CN110562736B - Automatic blanking device of cylindrical sheet workpiece forming machine - Google Patents
Automatic blanking device of cylindrical sheet workpiece forming machine Download PDFInfo
- Publication number
- CN110562736B CN110562736B CN201910809582.0A CN201910809582A CN110562736B CN 110562736 B CN110562736 B CN 110562736B CN 201910809582 A CN201910809582 A CN 201910809582A CN 110562736 B CN110562736 B CN 110562736B
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- China
- Prior art keywords
- tray
- cylinder
- feeding
- frame
- discharging
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- 238000007599 discharging Methods 0.000 claims abstract description 125
- 239000000463 material Substances 0.000 claims abstract description 59
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 239000000843 powder Substances 0.000 claims abstract description 14
- 238000005303 weighing Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims abstract description 10
- 230000000903 blocking effect Effects 0.000 claims description 26
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000005259 measurement Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic blanking device of a cylindrical sheet workpiece forming machine, which mainly comprises the following components: the powder forming machine is arranged on the rear side of the feeding and discharging unit on the tray, the tray material frame is arranged on the top surface of the feeding and discharging unit on the tray, the base is arranged on the rear side of the feeding and discharging unit on the tray, the base is positioned on the front side of the powder forming machine, the height measuring unit, the cleaning unit and the weighing unit are fixedly arranged on the top surface of the base, the tray material taking unit is arranged on the top surface of the feeding and discharging unit on the tray and is close to the rear side, the tray material discharging unit is arranged on the top surface of the feeding and discharging unit and is close to the rear side, the joint robot is arranged on the base of the robot, the sucker is arranged on the joint robot, and the dust collecting box is arranged on the base. The invention automatically realizes the blanking operation of the cylindrical sheet-shaped workpiece, greatly improves the working efficiency of blanking, greatly reduces the labor intensity of workers, improves the working environment, has stable and reliable quality and wide application range.
Description
Technical Field
The invention relates to the technical field of feeding and discharging of forming machines, in particular to an automatic discharging device of a cylindrical sheet workpiece forming machine.
Background
The existing cylindrical sheet workpiece forming machine is manually operated in the blanking process, corners of products are cleaned manually, quality qualification analysis of the products is performed, product density is calculated mainly through weighing and height measurement operations, and whether the products are qualified is finally obtained. On one hand, the labor intensity of workers is greatly improved, the working efficiency of the workers is reduced, and on the other hand, the cylindrical sheet-shaped workpiece is molded by powder, so that the cylindrical sheet-shaped workpiece has pungent smell, dust exists in the field environment, the physical health of the workers is greatly influenced, and safety accidents are easily caused.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art, and provides the automatic blanking device of the cylindrical sheet workpiece forming machine, which automatically realizes the blanking operation of the cylindrical sheet workpiece, thereby greatly improving the blanking working efficiency, greatly reducing the labor intensity of workers, improving the working environment, and having stable and reliable quality and wide application range.
The technical scheme adopted for solving the technical problems is as follows: an automatic blanking device of a cylindrical sheet workpiece forming machine comprises a tray feeding and blanking unit, a powder forming machine, a height measuring unit, a protective fence, a tray taking unit, a tray discharging unit, a cleaning unit, a weighing unit, a tray material rack, a robot base, a joint robot, a sucker, a base and a dust collecting box; the powder forming machine is arranged on the rear side of the feeding and discharging unit on the tray, the tray material rack is arranged on the top surface of the feeding and discharging unit on the tray, the base is arranged on the rear side of the feeding and discharging unit on the tray and the front side of the powder forming machine, the height measuring unit, the cleaning unit and the weighing unit are fixedly arranged on the top surface of the base, the guard rail is arranged on the feeding and discharging unit on the tray, the tray material taking unit is arranged on the top surface of the feeding and discharging unit on the tray and is close to the rear side and the tray material taking unit is arranged on the left side of the tray material rack, the tray material taking unit is arranged on the top surface of the feeding and discharging unit on the rear side of the tray and the tray material taking unit is arranged on the left side of the tray material taking unit, the robot base is fixedly arranged on the feeding and discharging unit on the tray base, the sucking disc is arranged on the robot joint, and the collecting box is arranged on the base and is arranged right below the dust cleaning unit.
Further is: the feeding and discharging unit on the tray consists of a discharging roller, a feeding roller, a rear frame, a discharging pushing device, a linear guide rail pair, a rack, a motor mounting plate, a sliding seat, a left blocking cylinder, a right blocking cylinder, a front frame, a feeding pushing device, a feeding blocking cylinder, a speed reducer and a servo motor, wherein the discharging roller and the feeding roller are fixedly mounted on the top surface of the front frame, the left blocking cylinder and the right blocking cylinder are fixedly mounted on the rear side surface of the front frame, the rear frame is mounted on the rear side of the front frame, the linear guide rail pair and the rack are fixedly mounted on the top surface of the rear frame, the sliding seat is mounted on the linear guide rail pair, the servo motor is mounted on the speed reducer, the speed reducer is fixedly mounted on the motor mounting plate, the tail end of an output shaft of the speed reducer is provided with a gear and meshed with the rack, the discharging pushing device is mounted on the rear frame, the feeding pushing device is mounted on the front frame, the feeding blocking cylinder is mounted on the sliding seat and a groove is formed in the sliding seat.
Further is: the height measuring unit consists of a shell and a laser displacement sensor, wherein the bottom of the shell is fixedly arranged on the base, and the laser displacement sensor is fixedly arranged in the shell.
Further is: the tray material taking unit comprises a right lifting motor, a right lower protective cover, a right support, a right upper protective cover, a right sliding seat, a rear claw, a front claw, a right frame, a right motor mounting seat, a right sliding block, a right linear guide rail, a right nut seat and a right ball screw, wherein the right lifting motor is mounted on the right motor mounting seat, the right motor mounting seat is fixedly mounted on the front side surface of the right frame, the right frame is fixedly mounted on a tray feeding and discharging unit, the lower end of the right ball screw is connected with an output shaft of the right lifting motor through a coupler, the upper end of the right ball screw is mounted on a bearing seat through a bearing, the right linear guide rail is fixedly mounted on the right frame, the right sliding block is mounted on the right linear guide rail, the right nut is mounted on the right ball screw and is fixedly mounted on the right nut seat, the right support is fixedly mounted on the right sliding seat, the rear claw and the front protective cover are fixedly mounted on the tray, the lower end of the right lifting motor is mounted on the right sliding seat, and the other end of the right frame is mounted on the right sliding seat.
Further is: the feeding disc discharging unit consists of a left lifting motor, a left lower protective cover, a left sliding seat, a left upper protective cover, a left support, a rear sliding table cylinder, a rear finger, a front sliding table cylinder, a left frame, a left motor mounting seat, a left linear guide rail, a left sliding block, a left nut seat and a left ball screw.
Further is: the cleaning unit comprises a cleaning cylinder, a cylinder support, a connecting seat, a bottom plate, a truss, a left mounting bracket, a guide pillar, a belt seat linear bearing, a right mounting bracket, a template and a hairbrush, wherein a plurality of through holes are formed in the bottom plate, the cleaning cylinder is arranged on the cylinder support, the tail end of a piston rod of the cleaning cylinder is fixedly arranged on the connecting seat, the cylinder support is fixedly arranged on the bottom plate, the connecting seat is fixedly arranged on the belt seat linear bearing, the belt seat linear bearing is arranged on the guide pillar, the left end of the guide pillar is fixedly arranged on the left mounting bracket, the right end of the guide pillar is fixedly arranged on the right mounting bracket, the left mounting bracket and the right mounting bracket are fixedly arranged on the bottom plate, the template is arranged on the belt seat linear bearing, the truss is fixedly arranged on the bottom plate, and the hairbrush is fixedly arranged on the truss.
Further is: the tray material rack consists of a column support, a column, a base plate, a frame, a rear mounting seat, a rear clamping jaw, a front mounting seat, a first linear guide rail, a first sliding block, a rear guide rod cylinder, a front guide rod cylinder, a first belt guide rod cylinder, a first bracket, a first groove plate, a second bracket, a tray cylinder, a second groove plate, a second guide rod cylinder, a slide carriage, a mounting block and a cylinder support, wherein the column bottom is fixedly mounted on the column support, the column support is fixedly mounted on a tray feeding unit, the base plate is fixedly mounted on the top end of the column, the first linear guide rail is fixedly mounted on the bottom surface of the base plate, the first sliding block is mounted on the first linear guide rail, the slide carriage is fixedly mounted on the first sliding block, the mounting block is fixedly mounted on the bottom surface of the base plate, the cylinder support is fixedly mounted on the slide carriage, the tray cylinder is fixedly mounted on the cylinder support, the tail end of the mounting block is mounted on the mounting block, the first bracket and the second bracket are fixedly mounted on the column support, the first guide rod is fixedly mounted on the first cylinder support, the first guide rod is mounted on the first cylinder seat is fixedly mounted on the rear guide rod seat, the front guide rod is fixedly mounted on the front clamping jaw, the first sliding block is fixedly mounted on the front side of the front clamping jaw, the first sliding block is fixedly mounted on the bottom surface of the first sliding block, the first sliding block is fixedly mounted on the bottom seat, and is fixedly mounted on the cylinder support. The first groove plate and the second groove plate are in a U-shaped structure.
Further is: the discharging pushing device comprises a discharging guide rod, a first floating joint, a discharging pushing plate, a first linear bearing, a first frame, a first rear support, a first connecting plate, a first front support and a discharging air cylinder, wherein the first frame is fixedly arranged on a discharging unit on a tray, the first rear support and the first front support are fixedly arranged on the first frame, two ends of the discharging air cylinder are respectively arranged on the first rear support and the first front support, the first linear bearing is arranged on the first front support, the discharging guide rod is arranged in the first linear bearing, the first connecting plate is arranged at the rear end of the discharging guide rod, and the discharging pushing plate is arranged at the front end of the discharging guide rod and the tail end of a piston rod of the discharging air cylinder is arranged on the discharging pushing plate through the first floating joint.
Further is: the feeding pushing device comprises a feeding cylinder, a feeding guide rod, a second front support, a second floating joint, a second linear bearing, a second rear support, a feeding pushing plate and a second frame, wherein the second frame is fixedly arranged on a tray feeding and discharging unit, the second rear support and the second front support are fixedly arranged on the second frame, two ends of the feeding guide rod are respectively arranged on the second rear support and the second front support, the second linear bearing is arranged on the feeding pushing plate and the second linear bearing is arranged on the feeding guide rod, and the feeding cylinder is arranged on the feeding pushing plate and the tail end of a piston rod of the feeding cylinder is arranged on the second front support through the second floating joint.
The working principle of the automatic blanking device of the cylindrical sheet workpiece forming machine is as follows: firstly, manually placing a tray on a feed roller in a tray feeding and discharging unit, and simultaneously placing the tray in a frame of a tray material rack; then, the right blocking cylinder in the tray feeding and discharging unit and the feeding blocking cylinder in the tray feeding and discharging unit are retracted, the feeding pushing device in the tray feeding and discharging unit pushes the tray into the groove on the sliding seat in the tray feeding and discharging unit, and then the right blocking cylinder in the tray feeding and discharging unit and the feeding blocking cylinder in the tray feeding and discharging unit are both extended to an initial state (namely, blocking state), and at the moment, the sliding seat in the tray feeding and discharging unit is positioned right below the tray discharging unit (namely, the sliding seat is positioned at the right limit position); then, the material tray material rack simultaneously stretches out through the rear belt guide rod cylinder and the front belt guide rod cylinder on the material tray material rack to realize the front and rear position positioning of the material tray, and the first belt guide rod cylinder and the second belt guide rod cylinder in the material tray material rack simultaneously stretch out, and at the moment, the first groove plate and the second groove plate clamp the material tray in the upper groove of the material tray material rack, so that the initial positioning of the left and right directions of the material tray is realized; then, the rear guide rod cylinder and the front guide rod cylinder retract to the initial state at the same time, the tray cylinder drives the first groove plate and the second groove plate to move leftwards to the left limit position, at the moment, the tray at the bottommost layer in the frame moves to the position right below the tray taking unit under the drive of the first groove plate and the second groove plate, at the moment, the tray is just above the rear clamping jaw and the front clamping jaw in the tray taking unit, and the tray in the frame enters the bottommost layer from the lower tray; then the material disc taking unit drives the rear claw and the front claw to move upwards through the right lifting motor, so that the material disc is driven to move to the upper limit positions of the rear claw and the front claw through the rear claw and the front claw, and then the first air cylinder with the guide rod and the second air cylinder with the guide rod retract to the original positions at the same time, and the material disc air cylinder resets to the initial state; then the joint robot sucks the material disc on the material disc material taking unit through the sucker, and at the moment, the left sliding seat in the material disc material discharging unit is positioned at the upper limit position; then the joint robot puts the sucked material tray on a rear finger and a front finger in the material tray discharging unit, and the rear sliding table cylinder and the front sliding table cylinder in the material tray discharging unit retract to the original positions at the moment, so that the clamping operation of the material tray is realized; then, the joint robot sucks a plurality of workpieces pressed by the powder forming machine through the sucker and then conveys the workpieces into the grooves on the template in the cleaning unit, and then the cleaning cylinder in the cleaning unit drives the hairbrush to clean the workpieces, and the cleaning cylinder resets after cleaning is completed; then, the joint robot sucks a plurality of workpieces on a template in the cleaning unit through the suction disc, and places the workpieces in the weighing unit one at a time for weighing operation, the weighed workpieces are placed below the height measuring unit for height measurement, the volume of the workpieces can be obtained through the height due to the fact that the diameter of the workpieces is known, the density of the workpieces can be obtained through dividing the weight by the volume, and therefore whether the workpieces are qualified or not can be judged; a plurality of workpieces can be placed on one tray, the fully filled tray is driven by a left lifting motor on a tray discharging unit to move downwards until the tray is placed on a tray, then a rear sliding table cylinder and a front sliding table cylinder in the tray discharging unit extend out simultaneously, and then the left lifting motor drives a rear finger and a front finger to move to an upper limit position; then repeatedly running the material taking operation of the trays, stacking multiple layers of trays on one tray, and driving the sliding seat to move to the left limit position by the servo motor in the feeding and discharging unit of the tray after stacking the trays on the tray, wherein the sliding seat is positioned right in front of the material discharging pushing device in the feeding and discharging unit of the tray; then, a discharging cylinder in the discharging pushing device pushes the tray to move forward to a discharging roller in the discharging unit on the tray through a discharging push plate, the tray is manually taken away through a forklift, discharging operation can be achieved, and meanwhile the discharging pushing device in the discharging unit on the tray is reset.
The beneficial effects of the invention are as follows: the automatic blanking operation of the cylindrical sheet-shaped workpiece is realized, the blanking working efficiency is greatly improved, the labor intensity of workers is greatly reduced, the working environment is improved, the quality is stable and reliable, and the application range is wide.
Drawings
FIG. 1 is a structural isometric view of one embodiment of the invention;
FIG. 2 is a front view of the structure of an embodiment of the present invention;
FIG. 3 is a top view of a structure of an embodiment of the present invention;
FIG. 4 is a left side view of the structure of an embodiment of the present invention;
fig. 5 is a front view showing the structure of a tray loading and unloading unit (with a protective cover removed) according to an embodiment of the present invention;
FIG. 6 is a top view of the structure of a tray loading and unloading unit (with the protective cover removed) according to one embodiment of the present invention;
FIG. 7 is a left side view of the structure of a tray loading and unloading unit (with the protective cover removed) according to one embodiment of the present invention;
FIG. 8 is a front view of the structure of a altimeter unit according to one embodiment of the invention;
FIG. 9 is a bottom view of the structure of an altimeter unit according to one embodiment of the invention;
FIG. 10 is a front view of the structure of a tray pick-up unit according to an embodiment of the present invention;
FIG. 11 is a top plan view of a tray pick-up unit according to one embodiment of the present invention;
FIG. 12 is a left side view of the tray pick-up unit according to one embodiment of the present invention;
FIG. 13 is a rear elevational view of the tray pick-up unit according to one embodiment of the present invention;
FIG. 14 is a front view of the structure of a tray discharging unit according to an embodiment of the present invention;
FIG. 15 is a top view of the tray discharging unit according to one embodiment of the present invention;
FIG. 16 is a left side view of the tray discharging unit according to one embodiment of the present invention;
FIG. 17 is a rear view of the structure of a tray discharging unit according to an embodiment of the present invention;
FIG. 18 is a top plan view of a cleaning unit according to an embodiment of the present invention;
FIG. 19 is a front view of the structure of a tray magazine according to one embodiment of the present invention;
FIG. 20 is a top view of a tray magazine according to one embodiment of the present invention;
FIG. 21 is a left side view of the structure of a tray magazine according to one embodiment of the present invention;
FIG. 22 is a bottom view of a tray magazine according to one embodiment of the present invention;
FIG. 23 is a top plan view of a discharge pushing device according to an embodiment of the present invention;
FIG. 24 is a left side view of the structure of the outfeed pusher of an embodiment of the present invention;
FIG. 25 is a top plan view of a feed pusher device according to one embodiment of the present invention;
Fig. 26 is a left side view of the configuration of a feed pusher device in accordance with one embodiment of the present invention.
Reference numerals illustrate:
1: feeding and discharging units on trays, 2: powder forming machine, 3: height measurement unit, 4: guard rail, 5: tray material taking unit, 6: tray blowing unit, 7: cleaning unit, 8: weighing unit, 9: tray work or material rest, 10: robot base, 11: joint robot, 12: suction cup, 13: base, 14: a dust collection box;
101: discharge roller, 102: feed roll, 103: rear frame, 104: discharge pushing device, 105: linear guide rail pair, 106: rack, 107: motor mounting plate, 108: slide, 109: left blocking cylinder, 110: right blocking cylinder, 111: front frame, 112: feeding pushing device, 113: feed blocking cylinder, 114: speed reducer, 115: a servo motor;
301: housing, 302: a laser displacement sensor;
501: right lifting motor, 502: lower right shield, 503: right bracket, 504: upper right shield, 505: right slide, 506: rear pawl, 507: front pawl, 508: right frame, 509: right motor mount, 510: right slider, 511: right linear guide, 512: right nut, 513: right nut mount, 514: a right ball screw;
601: left lift motor, 602: lower left shield, 603: left slide, 604: upper left boot, 605: left stand, 606: rear slipway cylinder, 607: rear finger, 608: front finger, 609: front slipway cylinder, 610: left frame, 611: left motor mount, 612: left linear guide, 613: left slider, 614: left nut, 615: left nut seat, 616: a left ball screw;
701: cleaning cylinder, 702: cylinder support, 703: connection base, 704: bottom plate, 705: truss, 706: left mounting bracket, 707: guide post, 708: linear bearing with seat, 709: right mounting bracket, 710: template, 711: a brush;
901: column support, 902: upright post, 903: substrate, 904: frame, 905: rear mount, 906: rear clamping jaw, 907: front jaw, 908: front mount, 909: first linear guide, 910: first slider, 911: rear guide cylinder, 912: front belt guide rod cylinder 913: first band guide rod cylinder, 914: first stand, 915: first fluted plate, 916 second stent, 917: tray cylinder, 918: second slot plate, 919: second band guide rod cylinder, 920: slide carriage, 921 mounting block, 922: a cylinder support;
1041: discharge guide bar, 1042: first floating joint, 1043: discharge push plate, 1044: first linear bearing, 1045: first rack, 1046: first rear mount, 1047: first connection plate, 1048: first front mount, 1049: a discharging cylinder;
1121: feed cylinder, 1122: feed guide bar, 1123: second front mount, 1124: second floating joint, 1125: second linear bearing, 1126: second rear mount, 1127: feeding push plate, 1128: and a second frame.
Detailed Description
The following describes specific embodiments of the invention with reference to the drawings and examples:
Fig. 1 to 26 show an automatic blanking device of a cylindrical sheet workpiece forming machine, which comprises a tray loading and blanking unit 1, a powder forming machine 2, a height measuring unit 3, a guard rail 4, a tray taking unit 5, a tray discharging unit 6, a cleaning unit 7, a weighing unit 8, a tray material rack 9, a robot base 10, a joint robot 11, a sucker 12, a base 13 and a dust collecting box 14; the powder forming machine 2 is arranged on the rear side of the feeding and discharging unit 1 on the tray, the tray material rack 9 is arranged on the top surface of the feeding and discharging unit 1 on the tray, the base 13 is arranged on the rear side of the feeding and discharging unit 1 on the tray, the base 13 is positioned on the front side of the powder forming machine 2, the height measuring unit 3, the cleaning unit 7 and the weighing unit 8 are fixedly arranged on the top surface of the base 13, the guard rail 4 is arranged on the feeding and discharging unit 1 on the tray, the tray material taking unit 5 is arranged on the top surface of the feeding and discharging unit 1 near the rear side, the tray material taking unit 5 is positioned on the left side of the tray material rack 9, the tray material discharging unit 6 is arranged on the top surface of the feeding and discharging unit 1 near the rear side, the tray material discharging unit 6 is positioned on the left side of the tray material taking unit 5, the robot base 10 is fixedly arranged on the feeding and discharging unit 1 on the tray, the robot base 10 is fixedly arranged on the rear side of the base 6, the joint robot 11 is fixedly arranged on the robot base 10, the joint sucker 12 is arranged on the top of the robot 11, and the robot base 14 is arranged on the dust collecting box 14 near the dust collecting box 13.
Preferably, the tray feeding and discharging unit 1 is composed of a discharging roller 101, a feeding roller 102, a rear frame 103, a discharging pushing device 104, a linear guide rail pair 105, a rack 106, a motor mounting plate 107, a sliding seat 108, a left blocking cylinder 109, a right blocking cylinder 110, a front frame 111, a feeding pushing device 112, a feeding blocking cylinder 113, a speed reducer 114 and a servo motor 115, wherein the discharging roller 101 and the feeding roller 102 are fixedly mounted on the top surface of the front frame 111, the left blocking cylinder 109 and the right blocking cylinder 110 are fixedly mounted on the rear side surface of the front frame 111, the rear frame 103 is mounted on the rear side of the front frame 111, the linear guide rail pair 105 and the rack 106 are fixedly mounted on the top surface of the rear frame 103, the sliding seat 108 is mounted on the linear guide rail pair 105, the servo motor 115 is mounted on the speed reducer 114, the speed reducer 114 is fixedly mounted on the motor mounting plate 107, the motor mounting plate 107 is mounted on the top surface of the sliding seat 108, the tail end of the speed reducer 114 is mounted with a gear and the rack 106 is meshed with the output shaft, the discharging pushing device 103 is mounted on the rear frame 109, the linear guide rail pair 105 is mounted on the rear frame 111, the linear guide rail pair 105 is fixedly mounted on the rear frame 108, and the feeding blocking device is mounted on the sliding seat 108.
Preferably, the height measuring unit 3 is composed of a shell 301 and a laser displacement sensor 302, wherein the bottom of the shell 301 is fixedly arranged on the base 13, and the laser displacement sensor 302 is fixedly arranged in the shell 301.
Preferably, the tray material taking unit 5 is composed of a right lifting motor 501, a right lower protecting cover 502, a right bracket 503, a right upper protecting cover 504, a right sliding seat 505, a rear claw 506, a front claw 507, a right frame 508, a right motor mounting seat 509, a right sliding block 510, a right linear guide 511, a right nut 512, a right nut seat 513 and a right ball screw 514, wherein the right lifting motor 501 is mounted on the right motor mounting seat 509, the right motor mounting seat 509 is fixedly mounted on the front side surface of the right frame 508, the right frame 508 is fixedly mounted on the tray upper and lower material unit 1, the lower end of the right ball screw 514 is connected with an output shaft of the right lifting motor 501 through a coupler, the upper end of the right ball screw 514 is mounted on a bearing seat through a bearing, the right linear guide 511 is fixedly mounted on the right frame 508, the right sliding block 510 is mounted on the right linear guide 511, the right sliding seat 505 is fixedly mounted on the right sliding block 510, the right nut seat 512 is mounted on the right ball seat 513, the right nut seat is fixedly mounted on the right nut seat 513, the right protecting cover 505 is fixedly mounted on the right sliding seat 505, one end of the right sliding seat is fixedly mounted on the right frame 505, the other end is fixedly mounted on the right sliding seat 503, and the other end is fixedly mounted on the right sliding seat 503.
Preferably, the tray discharging unit 6 is composed of a left lifting motor 601, a left lower protecting cover 602, a left sliding seat 603, a left upper protecting cover 604, a left supporting frame 605, a rear sliding table cylinder 606, a rear finger 607, a front finger 608, a front sliding table cylinder 609, a left frame 610, a left motor mounting seat 611, a left linear guide 612, a left sliding block 613, a left nut 614, a left nut seat 615 and a left ball screw 616, wherein the left lifting motor 601 is mounted on the left motor mounting seat 611, the left motor mounting seat 611 is fixedly mounted on the front side surface of the left frame 610, the left frame 610 is fixedly mounted on the tray upper and lower protecting cover 1, the lower end of the left ball screw 616 is connected with the output shaft of the left lifting motor 601 through a coupling, the upper end of the left ball screw 616 is mounted on a bearing seat through a bearing, the left linear guide 612 is fixedly mounted on the left frame 610, the left sliding seat 613 is fixedly mounted on the left sliding block 613, the left nut 614 is fixedly mounted on the left nut seat 614 and the left nut seat 614 is fixedly mounted on the left sliding seat 603, the other end of the left sliding seat 602 is fixedly mounted on the left sliding seat 602, the other end of the left sliding seat 602 is fixedly mounted on the left sliding seat 602, and the left finger top of the left supporting frame 602 is fixedly mounted on the left side.
Preferably, the cleaning unit 7 is composed of a cleaning cylinder 701, a cylinder support 702, a connecting seat 703, a base plate 704, a truss 705, a left mounting bracket 706, a guide post 707, a linear bearing with a seat 708, a right mounting bracket 709, a template 710 and a brush 711, wherein a plurality of through holes are formed in the base plate 704, the cleaning cylinder 701 is mounted on the cylinder support 702, the tail end of a piston rod of the cleaning cylinder 701 is fixedly mounted on the connecting seat 703, the cylinder support 702 is fixedly mounted on the base plate 704, the connecting seat 703 is fixedly mounted on the linear bearing with a seat 708, the linear bearing with a seat 708 is mounted on the guide post 707, the left end of the guide post 707 is fixedly mounted on the left mounting bracket 706, the right end of the guide post 707 is fixedly mounted on the right mounting bracket 709, the left mounting bracket 706 and the right mounting bracket 709 are fixedly mounted on the base plate 704, the template 710 is mounted on the linear bearing with a seat 708, the truss 705 is fixedly mounted on the base plate 704, and the brush 711 is fixedly mounted on the truss 705.
Preferably, the tray rack 9 is composed of a column support 901, a column 902, a base plate 903, a frame 904, a rear mounting base 905, a rear jaw 906, a front jaw 907, a front mounting base 908, a first linear guide 909, a first slider 910, a rear guide cylinder 911, a front guide cylinder 912, a first guide cylinder 913, a first bracket 914, a first channel plate 915, a second bracket 916, a tray cylinder 917, a second channel plate 918, a second guide cylinder 919, a slide plate 920, a mounting block 921, and a cylinder support 922, the bottom of the column 902 is fixedly mounted on the column support 901, the column support 901 is fixedly mounted on the tray feeding and discharging unit 1, the base plate 903 is fixedly mounted on the top end of the column 902, the first linear guide 909 is fixedly mounted on the bottom surface of the base plate 903, the first slider 910 is mounted on the first linear guide 909, the slide plate 920 is fixedly mounted on the first slider 910, the mounting block 921 is fixedly mounted on the bottom surface of the base plate 903, the cylinder support 922 is fixedly mounted on the slide carriage 920, the tray cylinder 917 is mounted on the cylinder support 922 and the end of the piston rod of the tray cylinder 917 is fixedly mounted on the mounting block 921, the first support 914 and the second support 916 are fixedly mounted on the slide carriage 920, the first band guide cylinder 913 is mounted on the first support 914, the first slot plate 915 is mounted on the first band guide cylinder 913, the second band guide cylinder 919 is mounted on the second support 916, the second slot plate 918 is mounted on the second band guide cylinder 919, the frame 904 is fixedly mounted on the top surface of the base plate 903, the rear mounting seat 905 is fixedly mounted on the rear side surface of the frame 904, the rear band guide cylinder 911 is mounted on the rear mounting seat 905, the rear clamping jaw 906 is mounted on the rear band guide cylinder 911, the front mounting base 908 is fixedly mounted on the front side of the frame 904, the front band guide cylinder 912 is mounted on the front mounting base 908, the front clamping jaw 907 is mounted on the front band guide cylinder 912, and the first slot plate 915 and the second slot plate 918 are both in a U-shaped structure.
Preferably, the discharging pushing device 104 is composed of a discharging guide rod 1041, a first floating joint 1042, a discharging push plate 1043, a first linear bearing 1044, a first frame 1045, a first rear support 1046, a first connecting plate 1047, a first front support 1048 and a discharging cylinder 1049, the first frame 1045 is fixedly installed on the discharging unit 1 on the tray, the first rear support 1046 and the first front support 1048 are fixedly installed on the first frame 1045, two ends of the discharging cylinder 1049 are respectively installed on the first rear support 1046 and the first front support 1048, the first linear bearing 1044 is installed on the first front support 1048, the discharging guide rod 1041 is installed in the first linear bearing 1044, the first connecting plate 1047 is installed at the rear end of the discharging guide rod 1041, the discharging push plate 1043 is installed at the front end of the discharging guide rod 1041, and the tail end of the discharging cylinder 1049 is installed on the discharging push plate 1043 through the first floating joint 1042.
Preferably, the feeding pushing device 112 is composed of a feeding cylinder 1121, a feeding guide rod 1122, a second front support 1123, a second floating joint 1124, a second linear bearing 1125, a second rear support 1126, a feeding push plate 1127 and a second frame 1128, wherein the second frame 1128 is fixedly installed on the tray feeding and discharging unit 1, the second rear support 1126 and the second front support 1123 are fixedly installed on the second frame 1128, two ends of the feeding guide rod 1122 are respectively installed on the second rear support 1126 and the second front support 1123, the second linear bearing 1125 is installed on the feeding push plate 1127 and the second linear bearing 1125 is installed on the feeding guide rod 1122, the feeding cylinder 1121 is installed on the feeding push plate 1127, and the piston rod end of the feeding cylinder 1121 is installed on the second front support 1123 through the second floating joint 1124.
While the preferred embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Many other changes and modifications may be made without departing from the spirit and scope of the invention. It is to be understood that the invention is not to be limited to the specific embodiments, but only by the scope of the appended claims.
Claims (6)
1. An automatic unloader of cylinder slice work piece make-up machine, its characterized in that: the device comprises a tray feeding and discharging unit, a powder forming machine, a height measuring unit, a guard rail, a tray taking unit, a tray discharging unit, a cleaning unit, a weighing unit, a tray material rack, a robot base, a joint robot, a sucker, a base and a dust collecting box; the powder forming machine is arranged at the rear side of the feeding and discharging unit on the tray, the tray material rack is arranged on the top surface of the feeding and discharging unit on the tray, the base is arranged at the rear side of the feeding and discharging unit on the tray and the base is positioned at the front side of the powder forming machine, the height measuring unit, the cleaning unit and the weighing unit are fixedly arranged on the top surface of the base, the guard rail is arranged on the feeding and discharging unit on the tray, the tray material taking unit is arranged at the position, close to the rear side, on the top surface of the feeding and discharging unit on the tray and the tray material taking unit is positioned at the left side, the tray material taking unit is arranged at the position, close to the rear side, on the top surface of the feeding and discharging unit on the tray and the robot base is positioned at the rear side of the tray material taking unit, the joint robot is fixedly arranged on the robot base, the suction cup is arranged on the joint robot, the dust collecting box is arranged on the base and is positioned under the cleaning unit, the tray feeding and discharging unit consists of a discharging roller, a feeding roller, a rear frame, a discharging pushing device, a linear guide rail pair, a rack, a motor mounting plate, a sliding seat, a left blocking cylinder, a right blocking cylinder, a front frame, a feeding pushing device, a feeding blocking cylinder, a speed reducer and a servo motor, the discharging roller and the feeding roller are fixedly arranged on the top surface of the front frame, the left blocking cylinder and the right blocking cylinder are fixedly arranged on the rear side surface of the front frame, the rear frame is arranged on the rear side of the front frame, the linear guide rail pair and the rack are fixedly arranged on the top surface of the rear frame, the sliding seat is arranged on the linear guide rail pair, the servo motor is arranged on the speed reducer, the speed reducer is fixedly arranged on the motor mounting plate, the motor mounting plate is mounted on the top surface of the sliding seat, the gear is mounted at the tail end of the output shaft of the speed reducer and meshed with the rack, the discharging pushing device is mounted on the front frame, the feeding blocking cylinder is mounted on the sliding seat and is provided with a groove on the sliding seat, the tray material taking unit is formed by a right lifting motor, a right lower protecting cover, a right support, a right upper protecting cover, a right sliding seat, a rear claw, a front claw, a right frame, a right motor mounting seat, a right sliding block, a right linear guide, a right nut seat and a right ball screw, the right lifting motor is mounted on the right motor mounting seat, the right motor mounting seat is fixedly mounted on the front side surface of the right frame, the right frame is fixedly mounted on the tray upper discharging unit, the lower end of the right ball screw is fixedly mounted on the output shaft joint of the right lifting motor through a shaft joint, the upper end of the right ball screw is mounted on the bearing seat, the right lower protecting cover is fixedly mounted on the right frame, the right upper protecting cover is mounted on the right linear guide, the right sliding seat is mounted on the right linear guide, the right protecting cover is fixedly mounted on the right sliding seat, the right protecting cover is mounted on the right side nut seat, the right protecting cover is fixedly mounted on the right nut seat and the other end of the left side of the support is mounted on the left upper protecting cover, the left side of the supporting frame and fixedly mounted on the left nut is fixedly mounted on the left top of the left support, and the left nut is mounted on the left upper end of the left nut The left side frame is fixedly arranged on the front side face of the left frame, the left frame is fixedly arranged on a feeding and discharging unit on a tray, the lower end of the left side ball screw is connected with an output shaft of the left lifting motor through a coupler, the upper end of the left side ball screw is arranged on a bearing seat through a bearing, the left linear guide is fixedly arranged on the left frame, the left slider is arranged on the left linear guide, the left slider is fixedly arranged on the left nut, the left nut is arranged on the left slider, the left nut is fixedly arranged on the left nut seat, the left nut seat is fixedly arranged on the left slider, the left bracket is fixedly arranged on the left slider, the rear sliding table cylinder and the front cylinder are fixedly arranged on the left bracket, the rear finger is arranged on the rear sliding table cylinder, the front protective cover is arranged on the bottom face of the left side frame, the other end of the protective cover is arranged on the left side of the left side frame, and the left top face of the left side frame is arranged on the left side top face of the left side frame.
2. An automatic blanking device of a cylindrical sheet workpiece forming machine as recited in claim 1, wherein: the height measuring unit consists of a shell and a laser displacement sensor, wherein the bottom of the shell is fixedly arranged on the base, and the laser displacement sensor is fixedly arranged in the shell.
3. An automatic blanking device of a cylindrical sheet workpiece forming machine as recited in claim 1, wherein: the cleaning unit comprises a cleaning cylinder, a cylinder support, a connecting seat, a bottom plate, a truss, a left mounting bracket, a guide pillar, a belt seat linear bearing, a right mounting bracket, a template and a hairbrush, wherein a plurality of through holes are formed in the bottom plate, the cleaning cylinder is arranged on the cylinder support, the tail end of a piston rod of the cleaning cylinder is fixedly arranged on the connecting seat, the cylinder support is fixedly arranged on the bottom plate, the connecting seat is fixedly arranged on the belt seat linear bearing, the belt seat linear bearing is arranged on the guide pillar, the left end of the guide pillar is fixedly arranged on the left mounting bracket, the right end of the guide pillar is fixedly arranged on the right mounting bracket, the left mounting bracket and the right mounting bracket are fixedly arranged on the bottom plate, the template is arranged on the belt seat linear bearing, the truss is fixedly arranged on the bottom plate, and the hairbrush is fixedly arranged on the truss.
4. An automatic blanking device of a cylindrical sheet workpiece forming machine as recited in claim 1, wherein: the tray material rack consists of a column support, a column, a base plate, a frame, a rear mounting seat, a rear clamping jaw, a front mounting seat, a first linear guide rail, a first sliding block, a rear guide rod cylinder, a front guide rod cylinder, a first belt guide rod cylinder, a first bracket, a first groove plate, a second bracket, a tray cylinder, a second groove plate, a second guide rod cylinder, a slide carriage, a mounting block and a cylinder support, wherein the column bottom is fixedly mounted on the column support, the column support is fixedly mounted on a tray feeding unit, the base plate is fixedly mounted on the top end of the column, the first linear guide rail is fixedly mounted on the bottom surface of the base plate, the first sliding block is mounted on the first linear guide rail, the slide carriage is fixedly mounted on the first sliding block, the mounting block is fixedly mounted on the bottom surface of the base plate, the cylinder support is fixedly mounted on the slide carriage, the tray cylinder is fixedly mounted on the cylinder support, the tail end of the mounting block is mounted on the mounting block, the first bracket and the second bracket are fixedly mounted on the column support, the first guide rod is fixedly mounted on the first cylinder support, the first guide rod is mounted on the first cylinder seat is fixedly mounted on the rear guide rod seat, the front guide rod is fixedly mounted on the front clamping jaw, the first sliding block is fixedly mounted on the front side of the front clamping jaw, the first sliding block is fixedly mounted on the bottom surface of the first sliding block, the first sliding block is fixedly mounted on the bottom seat, and is fixedly mounted on the cylinder support. The first groove plate and the second groove plate are in a U-shaped structure.
5. An automatic blanking device of a cylindrical sheet workpiece forming machine as recited in claim 1, wherein: the discharging pushing device comprises a discharging guide rod, a first floating joint, a discharging pushing plate, a first linear bearing, a first frame, a first rear support, a first connecting plate, a first front support and a discharging air cylinder, wherein the first frame is fixedly arranged on a discharging unit on a tray, the first rear support and the first front support are fixedly arranged on the first frame, two ends of the discharging air cylinder are respectively arranged on the first rear support and the first front support, the first linear bearing is arranged on the first front support, the discharging guide rod is arranged in the first linear bearing, the first connecting plate is arranged at the rear end of the discharging guide rod, and the discharging pushing plate is arranged at the front end of the discharging guide rod and the tail end of a piston rod of the discharging air cylinder is arranged on the discharging pushing plate through the first floating joint.
6. An automatic blanking device of a cylindrical sheet workpiece forming machine as recited in claim 1, wherein: the feeding pushing device comprises a feeding cylinder, a feeding guide rod, a second front support, a second floating joint, a second linear bearing, a second rear support, a feeding pushing plate and a second frame, wherein the second frame is fixedly arranged on a tray feeding and discharging unit, the second rear support and the second front support are fixedly arranged on the second frame, two ends of the feeding guide rod are respectively arranged on the second rear support and the second front support, the second linear bearing is arranged on the feeding pushing plate and the second linear bearing is arranged on the feeding guide rod, and the feeding cylinder is arranged on the feeding pushing plate and the tail end of a piston rod of the feeding cylinder is arranged on the second front support through the second floating joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910809582.0A CN110562736B (en) | 2019-08-29 | 2019-08-29 | Automatic blanking device of cylindrical sheet workpiece forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910809582.0A CN110562736B (en) | 2019-08-29 | 2019-08-29 | Automatic blanking device of cylindrical sheet workpiece forming machine |
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| CN110562736B true CN110562736B (en) | 2024-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN112648801B (en) * | 2020-12-24 | 2022-09-27 | 常州琉璃光生物科技有限公司 | Vacuum freeze-drying device is used in freeze-drying facial mask processing |
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