CN216176068U - Automatic sheet separating device - Google Patents

Abstract

The utility model provides automatic sheet separating equipment which comprises a feeding assembly and a conveying platform, wherein a transmission assembly is arranged on the conveying platform, a jacking assembly and a blanking assembly are arranged on one side of the transmission assembly, a material storage assembly is arranged on one side of the conveying platform, the transmission assembly conveys materials to the conveying platform, and the jacking assembly conveys unqualified materials to the material storage assembly so that qualified materials are conveyed to the blanking assembly. The automatic sheet separating equipment provided by the utility model realizes the separated feeding and positioning of materials, prepares for subsequent automatic clamping, realizes automatic production, has high production speed and does not stop, completely replaces manpower, and greatly improves the production efficiency of the materials.

Description

Automatic sheet separating device

Technical Field

The utility model belongs to the field of mechanical devices, and particularly relates to automatic sheet separating equipment.

Background

The thin plate is used as an important processing material, and particularly, the application and processing fields of the thin plate are very wide. A large number of sheet metal parts are used in the production process of bestatigungskopie machinery, the sheet metal parts are large enough to be used for automobile bodies and small enough to be used for door lock supports, press forming is often adopted due to the fact that the sheet metal parts are complex in structure and high in precision level, traditional bending forming cannot be adopted, a stamping thin plate needs to be cut into raw material plates with corresponding sizes before stamping, the raw material plates are often stacked together, and due to the fact that oil films attached to the surfaces of the raw material plates attract one another, separation is difficult.

Especially, the stainless steel plate is thin and has a plastic protective film on the surface. In the production process, the materials are conveyed into an oil press sheet metal die after manual separation. Because the stainless steel is thin, the protective film has electrostatic adsorption. The manual fetching needs to shake and divide the sheets, the action is single, the labor intensity is high, and the working efficiency is extremely low.

Therefore, it is necessary to design an automatic sheet separation device to solve the problem that the stainless steel sheets cannot be effectively separated during mass production.

SUMMERY OF THE UTILITY MODEL

The utility model provides automatic sheet separating equipment for solving the problem that stainless steel sheets cannot be effectively separated during mass production.

In order to achieve the purpose, the specific technical scheme of the automatic sheet separation equipment is as follows:

the utility model provides an automatic equipment of separating of sheet metal, includes material loading subassembly and conveying platform, is provided with drive assembly on the conveying platform, and one side of drive assembly is provided with jacking subassembly and unloading subassembly, and one side of conveying platform is provided with the stock subassembly, and drive assembly carries the material to conveying platform on, and the jacking subassembly is carried unqualified material to the stock subassembly to make qualified material carry to the unloading subassembly.

Further, the feeding assembly comprises a support frame, a workbench is arranged on the support frame, a separating structure is arranged on the workbench, and the separating structure blows air to the thin plates so as to separate the at least two thin plates.

Furthermore, the separating structure comprises a fixed seat, an air through column is arranged on the fixed seat, and a through hole is formed in the air through column and used for blowing air.

Furthermore, a plurality of support columns are further arranged on the workbench, and the support columns surround to form an accommodating space so that the thin plate is limited in the accommodating space.

Furthermore, the transmission assembly is a truss manipulator, and an adsorption structure is arranged on the truss manipulator.

Further, adsorption structure includes the mounting bracket, is provided with two at least sucking discs on the mounting bracket to make two at least sucking discs adsorb the material.

Further, the transmission assembly is arranged at one end of the conveying platform, the jacking assembly and the blanking assembly are arranged at the other end of the conveying platform, and an isolation belt is arranged between the jacking assembly and the blanking assembly so that unqualified materials can be conveyed to the material storage assembly.

Further, the jacking assembly comprises a supporting platform, a conveyor belt is arranged on the supporting platform, a supporting rod is arranged on the supporting platform, and the supporting rod is connected with the air cylinder so that the conveyor belt can be ejected out by the supporting rod.

Further, a thickness sensor is arranged on the supporting platform and used for detecting the thickness of the material.

Further, the material storage assembly comprises a fixed platform, a conveying roller is arranged on the fixed platform, and the conveying roller is used for conveying unqualified materials.

The automatic sheet separating device has the following advantages:

(1) double-station stacking can realize non-stop feeding. The material loading subassembly commonality is strong, and the reference column adopts movable screw fixed, can fix a position not unidimensional material to the not unidimensional material of fast switch over location.

(2) A single feeding table is provided with two supporting columns and two ventilating columns, and the sucking disc tool adopts a cylinder sucking disc shaking device. When the suction cup sucks the materials to the level of the compressed air port, the suction cup cylinder shakes and divides the sheets, and the compressed air port blows air at high pressure.

(3) After the sucking disc frock is accomplished set action, when metal thickness sensor detected two or more, the jacking belt was released the material jacking, guaranteed production line continuity, effectively guaranteed mould production safety simultaneously.

(4) The automatic sheet separating equipment realizes the positioning of the feeding of the separated materials, prepares for subsequent automatic clamping, realizes automatic production, has high production speed and does not stop, completely replaces manpower, and greatly improves the production efficiency of the materials.

Drawings

FIG. 1 is a schematic structural view of an automatic sheet separation apparatus according to the present invention;

FIG. 2 is a schematic structural diagram of a loading assembly of the present invention;

FIG. 3 is a schematic structural view of the transmission assembly of the present invention;

fig. 4 is a schematic structural diagram of a jacking assembly of the present invention.

The notation in the figure is: 1. a feeding assembly; 11. a support frame; 12. a support pillar; 13. a work table; 14. Ventilating columns; 2. a transmission assembly; 21. a delivery carriage; 22. a column; 23. a fixed mount; 24. a moving block; 25. an adsorption structure; 251. a suction cup; 3. a jacking assembly; 31. a support platform; 32. a conveyor belt; 33. a sensor; 34. a cylinder; 4. a stock component; 5. a blanking assembly; 6. a transfer platform; 7. a thin plate.

Detailed Description

In order to better understand the purpose, structure and function of the present invention, an automatic sheet separation apparatus according to the present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1, the automatic sheet separating device of the present invention mainly automatically separates materials, the materials are mostly sheets 7, the sheets 7 are made of stainless steel materials, in the existing production needs, according to the size of a factory mold and the product requirements, sheet metal coming materials are made of stainless steel materials, the sheet metal coming materials are stacked, the stacking thickness is high, and the number of the sheets 7 is large. Because the stainless steel plate is thin, the surface of the stainless steel plate is attached with the plastic protective film, the stainless steel is thin, and meanwhile, the protective film has electrostatic adsorption, the automatic separating equipment provided by the utility model can effectively separate stacked stainless steel sheets 7, and automatic production is realized.

The utility model provides automatic sheet separation equipment which comprises a feeding assembly 1, a conveying platform 6, a transmission assembly 2, a jacking assembly 3, a blanking assembly 5 and a material storage assembly 4, wherein the feeding assembly 1 is respectively arranged on two sides of the conveying platform 6, the transmission assembly 2 is arranged on the conveying platform 6, the jacking assembly 3 is arranged on one side of the transmission assembly 2, the blanking assembly 5 is arranged on a downstream station of the jacking assembly 3, the material storage assembly 4 is arranged on one side of the jacking assembly 3, the discharging assembly separates sheets 7, the conveying assembly conveys the separated sheets 7 to the jacking assembly 3, the jacking assembly 3 conveys the qualified sheets 7 to the blanking assembly 5, and the unqualified sheets 7 are conveyed to the material storage assembly 4, so that the sheets 7 are rapidly separated, the sheet 7 is rapidly detected after separation, the continuity of a production line of the sheets 7 is ensured, and the production safety of a mold is effectively ensured.

Preferably, the feeding assemblies 1 in the above embodiments may be arranged as one or two, and the two feeding assemblies 1 are respectively arranged at two sides of the conveying platform 6, so that the driving assembly 2 can grab the material. Of course, a feeding assembly 1 may be provided, and the number and the position of the feeding assemblies 1 are not specifically limited, as long as the transmission assembly 2 can grab the feeding assembly 1.

As shown in fig. 2, the feeding assembly 1 includes a support frame 11, the support frame 11 is a cross beam and a longitudinal beam which are fixedly arranged in a staggered manner, a workbench 13 is arranged on an end surface of the support frame 11, the workbench 13 is mainly used for placing the thin plate 7, the thin plate 7 is placed on the workbench 13 when being fed, and the thin plate 7 is separated on the workbench 13.

Further, a positioning structure and a separating structure are arranged on the workbench 13, the positioning structure positions the thin plate 7, and the separating structure blows air to the thin plate 7, so that the thin plate 7 is separated into single thin plates 7, and production requirements are met.

Specifically, the positioning structure includes support columns 12, the support columns 12 are respectively disposed in the top corner direction of the support frame 11, generally, the workbench 13 is a square workbench 13, the number of the support columns 12 is four, of course, the number of the support columns 12 can also be multiple, and no excessive limitation is made here. The supporting columns 12 enclose an accommodating space, and the incoming thin plate 7 is placed in the accommodating space, so that the incoming thin plate 7 is positioned by the positioning structure.

Preferably, a plurality of locating holes are uniformly distributed on the workbench 13 and used for locating the thin plates 7 with different sizes, the supporting columns 12 are fixedly arranged on the workbench 13, and the setting positions of the supporting columns 12 can be adjusted according to the thin plates 7 with different sizes so as to change the size of the accommodating space and further realize the locating of the thin plates 7.

Further, the sheet 7 absorbed by the transmission assembly 2 is separated into single sheets 7 by the separating structure, and because the protective film is attached to the surface of the sheet 7 when the sheet is fed, an electrostatic effect exists. So that the suction cup 251 of the air cylinder 34 performs shaking separation while performing blowing separation with high-pressure gas every time suction is performed. It is ensured that the metal sheets 7 fed into the mould must be single-sheet. The separating structure comprises an air-blowing column 14, an air outlet is arranged on the air-blowing column 14, and an air-blowing structure is arranged in the air-blowing column 14, wherein the air-blowing structure is an air-blowing structure in the prior art, and only air can be conveyed in the air-blowing column 14, so that different specific limitations are provided. After the air transmission assembly 2 sucks the metal sheets 7, the metal sheets 7 are kept horizontal, and air is blown to the sides of the metal sheets 7 to ensure that the metal sheets 7 are not overlapped and doubled.

The foregoing embodiments have been provided to illustrate specific embodiments.

Specifically, taking a stainless steel sheet 7 with the size of 700 × 0.4mm as an example, a forklift is used to place stainless steel piles on the worktable 13 of the two-sided feeding assembly 1. The table top of the working table 13 is uniformly distributed with positioning holes, and the centering positioning is carried out according to the size of the stainless steel thin plate 7. The compressed air ventilating columns 14 are arranged at two sides of the stainless steel sheet 7, and the supporting columns 12 (which can be used when the iron material is used) are also arranged and fixed.

The transmission assembly 2 is adjusted according to the size of the stainless steel sheet 7. After the transmission component 2 is adjusted, the stainless steel sheet 7 is sucked and shaken, and the transmission component 2 sucks the stainless steel plate to the air outlet of the ventilation column 14. The controller controls the transmission component 2 to move up and down, and the air outlet blows air rapidly to complete the separation of the stainless steel sheets 7.

As shown in fig. 2, the transmission assembly 2 is a truss robot, and the truss robot is provided with an adsorption structure 25. The truss manipulator controls the movement of the adsorption structure 25, so that the adsorption structure 25 can quickly and accurately adsorb the metal sheet 7, and the adsorption stability of the metal sheet 7 is ensured.

Further, the truss manipulator comprises a conveying support 21, a first conveying belt is arranged on the conveying support 21 and used for achieving horizontal movement of the adsorption structure 25, a fixing frame 23 is arranged on the conveying support 21, and the fixing frame 23 is fixed with a horizontal plane and used for supporting the fixing frame 23. Be provided with stand 22 on the conveying support 21, be provided with the second conveyer belt on the stand 22, the bottom of stand 22 is provided with movable block 24, is provided with adsorption structure 25 on the movable block 24, and stand 22 is used for realizing that adsorption structure 25's vertical direction removes to make drive movable block 24 and second conveyer belt, and then control adsorption structure 25's removal, so that adsorption structure 25 is more stable, quick adsorbs sheet metal 7.

As shown in fig. 3, the suction structure 25 includes a support on which suction cups 251 are disposed, but the number of the suction cups 251 is not particularly limited as long as the metal sheet 7 can be firmly sucked on the suction cups 251. Of course, the more the number of the suction cups 251, the more firm the suction is, and based on the consideration of the cost and the stability and the shape of the thin plate 7, the number of the suction cups 251 may be set to four, and the top corners of the thin plate 7 may be sucked.

Because the stainless steel plate is thin and the surface is attached with a protective film to cause electrostatic adsorption, the shaking and blowing at the front end can not completely ensure the success of the separation. Therefore, the automatic sheet separating device provided by this embodiment further includes a detecting step, which further detects whether the sheet 7 is separated completely, and transmits the qualified sheet 7 to the blanking assembly 5, and transmits the unqualified sheet 7 to the stock assembly 4, so as to realize the continuity of the production line of the sheet 7 and ensure the production safety of the mold.

Further, the jacking assembly 3 is mainly used for detecting the metal sheets 7 grabbed by the transmission assembly 2, the qualified metal sheets 7 can be conveyed to the blanking assembly 5, and the unqualified metal sheets 7 are jacked and conveyed to the material storage assembly 4, so that the unqualified metal sheets 7 are subjected to re-splitting treatment.

As shown in fig. 4, the jacking assembly 3 includes a supporting platform 31, a conveyor belt 32 is disposed on the supporting platform 31, and a supporting rod is disposed on the supporting platform 31 and connected to a cylinder 34, so that the supporting rod can eject the conveyor belt 32. The supporting platform 31 is provided with a thickness sensor 33 for detecting the thickness of the material.

Specifically, an opening is formed in the supporting platform 31, a supporting rod is arranged at the opening, an air cylinder 34 is connected to the supporting rod, and the air cylinder 34 drives the supporting rod to move in the vertical direction, so that the conveying belt 32 is jacked up. The support rod is provided with a mounting frame, the mounting frame is provided with a plurality of mounting positions, a conveyor belt 32 is arranged on each mounting position, and the conveyor belt 32 enables the metal sheet 7 to be conveyed to the material storage assembly 4.

Preferably, the direction of transport of the conveyor 32 and the direction of transport of the transfer platform 6 are perpendicular to each other, so that the accepted sheet metal 7 is transferred to the end blanking module 5 of the transfer platform 6 and the rejected sheet metal 7 is transferred to the side stock module 4 of the transfer platform 6. The operator can conveniently convey the unqualified metal sheet 7 to the stock component 4.

Further, stock subassembly 4 includes fixed platform, is provided with the transport cylinder on the fixed platform, and the transport cylinder is used for carrying unqualified material.

The automatic sheet separation device is explained in detail below with reference to specific examples.

The truss manipulator adsorbs the stainless steel sheet 7 to the conveying platform 6, and the roller line conveys the stainless steel sheet to the upper part of the jacking belt line for thickness detection. And a metal thickness sensor 33 is arranged at the rear end of the jacking belt, when the thickness of the stainless steel plate is detected to be larger than 0.4mm, the stainless steel plate is overlapped, the jacking belt starts to work at the moment, and the stainless steel plate which is not successfully separated is transmitted to the material storage roller on the side edge. If the thickness detected by the metal sensor 33 is qualified, the release processing is performed without the jacking action. And the stainless steel sheet 7 is conveyed to the tail end positioning groove along the positioning conveying roller line, and positioning butt joint work is well done for next-step robot taking.

The thickness of the stainless steel plate described herein is only a preferable thickness, and may be any of various sizes, and is not particularly limited herein.

The automatic sheet splitting equipment provided by the utility model realizes non-stop feeding production and can completely replace manual splitting and feeding operation. Guarantee stainless steel sheet 7 simultaneously and divide a rate of accuracy, when detecting two or many stainless steel boards, release the production line by climbing mechanism, guarantee panel beating production line continuity, effectively guarantee mould production safety simultaneously. The double-station material stack platform is provided with the porous fixed rods, the manipulator clamping tool can be quickly disassembled and adjusted, the requirements for different sizes of metal material stacks for separate feeding are met, the quick switching production is realized, the equipment development period is shortened, and the maintenance time and cost of workers are saved.

It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the utility model. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the utility model without departing from the essential scope thereof. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. The utility model provides an automatic equipment of separating of sheet metal, its characterized in that, includes material loading subassembly and conveying platform, is provided with drive assembly on the conveying platform, and one side of drive assembly is provided with jacking subassembly and unloading subassembly, and one side of conveying platform is provided with the stock subassembly, and drive assembly carries the material to conveying platform on, and the jacking subassembly is carried unqualified material to the stock subassembly to make qualified material carry to the unloading subassembly.

2. The automatic sheet separation device according to claim 1, wherein the feeding assembly comprises a support frame, a worktable is arranged on the support frame, a separation structure is arranged on the worktable, and the separation structure blows air to the sheets to separate at least two sheets.

3. The automatic sheet separating device according to claim 2, wherein the separating structure comprises a fixing seat, an air through column is arranged on the fixing seat, and a through hole is formed in the air through column and used for blowing air to the sheet.

4. The automatic sheet separation apparatus according to claim 2, wherein the table is further provided with a plurality of support columns, and the support columns enclose an accommodation space so that the sheet is confined in the accommodation space.

5. The automatic sheet separation apparatus of claim 1, wherein the drive assembly is a truss robot, and the truss robot is provided with an adsorption structure.

6. The automatic sheet separation device according to claim 5, wherein the suction structure comprises a mounting frame, and at least two suction cups are arranged on the mounting frame, so that the at least two suction cups can suck the materials.

7. The automatic sheet separation device according to claim 1, wherein the transmission assembly is arranged at one end of the conveying platform, the jacking assembly and the blanking assembly are arranged at the other end of the conveying platform, and a separation belt is arranged between the jacking assembly and the blanking assembly so that unqualified materials can be conveyed to the stock assembly.

8. The automatic sheet separation device according to claim 1, wherein the jacking assembly comprises a support platform, a conveyor belt is arranged on the support platform, a support rod is arranged on the support platform, and the support rod is connected with an air cylinder so that the support rod can push out the conveyor belt.

9. The automatic sheet separation apparatus according to claim 8, wherein a thickness sensor is provided on the support platform for detecting the thickness of the material.

10. The automatic sheet separation apparatus according to claim 1, wherein the stock assembly includes a fixed platform on which a transport roller is disposed, the transport roller being configured to transport the off-spec material.

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