling machine, characterized in that it comprises a propelling part for pushing the workpiece into or out of the thread rolling machine, and is used to push the workpiece to be processed on the propelling part. The manipulator for loading and unloading and the U-turn head for turning the workpiece to be processed, the propulsion part and the manipulator are arranged on the same side of the thread rolling machine, and the U-turn head is arranged above the propulsion part. 2.如权利要求1所述的一种用于滚丝机的上下料及调头装置,其特征在于,所述推进部包括底座、水平气缸支架、水平气缸、导轨、滑块、滑台、支撑板、第一轴向锁紧组件、第二轴向锁紧组件、支撑座和滚轮支撑组件;2. A loading and unloading and turning device for a thread rolling machine according to claim 1, wherein the propulsion part includes a base, a horizontal cylinder bracket, a horizontal cylinder, guide rails, sliders, slide tables, and support plates , the first axial locking assembly, the second axial locking assembly, the support seat and the roller support assembly; 所述底座安装在滚丝机安装台上,底座的后端设有所述水平气缸支架,位于所述水平气缸支架前方的底座上设有沿前后方向设置的所述导轨,所述水平气缸安装在所述水平气缸支架上,所述导轨上设有沿导轨前后移动的若干滑块,若干所述滑块上安装有所述滑台,所述滑台后端的底部与所述水平气缸的活塞端连接,滑台后端的顶部与所述支撑板的前端连接,支撑板水平设置,所述支撑板上设有所述第一轴向锁紧组件和支撑座,滑台上设有所述第二轴向锁紧组件和所述滚轮支撑组件,所述第一轴向锁紧组件、支撑座、滚轮支撑组件和第二轴向锁紧组件从后至前依次设置且呈直线分布。The base is installed on the thread rolling machine installation platform, the rear end of the base is provided with the horizontal cylinder support, the base located in front of the horizontal cylinder support is provided with the guide rails arranged in the front and rear directions, and the horizontal cylinder is installed On the horizontal cylinder bracket, the guide rail is provided with a number of slide blocks that move back and forth along the guide rail, and the slide table is installed on a number of the slide blocks, and the bottom of the rear end of the slide table is connected with the piston of the horizontal air cylinder. end connection, the top of the rear end of the slide table is connected to the front end of the support plate, the support plate is set horizontally, the support plate is provided with the first axial locking assembly and the support seat, and the slide table is provided with the first The two axial locking assemblies and the roller support assembly, the first axial locking assembly, the support seat, the roller support assembly and the second axial locking assembly are arranged in sequence from back to front and distributed in a straight line. 3.如权利要求2所述的一种用于滚丝机的上下料及调头装置,其特征在于,所述第一轴向锁紧组件包括第一锁紧气缸安装板、第一锁紧气缸、第一顶杆和第一导向支座,所述第一锁紧气缸安装板安装在所述支撑板的后端,所述第一锁紧气缸安装在所述第一锁紧气缸安装板上,所述第一锁紧气缸的活塞端与所述第一顶杆的后端连接,第一顶杆与第一锁紧气缸活塞杆的轴线位于同一直线,所述第一导向支座安装在位于第一锁紧气缸安装板前方的支撑板上,第一导向支座上设有与所述第一顶杆相配合的导向孔,第一顶杆贯穿于所述导向孔设置;3. A loading and unloading and head-turning device for a thread rolling machine according to claim 2, wherein the first axial locking assembly comprises a first locking cylinder mounting plate, a first locking cylinder, The first push rod and the first guide support, the first locking cylinder installation plate is installed on the rear end of the support plate, the first locking cylinder is installed on the first locking cylinder installation plate, The piston end of the first locking cylinder is connected to the rear end of the first push rod, the axis of the first push rod and the piston rod of the first locking cylinder is on the same line, and the first guide support is installed on the On the support plate in front of the mounting plate of the first locking cylinder, a guide hole matching with the first ejector rod is provided on the first guide support, and the first ejector rod is arranged through the guide hole; 所述第二轴向锁紧组件包括第二锁紧气缸底座、第二锁紧气缸安装板、第二锁紧气缸、第二顶杆和连接杆,所述第二锁紧气缸底座底部与所述滑台的前端连接,第二锁紧气缸底座的上部设有导向孔,所述第二锁紧气缸通过第二锁紧气缸安装板安装在所述第二锁紧气缸底座底部的前端,所述第二锁紧气缸的活塞端与所述连接杆的一端连接,所述连接杆的另一端与所述第二顶杆的一端连接,所述第二顶杆贯穿设置在所述第二锁紧气缸底座上部的导向孔内;The second axial locking assembly includes a second locking cylinder base, a second locking cylinder mounting plate, a second locking cylinder, a second push rod and a connecting rod, the bottom of the second locking cylinder base is connected to the The front end of the sliding table is connected, the upper part of the second locking cylinder base is provided with a guide hole, and the second locking cylinder is installed on the front end of the bottom of the second locking cylinder base through the second locking cylinder mounting plate, so The piston end of the second locking cylinder is connected to one end of the connecting rod, the other end of the connecting rod is connected to one end of the second push rod, and the second push rod is arranged through the second lock In the guide hole on the upper part of the cylinder base; 所述滚轮支撑组件包括滚轮支撑座、轴承和连杆,所述滚轮支撑座的底端与所述滑台连接,滚轮支撑座的顶部设有轴承容置腔,所述轴承容置腔的前后两端连接有所述连杆,所述连杆上设有若干所述轴承,所述轴承的内圈与所述连杆连接,滚轮支撑座的左右两侧均设有用于对待加工件进行左右限位的限位片。The roller support assembly includes a roller support seat, a bearing and a connecting rod. The bottom end of the roller support seat is connected to the slide table. The top of the roller support seat is provided with a bearing accommodating cavity. The front and rear of the bearing accommodating cavity The two ends are connected with the connecting rod, the connecting rod is provided with a plurality of bearings, the inner ring of the bearing is connected with the connecting rod, and the left and right sides of the roller support seat are provided with the left and right sides of the workpiece to be processed. Limited limit piece. 4.如权利要求3所述的一种用于滚丝机的上下料及调头装置,其特征在于,位于所述支撑座和所述滚轮支撑组件之间的滑台上还设有气动手抓。4. A loading, unloading and turning device for a thread rolling machine according to claim 3, characterized in that, a pneumatic grip is provided on the slide table between the support base and the roller support assembly. 5.如权利要求2所述的一种用于滚丝机的上下料及调头装置,其特征在于,所述支撑板与所述滑台之间连接有加强筋。5. A loading, unloading and turning device for a thread rolling machine according to claim 2, wherein a reinforcing rib is connected between the support plate and the slide table. 6.如权利要求2所述的一种用于滚丝机的上下料及调头装置,其特征在于,所述水平气缸的活塞端与所述滑台之间通过挠性接头连接。6. A loading, unloading and turning device for a thread rolling machine according to claim 2, wherein the piston end of the horizontal cylinder is connected to the slide table through a flexible joint. 7.如权利要求1所述的一种用于滚丝机的上下料及调头装置,其特征在于,所述调头部包括调头部支架、水平设置的竖直气缸安装板、竖直设置的竖直气缸、回转气缸连板和回转气缸,所述竖直气缸安装板安装在所述调头部支架上,所述竖直气缸安装在所述竖直气缸安装板上,竖直气缸的活塞端与回转气缸底座通过所述回转气缸连板连接,所述回转气缸位于所述竖直气缸的正下方。7. A kind of loading and unloading and U-turning device for thread rolling machine according to claim 1, characterized in that, the U-turn head comprises a U-turn head bracket, a horizontally arranged vertical cylinder mounting plate, a vertically arranged Vertical cylinder, rotary cylinder connecting plate and rotary cylinder, the vertical cylinder mounting plate is installed on the U-turn head bracket, the vertical cylinder is mounted on the vertical cylinder mounting plate, the piston of the vertical cylinder The end is connected with the base of the rotary cylinder through the connecting plate of the rotary cylinder, and the rotary cylinder is located directly below the vertical cylinder. 8.如权利要求7所述的一种用于滚丝机的上下料及调头装置,其特征在于,位于所述竖直气缸两侧的所述竖直气缸安装板上均设有竖直设置的导向套,所述导向套贯穿设有沿导向套上下移动的导向杆,所述导向杆的底端与所述回转气缸连板连接。8. A kind of loading and unloading and turning device for thread rolling machine as claimed in claim 7, characterized in that, the vertical cylinder mounting plates located on both sides of the vertical cylinder are provided with vertically arranged The guide sleeve is penetrated with a guide rod that moves up and down along the guide sleeve, and the bottom end of the guide rod is connected with the connecting plate of the rotary cylinder. 9.如权利要求4或7所述的一种用于滚丝机的上下料及调头装置,其特征在于,位于所述支撑座和所述气动手抓之间的滑台上还设有用于检测有无待加工件的接近开关,水平气缸、竖直气缸、第一锁紧气缸、第二锁紧气缸、气动手抓和回转气缸均通过电磁阀与控制器连接。9. A kind of loading and unloading and turning device for thread rolling machine as claimed in claim 4 or 7, characterized in that, the slide table between the support base and the pneumatic hand grip is also provided with a device for detecting Whether there is a proximity switch for the workpiece to be processed, the horizontal cylinder, the vertical cylinder, the first locking cylinder, the second locking cylinder, the pneumatic hand grip and the rotary cylinder are all connected to the controller through the solenoid valve.
CN201910799127.7A 2019-08-27 2019-08-27 A loading and unloading and turning device for thread rolling machine Pending CN110496930A (en)

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