TWI819301B - Prepreg sheet retrieval device and method - Google Patents
Prepreg sheet retrieval device and method Download PDFInfo
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- TWI819301B TWI819301B TW110115688A TW110115688A TWI819301B TW I819301 B TWI819301 B TW I819301B TW 110115688 A TW110115688 A TW 110115688A TW 110115688 A TW110115688 A TW 110115688A TW I819301 B TWI819301 B TW I819301B
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- 238000000034 method Methods 0.000 title claims description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 178
- 239000000463 material Substances 0.000 claims abstract description 151
- 210000000078 claw Anatomy 0.000 claims abstract description 113
- 238000013519 translation Methods 0.000 claims abstract description 36
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 230000007423 decrease Effects 0.000 claims 1
- 238000007598 dipping method Methods 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 70
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- 238000003475 lamination Methods 0.000 description 10
- 238000001514 detection method Methods 0.000 description 9
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- 230000000694 effects Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/005—De-stacking of articles by using insertions or spacers between the stacked layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Abstract
本發明揭露了一種預浸片(prepreg sheet)取料裝置,其包含有機架,機架上設有預浸片上料機構、預疊台及滑移承載架,預浸片上料機構上放置有預浸片,滑移承載架上設有預浸體取料機械手,預浸體取料機械手包含有取料滑台以及用於驅使取料滑台左右滑動的取料平移驅動機構,取料滑臺上固定有兩個取料升降氣缸,取料升降氣缸用於驅使一取料支臂上升或者下降,取料支臂上固定有長條狀的取料吸爪,兩個取料吸爪相互平行,且兩個取料吸爪分別與預浸片的兩側邊緣處對齊,取料吸爪上固定有複數個用於吸附預浸片的取料吸嘴,複數個取料吸嘴沿取料吸爪的長度方向依次設置。本發明可以提高工作效率、降低人工成本並且更具自動化性能。The invention discloses a prepreg sheet (prepreg sheet) unloading device, which includes a frame. The frame is provided with a prepreg sheet loading mechanism, a pre-stack table and a sliding bearing frame. The prepreg sheet loading mechanism is placed with a prepreg sheet loading mechanism. For dipping sheets, there is a prepreg picking manipulator on the sliding carrier. The prepreg picking manipulator includes a picking slide and a picking translation drive mechanism for driving the picking slide left and right. There are two lifting cylinders fixed on the slide. The lifting cylinder is used to drive a lifting arm to rise or fall. A long lifting suction claw is fixed on the lifting arm. Two lifting suction claws are fixed on the lifting arm. Parallel to each other, the two suction claws are aligned with the edges of both sides of the prepreg sheet. A plurality of suction nozzles for absorbing the prepreg sheets are fixed on the suction claws. The plurality of suction nozzles are fixed along the edge of the prepreg sheet. The length direction of the material taking suction claw is set in sequence. The invention can improve work efficiency, reduce labor costs and have better automation performance.
Description
本發明涉及一種電路板生產設備,尤其涉及一種預浸片取料裝置及方法。The invention relates to circuit board production equipment, and in particular to a prepreg sheet taking device and method.
電路板又稱印刷電路板(Printed Circuit Board,PCB),是目前電子、電氣設備中必不可少的器材,同時也是將電路原理實體化的重要材料。現有技術中,電路板一般包含層疊設置的預浸片與芯板等多層結構,電路板在生產過程中,需要將預浸片與芯板等多層結構進行預疊合,然後再進行壓合加工。目前,對於多層放置的預浸片原料,常用的取料方法是人工借助工具取料,這種取料手段的工作效率低下,人工成本較高,且無法在電路板材料層預疊合自動化設備中推廣應用。Circuit board, also known as Printed Circuit Board (PCB), is an indispensable equipment in current electronic and electrical equipment. It is also an important material for materializing circuit principles. In the existing technology, circuit boards generally include multi-layer structures such as prepregs and core boards that are laminated. During the production process of circuit boards, multi-layer structures such as prepregs and core boards need to be pre-laminated and then pressed. . At present, for prepreg raw materials placed in multiple layers, the commonly used method is to manually retrieve materials with the help of tools. This extraction method has low work efficiency, high labor costs, and cannot pre-laminate automated equipment on the circuit board material layer. promotion and application.
本發明要解決的技術問題在於,針對現有技術的不足,提供一種可提高工作效率、降低人工成本並且更具自動化性能的預浸片取料裝置及方法。The technical problem to be solved by the present invention is to provide a prepreg sheet retrieving device and method that can improve work efficiency, reduce labor costs and have more automated performance in view of the shortcomings of the existing technology.
為解決上述技術問題,本發明採用如下技術方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一種預浸片取料裝置,其包含有機架,機架上設有預浸片上料機構、預疊台及滑移承載架,預浸片上料機構上放置有預浸片,滑移承載架上設有預浸體取料機械手,預浸體取料機械手包含有取料滑台以及用於驅使取料滑台左右滑動的取料平移驅動機構,取料滑臺上固定有兩個取料升降氣缸,取料升降氣缸用於驅使一取料支臂上升或者下降,取料支臂上固定有長條狀的取料吸爪,兩個取料吸爪相互平行,且兩個取料吸爪分別與預浸片的兩側邊緣處對齊,取料吸爪上固定有用於吸附預浸片的複數個取料吸嘴,複數個取料吸嘴沿取料吸爪的長度方向依次設置,藉由取料平移驅動機構、取料升降氣缸及取料吸嘴的配合,可以透過負壓吸附方式拾取預浸片上料機構上的預浸片,並將預浸片移送至預疊臺上。A prepreg sheet retrieving device, which includes a frame. The frame is provided with a prepreg sheet loading mechanism, a pre-stack table and a sliding bearing frame. The prepreg sheet loading mechanism is placed with prepreg sheets, and the sliding bearing frame is provided with prepreg sheets. There is a prepreg picking manipulator. The prepreg picking manipulator includes a picking slide and a picking translation drive mechanism for driving the picking slide left and right. There are two picking slides fixed on it. The material lifting cylinder is used to drive a material lifting arm to rise or fall. The material lifting arm is fixed with a long material taking suction claw. The two material taking suction claws are parallel to each other, and the two material taking suction claws are parallel to each other. The suction claws are aligned with the edges on both sides of the prepreg sheet. A plurality of pickup nozzles for sucking the prepreg sheets are fixed on the pickup claw. The plurality of pickup nozzles are arranged sequentially along the length of the pickup claw. , through the cooperation of the pickup translation drive mechanism, the pickup lifting cylinder and the pickup nozzle, the prepreg sheets on the prepreg sheet loading mechanism can be picked up through negative pressure adsorption, and the prepreg sheets can be transferred to the pre-stack table .
較佳地,取料升降氣缸的殼體上固定有抖動氣缸,取料支臂設於抖動氣缸上,藉由抖動氣缸驅使取料支臂上升或者下降。Preferably, a shaking cylinder is fixed on the housing of the lifting cylinder, and the picking arm is mounted on the shaking cylinder, and the shaking cylinder drives the picking arm to rise or fall.
較佳地,抖動氣缸的伸縮軸與取料升降氣缸的殼體固定連接,抖動氣缸的殼體與取料支臂的豎直部固定連接,取料吸爪與取料支臂的水平部固定連接。Preferably, the telescopic shaft of the shaking cylinder is fixedly connected to the housing of the lifting cylinder, the housing of the shaking cylinder is fixedly connected to the vertical part of the picking arm, and the picking suction claw is fixed to the horizontal part of the picking arm. connection.
一種預浸片取料方法,取料方法基於一取料裝置實現,取料裝置包含有機架,機架上設有預浸片上料機構、預疊台及滑移承載架,預浸片上料機構上放置有預浸片,滑移承載架上設有預浸體取料機械手,預浸體取料機械手包含有取料滑台以及用於驅使取料滑台左右滑動的取料平移驅動機構,取料滑臺上固定有兩個取料升降氣缸,取料升降氣缸用於驅使一取料支臂上升或者下降,取料支臂上固定有長條狀的取料吸爪,兩個取料吸爪相互平行,且兩個取料吸爪分別與預浸片的兩側邊緣處對齊,取料吸爪上固定有用於吸附預浸片的複數個取料吸嘴,複數個取料吸嘴沿取料吸爪的長度方向依次設置,取料方法包含:步驟S10,取料平移驅動機構驅使取料滑台平移,直至取料吸爪平移至預浸片上料機構上方;步驟S11,取料升降氣缸驅使取料支臂及取料吸爪下降,以使取料吸嘴靠近預浸片上料機構上的預浸片;步驟S12,取料吸嘴吸氣並產生負壓,利用負壓將位於頂層的預浸片吸附於兩個取料吸爪上;步驟S13,取料升降氣缸驅使取料支臂及取料吸爪上升,並將位於頂層的預浸片從預浸片上料機構取出;步驟S14,取料平移驅動機構驅使取料滑台平移,直至取料吸爪平移至預疊臺上方;步驟S15,取料升降氣缸驅使取料支臂及取料吸爪下降,直至預浸片放置於預疊台,然後取料吸嘴停止吸氣;步驟S16,取料升降氣缸驅使取料支臂及取料吸爪上升,取料吸嘴與預浸片分離,進而將預浸片留置於預疊臺上。A prepreg sheet picking method. The picking method is based on a picking device. The picking device includes a rack. The rack is equipped with a prepreg sheet loading mechanism, a pre-stack table and a sliding carrier. The prepreg sheet loading mechanism Prepreg sheets are placed on the sliding carrier, and a prepreg picking manipulator is installed on the sliding carrier. The prepreg picking manipulator includes a picking slide and a picking translation drive for driving the picking slide left and right. Mechanism, two reclaiming lifting cylinders are fixed on the reclaiming slide. The reclaiming lifting cylinder is used to drive a reclaiming arm to rise or fall. A long reclaiming suction claw is fixed on the reclaiming arm. Two reclaiming lifting cylinders are fixed on the reclaiming slide. The feeding suction claws are parallel to each other, and the two feeding suction claws are aligned with the edges on both sides of the prepreg sheet. A plurality of feeding suction nozzles for absorbing the prepreg sheets are fixed on the feeding suction claws. The suction nozzles are arranged sequentially along the length direction of the picking claw. The picking method includes: Step S10, the picking translation drive mechanism drives the picking slide to translate until the picking claw moves above the prepreg sheet loading mechanism; Step S11, The lifting cylinder drives the picking arm and the picking suction claw down, so that the picking nozzle is close to the prepreg on the prepreg loading mechanism; step S12, the picking nozzle sucks air and generates negative pressure, using the negative pressure Press the prepreg sheet located on the top layer to be adsorbed on the two picking suction claws; step S13, the picking lifting cylinder drives the picking arm and the picking suction claw to rise, and the prepreg sheet located on the top layer is loaded from the prepreg sheet. The mechanism is taken out; step S14, the picking translation drive mechanism drives the picking slide to translate until the picking suction claw moves above the pre-stack table; step S15, the picking lifting cylinder drives the picking arm and the picking suction claw to descend until The prepreg sheets are placed on the pre-stack table, and then the pickup nozzle stops suctioning; in step S16, the pickup lift cylinder drives the pickup arm and pickup suction claw to rise, and the pickup nozzle is separated from the prepreg sheets, and then the prepreg sheets are separated. The dipped tablets are left on the pre-stack table.
較佳地,步驟S13進一步包含抖動步驟:當取料升降氣缸驅使取料支臂及取料吸爪上升後,取料平移驅動機構驅使取料滑台左右抖動。Preferably, step S13 further includes a shaking step: when the picking lifting cylinder drives the picking arm and the picking suction claw to rise, the picking translation drive mechanism drives the picking slide to shake left and right.
較佳地,取料升降氣缸上設有抖動氣缸,取料支臂設於抖動氣缸上,藉由抖動氣缸驅使取料支臂上升或者下降,抖動步驟中:利用抖動氣缸驅使取料支臂及取料吸爪上下抖動,藉由左右抖動及上下抖動配合,使得取料吸嘴所吸附的多餘預浸片抖落於預浸片上料機構。Preferably, the lifting cylinder is provided with a shaking cylinder, and the picking arm is mounted on the shaking cylinder. The shaking cylinder drives the picking arm to rise or fall. In the shaking step: the shaking cylinder is used to drive the picking arm and The pickup suction claw vibrates up and down. Through the combination of left and right vibration and up and down vibration, the excess prepreg sheets adsorbed by the pickup suction nozzle are shaken off to the prepreg sheet loading mechanism.
本發明揭露的預浸片取料裝置,在執行過程中,先由取料平移驅動機構驅使取料滑台平移,直至取料吸爪平移至預浸片上料機構上方,然後取料升降氣缸驅使取料支臂及取料吸爪下降,以使取料吸嘴靠近預浸片上料機構上的預浸片,此時取料吸嘴吸氣並產生負壓,利用負壓將位於頂層的預浸片吸附於兩個取料吸爪上。接下來,取料升降氣缸驅使取料支臂及取料吸爪上升,並將位於頂層的預浸片從預浸片上料機構取出,再由取料平移驅動機構驅使取料滑台平移,直至取料吸爪平移至預疊臺上方,之後取料升降氣缸驅使取料支臂及取料吸爪下降,直至預浸片放置於預疊台,然後取料吸嘴停止吸氣。最後,取料吸嘴與預浸片分離,進而將預浸片留置於預疊臺上。基於上述過程,本發明更好地完成了預浸片取料過程,相較於現有技術而言,本發明的自動化性能更強,且取料過程無需人員參與,從而節省了人工成本,有助於在電路板材料層預疊合自動化設備中進行靈活運用。During the execution of the prepreg sheet picking device disclosed by the present invention, the picking translation drive mechanism first drives the picking slide to translate until the picking suction claw moves above the prepreg loading mechanism, and then the picking lifting cylinder drives The picking arm and picking suction claw are lowered so that the picking nozzle is close to the prepreg on the prepreg loading mechanism. At this time, the picking nozzle sucks air and generates negative pressure. The negative pressure is used to move the prepreg on the top layer. The dip tablet is adsorbed on the two suction claws. Next, the picking lifting cylinder drives the picking arm and picking suction claw to rise, and the prepreg sheet located on the top layer is taken out from the prepreg sheet loading mechanism, and then the picking translation drive mechanism drives the picking slide table to translate until The pickup suction claw moves to the top of the pre-stack table, and then the pickup lift cylinder drives the pickup arm and pickup suction claw to lower until the prepreg sheet is placed on the pre-stack table, and then the pickup suction nozzle stops sucking air. Finally, the pickup nozzle is separated from the prepreg sheet, and the prepreg sheet is left on the pre-stack table. Based on the above process, the present invention better completes the prepreg sheet picking process. Compared with the existing technology, the present invention has stronger automation performance, and the picking process does not require personnel participation, thereby saving labor costs and helping It can be flexibly used in automated equipment for pre-lamination of circuit board material layers.
下面將結合附圖及實施例對本發明作更加詳細的說明。The present invention will be described in more detail below with reference to the accompanying drawings and examples.
實施例一
本實施例提出了一種預浸片取料裝置,結合圖1至圖4所示,其包含有機架1,機架1上設有預浸片上料機構2、預疊台3及滑移承載架7,預浸片上料機構2上放置有預浸片100,滑移承載架7上設有預浸體取料機械手8,預浸體取料機械手8包含有取料滑台80以及用於驅使取料滑台80左右滑動的取料平移驅動機構81。取料滑台80上固定有兩個取料升降氣缸82,取料升降氣缸82用於驅使一取料支臂83上升或者下降,取料支臂83上固定有長條狀的取料吸爪84,兩個取料吸爪84相互平行,且兩個取料吸爪84分別與預浸片100的兩側邊緣處對齊,取料吸爪84上固定有用於吸附預浸片100的複數個取料吸嘴85,複數個取料吸嘴85沿取料吸爪84的長度方向依次設置。藉由取料平移驅動機構81、取料升降氣缸82及取料吸嘴85的配合,透過負壓吸附方式拾取預浸片上料機構2上的預浸片100,並將預浸片100移送至預疊台3上。This embodiment proposes a prepreg sheet unloading device, as shown in Figures 1 to 4. It includes a
上述裝置在執行過程中,先由取料平移驅動機構81驅使取料滑台80平移,直至取料吸爪84平移至預浸片上料機構2上方,然後取料升降氣缸82驅使取料支臂83及取料吸爪84下降,以使取料吸嘴85靠近預浸片上料機構2上的預浸片100。此時,取料吸嘴85吸氣並產生負壓,利用負壓將位於頂層的預浸片100吸附於兩個取料吸爪84上。接下來,取料升降氣缸82驅使取料支臂83及取料吸爪84上升,並將位於頂層的預浸片100從預浸片上料機構2取出,再由取料平移驅動機構81驅使取料滑台80平移,直至取料吸爪84平移至預疊台3上方,之後取料升降氣缸82驅使取料支臂83及取料吸爪84下降,直至預浸片100放置於預疊台3,然後取料吸嘴85停止吸氣。最後,取料吸嘴85與預浸片100分離,進而將預浸片100留置於預疊台3上。基於上述過程,本發明更好地完成了預浸片取料過程,相較現有技術而言,本發明的自動化性能更強,且取料過程無需人員參與,從而節省了人工成本,有助於在電路板材料層預疊合自動化設備中進行靈活運用。During the execution of the above device, the picking
進一步地,取料平移驅動機構81為馬達絲桿驅動機構。Further, the material taking
本實施例中,取料升降氣缸82的伸縮軸與取料滑台80固定連接,藉由取料升降氣缸82的殼體帶動取料支臂83上升或者下降。In this embodiment, the telescopic shaft of the lifting cylinder 82 is fixedly connected to the sliding table 80 , and the shell of the lifting cylinder 82 drives the lifting arm 83 to rise or fall.
為了避免同時取走相互黏連的多層預浸片,本實施例較佳地設置有抖動步驟。具體來說,取料升降氣缸82的殼體上固定有抖動氣缸86,取料支臂83設於抖動氣缸86上,以藉由抖動氣缸86驅使取料支臂83上升或者下降。In order to avoid removing multiple layers of prepreg sheets that are adhered to each other at the same time, this embodiment is preferably provided with a shaking step. Specifically, a shaking cylinder 86 is fixed on the housing of the lifting cylinder 82 , and the picking arm 83 is provided on the shaking cylinder 86 so that the shaking cylinder 86 drives the picking arm 83 up or down.
進一步地,取料支臂83呈「L」形Further, the material taking arm 83 is in an "L" shape.
作為一種較佳實施方式,抖動氣缸86的伸縮軸與取料升降氣缸82的殼體固定連接,抖動氣缸86的殼體與取料支臂83的豎直部固定連接,取料吸爪84與取料支臂83的水平部固定連接。As a preferred embodiment, the telescopic shaft of the shaking cylinder 86 is fixedly connected to the housing of the picking lifting cylinder 82 , the housing of the shaking cylinder 86 is fixedly connected to the vertical part of the picking arm 83 , and the picking suction claw 84 is connected to the vertical part of the picking arm 83 . The horizontal part of the material taking arm 83 is fixedly connected.
為了實現批量取料,在本實施例中,預浸片上料機構2包含有兩個預浸片上料台20,兩個預浸片上料台20上下設置且二者之間設有預設間距,滑移承載架7上設有兩個預浸體取料機械手8,且兩個預浸體取料機械手8上下設置,預浸體取料機械手8與預浸片上料台20一一對應。藉由兩個預浸體取料機械手8分別從兩個預浸片上料台20拾取預浸片100並按照預設疊放順序放置於預疊台3上。上述結構設計不僅能夠節省空間,而且可以利用兩個預浸體取料機械手8交替取料,有助於提高生產效率。In order to realize batch retrieval, in this embodiment, the
在實際應用中,兩個預浸片上料台20上可以均放置有預浸片,也可以放置其他類型的材料片,因此,即使將本實施例中的預浸片置換成其他材料片,也應當屬本發明的保護範圍。In practical applications, prepreg sheets can be placed on both prepreg
為了更好地說明本實施例的技術方案,本實施例進一步提出了一種預浸片取料方法,結合圖1至圖4所示,取料方法基於一取料裝置實現,取料裝置包含有機架1,機架1上設有預浸片上料機構2、預疊台3及滑移承載架7,預浸片上料機構2上放置有預浸片100,滑移承載架7上設有預浸體取料機械手8,預浸體取料機械手8包含有取料滑台80以及用於驅使取料滑台80左右滑動的取料平移驅動機構81,取料滑台80上固定有兩個取料升降氣缸82,取料升降氣缸82用於驅使一取料支臂83上升或者下降,取料支臂83上固定有長條狀的取料吸爪84,兩個取料吸爪84相互平行,且兩個取料吸爪84分別與預浸片100的兩側邊緣處對齊,取料吸爪84上固定有用於吸附預浸片100的複數個取料吸嘴85,複數個取料吸嘴85沿取料吸爪84的長度方向依次設置,取料方法包含以下步驟。In order to better illustrate the technical solution of this embodiment, this embodiment further proposes a prepreg sheet picking method. As shown in FIGS. 1 to 4 , the picking method is based on a picking device. The picking device includes an
步驟S10,取料平移驅動機構81驅使取料滑台80平移,直至取料吸爪84平移至預浸片上料機構2上方。In step S10 , the material-picking
步驟S11,取料升降氣缸82驅使取料支臂83及取料吸爪84下降,以使取料吸嘴85靠近預浸片上料機構2上的預浸片100。Step S11 , the picking lifting cylinder 82 drives the picking arm 83 and the picking suction claw 84 to lower, so that the picking nozzle 85 is close to the
步驟S12,取料吸嘴85吸氣並產生負壓,利用負壓將位於頂層的預浸片100吸附於兩個取料吸爪84上。In step S12 , the material taking suction nozzle 85 inhales and generates negative pressure, and uses the negative pressure to adsorb the
步驟S13,取料升降氣缸82驅使取料支臂83及取料吸爪84上升,並將位於頂層的預浸片100從預浸片上料機構2取出。In step S13, the picking lifting cylinder 82 drives the picking arm 83 and the picking suction claw 84 to rise, and the
步驟S14,取料平移驅動機構81驅使取料滑台80平移,直至取料吸爪84平移至預疊台3上方。In step S14 , the material-picking
步驟S15,取料升降氣缸82驅使取料支臂83及取料吸爪84下降,直至預浸片100放置於預疊台3,然後取料吸嘴85停止吸氣。In step S15, the picking up and down cylinder 82 drives the picking arm 83 and the picking suction claw 84 down until the
步驟S16,取料升降氣缸82驅使取料支臂83及取料吸爪84上升,取料吸嘴85與預浸片100分離,進而將預浸片100留置於預疊台3上。Step S16 , the picking lifting cylinder 82 drives the picking arm 83 and the picking suction claw 84 to rise, the picking nozzle 85 is separated from the
作為一種較佳實施方式,步驟S13進一步包含抖動步驟:當取料升降氣缸82驅使取料支臂83及取料吸爪84上升後,取料平移驅動機構81驅使取料滑台80左右抖動。As a preferred implementation, step S13 further includes a shaking step: when the picking lifting cylinder 82 drives the picking arm 83 and the picking suction claw 84 to rise, the picking
進一步地,取料升降氣缸82上設有抖動氣缸86,取料支臂83設於抖動氣缸86上,藉由抖動氣缸86驅使取料支臂83上升或者下降,在抖動步驟中:利用抖動氣缸86驅使取料支臂83及取料吸爪84上下抖動,藉由左右抖動及上下抖動配合,令取料吸嘴85吸附的多餘預浸片100抖落於預浸片上料機構2。Further, the material picking lifting cylinder 82 is provided with a shaking cylinder 86, and the picking arm 83 is provided on the shaking cylinder 86. The shaking cylinder 86 drives the picking arm 83 to rise or fall. In the shaking step: use the shaking cylinder 86 drives the picking arm 83 and the picking suction claw 84 to vibrate up and down. Through the combination of left and right shaking and up and down shaking, the
實施例二
本實施例提出了一種電路板材料層預疊合設備,結合圖1至圖11所示,其包含有機架1,機架1上由左至右依次設有預浸片上料機構2、預疊台3、轉送台4、芯板上料機構5及隔紙下料機構6,機架1上進一步設有左右設置的滑移承載架7,滑移承載架7上由左至右依次設有預浸體取料機械手8、芯板轉送機械手9、芯板上料機械手10及隔紙下料機械手11,預浸體取料機械手8用於從預浸片上料機構2拾取預浸片100並放置於預疊台3上,芯板上料機械手10用於從芯板上料機構5拾取芯板並放置於轉送台4上,隔紙下料機械手11用於從芯板上料機構5拾取兩個芯板之間的隔紙並放置於隔紙下料機構6,芯板轉送機械手9用於從轉送台4上拾取芯板並放置於預疊台3上。透過預浸體取料機械手8、芯板轉送機械手9、芯板上料機械手10及隔紙下料機械手11的配合,可以將預浸片100及芯片按照預設疊放順序疊合於預疊台3。This embodiment proposes a circuit board material layer pre-lamination equipment. As shown in Figures 1 to 11, it includes a
上述設備在實際應用過程中,可根據電路板的層級結構,按照預設的執行順序啟動預浸片取料步驟、芯板取料步驟、隔紙下料步驟及芯板轉送步驟。在執行上述過程中,藉由預浸體取料機械手8、芯板轉送機械手9、芯板上料機械手10及隔紙下料機械手11的配合,將預浸片100及芯片按照預設疊放順序疊合於預疊台3。相較於現有技術而言,本發明無需人工操作,大大降低了人員的勞動強度,有效節省了人工成本以及提高了生產效率。此外,本發明設備的自動化性能更強,可有效降低生產過程中的出錯率,進而提高電路板的產品品質。In the actual application process of the above equipment, according to the hierarchical structure of the circuit board, the prepreg sheet picking step, the core board picking step, the separator unloading step and the core board transfer step can be started according to the preset execution sequence. During the execution of the above process, through the cooperation of the
為了更好地拾取預浸片,本實施例中,預浸體取料機械手8透過負壓吸附方式拾取預浸片100,芯板轉送機械手9及芯板上料機械手10均透過負壓吸附方式拾取芯板,隔紙下料機械手11透過負壓吸附方式拾取隔紙。In order to better pick up the prepreg sheets, in this embodiment, the
進一步地,包含有物料車12,物料車12將預設的芯板上料盒50移送至芯板上料機構5以及將預設的隔紙下料盒60移送至隔紙下料機構6。Further, a material cart 12 is included, which moves the preset core
關於芯板轉送機械手9的具體結構,在本實施例中,芯板轉送機械手9包含有轉送滑台90以及用於驅使轉送滑台90左右滑動的轉送平移驅動機構95,轉送滑台90上固定有轉送升降氣缸91,轉送升降氣缸91用於驅使兩個轉送支臂92上升或者下降,轉送支臂92上固定有長條狀的轉送吸爪93,兩個轉送吸爪93相互平行,且兩個轉送吸爪93分別與芯板的兩側邊緣處對齊,轉送吸爪93上固定有用於吸附芯板的複數個轉送吸嘴94,複數個轉送吸嘴94沿轉送吸爪93的長度方向依次設置。藉由轉送平移驅動機構95、轉送升降氣缸91、轉送吸爪93及轉送吸嘴94的配合,可以透過負壓吸附方式拾取轉送台4上的芯板,並將芯板移送至預疊台3上。Regarding the specific structure of the core
為了對芯板發揮定位作用,並使得芯板轉送機械手9與轉送台4上的芯板對齊,在本實施例中,轉送台4上開設有複數個定位槽孔40,複數個定位槽孔40沿轉送台4的周向均勻分佈,轉送台4的下方設有支撐座41,且轉送台4固定於支撐座41上,支撐座41上設有四個活動塊42以及用於驅使四個活動塊42相互遠離或者相對靠近的定位夾持驅動機構43,四個活動塊42對稱設於轉送台4的四周,活動塊42的頂部形成有複數個定位手指420,定位手指420與定位槽孔40一一對齊,定位手指420穿過定位槽孔40並向上伸出,且定位手指420能夠在定位槽孔40內活動。當芯板放置於轉送台4時,定位夾持驅動機構43驅使四個活動塊42相對靠近,以藉由芯板周圍的定位手指420將芯板定位於轉送台4上。In order to position the core board and align the core
進一步地,定位槽孔40為長條狀槽孔。Further, the
為了提高預浸片上料效率,在本實施例中,預浸片上料機構2包含有兩個預浸片上料台20,兩個預浸片上料台20上下設置且二者之間設有預設間距,滑移承載架7上設有兩個預浸體取料機械手8,兩個預浸體取料機械手8上下設置,預浸體取料機械手8與預浸片上料台20一一對應。藉由兩個預浸體取料機械手8分別從兩個預浸片上料台20拾取預浸片100並按照預設疊放順序放置於預疊台3上。In order to improve the efficiency of prepreg loading, in this embodiment, the
作為一種較佳實施方式,預浸片上料台20上設有第一重量感測器,第一重量感測器用於收集多層預浸片100的重量並以電訊號的形式回饋至預設的控制器。在實際應用中,在取料時預浸片100可能會出現兩片或者多片黏接的情況,當多層預浸片100每次取走一層時,第一重量感測器回饋的重量值都會減少,控制器根據預浸片100取走前後的重量差值,可以判斷出預浸體取料機械手8是否同時取走多片預浸片100,如果同時取走多片預浸片100,則由控制器及時發出警報提醒。As a preferred embodiment, the prepreg loading table 20 is provided with a first weight sensor. The first weight sensor is used to collect the weight of the
在本實施例中,機架1上設有預疊物料升降機構30,預疊台3設於預疊物料升降機構30的升降端,控制器用於根據預疊台3疊放的物料厚度實時控制預疊物料升降機構30升降,進而控制預疊台3的豎直高度。在實際應用中,當各層疊放後,其整體厚度會隨之增加,為了保證頂層的高度位置恆定,本實施例利用預疊物料升降機構30驅使預疊台3上下微運動,使得疊放後的頂層高度保持恆定,從而更好地與各機械手進行配合。In this embodiment, the
為了更好地說明本發明的技術方案,本發明進一步揭露了一種電路板材料層預疊合製程,結合圖1至圖11所示,此製程係基於一設備以實現,此設備包含有機架1,機架1上由左至右依次設有預浸片上料機構2、預疊台3、轉送台4、芯板上料機構5及隔紙下料機構6,機架1上進一步設有左右設置的滑移承載架7,滑移承載架7上由左至右依次設有預浸體取料機械手8、芯板轉送機械手9、芯板上料機械手10及隔紙下料機械手11,製程包含以下步驟。In order to better illustrate the technical solution of the present invention, the present invention further discloses a circuit board material layer pre-lamination process. As shown in FIGS. 1 to 11 , this process is implemented based on an equipment. The equipment includes a
預浸片取料步驟:利用預浸體取料機械手8從預浸片上料機構2拾取預浸片100並放置於預疊台3上。Step of picking up the prepreg sheets: Use the
芯板取料步驟:利用芯板上料機械手10從芯板上料機構5拾取芯板並放置於轉送台4上。Core board picking step: Use the core
隔紙下料步驟:利用隔紙下料機械手11從芯板上料機構5拾取兩個芯板之間的隔紙並放置於隔紙下料機構6。The separator unloading step: Use the
芯板轉送步驟:利用芯板轉送機械手9從轉送台4上拾取芯板並放置於預疊台3上。Core board transfer step: Use the core
透過控制預浸片取料步驟、芯板取料步驟、隔紙下料步驟及芯板轉送步驟的執行順序,藉由預浸體取料機械手8、芯板轉送機械手9、芯板上料機械手10及隔紙下料機械手11的配合,將預浸片100及芯片按照預設疊放順序疊合於預疊台3。By controlling the execution sequence of the prepreg picking step, the core board picking step, the separator unloading step and the core board transferring step, the
實施例三
目前,在多片預浸片在疊放過程中,受靜電等因素的影響,在取料時通常會出現同時取走兩片或者多片預浸片的情況,一旦預浸片的取出片數錯誤,將直接導致電路板報廢,使得失誤率及錯誤率較高,難以滿足生產要求。At present, when multiple prepreg sheets are stacked, due to factors such as static electricity, two or more prepreg sheets are usually taken away at the same time. Once the number of prepreg sheets is taken out, Errors will directly lead to the scrapping of the circuit board, making the error rate and error rate high, making it difficult to meet production requirements.
對此,本實施例提出了一種能夠避免因靜電吸附而誤取複數個預浸片,進而提高取料動作的準確性,有助於提高電路板成品率的預浸片上料機構。請參見圖1及圖2,預浸片上料機構2包含有方形的預浸片上料台20,預浸片上料台20上固定有四個擋塊21,四個擋塊21分別靠近預浸片上料台20的四個邊緣處,四個擋塊21之間用於放置多層疊放的預浸片100,預浸片上料台20的斜上方設有用於向預浸片100吹送負離子風的靜電消除機構23。In this regard, this embodiment proposes a prepreg loading mechanism that can avoid mistakenly picking up multiple prepregs due to electrostatic adsorption, thereby improving the accuracy of the picking action and helping to improve the circuit board yield. Please refer to Figures 1 and 2. The
在上述結構中,在預浸片上料台20上設置了四個擋塊21,四個擋塊21發揮從四周抵擋預浸片100的作用,進而在取料之前對預浸片100發揮定位作用,同時在預浸片上料台20的斜上方設置了靜電消除機構23,該靜電消除機構23用於向預浸片100吹送負離子風,藉由負離子風對預浸片100發揮消除靜電的作用,使得當機械手在取料過程中,可以避免因靜電吸附而出現同時取走多片預浸片100的情況,大大提高了取料步驟的準確性及可靠性,較好地提高了電路板成品率,進而滿足生產要求。In the above structure, four
作為一種較佳實施方式,擋塊21為長條狀擋塊,且擋塊21沿預浸片上料台20的邊緣延伸。As a preferred embodiment, the
當放入多層預浸片原料時,為了方便排出底部氣流,使得多層預浸片準確落入四個擋塊21之間。在本實施例中,預浸片上料台20上開設有鏤空孔200,鏤空孔200貫穿於預浸片上料台20的上下兩側。When the multi-layer prepreg raw material is put in, in order to facilitate the discharge of the bottom airflow, the multi-layer prepreg accurately falls between the four stops 21. In this embodiment, the
為了對預浸片上料台20發揮支撐固定作用,在本實施例中,預浸片上料機構2包含有豎直支架22,預浸片上料台20固定於豎直支架22上。In order to support and fix the prepreg loading table 20, in this embodiment, the
為了實現批量上料,在本實施例中,豎直支架22上固定有兩個上下設置的預浸片上料台20,兩個預浸片上料台20之間設有預設間距。In order to realize batch loading, in this embodiment, two prepreg
關於靜電消除機構23的具體結構,在本實施例中,靜電消除機構23包含有出風盒230,出風盒230連通有負離子氣源,出風盒230上設有複數個吹氣嘴231,吹氣嘴231朝向預浸片上料台20。Regarding the specific structure of the
為了擴大負離子風的吹送範圍,在本實施例中,出風盒230呈長條狀,複數個吹氣嘴231沿出風盒230的長度方向依次分佈。In order to expand the blowing range of the negative ion wind, in this embodiment, the
作為一種較佳實施方式,靜電消除機構23包含有U形支架232,出風盒230安裝於U形支架232上。As a preferred embodiment, the
為了便於調整吹風方向,在本實施例中,U形支架232的兩端分別設有能夠在預設角度內轉動的鉸接片233,出風盒230的兩端分別與兩個鉸接片233固定連接。In order to facilitate the adjustment of the blowing direction, in this embodiment, the two ends of the
本實施例中,豎直支架22上固定有兩個上下設置的L形承載架24,兩個預浸片上料台20分別固定於兩個L形承載架24上。In this embodiment, two L-shaped carrier frames 24 arranged up and down are fixed on the
為了更好地與電路板材料層預疊合設備相配合,在本實施例中,機架1上進一步設有用於驅使豎直支架22上升或者下降的上料台升降驅動機構25,並透過L形承載架24與上料台升降驅動機構25的驅動端固定連接。In order to better cooperate with the circuit board material layer pre-lamination equipment, in this embodiment, the
實施例四
電路板在預疊合過程必然涉及芯板上料步驟,多層芯板原料通常層疊放置在料盒內,為了避免相鄰芯板之間發生摩擦,需在兩層芯板之間放置隔紙,從而發揮保護作用,執行預疊合步驟時,需要在頂層芯板取下後,將隔紙取出收集,以便再次利用。上述過程屬於芯板與隔紙的分料取料工序,目前,上述工序均由人工完成,因此不僅工作效率低下,而且人工成本較高、缺乏自動化性能,且無法滿足自動化生產要求。The pre-lamination process of circuit boards inevitably involves the core board feeding step. The raw materials of multi-layer core boards are usually stacked in the material box. In order to avoid friction between adjacent core boards, spacers need to be placed between the two core boards. In order to play a protective role, when performing the pre-lamination step, after the top core board is removed, the separator paper needs to be taken out and collected for reuse. The above process belongs to the material sorting and picking process of the core board and separator paper. Currently, the above processes are all completed manually. Therefore, not only the work efficiency is low, but also the labor cost is high, the automation performance is lacking, and the requirements for automated production cannot be met.
對此,本實施例提出了一種可自動完成芯板及隔紙的取料工作,無需人工參與、節省人力成本,而且更具自動化性能的芯板分料取料裝置,結合圖1及圖9至圖14所示,其包含有機架1,機架1上設有轉送台4、芯板上料機構5、隔紙下料機構6及滑移承載架7,轉送台4、芯板上料機構5及隔紙下料機構6由左至右依次設置,滑移承載架7上設有芯板上料機械手10及隔紙下料機械手11,芯板上料機構5包含有芯板上料盒50,芯板上料盒50內盛裝有層疊放置的複數個芯板,相鄰兩個芯板之間夾設有隔紙,隔紙下料機構6包含有隔紙下料盒60,芯板上料機械手10包含有上料滑台13以及用於驅使上料滑台13左右滑動的上料平移驅動機構130,上料滑台13上固定有一升降驅動模組131,升降驅動模組131用於驅使一上料支臂132上升或者下降,上料支臂132上固定有長條狀的上料吸爪133,兩個上料吸爪133相互平行,且兩個上料吸爪133分別與芯板的兩側邊緣處對齊,上料吸爪133上固定有用於吸附芯板的複數個上料吸嘴134,複數個上料吸嘴134沿上料吸爪133的長度方向依次設置。藉由上料平移驅動機構130、升降驅動模組131、上料吸爪133及上料吸嘴134的配合,透過負壓吸附方式拾取芯板上料盒50內的芯板,並將芯板移送至轉送台4上,隔紙下料機械手11的結構與芯板上料機械手10的結構相同,隔紙下料機械手11用於透過負壓吸附的方式拾取芯板上料盒50內的隔紙,並將隔紙移送至隔紙下料盒60。In this regard, this embodiment proposes a core board material sorting and picking device that can automatically complete the work of picking up core boards and separators without manual participation, save labor costs, and have more automated performance. Combined with Figure 1 and Figure 9 As shown in Figure 14, it includes a
上述芯板分料取料裝置在執行過程中,芯板上料機械手10先平移至芯板上料盒50上方,此時,隔紙下料機械手11位於隔紙下料盒60上方,芯板上料機械手10取芯板時,升降驅動模組131驅使上料支臂132及上料吸爪133下降,上料吸嘴134吸氣並產生負壓,利用負壓吸附芯板,然後升降驅動模組131驅使上料支臂132及上料吸爪133上升,再由上料平移驅動機構130驅使上料滑台13平移,直至將芯板移送至轉送台4上方,最後升降驅動模組131驅使上料支臂132及上料吸爪133下降,上料吸嘴134停止吸氣,將芯板放置於轉送台4上。基於上述過程使得芯板上料機械手10完成了芯板取料,因隔紙下料機械手11的結構與芯板上料機械手10的結構相同,所以隔紙下料機械手11只需按照上述動作過程,同樣以負壓吸附的方式來拾取芯板上料盒50內的隔紙,並將隔紙移送至隔紙下料盒60即可完成隔紙下料步驟。相較於現有技術而言,本發明較好地完成了芯板隔紙的自動化分料取料過程,不僅提高了生產效率,而且有效節省了生產成本,進而滿足生產需求。During the execution of the above-mentioned core board distributing and retrieving device, the core
為了實現上下移動,在本實施例中,上料滑台13上固定有豎直滑塊136,上料支臂132上固定有豎直滑軌137,豎直滑軌137穿過豎直滑塊136且二者滑動配合,升降驅動模組131固定於上料支臂132上,升降驅動模組131的驅動端連接於上料滑台13。In order to move up and down, in this embodiment, a
為了進一步提高結構穩定性,在本實施例中,上料支臂132上固定有兩個相互平行的豎直滑軌137,上料滑台13上固定有四個豎直滑塊136,各豎直滑軌137對應穿過兩個豎直滑塊136。In order to further improve the structural stability, in this embodiment, two vertical slide rails 137 parallel to each other are fixed on the
進一步地,上料支臂132為「L」形支臂。Further, the
作為一種較佳實施方式,升降驅動模組131固定於上料支臂132的豎直部上。As a preferred embodiment, the lifting
為了對兩個上料吸爪133發揮固定作用,本實施例中,上料支臂132的水平部上固定有上料橫樑138,兩個上料吸爪133分別固定於上料橫樑138的兩端。In order to exert a fixing effect on the two
為了更好地消除靜電,本實施例中,機架1上設有靜電消除機構56,靜電消除機構56與芯板上料機構5相鄰設置,且靜電消除機構56用於向芯板上料機構5吹送負離子風。In order to better eliminate static electricity, in this embodiment, a static
本實施例進一步涉及一種芯板分料取料方法,結合圖1及圖9至圖14所示,此取料方法基於一取料裝置實現,其包含有機架1,機架1上設有轉送台4、芯板上料機構5、隔紙下料機構6及滑移承載架7,轉送台4、芯板上料機構5及隔紙下料機構6由左至右依次設置,滑移承載架7上設有芯板上料機械手10及隔紙下料機械手11,芯板上料機構5包含有芯板上料盒50,芯板上料盒50內盛裝有層疊放置的複數個芯板,相鄰兩個芯板之間夾設有隔紙,隔紙下料機構6包含有隔紙下料盒60,芯板上料機械手10包含有上料滑台13以及用於驅使上料滑台13左右滑動的上料平移驅動機構130,上料滑台13上固定有一升降驅動模組131,升降驅動模組131用於驅使一上料支臂132上升或者下降,上料支臂132上固定有長條狀的上料吸爪133,兩個上料吸爪133相互平行,且兩個上料吸爪133分別與芯板的兩側邊緣處對齊,上料吸爪133上固定有用於吸附芯板的複數個上料吸嘴134,複數個上料吸嘴134沿上料吸爪133的長度方向依次設置,此取料方法包含有以下步驟。This embodiment further relates to a core board material sorting and picking method. As shown in FIG. 1 and FIG. 9 to FIG. 14, this picking method is based on a picking device, which includes a
步驟S20,芯板上料機械手10平移至芯板上料盒50上方,此時,隔紙下料機械手11位於隔紙下料盒60上方。In step S20 , the core
步驟S21,升降驅動模組131驅使上料支臂132及上料吸爪133下降,上料吸嘴134吸氣並產生負壓,利用負壓吸附芯板。In step S21, the lifting
步驟S22,升降驅動模組131驅使上料支臂132及上料吸爪133上升,再由上料平移驅動機構130驅使上料滑台13平移,直至將芯板移送至轉送台4上方。In step S22 , the lifting
步驟S23,升降驅動模組131驅使上料支臂132及上料吸爪133下降,上料吸嘴134停止吸氣,將芯板放置於轉送台4上。Step S23 , the lifting
隔紙下料機械手11的結構與芯板上料機械手10的結構相同,隔紙下料機械手11按照步驟S20至步驟S23的動作過程,透過負壓吸附的方式拾取芯板上料盒50內的隔紙,並將隔紙移送至隔紙下料盒60。The structure of the
實施例五
實際應用過程中,當預設的機械手從料盒中取出芯板及隔紙時,為了避免誤取料的情況發生,需要對芯板及隔紙進行準確分辨,現有的分辨手段是透過人工觀察的方式,然而這種分辨措施不僅效率低下,而且容易因操作人員疲勞而出現取料失誤,其將嚴重影響電路板生產品質,無法滿足生產要求。In the actual application process, when the preset manipulator takes out the core board and separator paper from the material box, in order to avoid accidentally picking up the materials, it is necessary to accurately distinguish the core board and separator paper. The existing identification method is to manually However, this resolution method is not only inefficient, but also prone to material picking errors due to operator fatigue, which will seriously affect the quality of circuit board production and fail to meet production requirements.
對此,本實施例提出了一種可提高芯板取料工序的準確性及可靠性,同時提高電路板生產品質,而且更具自動化性能的芯板隔紙分料檢測裝置。結合圖1、圖11至圖14所示,芯板隔紙分料檢測裝置包含有機架1,機架1上設有芯板上料機構5及滑移承載架7,滑移承載架7上設有芯板上料機械手10及隔紙下料機械手11,芯板上料機構5包含有芯板上料盒50,芯板上料盒50內盛裝有層疊放置的複數個芯板,相鄰兩個芯板之間夾設有隔紙,芯板上料機械手10用於透過負壓吸附的方式拾取芯板上料盒50內的芯板,芯板上料機械手10包含有上料橫樑138及顏色感測器139,顏色感測器139安裝於上料橫樑138上,顏色感測器139的感應端朝下設置,隔紙下料機械手11的結構與芯板上料機械手10的結構相同,隔紙下料機械手11用於透過負壓吸附的方式拾取芯板上料盒50內的隔紙,顏色感測器139用於採集顏色並以電訊號的形式回饋至預設的控制器,控制器根據顏色感測器139回饋的電訊號判斷芯板上料機械手10是否拾取芯板,以及判斷隔紙下料機械手11是否拾取隔紙。In this regard, this embodiment proposes a core board separation paper separation and detection device that can improve the accuracy and reliability of the core board material picking process, improve the quality of circuit board production, and have more automated performance. As shown in Figure 1, Figure 11 to Figure 14, the core plate separator material distribution detection device includes a
在上述結構中,利用芯板上料機械手10及隔紙下料機械手11分別對芯板及隔紙進行取料,同時在芯板上料機械手10及隔紙下料機械手11中分別配置了顏色感測器139,以芯板上料機械手10為例,利用上料橫樑138上安裝的顏色感測器139,在芯板上料機械手10拾取芯板時,透過顏色感測器139回饋的顏色資料,預設的控制器根據顏色資料可以判斷出芯板上料機械手10拾取的是芯板或是隔紙,如果此時拾取的是隔紙,則屬誤拾取動作,控制器可及時發出警報提示,相應地,隔紙下料機械手11也具備顏色收集與判斷功能。基於上述原理,本發明可以大大提高芯板與隔紙分料過程的準確性,有效避免誤取料的情況發生,有助於提高電路板生產品質,而且更具自動化性能。In the above structure, the core
基於上述顏色感測器,本實施例不僅可以用於區分芯板及隔紙,更可以進一步用於拾取膠片等片材。此外,顏色感測器也不局限於檢測不同類型的片材,可以進一步對單片片材及多片片材進行判斷,例如,當機械手拾取多片膠片時,其顏色深度與單片膠片不同,據此回饋的顏色資料也不相同,控制器根據此顏色區別,可以判斷出機械手拾取的是單片或是多片,進而提高取料過程的準確性,同時可以進一步向用戶及時發出警報提示,不僅準確性更佳,而且也進一步提升了自動化性能。Based on the above color sensor, this embodiment can not only be used to distinguish the core board and the separator paper, but can also be further used to pick up sheets such as film. In addition, the color sensor is not limited to detecting different types of sheets. It can further judge single sheets and multiple sheets. For example, when a robot picks up multiple sheets of film, the color depth is the same as that of a single sheet of film. Different colors are different, and the color data fed back are also different. Based on this color difference, the controller can determine whether the robot picks up a single piece or multiple pieces, thereby improving the accuracy of the picking process, and at the same time, it can further issue timely notifications to the user. Alarm prompts not only provide better accuracy, but also further improve automation performance.
作為一種較佳實施方式,芯板上料機械手10包含有兩個相互平行的上料吸爪133,兩個上料吸爪133分別固定於上料橫樑138的兩端。As a preferred embodiment, the core
為了更加準確地採集片材顏色,本實施例中,顏色感測器139位於兩個上料吸爪133之間。In order to collect the sheet color more accurately, in this embodiment, the
在此基礎上,本實施例進一步具有取料檢測功能,具體是指,芯板上料機構5包含有檢測氣缸51,檢測氣缸51固定於機架1上,檢測氣缸51的伸縮軸上固定有上料感應機構52,當芯板上料機械手10拾取芯板或者隔紙下料機械手11拾取隔紙後,檢測氣缸51驅使上料感應機構52向芯板上料盒50內伸出,當上料感應機構52感應到芯板或者隔紙時向控制器回饋一電訊號。基於上述結構,有助控制器判斷機械手是否準確取到片材物料,從而進一步提高取料動作的準確性及可靠性。On this basis, this embodiment further has a material picking and detection function. Specifically, the core
為了發揮較好的支撐作用,本實施例中,上料感應機構52包含有感應支架520及物料感應器521,感應支架520與檢測氣缸51的伸縮軸固定連接,物料感應器521固定於感應支架520上。In order to play a better supporting role, in this embodiment, the
作為一種較佳實施方式,物料感應器521為紅外對管感測器或者接近開關。As a preferred implementation manner, the
實施例六
在實際應用中,在芯板上料以及隔紙下料過程中,一般需要利用料盒裝載原料及隔紙,同時需要人工將料盒放置於芯板取料工位與隔紙下料工位,待取放料完成,再由人工進行取換料盒,整個過程不僅繁瑣,而且需要耗費較多人力、工作效率低下、人工成本較高,且無法滿足生產需求。In practical applications, during the core board loading and separator unloading process, it is generally necessary to use material boxes to load raw materials and separators, and at the same time, the material boxes need to be manually placed at the core board picking station and separator unloading station. After the material picking and placing is completed, the material box is manually removed and replaced. The whole process is not only cumbersome, but also requires a lot of manpower, low work efficiency, high labor costs, and cannot meet production needs.
對此,本實施例提出了一種有助於實現自動取放料盒,從而提高芯板與隔紙的上下料效率,同時節省人工成本的料盒移送機構,結合圖1、圖9至圖15所示,其包含有機架1及芯板物料車15及隔紙物料車,機架1上設有芯板上料機構5及隔紙下料機構6。In this regard, this embodiment proposes a box transfer mechanism that helps realize automatic picking and placing of boxes, thereby improving the efficiency of loading and unloading core boards and separators, while saving labor costs. Combined with Figure 1, Figure 9 to Figure 15 As shown, it includes a
其中,芯板上料機構5的下方設有可推入芯板物料車15的第一物料車位53,芯板物料車15上設有第一料盒升降機構55,第一料盒升降機構55的升降端放置有芯板上料盒50,芯板上料機構5包含有第一鎖固機構54,當芯板物料車15推入第一物料車位53時,藉由第一鎖固機構54將芯板物料車15固定於第一物料車位53,再由第一料盒升降機構55驅使芯板上料盒50上升至預設高度;Among them, a first
隔紙下料機構6的下方設有可推入隔紙物料車的第二物料車位63,隔紙物料車上設有第二料盒升降機構,第二料盒升降機構的升降端放置有隔紙下料盒60,隔紙下料機構6包含有第二鎖固機構,當隔紙物料車推入第二物料車位63時,藉由第二鎖固機構將隔紙物料車固定於第二物料車位63,再由第二料盒升降機構驅使隔紙下料盒60上升至預設高度。There is a second
上述結構中,芯板上料機構5的下方及隔紙下料機構6的下方分別設置了第一物料車位53及第二物料車位63,在進行取換料盒的工序時,只需將芯板物料車15及隔紙物料車分別推入第一物料車位53及第二物料車位63,將芯板物料車15及隔紙物料車透過鎖固機構進行固定後,可利用兩個物料車上的料盒升降機構驅使料盒上升至預設的取放料高度,取放料盒的過程可自動化完成,動作過程簡單可靠,不僅省時省力,而且節省了人工成本,有助於提高電路板材料層預疊合設備的工作效率,較好地滿足了生產需求。In the above structure, a first
為了在料盒升至預設高度後對料盒發揮定位作用,在本實施例中,機架1上固定有至少兩個第一鎖固機構54,第一鎖固機構54分設於芯板上料盒50的兩側,第一鎖固機構54的伸縮軸上固定有第一定位塊540,當第一料盒升降機構55驅使芯板上料盒50上升至預設高度時,第一鎖固機構54驅使第一定位塊540伸出,藉由芯板上料盒50兩側的第一定位塊540對芯板上料盒50進行夾持定位。In order to position the material box after the material box rises to the preset height, in this embodiment, at least two
在實際應用中,芯板物料車15及隔紙物料車的結構相同,為了便於移動物料車,在本實施例中,芯板物料車15的底部設有4個萬向輪150。In practical applications, the core
進一步地,芯板物料車15的側部設有豎直設置的扶手151。Furthermore, the side of the core
為了實現批量運送,在本實施例中,第一料盒升降機構55的升降端放置有至少兩個上下層疊放置的芯板上料盒50。In order to realize batch transportation, in this embodiment, at least two core
以上所述只是本發明較佳的實施例,並不用於限制本發明,凡在本發明的技術範圍內所做的修改、等同替換或者改進等,均應包含在本發明所保護的範圍內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the technical scope of the present invention shall be included in the scope of protection of the present invention.
1:機架 2:預浸片上料機構 20:預浸片上料台 200:鏤空孔 21:擋塊 22:豎直支架 23:靜電消除機構 230:出風盒 231:吹氣嘴 232:U形支架 233:鉸接片 24:L形承載架 25:上料台升降驅動機構 3:預疊台 30:預疊物料升降機構 4:轉送台 40:定位槽孔 41:支撐座 42:活動塊 420:定位手指 43:定位夾持驅動機構 5:芯板上料機構 50:芯板上料盒 51:檢測氣缸 52:上料感應機構 520:感應支架 521:物料感應器 53:第一物料車位 54:第一鎖固機構 540:第一定位塊 55:第一料盒升降機構 56:靜電消除機構 6:隔紙下料機構 60:隔紙下料盒 63:第二物料車位 7:滑移承載架 8:預浸體取料機械手 80:取料滑台 81:取料平移驅動機構 82:升降氣缸 83:取料支臂 84:取料吸爪 85:取料吸嘴 86:抖動氣缸 9:芯板轉送機械手 90:轉送滑台 91:升降氣缸 92:轉送支臂 93:轉送吸爪 94:轉送吸嘴 95:轉送平移驅動機構 10:芯板上料機械手 100:預浸片 11:隔紙下料機械手 12:物料車 13:上料滑台 130:上料平移驅動機構 131:升降驅動模組 132:上料支臂 133:上料吸爪 134:上料吸嘴 136:豎直滑塊 137:豎直滑軌 138:上料橫樑 139:顏色感測器 15:芯板物料車 150:萬向輪 151:扶手1:Rack 2: Prepreg sheet loading mechanism 20:Prepreg sheet loading table 200: Hollow hole 21:Block 22:Vertical bracket 23: Static elimination mechanism 230: Air outlet box 231: Air blower 232:U-shaped bracket 233:Hinged piece 24:L-shaped bearing frame 25: Loading table lifting drive mechanism 3: Pre-stack table 30: Pre-stacked material lifting mechanism 4:Transfer station 40: Positioning slot 41: Support base 42:Activity block 420: Position finger 43: Positioning and clamping drive mechanism 5: Core plate feeding mechanism 50: Core board material box 51: Detect cylinder 52: Feeding induction mechanism 520: Induction bracket 521:Material sensor 53: First material parking space 54:First locking mechanism 540: First positioning block 55: The first material box lifting mechanism 56: Static elimination mechanism 6: Paper cutting mechanism 60: Paper separation box 63: Second material parking space 7: Sliding bearing frame 8: Prepreg reclaiming robot 80:Retrieving slide 81: Material retrieval translation drive mechanism 82: Lifting cylinder 83:Retrieving arm 84:Retrieving suction claw 85:Taking nozzle 86: Shake the cylinder 9: Core board transfer robot 90: Transfer slide 91:Lifting cylinder 92:Transfer arm 93:Transfer suction claw 94: Transfer nozzle 95: Transfer translation drive mechanism 10: Core plate feeding robot 100:Prepreg sheet 11: Paper blanking manipulator 12:Material truck 13: Loading slide 130: Loading translation drive mechanism 131:Lift drive module 132: Loading arm 133: Feeding suction claw 134: Feeding nozzle 136:Vertical slider 137:Vertical slide rail 138:Loading beam 139: Color sensor 15: Core board material truck 150: Universal wheel 151: handrail
圖1為電路板材料層預疊合設備的整體結構圖; 圖2為預浸片上料機構的結構圖; 圖3為預浸體取料機械手的結構圖; 圖4為預浸體取料機械手的側視圖; 圖5為芯板轉送機械手的仰視圖; 圖6為芯板轉送機械手的側視圖; 圖7為轉送台的結構圖; 圖8為預疊台的側視圖; 圖9為芯板上料機構及隔紙下料機構的一結構圖; 圖10為芯板上料機構及隔紙下料機構的另一結構圖; 圖11為芯板轉送機械手、芯板上料機械手及隔紙下料機械手的結構圖; 圖12為芯板上料機械手的俯視圖; 圖13為芯板上料機械手的正視圖; 圖14為芯板上料機械手的側視圖; 圖15為芯板物料車的側視圖。Figure 1 is the overall structural diagram of the circuit board material layer pre-lamination equipment; Figure 2 is a structural diagram of the prepreg sheet loading mechanism; Figure 3 is the structural diagram of the prepreg picking manipulator; Figure 4 is a side view of the prepreg picking robot; Figure 5 is a bottom view of the core board transfer robot; Figure 6 is a side view of the core board transfer robot; Figure 7 is a structural diagram of the transfer station; Figure 8 is a side view of the pre-stacking station; Figure 9 is a structural diagram of the core plate loading mechanism and the separator unloading mechanism; Figure 10 is another structural diagram of the core plate loading mechanism and the separator unloading mechanism; Figure 11 is a structural diagram of the core board transfer robot, the core board loading robot, and the separator unloading robot; Figure 12 is a top view of the core plate loading robot; Figure 13 is a front view of the core plate loading robot; Figure 14 is a side view of the core plate loading robot; Figure 15 is a side view of the core board material truck.
7:滑移承載架7: Sliding bearing frame
8:預浸體取料機械手8: Prepreg reclaiming robot
80:取料滑台80:Retrieving slide
81:取料平移驅動機構81: Material retrieval translation drive mechanism
82:取料支臂82:Retrieving arm
83:取料支臂83:Retrieving arm
84:取料吸爪84:Retrieving suction claw
86:抖動氣缸86: Shake the cylinder
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