CN110405854B - Full-automatic plate processing all-in-one machine and use method - Google Patents

Abstract

The application discloses a full-automatic plate processing integrated machine, and relates to the field of plate processing and conveying mechanical equipment. In the present application, a full-automatic sheet processing all-in-one machine includes: the feeding part is arranged on a plane and is used for grabbing plates; the feeding part is arranged on the plane, the feeding part is partially arranged in the accommodating space, and the feeding part and the plane are arranged in parallel; the cutting part is arranged on the periphery of the feeding part and connected with the feeding part, the cutting part is detachably connected with the feeding part, and the cutting part is arranged above the feeding part; the relative movement is any one of movement of the cutoff portion to the feeding portion and/or movement of the feeding portion to the cutoff portion. According to the application, automatic plate feeding can be realized in plate processing, manual intervention is reduced, plate feeding efficiency is improved, and automation of plate processing by cutting plates is realized after automatic plate feeding.

Description

Fully automatic plate processing integrated machine and use method

Technical Field

The invention relates to the field of plate processing and conveying mechanical equipment, and in particular to a fully automatic plate processing all-in-one machine and a use method thereof.

Background Art

Sheets are flat rectangular boards of building materials processed to a certain size and used as components of walls, ceilings or floors.

During the use of boards, they need to be cut, bent, and punched according to specific usage conditions, and the wood boards are processed into building material boards of various shapes and specifications. Wood boards are easily processed and assembled, so they are widely used in furniture production. Wood boards are mainly divided into solid wood boards and artificial boards according to their material classification. Artificial boards refer to boards made by adding chemical adhesives to the scraps generated during the wood processing process. Artificial boards are sawn and cut in the production process to meet the needs of units of different shapes and sizes.

In recent years, with the continuous deepening of industrial automation in my country, the degree of automation of wood board machinery has been continuously improved. However, most of the sawing of formed wood boards in the processing process is currently done manually. This type of loading method is inefficient and difficult to adjust the loading station of the board, resulting in difficulty in smooth and accurate loading and processing of the board. The degree of automation is low and the degree of manual participation is high, which cannot meet the needs of production use.

Summary of the invention

The object of the present invention is to provide a fully automatic integrated plate processing machine, which is used to solve the problem in the prior art that the plate cannot be automatically and smoothly loaded and the blanking position cannot be adjusted during loading.

To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical scheme: a fully automatic sheet material processing integrated machine, comprising: a loading part, which is arranged on a plane, is used to grab the sheet material, and a accommodating space is arranged inside the loading part; a feeding part, which is arranged on a plane, is cooperatively connected with the loading part, and is partially arranged in the accommodating space, is arranged parallel to the plane, and moves parallel to the feeding part when the feeding part is displaced, and is used to receive the sheet material of the loading part; a cutting part, which is arranged on the outer periphery of the loading part, is connected to the feeding part, is detachably connected to the feeding part, is arranged on one side of the feeding part, and moves relative to the feeding part; the relative movement is any one of the movement of the cutting part toward the feeding part and/or the movement of the feeding part toward the cutting part.

In the above technical scheme, the embodiment of the present application first realizes automatic loading of plates during transportation through the loading part, the feeding part and the cutting part, thereby reducing the labor of manual loading and improving the loading efficiency, and adopts automatic loading to reduce the problem that when multiple plates are placed, the human hands cannot control the time of placing the plates, which easily causes injuries to the human hands due to being squeezed by the plates. After the plates are loaded, the edges and corners of the plates are cut by the cutting group and the pushing plate mechanism, thereby realizing the integrated processing and loading of the plates. After the plates are automatically loaded, the cutting part simultaneously cuts the edges and corners of the plates to complete the plate processing and the final packaging of the plates, thereby improving the production efficiency of the plates.

Further, according to an embodiment of the present application, the loading part includes: a main frame, which is arranged on a plane, and slides are arranged on both sides of the top of the main frame, and the slides are fixedly connected to the main frame; a conveying frame, which is arranged on the top of the main frame, and the conveying frame moves on the surface of the slides, and the conveying frame is movably connected to the main frame; a mobile frame, which is arranged under the conveying frame, and the mobile frame is vertically arranged to the conveying frame; a suction plate mechanism, which is fixedly connected to the mobile frame, and the suction plate mechanism is arranged on both sides of the mobile frame, and the suction plate ends of the suction plate mechanism extend out of the surface of the mobile frame.

Further, according to an embodiment of the present application, the feeding part includes: a pushing plate mechanism, which is arranged inside the main frame, the pushing plate mechanism and the cutting part are arranged at the same level, the pushing plate mechanism is used to push the plate to the cutting part for cutting, there is a distance between the pushing plate mechanism and the conveying frame, the pushing plate mechanism is arranged in the movement trajectory of the conveying frame, and the pushing plate mechanism is arranged between the plate to be cut and the cutting part; a cleaning mechanism, the cleaning mechanism is arranged on one side of the main frame, the cleaning mechanism is cooperatively connected with the cutting part, and the cleaning mechanism is used to extract powder and/or dust generated when the plate is cut in the cutting part; a correction mechanism, the correction mechanism is arranged at the end of the pushing plate mechanism, the correction mechanism is fixedly connected to the pushing plate mechanism, the correction mechanism moves in parallel, and the correction mechanism is used to neatly stack the plates after processing.

Further, according to an embodiment of the present application, the cutting part includes: a cutting knife, which is arranged in the motion trajectory of the push plate mechanism and is arranged inside the push plate mechanism, and the cutting knife cuts the plate when the plate moves through the push plate mechanism; a protective cover, which is arranged above the push plate mechanism, and there is a gap between the protective cover and the surface of the push plate mechanism, and an accommodating space is arranged inside the protective cover, and the cutting knife is arranged in the accommodating space.

Further, according to an embodiment of the present application, the suction plate mechanism includes: a suction cup connecting rod, which is arranged on the periphery of the moving frame, and a plurality of suction cup connecting rods are provided, and the suction cup connecting rods are vertically evenly distributed and fixed on the periphery of the moving frame; a suction cup, which is arranged at the lower end of the suction cup connecting rod, and the suction cup and the suction cup connecting rod are horizontally fixed.

Further, according to the embodiment of the present application, the push plate mechanism includes: a conveyor belt, which is arranged on a plane, the conveyor belt and the feeding part are arranged opposite to each other, the conveyor belt drives the plate to move by moving horizontally in the plane, and the plate is installed on the upper surface of the conveyor belt; an auxiliary conveyor belt, the auxiliary conveyor belt is arranged on one side of the conveyor belt, the auxiliary conveyor belt maintains the same plane with the conveyor belt when the conveyor belt plane moves horizontally, and the auxiliary conveyor belt moves downward after the plate is cut by the cutting part; a drop rod, the drop rod is arranged inside the auxiliary conveyor belt, the drop rod is inclined, the drop rod is swung to the left by an external controller, and the drop rod is swung to the left while the auxiliary conveyor belt moves downward; a recovery trough, the recovery trough is arranged on the left side of the auxiliary conveyor belt, and a storage space is provided inside the recovery trough, and the storage space is used to receive the material knocked down by the drop rod; a gripper shaft, the gripper shaft is arranged on the front and rear sides of the conveyor belt, the gripper shaft is movably connected to the conveyor belt, and the gripper shaft is used to rotate and clamp to the upper surface of the conveyor belt; a push plate, the push plate is arranged above the auxiliary conveyor belt, the push plate is connected to the feeding part, and the push plate moves to the right while passing through the surface of the conveyor belt.

Further, according to an embodiment of the present application, the cleaning mechanism includes: a dust suction duct, which is arranged on the outer periphery of the cut-off portion, and the dust suction duct extracts and concentrates the powder and/or dust, and the interior of the dust suction duct is hollow; a recycling box, which is arranged on a plane, and a accommodating space is provided inside the recycling box, and the accommodating space is used to collect powder and/or dust; a dust suction fan, which is connected to the recycling box, and the dust suction fan is arranged inside the dust suction duct.

Further, according to an embodiment of the present application, the correction mechanism includes: a correction cylinder, which is arranged at the end of the push plate mechanism, the correction cylinder is arranged horizontally, and the correction cylinder is arranged under the surface of the push plate mechanism; a correction plate, the correction plate is connected to the correction cylinder, the correction plate is extended and retracted by the correction cylinder, and the correction plate is used to push the plates to be stacked in the same plane.

Further, according to an embodiment of the present application, the suction plate mechanism is connected to an air supply part, which is arranged on the periphery of the feeding part, and the air supply part includes: a vacuum gas tank, which is arranged on a plane, and gas is arranged inside the vacuum gas tank, and the vacuum gas tank is used to provide adsorption force for the suction plate mechanism; a vacuum pump, which is connected to the vacuum gas tank; a pipeline, one end of the pipeline is connected to the vacuum gas tank, and the other end of the pipeline is connected to the suction plate mechanism, and the interior of the pipeline is hollow.

Further, according to an embodiment of the present application, the fully automatic plate suction machine also includes: a marking part, which is arranged at the end of the feeding part, and the marking part is used to spray code on the surface of the plate after the cutting is completed.

Further, according to an embodiment of the present application, the fully automatic plate suction machine also includes: a packaging part, which is arranged at the end of the feeding part, and is used for stacking and packaging the plates after processing.

Further, according to an embodiment of the present application, the conveying frame is controlled to move by a moving motor.

Further, according to an embodiment of the present application, the moving frame is controlled to rise and fall by a telescopic motor.

The embodiment of the present invention also discloses a method for using the fully automatic plate processing integrated machine, comprising the following steps:

Move materials and transport materials to placement areas;

Start the control source to control the placement area to move, and control the loading part to move to the placement area;

Adsorbing material, adsorbing the material;

Control the movement, control the loading part to move to the original position, and place the material down;

Cut the material and push the feeding part to move towards the cutting part.

Furthermore, the embodiment of the present invention also discloses that: when the material is moved, the surface of the material is brushed and cleaned after the material is transported to the placement area.

Furthermore, the embodiment of the present invention also discloses that: when the control source is started, the placement area is controlled to move upward, and the loading part is controlled to move above the placement area.

Furthermore, the embodiment of the present invention also discloses that: when the material is adsorbed, the upper surface of the material is adsorbed.

Furthermore, the embodiment of the present invention also discloses that: during the controlled movement, the loading part is controlled to move to an original position perpendicular to the feeding part, and the material below reaches the upper surface of the feeding part.

Furthermore, the embodiment of the present invention also discloses that: when cutting the material, the feeding part is pushed to move parallel to the cutting part.

The beneficial effects of the present invention are as follows: First, the fully automatic plate processing integrated machine of the present invention automatically loads the plate and cuts it after loading, thereby realizing the automatic production of the plate and improving the production efficiency. First, the plate loading is automated through the mobile rack, the conveying rack, and the plate suction mechanism, reducing manual intervention in the movement and superposition of the plates, improving the plate loading efficiency, and the problem of manual hands being squeezed and injured by the plates will not occur after multiple plates are loaded (manual plate loading may cause manual hands to be squeezed by the plates due to uneven placement of the plates after multiple plates are loaded). Second, the corners of the plates are cut after the plates are automatically loaded through the cut-off part and the push plate mechanism, thereby realizing the processing of the plates. The automation of the cutting and loading of the plates is realized through the cut-off part, the push plate mechanism, the mobile rack, the conveying rack, and the plate suction mechanism, greatly reducing manual intervention. At the same time, the corners and waste generated after the cutting of the plates are separated by the push plate mechanism to prevent affecting the final stacking and packaging of the plates. Thirdly, through the combination of the cutting part, the push plate mechanism and the dust collection group, the powder and dust generated during the corner cutting of the plate are recovered by the dust collection group to reduce the dust pollution in the air and the impact on the air environment.

BRIEF DESCRIPTION OF THE DRAWINGS

The present application is further described below in conjunction with the accompanying drawings and embodiments.

FIG1 is a schematic diagram of the top view of the fully automatic plate processing integrated machine of the present invention;

FIG2 is a front view of the structure of the fully automatic plate processing machine of the present invention;

FIG3 is a schematic diagram of the top view of the plate pushing mechanism of the fully automatic plate processing integrated machine of the present invention;

FIG4 is a front view of the structure of the plate pushing mechanism of the fully automatic plate processing integrated machine of the present invention;

In the attached figure

10. Loading section 20. Feeding Department 30. Truncation 40. Packaging area 50. Air supply department 60. Electric control cabinet 70. Board 101. Main frame 102. Mobile rack 103. Conveyor rack 104. Plate suction mechanism 1041, Suction Cup 1042, Suction Cup Connecting Rod 201. Push plate mechanism 202. Calibration Agency 2011, Conveyor Belt 2012, Auxiliary conveyor belt 2013, Dropping rod 2014, Recycling Tank 2015, Gripper shaft 2021, Calibration Cylinder 2022, Calibration Plate 301. Cutting knife 302. Protective cover 501. Vacuum gas storage tank 502. Vacuum Pump 503, Pipeline

DETAILED DESCRIPTION

In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

For the purpose of simplicity and illustration, the principles of the embodiments are described mainly by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious. For those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments may be used in combination with each other.

Embodiment 1:

As shown in Figures 1, 2, 3, and 4, this embodiment discloses a fully automatic sheet metal processing integrated machine, including: a loading part 10, a feeding part 20, and a cutting part 30. The loading part 10 is arranged on a plane, and the loading part 10 is used to grab the sheet metal 70. A accommodating space is arranged inside the loading part 10. The feeding part 20 is arranged on a plane, and the feeding part 20 is connected with the loading part 10. The feeding part 20 is partially arranged in the accommodating space. The feeding part 20 is arranged parallel to the plane. The feed portion 20 moves in parallel when displaced. The feed portion 20 is used to receive the plate 70 of the loading portion 10. The cut-off portion 30 is arranged on the periphery of the loading portion 10. The cut-off portion 30 is connected to the feed portion 20. The cut-off portion 30 and the feed portion 20 are detachably connected. The cut-off portion 30 is arranged above the feed portion 20. The cut-off portion 30 and the feed portion 20 move relative to each other. The relative movement is any one of the movement of the cut-off portion 30 toward the feed portion 20 and/or the movement of the feed portion 20 toward the cut-off portion 30.

The loading part 10 includes: a main frame 101, which is arranged on a plane, and slideways are arranged on both sides of the top of the main frame 101, and the slideways are fixedly connected to the main frame 101; a conveying frame 103, which is arranged on the top of the main frame 101, and the conveying frame 103 moves on the surface of the slideway, and the conveying frame 103 is movably connected to the main frame 101; a mobile frame 102, which is arranged below the conveying frame 103, and the mobile frame 102 and the conveying frame 103 are vertically arranged; a suction plate mechanism 104, which is fixedly connected to the mobile frame 102, and the suction plate mechanism 104 is arranged on both sides of the mobile frame 102, and the suction plate end of the suction plate mechanism 104 extends out of the surface of the mobile frame 102. The conveying frame 103, the movable frame 102, and the plate suction mechanism 104 are used to realize automatic loading of the plates 70 during transportation, thereby reducing the labor of manual loading and improving the loading efficiency. In addition, the automatic loading is used to reduce the problem that when multiple plates 70 are placed, the manual loading time cannot be controlled, which easily causes the manual hands to be squeezed by the plates 70 and causes manual injuries. After the plates 70 are loaded, the edges and corners of the plates 70 are cut by the cutting group 90 and the plate pushing mechanism 201, so as to realize the integrated processing and loading of the plates 70. After the plates 70 are automatically loaded, the edges and corners of the plates 70 are cut at the same time by the combination of the conveying frame 103, the movable frame 102, the plate suction mechanism 104, the cutting group 90, and the plate pushing mechanism 201, so as to complete the processing of the plates 70 and the final packaging of the plates 70, thereby improving the production efficiency of the plates 70.

Specifically, the push plate mechanism 201 is arranged inside the main frame 101, and the push plate mechanism 201 and the cutting part 30 are arranged at the same level. The push plate mechanism 201 is used to push the plate 70 to the cutting part 30 for cutting. There is a distance between the push plate mechanism 201 and the conveying frame 103. The push plate mechanism 201 is arranged in the movement trajectory of the conveying frame 103. The push plate mechanism 201 is arranged between the plate 70 to be cut and the cutting part 30; the cleaning mechanism, the cleaning mechanism is arranged on one side of the main frame 101, the cleaning mechanism is connected with the cutting part 30, and the cleaning mechanism is used to extract the powder and/or dust generated when the cutting part 30 cuts the plate 70; the correction mechanism 202, the correction mechanism 202 is arranged at the end of the push plate mechanism 201, the correction mechanism 202 is fixedly connected to the push plate mechanism 201, the correction mechanism 202 moves in parallel, and the correction mechanism 202 is used for neatly stacking the plates 70 after processing. The push plate mechanism 201 includes: a conveyor belt 2011, which is arranged on a plane, and the conveyor belt 2011 is arranged opposite to the loading part 10. The conveyor belt 2011 drives the plate 70 to move by moving horizontally in the plane, and the plate 70 is installed on the upper surface of the conveyor belt 2011; an auxiliary conveyor belt 2012, which is arranged on one side of the conveyor belt 2011, and the auxiliary conveyor belt 2012 maintains the same plane as the conveyor belt 2011 when the conveyor belt 2011 moves horizontally in the plane, and the auxiliary conveyor belt 2012 moves downward after the plate 70 is cut by the cutting part 30; a blanking rod 2013, which is arranged inside the auxiliary conveyor belt 2012, and the blanking rod 2013 is inclined. The external controller performs a leftward swinging motion, and the drop rod 2013 swings leftward while the auxiliary conveyor belt 2012 moves downward; the recovery trough 2014, the recovery trough 2014 is arranged on the left side of the auxiliary conveyor belt 2012, and a accommodating space is arranged inside the recovery trough 2014, and the accommodating space is used to receive the material knocked down by the drop rod 2013; the gripper shaft 2015, the gripper shaft 2015 is arranged on the front and rear sides of the conveyor belt 2011, the gripper shaft 2015 is movably connected to the conveyor belt 2011, and the gripper shaft 2015 is used to rotate and clamp to the upper surface of the conveyor belt 2011; the push plate, the push plate is arranged above the auxiliary conveyor belt 2012, the push plate is connected to the loading part 10, and the push plate moves to the right and passes through the surface of the conveyor belt 2011 at the same time. The plate 70 transported by the suction plate mechanism 104 is transported to the cutting group 90 through the conveyor belt 2011. At the same time, the plate 70 is fixed by the gripper shaft 2015 during the conveying process to prevent the plate 70 from deviating during the cutting process and affecting the cutting accuracy. The gripper shaft 2015 is arranged at the top and tail ends of the conveyor belt 2011. The gripper shaft 2015 is movably connected to both sides of the conveyor belt 2011 through bearings. After the conveyor belt 2011 passes through the cutting group 90, the plate 70 produces scraps. At this time, the conveyor belt 2011 is lifted up by the telescopic cylinder, leaving the scraps on one side on the surface of the auxiliary conveyor belt 2012. The auxiliary conveyor belt 2012 is arranged on the left and right sides of the conveyor belt 2011120. A blanking rod 2013 is arranged in the middle of the auxiliary conveyor belt 2012. The blanking rod 2013 is controlled by a rotating motor. After the conveyor belt 2011 is lifted upward, the drop rod 2013 rotates to the left and at the same time, the drop rod 2013 is higher than the end of the auxiliary conveyor belt 2012 and collides with the scraps, pushing the scraps to the recovery groove 2014 to prevent the scraps from staying on the surface of the auxiliary conveyor belt 2011 and causing unstable stacking of the plate 70. At the same time, the scraps remain in the pushing plate mechanism 201, affecting the subsequent processing of the plate 70. After the scraps fall into the recovery groove 2014, the pushing plate arranged above the auxiliary conveyor belt 2012 pushes the plate 70 to the packaging area 40 for coding by the coding group. When pushing to the packaging area 40, the scraps on the other two sides of the plate 70 are cut to achieve complete cleaning of the scraps of the plate 70 and improve the performance of the plate 70. A correction mechanism 202 is arranged at the end of the packaging area 40 for stacking and packaging of the plate 70. A placement area is provided on one side of the main frame 101 for placing the plate 70. The placement area is provided in the moving track of the loading part 10. The loading part 10 is perpendicular to the placement area when the plate is sucked. The loading part 10 is perpendicular to the feeding part when it is in the initial position and does not move.

Specifically, a signal sensing system is provided on the inner surface of the main frame 101 , and the signal sensing system includes a conveyor frame parking infrared sensor and a mobile frame deceleration infrared sensor provided on the main frame 101 , and a suction plate sensor provided on the suction plate mechanism 104 .

Specifically, the cleaning mechanism includes: a dust suction duct, which is arranged at the periphery of the cut-off portion 30, and the dust suction duct extracts and concentrates the powder and/or dust, and the interior of the dust suction duct is hollow; a recycling box, which is arranged on a plane, and a storage space is arranged inside the recycling box, and the storage space is used to collect the powder and/or dust; a dust suction fan, which is connected to the recycling box, and the dust suction fan is arranged inside the dust suction duct. The cleaning mechanism can reduce the flying of powder and dust when the plate 70 is cut, prevent the powder from polluting the air environment, and collect the powder and dust for reuse to save resources.

Specifically, the plate suction mechanism 104 is connected to the air supply part 50, and the air supply part 50 is arranged on the periphery of the feeding part 10, and the air supply part 50 includes: a vacuum gas tank 501, the vacuum gas tank 501 is arranged on a plane, and gas is arranged inside the vacuum gas tank 501, and the vacuum gas tank 501 is used to provide the suction force of the plate suction mechanism 104; a vacuum pump 502, and the vacuum pump 502 is connected to the vacuum gas tank 501; a pipeline 503, one end of the pipeline 503 is connected to the vacuum gas tank 501, and the other end of the pipeline 503 is connected to the plate suction mechanism 104, and the interior of the pipeline 503 is hollow.

Specifically, the fully automatic plate suction machine further includes: a marking part, which is arranged at the end of the feeding part 20, and is used to spray code on the surface of the plate 70 after the cutting is completed.

Specifically, the cutting portion 30 includes: a cutting knife 301, which is arranged in the motion trajectory of the push plate mechanism, and the cutting knife 301 is arranged inside the push plate mechanism. The cutting knife 301 cuts the plate when the plate moves through the push plate mechanism; a protective cover 302, which is arranged above the push plate mechanism, and there is a gap between the protective cover 302 and the surface of the push plate mechanism, and a accommodating space is arranged inside the protective cover 302, and the cutting knife 301 is arranged in the accommodating space.

Specifically, the suction plate mechanism 104 includes: a suction cup connecting rod 1042, which is arranged on the periphery of the mobile frame 102, and a plurality of suction cup connecting rods 1042 are provided, and the suction cup connecting rods 1042 are vertically evenly distributed and fixed on the periphery of the mobile frame 102; a suction cup 1041, which is arranged at the lower end of the suction cup connecting rod 1042, and the suction cup 1041 and the suction cup connecting rod 1042 are horizontally fixed.

Specifically, a correction mechanism 202 is fixedly connected to the end of the push plate mechanism 201, and the correction mechanism 202 includes: a correction cylinder 2021, which is arranged at the end of the push plate mechanism 201, and the correction cylinder 2021 is arranged horizontally, and the correction cylinder 2021 is arranged under the surface of the push plate mechanism 201; a correction plate 2022, the correction plate 2022 is connected to the correction cylinder 2021, the correction plate 2022 is extended and retracted by the correction cylinder 2021, and the correction plate 2022 is used to push the plates 70 to be stacked in the same plane, and the cut plates 70 are neatly stacked through the correction mechanism 202, thereby improving work efficiency when packaging the plates 70, and at the same time, the plates 70 that have been acted upon by the correction mechanism 202 will not be stacked and shaken, thereby reducing the occurrence of accidents.

Specifically, the fully automatic plate suction machine further includes: a packaging unit, which is arranged at the end of the feeding unit 20 and is used for stacking and packaging the plates 70 after processing.

Specifically, the conveying frame 103 is moved by controlling a moving motor.

Specifically, the moving frame 102 is controlled to rise and fall by a telescopic motor, and the fully automatic plate processing integrated machine is controlled to start by an electric control cabinet 60 .

Specifically, after the cutting of the scraps of the plate 70 on the conveyor belt 2011 is completed, the first movement of the conveyor belt 2011 is completed, and the scraps on the left side of the conveyor belt 2011 stay on the upper surface of the auxiliary conveyor belt 2012. The scraps are separated from the plate 70 by the auxiliary conveyor belt 2012 moving downward. At the same time, the drop rod 2013 rotates to the left and the top end contacts the scraps to knock them into the recovery trough 2014. The scraps are separated by the height difference between the auxiliary conveyor belt 2012 and the conveyor belt 2011, and there is no need for manual removal to improve the processing efficiency.

The feeding of the sheet 70 is automated by the mobile frame 102, the conveying frame 103, and the plate suction mechanism 104, which reduces manual intervention in the movement and stacking of the sheet 70, improves the feeding efficiency of the sheet 70, and does not cause the problem of manual hands being squeezed and injured by the sheet 70 after multiple sheets of sheet 70 are fed (manual sheet 70 feeding may not be uniform when placing the sheet, causing the manual hands to be squeezed by the sheet 70). The cutting group and the push plate mechanism 201 are used to cut the edges and corners of the sheet 70 after the sheet 70 is automatically fed, thereby realizing the processing of the sheet 70. The cutting group, the push plate mechanism 201, the mobile frame 102, the conveying frame 103, and the plate suction mechanism 104 realize the automation of the cutting and feeding of the sheet 70, greatly reducing manual intervention. At the same time, the scraps generated after the cutting of the sheet 70 are separated by the push plate mechanism 201 to prevent affecting the final stacking and packaging of the sheet 70. Through the combination of the cutting group, the push plate mechanism 201, and the dust collection group, the powder and dust generated during the corner cutting of the plate 70 are recovered by the dust collection group to reduce the dust pollution in the air and the impact on the air environment. At the same time, the fully automatic plate processing machine of the present application can cut 100 plates in one hour through automatic plate suction cutting, while manual processing can only produce 300-400 plates a day, thereby greatly improving the processing efficiency.

Finally, a method for using a fully automatic plate processing machine is provided, comprising the following steps:

Moving the material, transporting the material to the placement area 80 and brushing and cleaning the surface of the material;

Start the control source to control the placement area 80 to move upward, and control the loading part 10 to move above the placement area 80;

Adsorbing material, adsorbing the upper surface of the material;

Control the movement, control the loading part 10 to move to the original position perpendicular to the feeding part 20, and place the material onto the upper surface of the feeding part 20;

Cutting the material pushes the feeding part 20 to move parallel to the cutting part 30;

Stack materials, push materials, and move materials.

Adsorb dust and collect dust.

Marking materials, imprinting material surfaces.

Specifically, when moving materials, the external moving mechanism is used manually to transport the plate to the top of the placement area 80. After the plate is placed, the external moving mechanism leaves, and the surface of the plate is simply brushed manually to remove dust on the surface of the plate.

Specifically, when the control source is started, after the electric control cabinet 60 is manually started, the electric control cabinet 60 controls the placement area 80 to move upward, and the plate 70 stops lifting after moving into the signal sensing system range of the main frame 101. The electric control cabinet 60 controls the conveyor frame 103 to move toward the placement area 80 and then stay above the placement area 80.

Specifically, when adsorbing the material, the movable frame 102 moves downward to make the suction cup 1041 fit the surface of the plate, and adsorbs the upper surface of the plate 70 through the vacuum gas storage tank 501 .

Specifically, when controlling the movement, the electric control cabinet 60 controls the conveyor frame 103 to move to the original position perpendicular to the conveyor belt 2011, and the plate 70 under the conveyor frame 103 reaches the upper surface of the conveyor belt 2011, and the position of the plate 70 is manually corrected.

Specifically, when cutting materials, the mobile motor pushes the conveyor belt 2011 to move parallel to the cutting knife 301 to cut the scraps.

Specifically, when stacking materials, the push plate pushes the plates 70 to move toward the packaging area 40 , and after a certain number of plates are placed in the packaging area 40 , the external moving mechanism moves the plates 70 away.

Specifically, when collecting dust, the dust generated after the cutting blade saws the plate 70 flows into the recovery box 2033 through the dust suction pipe 2032 .

Specifically, when marking the material, the marking unit marks the surface of the plate 70 by spraying a code.

Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims (5)

1. A full-automatic sheet processing all-in-one machine, comprising:

The feeding part is arranged on a plane and used for grabbing plates, and an accommodating space is formed in the feeding part;

The feeding part is arranged on the plane, the feeding part is connected with the feeding part in a matched manner, the feeding part is partially arranged in the accommodating space, the feeding part and the plane are arranged in parallel, and move in parallel when the feeding part is displaced, and the feeding part is used for receiving the plate of the feeding part;

The cutting part is arranged on the periphery of the feeding part, the cutting part is connected with the feeding part, the cutting part is detachably connected with the feeding part, the cutting part is arranged on one side of the feeding part, and the cutting part and the feeding part move relatively;

The relative movement is any one of movement of the cutoff part to the feeding part and/or movement of the feeding part to the cutoff part;

the material loading portion includes: the main frame is arranged on the plane, slide ways are arranged on two sides of the top of the main frame, and the slide ways are fixedly connected with the main frame; the conveying frame is arranged at the top of the main frame, moves on the surface of the slideway and is movably connected with the main frame; the moving frame is arranged below the conveying frame and is perpendicular to the conveying frame; the suction plate mechanism is fixedly connected with the movable frame, the suction plate mechanisms are arranged on two sides of the movable frame, and suction plate ends of the suction plate mechanisms extend out of the surface of the movable frame;

The feed section includes: the pushing plate mechanism is arranged in the main frame, the pushing plate mechanism and the cutting part are arranged in the same level, the pushing plate mechanism is used for pushing the plate to the cutting part for cutting, a distance exists between the pushing plate mechanism and the conveying frame, the pushing plate mechanism is arranged in the movement track of the conveying frame, and the pushing plate mechanism is arranged between the plate to be cut and the cutting part; the cleaning mechanism is arranged on one side of the main frame and is connected with the cutting-off part in a matched manner, and the cleaning mechanism is used for sucking away powder and/or dust generated in the process of cutting the plate by the cutting-off part; the correcting mechanism is arranged at the tail end of the pushing plate mechanism and fixedly connected with the pushing plate mechanism, the correcting mechanism moves in parallel, and the correcting mechanism is used for orderly stacking after the plates are processed;

The cutoff portion includes: the cutting knife is arranged in the motion track of the push plate mechanism, is arranged inside the push plate mechanism and cuts the plate when the plate moves through the push plate mechanism; the protective outer cover is arranged above the push plate mechanism, a gap is reserved between the protective outer cover and the surface of the push plate mechanism, an accommodating space is formed in the protective outer cover, and the cutting knife is arranged in the accommodating space;

The suction plate mechanism includes: the sucker connecting rods are arranged on the periphery of the movable frame, a plurality of sucker connecting rods are arranged, and the sucker connecting rods are vertically and uniformly distributed and fixed on the periphery of the movable frame; the sucker is arranged at the lower end of the sucker connecting rod, and is horizontally fixed with the sucker connecting rod;

The push plate mechanism comprises: the conveying belt is arranged on the plane, the conveying belt and the feeding part are oppositely arranged, the conveying belt drives the plate to move through the transverse movement of the plane, and the plate is arranged on the upper surface of the conveying belt; the auxiliary conveyor belt is arranged on one side of the conveyor belt, the auxiliary conveyor belt keeps the same plane with the conveyor belt when the plane of the conveyor belt moves transversely, and the auxiliary conveyor belt moves downwards after the plates are cut by the cutting part; the blanking rod is arranged inside the auxiliary conveyor belt, is obliquely arranged, performs left swinging motion through an external controller, and performs left swinging when the auxiliary conveyor belt moves downwards; the recovery groove is arranged on the left side of the auxiliary conveyor belt, and an accommodating space is arranged in the recovery groove and is used for receiving materials knocked down by the blanking rod; the gripper shafts are arranged on the front side and the rear side of the conveying belt, are movably connected with the conveying belt and are used for rotating and clamping the upper surface of the conveying belt; the pushing plate is arranged above the auxiliary conveyor belt and connected with the feeding part, and the pushing plate moves rightwards and simultaneously penetrates through the surface of the conveyor belt.

2. The fully automatic sheet processing all-in-one machine of claim 1, wherein the cleaning mechanism comprises:

The dust collection pipeline is arranged on the periphery of the cutting part, and is used for collecting the powder and/or the dust in a pumping mode, and the inside of the dust collection pipeline is hollow;

The recycling bin is arranged on the plane, and an accommodating space is arranged in the recycling bin and is used for collecting the powder and/or the dust;

the dust collection fan is connected with the recovery box and is arranged inside the dust collection pipeline.

3. The fully automatic sheet processing all-in-one machine of claim 1, wherein the correction mechanism comprises:

The correction cylinder is arranged at the tail end of the push plate mechanism and is horizontally arranged below the surface of the push plate mechanism;

The correcting plate is connected with the correcting cylinder, and stretches out and draws back through the correcting cylinder, and the correcting plate is used for pushing the panel to be the coplanar and carry out the sign indicating number.

4. The full-automatic sheet processing integrated machine according to claim 1, wherein the suction plate mechanism is connected with a gas supply portion provided at the outer periphery of the feeding portion, the gas supply portion comprising:

The vacuum gas storage tank is arranged on the plane, gas is arranged in the vacuum gas storage tank, and the vacuum gas storage tank is used for providing the adsorption force of the suction plate mechanism;

the vacuum pump is connected with the vacuum air storage tank;

The vacuum air storage tank is connected to pipeline one end, the pipeline other end is connected the suction plate mechanism, the pipeline inside is the cavity.

5. The fully automatic board processing all-in-one machine of claim 1, wherein the fully automatic board suction machine further comprises:

The marking part is arranged at the tail end of the feeding part and is used for carrying out code spraying marking on the surface of the plate after the plate is cut.