CN210417970U - Encoder board separator - Google Patents
Encoder board separator Download PDFInfo
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- CN210417970U CN210417970U CN201920993662.1U CN201920993662U CN210417970U CN 210417970 U CN210417970 U CN 210417970U CN 201920993662 U CN201920993662 U CN 201920993662U CN 210417970 U CN210417970 U CN 210417970U
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- linear module
- conveying belt
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- conveying
- tray
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- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000005520 cutting process Methods 0.000 claims abstract description 32
- 239000002131 composite material Substances 0.000 claims abstract description 18
- 230000003028 elevating effect Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses an encoder board separator, including feed mechanism, divide board cutting mechanism and automatic unloading mechanism, wherein: the feeding mechanism comprises a lifting assembly and a conveying assembly, the conveying assembly comprises a support, an upper conveying belt and a lower conveying belt, the upper conveying belt is mounted above the support, the lower conveying belt is mounted below the support, the conveying directions of the upper conveying belt and the lower conveying belt are opposite, the lifting assembly comprises a rack, a linear module is vertically mounted on one side wall of the rack, a supporting plate seat is mounted on a linear module sliding block, and a push plate telescopic cylinder is mounted on the rack, and the supporting plate seat is driven by the linear module to realize the switching of the positions of the upper conveying belt and the lower; divide board cutting mechanism to include the workstation, install the manipulator at the workstation upper surface, cutting assembly, the manipulator absorbs the composite sheet from feed mechanism, delivers to cutting assembly department and cuts this board, then delivers to the unloading of automatic unloading mechanism, cutting assembly includes the box of taking out the dirt and installs the cutting axle in the box of taking out the dirt.
Description
Technical Field
The utility model relates to a production and processing equipment, concretely relates to encoder board separator.
Background
At present, with the great increase of labor cost and the improvement of product quality requirements of people, the board splitting processing of the composite board by adopting an automatic board splitting process is very urgent. On one hand, the automatic board dividing process can improve the board dividing efficiency of the composite board, reduce the working procedures and working hours and reduce the labor cost; on the other hand, the appearance quality of the composite board can be effectively improved and the rejection rate of products is reduced by adopting an automatic board dividing process.
In the related technology, the composite board is folded manually in the traditional process of board separation, but the stress fed back when the composite board is separated is large due to the fact that the force of manual folding is not uniform and the angle and the position of the folded board are different, so that the components on the composite board are damaged and fall off, an electric circuit is damaged, the rejection rate of the product is high, and the production cycle is slow.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model provides an encoder board separator realizes deciding the cutting board that goes up unloading and composite sheet certainly, improves machining efficiency, reduces the disability rate.
The utility model discloses an encoder board separator, including feed mechanism, divide board cutting mechanism and automatic unloading mechanism, wherein:
the feeding mechanism comprises a lifting assembly and a conveying assembly, the conveying assembly comprises a support, an upper conveying belt and a lower conveying belt, the upper conveying belt is mounted above the support, the lower conveying belt is mounted below the support, the conveying directions of the upper conveying belt and the lower conveying belt are opposite, the lifting assembly comprises a rack, a linear module is vertically mounted on one side wall of the rack, a supporting plate seat is mounted on a linear module sliding block, and a push plate telescopic cylinder is mounted on the rack, and the supporting plate seat is driven by the linear module to realize the switching of the positions of the upper conveying belt and the lower;
divide board cutting mechanism to include the workstation, install the manipulator at the workstation upper surface, cutting assembly, the manipulator absorbs the composite sheet from feed mechanism, delivers to cutting assembly department and cuts this board, then delivers to the unloading of automatic unloading mechanism, cutting assembly includes the box of taking out the dirt and installs the cutting axle in the box of taking out the dirt.
Preferably, a guard plate is installed on the other side of the rack corresponding to the linear module.
Preferably, the push plate telescopic cylinder comprises an installation frame and a telescopic cylinder, and the composite plate is pushed out from the side edge through the telescopic cylinder.
Preferably, the end of the manipulator is provided with a sucker.
Preferably, automatic unloading mechanism includes the bottom plate, installs the support in the bottom plate both sides, installs the empty charging tray feed mechanism between the support of both sides, product dish unloading mechanism and empty charging tray elevating system, and wherein product dish unloading mechanism sets up from top to bottom with empty charging tray feed mechanism, and empty charging tray elevating system and product dish unloading mechanism parallel arrangement, wherein:
the product tray discharging mechanism comprises a base, a bearing plate, a first conveying chain and a clamping and positioning mechanism, wherein the bearing plate is arranged on the base and used for placing a product tray, the first conveying chain is positioned on two sides of the bearing plate and used for receiving the product tray from the lifting mechanism, and the clamping and positioning mechanism is positioned on the outer side of the first conveying chain;
the empty tray lifting mechanism comprises a second conveying chain, a linear module and a supporting plate, wherein the second conveying chain is arranged in parallel with and close to the first conveying chain, the linear module is vertically fixed on the bracket, and the supporting plate is arranged on a sliding block of the linear module and is positioned between the two second conveying chains;
the empty tray feeding mechanism comprises a second base, a second bearing plate, a third conveying chain and a movable clamping mechanism, wherein the second bearing plate is arranged on the base and used for placing an empty tray, the third conveying chain is located on two sides of the second bearing plate and used for sending the empty tray out, and the movable clamping mechanism is located on the outer side of the third conveying chain.
Preferably, the clamping and positioning mechanism comprises a vertical cylinder, a transverse cylinder arranged at the telescopic end of the vertical cylinder and an L-shaped clamping plate arranged at the telescopic end of the transverse cylinder, and the product trays on the bearing plate are clamped and lifted away from the bearing plate through the clamping plates on two sides, so that the bearing plate can move to carry out bearing of the next product tray.
Preferably, portable fixture includes the linear module that the level set up, installs the vertical cylinder of second on linear module slip table, installs the horizontal cylinder of second at the flexible end of the vertical cylinder of second to and install the L type grip block at the flexible end of the horizontal cylinder of second, remove to the feed of elevating system cooperation third transfer chain carrying on the charging tray through linear module.
The beneficial effects of the utility model are embodied in: the utility model provides an encoder board separator, has following beneficial effect:
the upper and lower conveyer belts moving in opposite directions are arranged, so that the conveying distance can be prolonged on the premise of not increasing the floor area, and more operation time is provided for the follow-up;
utilize sharp module to carry out the switching of upper and lower position, the propelling movement that the compound plate was carried out to cooperation telescoping cylinder, whole automatic intensity is high, realizes automatic feeding operation, promotes machining efficiency
The sucking disc is utilized to realize the comprehensive absorption of the large composite board, and meanwhile, the inclination is avoided during cutting;
the automatic discharging mechanism realizes synchronous discharging of a plurality of charging trays and improves efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a structural diagram of a board separator according to an embodiment of the present invention;
FIG. 2 is a structural diagram of a feeding mechanism in an embodiment of the present invention;
fig. 3 is a structural diagram of an automatic blanking mechanism in the embodiment of the present invention.
In the attached drawing, 1-a feeding mechanism, 2-a plate dividing and cutting mechanism, 3-an automatic blanking mechanism, 4-a lifting assembly, 5-a conveying assembly, 6-a support, 7-an upper conveying belt, 8-a lower conveying belt, 9-a rack, 10-a linear module, 11-a baffle plate, 12-a pallet seat, 13-a mounting rack, 14-a telescopic cylinder, 15-a workbench, 16-a mechanical arm, 17-a dust extraction box, 18-a cutting shaft, 19-a bottom plate, 20-a support, 21-an empty tray feeding mechanism, 22-an empty tray lifting mechanism, 23-a product tray blanking mechanism, 24-a support leg, 25-an upright column, 26-a top beam, 27-a notch, 28-a base, 29-a bearing plate, 30-a first conveying chain, 31-a vertical cylinder, 32-a transverse cylinder, 33-an L-shaped clamping plate, 34-a second conveying chain, 35-a linear module, 36-a supporting plate, 37-a second base, 38-a second bearing plate, 39-a third conveying chain, 40-a linear module, 41-a second vertical cylinder, 42-a second transverse cylinder and 43-an L-shaped clamping plate.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-2, the present invention discloses an encoder board separator, which comprises a feeding mechanism 1, a board separating and cutting mechanism 2 and an automatic discharging mechanism 3.
The feeding mechanism comprises a lifting component 4 and a conveying component 5, wherein the conveying component mainly conveys the composite board to the board separating and cutting mechanism for operation, and the lifting component mainly switches an upper conveying belt and a lower conveying belt of the conveying component.
Specifically, the conveying assembly comprises a support 6, an upper conveying belt 7 installed above the support, and a lower conveying belt 8 installed below the support, wherein the conveying directions of the upper conveying belt and the lower conveying belt are opposite, the upper conveying belt is conveyed towards a plate dividing cutting mechanism, and a composite plate on the conveying belt is conveyed to the cutting mechanism at one end.
The lifting component is located the other end of conveying component, including frame 9, straight line module 10 is installed perpendicularly to a side of frame, fender board 11 is installed to relative opposite side, install the tray seat 12 on the slider of straight line module, straight line module control tray seat up-and-down motion, when it is located the below position, flush with lower conveyer belt position, make the composite sheet on the conveyer belt down convey the tray seat under the inertial action on, and rise to the top position under the effect of straight line module, the conveyer belt is gone up to the top position correspondence, utilize the push pedal telescoping cylinder of installing in the frame just right with last conveyer belt, with the composite sheet propelling movement to the conveyer belt on, and then deliver to cutting mechanism department, the push pedal telescoping cylinder includes mounting bracket 13 and telescoping cylinder 14.
Divide board cutting mechanism to include workstation 15, install at workstation upper surface's manipulator 16 and cutting assembly, the manipulator absorbs the composite sheet from feed mechanism, sends to cutting assembly department and cuts this board, then sends to the unloading of automatic unloading mechanism, cutting assembly includes dust extraction box 17 and installs the cutting axle 18 in dust extraction box.
The automatic blanking mechanism comprises a bottom plate 19, supports 20 arranged on two sides of the bottom plate, an empty tray feeding mechanism 21 arranged between the supports on two sides, an empty tray lifting mechanism 22 and a product tray blanking mechanism 23, wherein the product tray blanking mechanism and the empty tray feeding mechanism are arranged up and down, the empty tray lifting mechanism and the product tray blanking mechanism are arranged in parallel, an operator loads an empty tray to the empty tray feeding mechanism, the empty tray lifting mechanism is automatically sent to the blanking position, and the product tray is conveyed to the product tray blanking mechanism to carry out blanking after the tray is filled with the empty tray.
Specifically, four corners of the back of the bottom plate are provided with support legs 24, which are supported on the ground through a support, and the support comprises an upright post 25 and a top beam 26, wherein two opposite sides of the top beam are provided with notches 27.
The product tray discharging mechanism comprises a base 28, a bearing plate 29 installed on the base and used for placing a product tray, first conveying chains 30 located on two sides of the bearing plate and used for receiving the product tray from an elevating mechanism, and a clamping and positioning mechanism located on the outer side of the first conveying chains, wherein the clamping and positioning mechanism comprises a vertical cylinder 31, a transverse cylinder 32 installed at the telescopic end of the vertical cylinder and an L-shaped clamping plate 33 installed at the telescopic end of the transverse cylinder, the product tray on the bearing plate is clamped and lifted away from the bearing plate through the clamping plates on two sides, and the bearing plate is convenient to move to carry out bearing of the next product tray.
The empty tray lifting mechanism comprises a second conveying chain 34, a linear module 35 and a supporting plate 36, the second conveying chain and the first conveying chain are arranged in parallel and are close to each other, the linear module is vertically fixed on the support, and the supporting plate is installed on a sliding block of the linear module and is located between the two second conveying chains.
Empty charging tray feed mechanism includes second base 37, installs the second loading board 38 that is used for placing empty charging tray on the base, is located second loading board both sides and is used for the third transfer link 39 that sends out empty charging tray to and be located the portable fixture in the third transfer link outside, portable fixture includes the linear module 40 that the level set up, installs the vertical cylinder 41 of second on linear module slip table, installs the horizontal cylinder 42 of second at the flexible end of the vertical cylinder of second to and install the L type grip block 43 at the flexible end of the horizontal cylinder of second, remove to elevating system cooperation third transfer link through linear module and carry out the material loading of charging tray.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (7)
1. An encoder board separator which characterized in that: including feed mechanism, divide board cutting mechanism and automatic unloading mechanism, wherein:
the feeding mechanism comprises a lifting assembly and a conveying assembly, the conveying assembly comprises a support, an upper conveying belt and a lower conveying belt, the upper conveying belt is mounted above the support, the lower conveying belt is mounted below the support, the conveying directions of the upper conveying belt and the lower conveying belt are opposite, the lifting assembly comprises a rack, a linear module is vertically mounted on one side wall of the rack, a supporting plate seat is mounted on a linear module sliding block, and a push plate telescopic cylinder is mounted on the rack, and the supporting plate seat is driven by the linear module to realize the switching of the positions of the upper conveying belt and the lower;
divide board cutting mechanism to include the workstation, install the manipulator at the workstation upper surface, cutting assembly, the manipulator absorbs the composite sheet from feed mechanism, delivers to cutting assembly department and cuts this board, then delivers to the unloading of automatic unloading mechanism, cutting assembly includes the box of taking out the dirt and installs the cutting axle in the box of taking out the dirt.
2. An encoder board separator according to claim 1, characterized in that: and a guard plate is arranged on the other side of the rack corresponding to the linear module.
3. An encoder board separator according to claim 1, characterized in that: the push plate telescopic cylinder comprises an installation frame and a telescopic cylinder, and the composite plate is pushed out from the side edge through the telescopic cylinder.
4. An encoder board separator according to claim 1, characterized in that: and a sucker is arranged at the end part of the manipulator.
5. An encoder board separator according to claim 1, characterized in that: automatic unloading mechanism includes the bottom plate, installs the support in the bottom plate both sides, installs the empty charging tray feed mechanism between the support of both sides, product dish unloading mechanism and empty charging tray elevating system, and wherein product dish unloading mechanism sets up from top to bottom with empty charging tray feed mechanism, and empty charging tray elevating system and product dish unloading mechanism parallel arrangement, wherein:
the product tray discharging mechanism comprises a base, a bearing plate, a first conveying chain and a clamping and positioning mechanism, wherein the bearing plate is arranged on the base and used for placing a product tray, the first conveying chain is positioned on two sides of the bearing plate and used for receiving the product tray from the lifting mechanism, and the clamping and positioning mechanism is positioned on the outer side of the first conveying chain;
the empty tray lifting mechanism comprises a second conveying chain, a linear module and a supporting plate, wherein the second conveying chain is arranged in parallel with and close to the first conveying chain, the linear module is vertically fixed on the bracket, and the supporting plate is arranged on a sliding block of the linear module and is positioned between the two second conveying chains;
the empty tray feeding mechanism comprises a second base, a second bearing plate, a third conveying chain and a movable clamping mechanism, wherein the second bearing plate is arranged on the base and used for placing an empty tray, the third conveying chain is located on two sides of the second bearing plate and used for sending the empty tray out, and the movable clamping mechanism is located on the outer side of the third conveying chain.
6. An encoder board separator according to claim 5, wherein: the clamping and positioning mechanism comprises a vertical cylinder, a transverse cylinder arranged at the telescopic end of the vertical cylinder and an L-shaped clamping plate arranged at the telescopic end of the transverse cylinder, and the product discs on the bearing plate are clamped and lifted away from the bearing plate through the clamping plates on two sides, so that the bearing plate can be moved to carry out the bearing of the next product disc.
7. An encoder board separator according to claim 5, wherein: the movable clamping mechanism comprises a linear module, a second vertical cylinder, a second transverse cylinder and an L-shaped clamping plate, wherein the linear module is horizontally arranged, the second vertical cylinder is installed on a linear module sliding table, the second transverse cylinder is installed at the telescopic end of the second vertical cylinder, the L-shaped clamping plate is installed at the telescopic end of the second transverse cylinder, and the linear module is moved to the lifting mechanism to be matched with the third conveying chain to feed the material tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920993662.1U CN210417970U (en) | 2019-06-28 | 2019-06-28 | Encoder board separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920993662.1U CN210417970U (en) | 2019-06-28 | 2019-06-28 | Encoder board separator |
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| Publication Number | Publication Date |
|---|---|
| CN210417970U true CN210417970U (en) | 2020-04-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920993662.1U Expired - Fee Related CN210417970U (en) | 2019-06-28 | 2019-06-28 | Encoder board separator |
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| Country | Link |
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| CN (1) | CN210417970U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496527A (en) * | 2020-06-02 | 2020-08-07 | 拓思精工科技(苏州)有限公司 | Automatic filter assembling equipment |
| CN111890455A (en) * | 2020-06-15 | 2020-11-06 | 温州大学 | Automatic processing method of supporting plate for sewing machine |
| CN111964591A (en) * | 2020-08-28 | 2020-11-20 | 苏州天准科技股份有限公司 | Electronic product part detection system |
-
2019
- 2019-06-28 CN CN201920993662.1U patent/CN210417970U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496527A (en) * | 2020-06-02 | 2020-08-07 | 拓思精工科技(苏州)有限公司 | Automatic filter assembling equipment |
| CN111890455A (en) * | 2020-06-15 | 2020-11-06 | 温州大学 | Automatic processing method of supporting plate for sewing machine |
| CN111890455B (en) * | 2020-06-15 | 2021-10-22 | 温州大学 | Automatic processing method of supporting plate for sewing machine |
| CN111964591A (en) * | 2020-08-28 | 2020-11-20 | 苏州天准科技股份有限公司 | Electronic product part detection system |
| CN111964591B (en) * | 2020-08-28 | 2021-12-28 | 苏州天准科技股份有限公司 | Electronic product part detection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200805 Address after: 1 / F, building a, No. 8-4, Chunwang Road, Panyang Industrial Park, Huangdai Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee after: Suzhou xunyiko System Technology Co.,Ltd. Address before: 215000 Jiangsu city in Suzhou Province town of Xiangcheng District Wong Tai Pan Yang Industrial Park Road No. 16 spring Patentee before: SUZHOU TIANXIN FANGMO AUTOMATION TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 |
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| CF01 | Termination of patent right due to non-payment of annual fee |