CN110405854B - Full-automatic plate processing all-in-one machine and use method - Google Patents
Full-automatic plate processing all-in-one machine and use method Download PDFInfo
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- CN110405854B CN110405854B CN201910674996.7A CN201910674996A CN110405854B CN 110405854 B CN110405854 B CN 110405854B CN 201910674996 A CN201910674996 A CN 201910674996A CN 110405854 B CN110405854 B CN 110405854B
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- 238000012545 processing Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims description 122
- 239000000463 material Substances 0.000 claims description 48
- 239000000428 dust Substances 0.000 claims description 37
- 238000012937 correction Methods 0.000 claims description 20
- 238000011084 recovery Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims 2
- 238000005086 pumping Methods 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000004308 accommodation Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B25/00—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees
- B27B25/04—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees with feed chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/02—Loading equipment for travelling carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/08—Discharging equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/04—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for edge trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G19/00—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
- B27G19/02—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for circular saws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Details Of Cutting Devices (AREA)
Abstract
The application discloses a full-automatic plate processing integrated machine, and relates to the field of plate processing and conveying mechanical equipment. In the present application, a full-automatic sheet processing all-in-one machine includes: the feeding part is arranged on a plane and is used for grabbing plates; the feeding part is arranged on the plane, the feeding part is partially arranged in the accommodating space, and the feeding part and the plane are arranged in parallel; the cutting part is arranged on the periphery of the feeding part and connected with the feeding part, the cutting part is detachably connected with the feeding part, and the cutting part is arranged above the feeding part; the relative movement is any one of movement of the cutoff portion to the feeding portion and/or movement of the feeding portion to the cutoff portion. According to the application, automatic plate feeding can be realized in plate processing, manual intervention is reduced, plate feeding efficiency is improved, and automation of plate processing by cutting plates is realized after automatic plate feeding.
Description
Technical Field
The invention relates to the field of plate processing and conveying mechanical equipment, in particular to a full-automatic plate processing integrated machine and a using method thereof.
Background
By sheet material is meant a flat rectangular sheet of building material that is processed to a certain size for use as a component of a wall, ceiling or floor.
In the use of the board, the board needs to be cut, bent and punched according to the specific use condition, the wooden board is processed into building material boards with various shapes and specifications, the wooden board is largely applied to the production of furniture due to the convenience of processing and assembling, the wooden board is mainly divided into solid wood boards and artificial boards according to material classification, the artificial boards refer to boards manufactured by adding chemical adhesives by utilizing leftover materials generated in the processing process of wood, and the artificial boards need to be finally processed and sawn in order to meet units with different shapes and sizes in the manufacturing process.
In recent years, along with the continuous deepening of industrial automation in China, the automation degree of wood industry board machinery is also continuously perfected, most of sawing of the existing formed board boards in the processing process adopts a manual mode to plate, the plate feeding mode has low efficiency, the feeding station of the boards is difficult to adjust, the boards are difficult to stably and accurately feed and process, the automation degree is low, the manual participation degree is high, and the requirements of production and use cannot be met.
Disclosure of Invention
The invention aims to provide a full-automatic plate processing integrated machine which is used for solving the problems that plates cannot be automatically and stably fed and blanking positions are adjusted during feeding in the prior art.
In order to achieve the above purpose, the embodiment of the present application adopts the following technical scheme: full-automatic panel processing all-in-one includes: the feeding part is arranged on the plane and used for grabbing the plate, and an accommodating space is formed in the feeding part; the feeding part is arranged on the plane, is connected with the feeding part in a matched manner, is arranged in the accommodating space, is parallel to the plane and moves in parallel when the feeding part is displaced, and is used for receiving plates of the feeding part; the cutting part is arranged at the periphery of the feeding part, is connected with the feeding part and is detachably connected with the feeding part, and is arranged at one side of the feeding part and moves relatively to the feeding part; the relative movement is either one of movement of the cutoff portion to the feed portion and/or movement of the feed portion to the cutoff portion.
In the technical scheme, the embodiment of the application firstly realizes automatic plate feeding in the transportation of the plates through the feeding part, the feeding part and the cutting part, reduces the labor amount of manual plate feeding, improves the plate feeding efficiency, adopts the automatic plate feeding to reduce the problem that the manual work cannot control the plate discharging time when a plurality of plates are placed, easily causes manual injury caused by the extrusion of manual hands by the plates, and realizes the integration of plate processing and plate feeding through cutting the corners of the plates after the plate feeding is completed by the cutting group and the push plate mechanism, and simultaneously completes the plate processing and final package of the plates by cutting the corners of the plates after the automatic plate feeding is realized by the cutting part, thereby improving the plate yielding efficiency.
Further, according to an embodiment of the present application, the feeding portion includes: the main frame is arranged on a plane, slide ways are arranged on two sides of the top of the main frame, and the slide ways are fixedly connected with the main frame; the conveying frame is arranged at the top of the main frame, moves on the surface of the slideway and is movably connected with the main frame; the movable frame is arranged below the conveying frame and is perpendicular to the conveying frame; the suction plate mechanism is fixedly connected with the movable frame, the suction plate mechanisms are arranged on two sides of the movable frame, and suction plate ends of the suction plate mechanisms extend out of the surface of the movable frame.
Further, according to an embodiment of the present application, wherein the feeding portion includes: the pushing plate mechanism is arranged in the main frame, the pushing plate mechanism and the cutting part are arranged in the same level, the pushing plate mechanism is used for pushing the plate to the cutting part for cutting, a distance exists between the pushing plate mechanism and the conveying frame, the pushing plate mechanism is arranged in the movement track of the conveying frame, and the pushing plate mechanism is arranged between the plate to be cut and the cutting part; the cleaning mechanism is arranged on one side of the main frame, is connected with the cutting-off part in a matched manner, and is used for extracting powder and/or dust generated in the process of cutting the plate by the cutting-off part; the correcting mechanism is arranged at the tail end of the pushing plate mechanism and fixedly connected with the pushing plate mechanism, and is parallel to the pushing plate mechanism and used for orderly stacking after the plates are processed.
Further, according to an embodiment of the present application, wherein the cutoff part includes: the cutting knife is arranged in the motion track of the push plate mechanism, is arranged in the push plate mechanism and cuts the plate when the plate moves through the push plate mechanism; the protection dustcoat sets up in push pedal mechanism top, has the space between protection dustcoat and the push pedal mechanism surface, and the inside accommodation space that is provided with of protection dustcoat is provided with the cutting knife in the accommodation space.
Further, according to an embodiment of the present application, wherein the suction plate mechanism includes: the sucker connecting rods are arranged on the periphery of the movable frame, a plurality of sucker connecting rods are arranged, and the sucker connecting rods are vertically and uniformly distributed and fixed on the periphery of the movable frame; the sucking disc, sucking disc setting is in sucking disc connecting rod lower extreme, and sucking disc connecting rod are the level and fix.
Further, according to an embodiment of the present application, wherein the push plate mechanism includes: the conveying belt is arranged on the plane, the conveying belt and the feeding part are oppositely arranged, the conveying belt drives the plate to move through the transverse movement of the plane, and the plate is arranged on the upper surface of the conveying belt; the auxiliary conveying belt is arranged on one side of the conveying belt, keeps the same plane with the conveying belt when the auxiliary conveying belt transversely moves on the plane of the conveying belt, and moves downwards after the plates are cut by the cutting part; the blanking rod is arranged inside the auxiliary conveyor belt, is obliquely arranged, swings leftwards through an external controller, and swings leftwards when the auxiliary conveyor belt moves downwards; the recovery groove is arranged on the left side of the auxiliary conveyor belt, and an accommodating space is arranged in the recovery groove and is used for receiving materials knocked down by the blanking rod; the gripper shafts are arranged on the front side and the rear side of the conveying belt, are movably connected with the conveying belt and are used for rotating and clamping the upper surface of the conveying belt; the pushing plate is arranged above the auxiliary conveyor belt and connected with the feeding part, and the pushing plate moves rightwards and simultaneously penetrates through the surface of the conveyor belt.
Further, according to an embodiment of the present application, wherein the cleaning mechanism includes: the dust collection pipeline is arranged at the periphery of the cutting part, and is used for collecting powder and/or dust in a separated mode, and the inside of the dust collection pipeline is hollow; the recovery box is arranged on the plane, and an accommodating space is arranged in the recovery box and is used for collecting powder and/or dust; the dust collection fan is connected with the recovery box and is arranged inside the dust collection pipeline.
Further, according to an embodiment of the present application, wherein the correction mechanism includes: the correction cylinder is arranged at the tail end of the push plate mechanism and is horizontally arranged below the surface of the push plate mechanism; the correcting plate is connected with the correcting cylinder and stretches out and draws back through the correcting cylinder, and the correcting plate is used for pushing the plates to be stacked on the same plane.
Further, according to an embodiment of the present application, wherein the suction plate mechanism is connected with an air supply portion, the air supply portion is disposed at the periphery of the feeding portion, and the air supply portion includes: the vacuum air storage tank is arranged on a plane, gas is arranged in the vacuum air storage tank, and the vacuum air storage tank is used for providing the adsorption force of the suction plate mechanism; the vacuum pump is connected with the vacuum air storage tank; one end of the pipeline is connected with a vacuum air storage tank, the other end of the pipeline is connected with a suction plate mechanism, the interior of the pipeline is hollow.
Further, according to an embodiment of the present application, the fully automatic board suction machine further includes: the marking part is arranged at the tail end of the feeding part and is used for carrying out code spraying marking on the surface of the plate after the plate is cut.
Further, according to an embodiment of the present application, the fully automatic board suction machine further includes: and the packaging part is arranged at the tail end of the feeding part and is used for stacking and packaging after the plates are processed.
Further, according to an embodiment of the application, wherein the carriage is controlled to move by a movement motor.
Further, according to an embodiment of the present application, the moving frame is lifted and lowered by a telescopic motor.
The embodiment of the invention also discloses a use method of the full-automatic plate processing integrated machine, which comprises the following steps:
Moving the material, transporting the material to a placement area;
Starting a control source, controlling the placement area to move, and controlling the feeding part to move to the placement area;
an adsorption material that adsorbs the material;
Controlling movement, controlling the feeding part to move to the original position, and lowering the material;
cutting the material, pushing the feeding portion to move toward the cutoff portion.
Further, the embodiment of the invention also discloses: and when the material is moved, carrying out brush surface cleaning on the surface of the material after the material is transported to a placement area.
Further, the embodiment of the invention also discloses: when the control source is started, the placement area is controlled to move upwards, and the feeding part is controlled to move above the placement area.
Further, the embodiment of the invention also discloses: and adsorbing the upper surface of the material when the material is adsorbed.
Further, the embodiment of the invention also discloses: and when the control movement is performed, the feeding part is controlled to move to the original position and is perpendicular to the feeding part, and the material below is fed to the upper surface of the feeding part.
Further, the embodiment of the invention also discloses: when the material is cut, the feeding part is pushed to move in parallel to the cutting part.
The invention has the beneficial effects that: firstly, the full-automatic plate processing all-in-one machine disclosed by the invention is used for automatically feeding and cutting the plates after feeding, so that the automatic production of the plates is realized, the production efficiency is improved, firstly, the automation is realized in the feeding of the plates through the movable frame, the conveying frame and the suction plate mechanism, the manual intervention is reduced in the movable superposition of the plates, the plate feeding efficiency is improved, and the problem that the manual hands are extruded and injured by the plates after a plurality of plates are fed (the manual plates are possibly extruded by the plates due to non-uniform plate feeding after a plurality of plates) is solved. Secondly, cut the portion through cutting and push pedal mechanism and carry out the processing that thereby realize panel behind panel automatic feeding, cut the material loading automation through cutting portion, push pedal mechanism, removal frame, carriage, suction plate mechanism have realized panel, the manual intervention that has significantly reduced, simultaneously, the leftover bits that produce after the panel cutting separate through push pedal mechanism and prevent to influence the last stack packing of panel. Thirdly, through the combination of the cutting part, the push plate mechanism and the dust collection group, powder and dust generated in the process of cutting corners of the plate are recovered through the dust collection group, so that dust pollution in air is reduced, and the air environment is influenced.
Drawings
The application will be further described with reference to the drawings and examples.
FIG. 1 is a schematic top view of a fully automatic sheet processing machine in accordance with the present invention;
FIG. 2 is a schematic elevational view of the fully automatic sheet processing machine of the present invention;
FIG. 3 is a schematic top view of the pusher mechanism of the fully automatic plate processing machine of the present invention;
FIG. 4 is a schematic elevational view of the pusher mechanism of the fully automatic sheet material processing machine of the present invention;
In the accompanying drawings
| 10. Feeding part | 20. Feeding part | 30. Cutting part |
| 40. Packaging area | 50. Air supply part | 60. Electric control cabinet |
| 70. Plate material | ||
| 101. Main frame | 102. Movable rack | 103. Conveying rack |
| 104. Suction plate mechanism | 1041. Suction cup | 1042. Sucker connecting rod |
| 201. Push plate mechanism | 202. Correcting mechanism | |
| 2011. Conveying belt | 2012. Auxiliary conveyor belt | 2013. Blanking rod |
| 2014. Recovery tank | 2015. Grip shaft | 2021. Correction cylinder |
| 2022. Correcting plate | ||
| 301. Cutting knife | 302. Protective outer cover | |
| 501. Vacuum air storage tank | 502. Vacuum pump | 503. Pipeline |
Detailed Description
In order to make the objects, technical solutions, and advantages of the present invention more apparent, the embodiments of the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some, but not all, embodiments of the present invention, are intended to be illustrative only and not limiting of the embodiments of the present invention, and that all other embodiments obtained by persons of ordinary skill in the art without making any inventive effort are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "a," an, "" the first, "" the second, "" the third, "" the fourth, "" the fifth, "and the sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
For purposes of brevity and description, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. However, it is apparent that. It will be apparent to one of ordinary skill in the art that the embodiments may be practiced without limitation to these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.
Embodiment one:
as shown in fig. 1, 2, 3 and 4, this embodiment discloses a full-automatic plate processing all-in-one machine, which includes: the feeding device comprises a feeding part 10, a feeding part 20 and a cutting part 30, wherein the feeding part 10 is arranged on a plane, the feeding part 10 is used for grabbing a plate 70, an accommodating space is formed in the feeding part 10, the feeding part 20 is arranged on the plane, the feeding part 20 is connected with the feeding part 10 in a matched manner, the feeding part 20 is partially arranged in the accommodating space, the feeding part 20 is arranged in parallel with the plane, the feeding part 20 moves in parallel when being displaced, the feeding part 20 is used for receiving the plate 70 of the feeding part 10, the cutting part 30 is arranged on the periphery of the feeding part 10, the cutting part 30 is connected with the feeding part 20, the cutting part 30 is detachably connected with the feeding part 20, the cutting part 30 is arranged above the feeding part 20, and the cutting part 30 moves relative to the feeding part 20; the relative movement is either movement of the cutoff portion 30 toward the feeding portion 20 and/or movement of the feeding portion 20 toward the cutoff portion 30.
The feeding section 10 includes: the main frame 101, the main frame 101 is arranged on a plane, two sides of the top of the main frame 101 are provided with slide ways, and the slide ways are fixedly connected with the main frame 101; the conveying frame 103, the conveying frame 103 is arranged at the top of the main frame 101, the conveying frame 103 moves on the surface of the slideway, and the conveying frame 103 is movably connected with the main frame 101; the movable frame 102, the movable frame 102 is arranged below the conveying frame 103, and the movable frame 102 is arranged vertically to the conveying frame 103; the suction plate mechanisms 104, the suction plate mechanisms 104 are fixedly connected with the movable frame 102, the suction plate mechanisms 104 are arranged on two sides of the movable frame 102, and suction plate ends of the suction plate mechanisms 104 extend out of the surface of the movable frame 102. Automatic plate feeding is achieved in the process of transporting the plates 70 through the conveying frame 103, the moving frame 102 and the plate sucking mechanism 104, labor amount of manual plate feeding is reduced, plate feeding efficiency is improved, manual plate feeding time cannot be controlled manually when a plurality of plates 70 are placed by adopting automatic plate feeding, manual hand pressing caused by the plates 70 is easy to cause manual injury, plate 70 corner cutting is conducted after plate 70 plate feeding is completed through the cutting group 90 and the pushing plate mechanism 201, plate 70 machining and plate feeding integration is achieved, plate 70 machining and final packaging of the plates 70 are achieved through combination of the conveying frame 103, the moving frame 102, the plate sucking mechanism 104, the cutting group 90 and the pushing plate mechanism 201, and plate 70 machining and final packaging of the plates 70 are achieved through cutting of corners of the plates 70 at the same time after automatic plate feeding is achieved, and accordingly plate 70 yield efficiency is improved.
Specifically, the push plate mechanism 201 is disposed inside the main frame 101, the push plate mechanism 201 and the cut-off portion 30 are disposed in the same horizontal direction, the push plate mechanism 201 is used for pushing the plate 70 to the cut-off portion 30 for cutting, a distance exists between the push plate mechanism 201 and the conveying frame 103, the push plate mechanism 201 is disposed in a movement track of the conveying frame 103, and the push plate mechanism 201 is disposed between the plate 70 to be cut and the cut-off portion 30; the cleaning mechanism is arranged on one side of the main frame 101, is connected with the cutting part 30 in a matching way and is used for sucking away powder and/or dust generated in the process of cutting the plate 70 by the cutting part 30; The correcting mechanism 202, the correcting mechanism 202 is arranged at the tail end of the pushing plate mechanism 201, the correcting mechanism 202 is fixedly connected with the pushing plate mechanism 201, the correcting mechanism 202 moves in parallel, and the correcting mechanism 202 is used for orderly stacking after the plates 70 are processed. The push plate mechanism 201 includes: the conveying belt 2011 is arranged on a plane, the conveying belt 2011 and the feeding part 10 are oppositely arranged, the conveying belt 2011 drives the plate 70 to move through the transverse movement of the plane, and the plate 70 is arranged on the upper surface of the conveying belt 2011; the auxiliary conveyor belt 2012 is arranged on one side of the conveyor belt 2011, the auxiliary conveyor belt 2012 keeps the same plane with the conveyor belt 2011 when the plane of the conveyor belt 2011 moves transversely, and the auxiliary conveyor belt 2012 moves downwards after the plate 70 is cut by the cutting part 30; the blanking rod 2013, the blanking rod 2013 is arranged inside the auxiliary conveyor 2012, the blanking rod 2013 is obliquely arranged, the blanking rod 2013 swings leftwards through an external controller, and the blanking rod 2013 swings leftwards while the auxiliary conveyor 2012 moves downwards; a recovery groove 2014, wherein the recovery groove 2014 is arranged at the left side of the auxiliary conveyor 2012, and a containing space is arranged inside the recovery groove 2014 and is used for receiving the materials knocked down by the blanking rod 2013; the gripper shafts 2015 are arranged on the front side and the rear side of the conveyor belt 2011, the gripper shafts 2015 are movably connected with the conveyor belt 2011, and the gripper shafts 2015 are used for rotating and clamping the upper surface of the conveyor belt 2011; and a pushing plate, which is arranged above the auxiliary conveyor belt 2012, is connected with the feeding part 10, moves rightward and passes through the surface of the conveyor belt 2011. the plate 70 transported by the suction plate mechanism 104 is transported to the cutting group 90 through the conveyor belt 2011, meanwhile, the plate 70 is fixed through the gripper shaft 2015 in the transportation process, the plate 70 is prevented from shifting in the cutting process to affect the cutting precision, the gripper shaft 2015 is arranged at the top end and the tail end of the conveyor belt 2011, the gripper shaft 2015 is movably connected at two sides of the conveyor belt 2011 through bearings, after the conveyor belt 2011 passes through the cutting group 90, the plate 70 generates leftover materials, at the moment, the conveyor belt 2011 is jacked up upwards through a telescopic cylinder, the leftover materials at one side are left on the surface of the auxiliary conveyor belt 2012, The auxiliary conveyor belt 2012 is arranged at the left and right sides of the conveyor belt 2011120, a blanking rod 2013 is arranged in the middle of the auxiliary conveyor belt 2012, the blanking rod 2013 is controlled by a rotating motor, after the conveyor belt 2011 is jacked up upwards, the blanking rod 2013 rotates leftwards while the end of the blanking rod 2013 higher than the auxiliary conveyor belt 2012 collides with the scrap corners, the scrap corners are pushed to the recovery groove 2014 to prevent the scrap corners from staying on the surface of the auxiliary conveyor belt 2011 to cause unstable stacking of the plates 70, the scrap corners stay in the push plate mechanism 201 to influence the processing of the subsequent plates 70, after the scrap corners fall into the recovery groove 2014, The pushing plate arranged above the auxiliary conveyor 2012 pushes the plate 70 to the packaging area 40 to spray codes of the spraying groups, and when pushing to the packaging area 40, the other two side corner scraps of the plate 70 are cut to completely clean the corner scraps of the plate 70, so that the usability of the plate 70 is improved, and the tail end of the packaging area 40 is provided with a correction mechanism 202 for stacking and packaging the plate 70. A placement area is provided on one side of the main frame 101, the placement area is used for placing the plate 70, the placement area is provided in a movement track of the feeding portion 10, and the feeding portion 10 is perpendicular to the placement area when sucking the plate. The feeding portion 10 is disposed perpendicular to the feeding portion when the initial position is not moved.
Specifically, a signal sensing system is provided on the inner surface of the main frame 101, and the signal sensing system includes a carriage parking infrared sensor and a moving frame deceleration infrared sensor provided on the main frame 101, and a suction plate sensor provided on the suction plate mechanism 104.
Specifically, the clearance mechanism includes: the dust collection pipeline is arranged at the periphery of the cutting part 30, and is used for collecting powder and/or dust in a separated mode, and the inside of the dust collection pipeline is hollow; the recovery box is arranged on the plane, and an accommodating space is arranged in the recovery box and is used for collecting powder and/or dust; the dust collection fan is connected with the recovery box and is arranged inside the dust collection pipeline. The cleaning mechanism reduces powder and dust flying during the cutting of the plate 70, prevents the powder from polluting the air environment, and collects and reutilizes the powder and the dust in a concentrated manner to save resources.
Specifically, the suction plate mechanism 104 is connected to the air supply portion 50, the air supply portion 50 is provided on the outer periphery of the feeding portion 10, and the air supply portion 50 includes: the vacuum air storage tank 501, the vacuum air storage tank 501 is arranged on a plane, the air is arranged in the vacuum air storage tank 501, and the vacuum air storage tank 501 is used for providing the adsorption force of the suction plate mechanism 104; the vacuum pump 502, the vacuum pump 502 connects the vacuum air reservoir 501; one end of the pipeline 503 is connected with the vacuum air storage tank 501, the other end of the pipeline 503 is connected with the suction plate mechanism 104, and the interior of the pipeline 503 is hollow.
Specifically, full-automatic trigger that absorbs still includes: the marking part is arranged at the tail end of the feeding part 20 and is used for carrying out code spraying marking on the surface of the plate 70 after the plate 70 is cut.
Specifically, the cutoff portion 30 includes: the cutting knife 301, the cutting knife 301 is arranged in the motion track of the push plate mechanism, the cutting knife 301 is arranged inside the push plate mechanism, and the cutting knife 301 cuts the plate when the plate moves through the push plate mechanism; the protective housing 302, the protective housing 302 sets up in push pedal mechanism top, has the space between protective housing 302 and the push pedal mechanism surface, and protective housing 302 inside is provided with accommodation space, is provided with cutting knife 301 in the accommodation space.
Specifically, the suction plate mechanism 104 includes: the sucking disc connecting rods 1042, sucking disc connecting rods 1042 are arranged on the periphery of the movable frame 102, a plurality of sucking disc connecting rods 1042 are arranged on the sucking disc connecting rods 1042, and the sucking disc connecting rods 1042 are vertically and uniformly distributed and fixed on the periphery of the movable frame 102; the sucking disc 1041, sucking disc 1041 sets up in sucking disc connecting rod 1042 lower extreme, and sucking disc 1041 is the level fixed with sucking disc connecting rod 1042.
Specifically, a correction mechanism 202 is fixedly connected to the end of the push plate mechanism 201, and the correction mechanism 202 includes: a correction cylinder 2021, the correction cylinder 2021 is disposed at the end of the push plate mechanism 201, the correction cylinder 2021 is disposed horizontally, the correction cylinder 2021 is disposed under the surface of the push plate mechanism 201; the correction plate 2022, correction plate 2022 and correction cylinder 2021 are connected, and correction plate 2022 stretches out and draws back through correction cylinder 2021, and correction plate 2022 is used for promoting panel 70 to be the coplanar and stacks, realizes neatly stacking with panel 70 after cutting through correction mechanism 202, improves work efficiency when panel 70 packing, and the panel 70 through correction mechanism 202 effect can not take place to pile up to rock simultaneously, reduces the emergence of accident.
Specifically, full-automatic trigger that absorbs still includes: and a packaging part arranged at the tail end of the feeding part 20, wherein the packaging part is used for stacking and packaging the plates 70 after processing.
Specifically, the carriage 103 is controlled to move by a moving motor.
Specifically, the movable frame 102 is lifted and lowered under the control of the telescopic motor, and the full-automatic plate processing integrated machine is started under the control of the electric control cabinet 60.
Specifically, after the cutting of the leftover materials of the plate 70 on the conveying belt 2011 is completed, the first movement of the conveying belt 2011 is completed, the leftover materials on the left side of the conveying belt 2011 stay on the upper surface of the auxiliary conveying belt 2012, the leftover materials are separated from the plate 70 by the downward movement of the auxiliary conveying belt 2012, meanwhile, the blanking rod 2013 rotates to the left to contact the top end with the leftover materials, the blanking rod 2013 is beaten into the recovery groove 2014, the leftover materials are separated by the height difference between the auxiliary conveying belt 2012 and the conveying belt 2011, and the processing efficiency is improved without manual removal.
The automatic feeding of the plates 70 is realized through the movable frame 102, the conveying frame 103 and the suction plate mechanism 104, manual intervention is reduced in the movable superposition of the plates 70, the feeding efficiency of the plates 70 is improved, and the problem that the manual hands are extruded and injured by the plates 70 after the plates 70 are fed (the manual plates 70 are possibly extruded by the plates 70 due to non-uniform feeding of the plates 70) is solved. The cutting and feeding automation of the plate 70 is realized through the cutting group, the push plate mechanism 201, the moving frame 102, the conveying frame 103 and the suction plate mechanism 104, so that manual intervention is greatly reduced, and meanwhile, the leftover materials generated after the plate 70 is cut are separated through the push plate mechanism 201 to prevent the influence on the final stacked package of the plate 70. By combining the cutting group, the pushing plate mechanism 201 and the dust collection group, powder and dust generated in the corner cutting of the plate 70 are recovered by the dust collection group, so that dust pollution in air is reduced, and the air environment is influenced. Meanwhile, the full-automatic plate processing integrated machine can cut 100 plates in one hour during operation through automatic suction plate cutting in use, and manual processing can only manufacture 300-400 plates in one day, so that the processing efficiency is greatly improved.
Finally, the application method of the full-automatic plate processing integrated machine comprises the following steps:
moving the material, transporting the material to a placement area 80, and cleaning the surface of the material by brushing;
Starting a control source to control the placement area 80 to move upwards and control the feeding part 10 to move above the placement area 80;
an adsorption material for adsorbing the upper surface of the material;
Controlling movement, controlling the feeding part 10 to move to the original position and perpendicular to the feeding part 20, and lowering the material to the upper surface of the feeding part 20;
cutting the material, pushing the feeding portion 20 to move in parallel to the cutoff portion 30;
Stacking the materials, pushing the materials, and removing the materials.
Adsorbing dust and collecting the dust.
Marking material, imprinting material surface.
Specifically, when moving the material, the external moving mechanism is manually used to transport the plate to the upper side of the placement area 80, and after the plate is placed, the external moving mechanism is separated, and the dust on the surface of the plate is manually removed by simply brushing the surface of the plate.
Specifically, when the control source is started, after the electric control cabinet 60 is manually started, the electric control cabinet 60 controls the placement area 80 to move upwards, the plate 70 stops lifting after moving to the range of the signal sensing system of the main frame 101, and the electric control cabinet 60 controls the conveying frame 103 to move towards the placement area 80 and then stay above the placement area 80.
Specifically, when adsorbing the material, the moving frame 102 moves downward to attach the suction cup 1041 to the surface of the plate, and the upper surface of the plate 70 is adsorbed by the vacuum air reservoir 501.
Specifically, during the control movement, the electronic control cabinet 60 controls the carriage 103 to move to the original position and to be perpendicular to the conveyor 2011, and the plate 70 below the carriage 103 is moved to the upper surface of the conveyor 2011, so that the position of the plate 70 is corrected manually.
Specifically, when cutting the material, the moving motor pushes the conveyor belt 2011 to move in parallel to the cutter 301 to cut the scraps.
Specifically, when stacking materials, the pushing plate pushes the plate 70 to move toward the packing area 40, and after a certain number of plates are placed in the packing area 40, the external moving mechanism moves away from the plate 70.
Specifically, when dust is collected, dust generated after the cutter saw-cuts the plate 70 flows into the recovery tank 2033 through the dust collection pipe 2032.
Specifically, when marking the material, the marking portion marks the surface of the plate 70 by spraying a code.
While the foregoing describes illustrative embodiments of the present application so that those skilled in the art may understand the present application, the present application is not limited to the specific embodiments, and all applications and creations utilizing the inventive concepts are within the scope of the present application as long as the modifications are within the spirit and scope of the present application as defined and defined in the appended claims to those skilled in the art.
Claims (5)
1. A full-automatic sheet processing all-in-one machine, comprising:
The feeding part is arranged on a plane and used for grabbing plates, and an accommodating space is formed in the feeding part;
The feeding part is arranged on the plane, the feeding part is connected with the feeding part in a matched manner, the feeding part is partially arranged in the accommodating space, the feeding part and the plane are arranged in parallel, and move in parallel when the feeding part is displaced, and the feeding part is used for receiving the plate of the feeding part;
The cutting part is arranged on the periphery of the feeding part, the cutting part is connected with the feeding part, the cutting part is detachably connected with the feeding part, the cutting part is arranged on one side of the feeding part, and the cutting part and the feeding part move relatively;
The relative movement is any one of movement of the cutoff part to the feeding part and/or movement of the feeding part to the cutoff part;
the material loading portion includes: the main frame is arranged on the plane, slide ways are arranged on two sides of the top of the main frame, and the slide ways are fixedly connected with the main frame; the conveying frame is arranged at the top of the main frame, moves on the surface of the slideway and is movably connected with the main frame; the moving frame is arranged below the conveying frame and is perpendicular to the conveying frame; the suction plate mechanism is fixedly connected with the movable frame, the suction plate mechanisms are arranged on two sides of the movable frame, and suction plate ends of the suction plate mechanisms extend out of the surface of the movable frame;
The feed section includes: the pushing plate mechanism is arranged in the main frame, the pushing plate mechanism and the cutting part are arranged in the same level, the pushing plate mechanism is used for pushing the plate to the cutting part for cutting, a distance exists between the pushing plate mechanism and the conveying frame, the pushing plate mechanism is arranged in the movement track of the conveying frame, and the pushing plate mechanism is arranged between the plate to be cut and the cutting part; the cleaning mechanism is arranged on one side of the main frame and is connected with the cutting-off part in a matched manner, and the cleaning mechanism is used for sucking away powder and/or dust generated in the process of cutting the plate by the cutting-off part; the correcting mechanism is arranged at the tail end of the pushing plate mechanism and fixedly connected with the pushing plate mechanism, the correcting mechanism moves in parallel, and the correcting mechanism is used for orderly stacking after the plates are processed;
The cutoff portion includes: the cutting knife is arranged in the motion track of the push plate mechanism, is arranged inside the push plate mechanism and cuts the plate when the plate moves through the push plate mechanism; the protective outer cover is arranged above the push plate mechanism, a gap is reserved between the protective outer cover and the surface of the push plate mechanism, an accommodating space is formed in the protective outer cover, and the cutting knife is arranged in the accommodating space;
The suction plate mechanism includes: the sucker connecting rods are arranged on the periphery of the movable frame, a plurality of sucker connecting rods are arranged, and the sucker connecting rods are vertically and uniformly distributed and fixed on the periphery of the movable frame; the sucker is arranged at the lower end of the sucker connecting rod, and is horizontally fixed with the sucker connecting rod;
The push plate mechanism comprises: the conveying belt is arranged on the plane, the conveying belt and the feeding part are oppositely arranged, the conveying belt drives the plate to move through the transverse movement of the plane, and the plate is arranged on the upper surface of the conveying belt; the auxiliary conveyor belt is arranged on one side of the conveyor belt, the auxiliary conveyor belt keeps the same plane with the conveyor belt when the plane of the conveyor belt moves transversely, and the auxiliary conveyor belt moves downwards after the plates are cut by the cutting part; the blanking rod is arranged inside the auxiliary conveyor belt, is obliquely arranged, performs left swinging motion through an external controller, and performs left swinging when the auxiliary conveyor belt moves downwards; the recovery groove is arranged on the left side of the auxiliary conveyor belt, and an accommodating space is arranged in the recovery groove and is used for receiving materials knocked down by the blanking rod; the gripper shafts are arranged on the front side and the rear side of the conveying belt, are movably connected with the conveying belt and are used for rotating and clamping the upper surface of the conveying belt; the pushing plate is arranged above the auxiliary conveyor belt and connected with the feeding part, and the pushing plate moves rightwards and simultaneously penetrates through the surface of the conveyor belt.
2. The fully automatic sheet processing all-in-one machine of claim 1, wherein the cleaning mechanism comprises:
The dust collection pipeline is arranged on the periphery of the cutting part, and is used for collecting the powder and/or the dust in a pumping mode, and the inside of the dust collection pipeline is hollow;
The recycling bin is arranged on the plane, and an accommodating space is arranged in the recycling bin and is used for collecting the powder and/or the dust;
the dust collection fan is connected with the recovery box and is arranged inside the dust collection pipeline.
3. The fully automatic sheet processing all-in-one machine of claim 1, wherein the correction mechanism comprises:
The correction cylinder is arranged at the tail end of the push plate mechanism and is horizontally arranged below the surface of the push plate mechanism;
The correcting plate is connected with the correcting cylinder, and stretches out and draws back through the correcting cylinder, and the correcting plate is used for pushing the panel to be the coplanar and carry out the sign indicating number.
4. The full-automatic sheet processing integrated machine according to claim 1, wherein the suction plate mechanism is connected with a gas supply portion provided at the outer periphery of the feeding portion, the gas supply portion comprising:
The vacuum gas storage tank is arranged on the plane, gas is arranged in the vacuum gas storage tank, and the vacuum gas storage tank is used for providing the adsorption force of the suction plate mechanism;
the vacuum pump is connected with the vacuum air storage tank;
The vacuum air storage tank is connected to pipeline one end, the pipeline other end is connected the suction plate mechanism, the pipeline inside is the cavity.
5. The fully automatic board processing all-in-one machine of claim 1, wherein the fully automatic board suction machine further comprises:
The marking part is arranged at the tail end of the feeding part and is used for carrying out code spraying marking on the surface of the plate after the plate is cut.
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| CN201910674996.7A CN110405854B (en) | 2019-07-25 | 2019-07-25 | Full-automatic plate processing all-in-one machine and use method |
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| CN111546429B (en) * | 2020-05-21 | 2021-10-15 | 广东博智林机器人有限公司 | Floor cutting equipment, floor material preparation system and multi-machine cooperation floor laying system |
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| CN210999120U (en) * | 2019-07-25 | 2020-07-14 | 张家港市盛港绿色防火建材有限公司 | Full-automatic panel processing all-in-one |
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| KR101938599B1 (en) * | 2016-04-05 | 2019-04-10 | 문제정 | Automation system for manufacturing furniture material |
| CN205950894U (en) * | 2016-07-16 | 2017-02-15 | 江苏江佳机械有限公司 | High -speed amputating saw of numerical control |
| CN107253235A (en) * | 2017-04-11 | 2017-10-17 | 薛忠来 | A kind of timber roughing mechanism |
| CN107553625B (en) * | 2017-10-25 | 2023-04-18 | 四川眉山中达机械有限公司 | Automatic production equipment for tricyanogen board |
| CN109227762A (en) * | 2018-10-29 | 2019-01-18 | 曾子哲 | A kind of wooden boards cutter device |
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| CN210999120U (en) * | 2019-07-25 | 2020-07-14 | 张家港市盛港绿色防火建材有限公司 | Full-automatic panel processing all-in-one |
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