CN110385771A - A kind of continuously shaped high-strength concrete article process of six station of wet process - Google Patents
A kind of continuously shaped high-strength concrete article process of six station of wet process Download PDFInfo
- Publication number
- CN110385771A CN110385771A CN201910742719.5A CN201910742719A CN110385771A CN 110385771 A CN110385771 A CN 110385771A CN 201910742719 A CN201910742719 A CN 201910742719A CN 110385771 A CN110385771 A CN 110385771A
- Authority
- CN
- China
- Prior art keywords
- station
- moulding
- boxs
- moulding box
- same time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/04—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds on a turntable
Abstract
The invention discloses a kind of continuously shaped high-strength concrete article process of six station of wet process, it is characterised in that: station 1, station 2, station 3, station 4, station 5 and station 6 is equipped on a circumference, adjacent two station interval is equal；1 process of station: 1) lower moulding box water guide bottom plate 3 lower moulding box 2 on it is laid with filter paper piece 7,2) quantitative downward moulding box 2 pours fluidity concrete bottom material 4；3) the uniform concrete bottom material 4 of low frequency microvibration；2 process of station: precompressed concrete bottom material 4；3 process of station: quantitative downward moulding box 2 pours fluidity concrete fabric 5；4 process of station: 1) precompressed concrete fabric 5,2) it is laid with the filtering scraps of paper 7；5 process of station: 1) press machine drives upper die head 1 to decline, and upper die head 1 squeezes concrete bottom material 4 and fabric 5 in lower moulding box, and extra mixing water is squeezed out；2) mixing water that vacuum pump drainage squeezes out；6 process of station: 1) product suppressed is deviate from from lower moulding box 2；2) vacuum suction product and stacking.
Description
Technical field
The present invention relates to a kind of continuously shaped high-strength concrete article process of six station of wet process, belong to wet process concrete product
Field shaping technique.
Background technique
There are mainly two types of modes for traditional concrete product production: one is mixed using the almost nil dry of the slump
Solidifying soil, such dry concrete is placed in steel die, high-frequency vibration and pressurization by concrete product forming machine,
Concrete product shape required for dry concrete in mold is compressed into, concrete product after molding is from mold
Abjection, is transported to curing kilns together with the Special support plate under concrete product and is conserved；Second is existed using the slump
The plastic concrete of 50-90mm, also some using the slump 100-150mm fluidity concrete, by plastic concrete or
Fluidity concrete is poured into special plastic mold, is vibrated by high frequency vibrating tamper, is made concrete compaction, gas is discharged,
Concrete strength is improved, after the completion of vibrating, cannot demould, be conserved at once, until the intensity of concrete product reaches
Design strength 50% or more when can demould, just can guarantee molding concrete product well-tended appearance, without breakage.With city
The development of city construction and environmental protection, needs to produce instead of the high intensity of lithotome, high frost resistance, extremely low water absorption rate, anti-deicing salt
The concrete product of the road of corrosion, municipal particular/special requirement, using above-mentioned traditional concrete product production method and mould
Tool is impossible.Common drawback existing for the above two molding concrete product of traditional approach is: 1) in identical cooperation
Its concrete product intensity is low than in the case where；2) compactness bottom, dry concrete product, plastic concrete product, flowing
There is hole in property concrete product；3) high production cost needs that a variety of additives are added in process of production, such as water-reducing agent, morning
Strong agent, antifreeze, release agent etc.；4) water absorption rate is high；5) resistance to deicing salt performance is poor；6) high-frequency vibration and high frequency tamping noise pollution
Seriously；7) high-frequency vibration coarse-fine aggregate damages mold serious, and die life shortens, and product cost increases etc..
In order to overcome above-mentioned conventional method that cannot produce the technological deficiency of strong concrete product, the new period is adapted to height
Intensity, the burn into of resistance to deicing salt low water absorption, high frost resistance high-end concrete product needs, it is intended to design a kind of wet process six
The continuously shaped high-strength concrete article process of station, with plastic concrete or fluidity concrete, use is small, low frequency shakes
Dynamic, high pressure compression moulding, upper die head 1 and lower moulding box 2 are respectively equipped with vacuum pump drainage and squeeze water installations and automatic guide water of compaction dress
It sets, the water of compaction suppressed (clear water) is discharged and is transported to recovery channel, cycling and reutilization, it is ensured that cement slurry remains in
In concrete product, the high-strength concrete product after high pressure compression moulding can demould immediately, and production efficiency is high, and high pressure is pressed into
The type period is no more than 30 seconds, and product compactness is higher by the compactness of the concrete product using conventional method and traditional moulds production
20% or more.
Summary of the invention
It is an object of the invention to: it is lacked to overcome above-mentioned conventional method that cannot produce high-strength concrete article technology
It falls into, adapts to the new period to high intensity, the burn into of resistance to deicing salt low absorptivity, the high-end concrete product needs of high frost resistance；Attempt to set
A kind of continuously shaped high-strength concrete article process of six station of wet process is counted, with plastic concrete or fluidity concrete, is used
Small, low-frequency vibration, high pressure compression moulding, upper die head 1 are equipped with vacuum pump drainage and squeeze water installations, and lower moulding box 2 is equipped with automatic guide
Water installations are squeezed, the water of compaction suppressed (clear water) pumps out and be transported to recovery channel, cycling and reutilization, it is ensured that cement slurry is still
It is so retained in concrete product, the high-strength concrete product after high pressure compression moulding can demould immediately, and production efficiency is high, fills out
The China Bu Liao high intensity, high density, high frost resistance, high-impermeable are produced using concrete plastic concrete and fluidity concrete
The blank of the high-end concrete product of property.
The technical scheme of the present invention is realized as follows: a kind of continuously shaped high-strength concrete product side of six station of wet process
Method: it sets in a circuferential spacing there are six station: being station 1, station 2, station 3, station 4, station 5 and station 6 respectively, it is adjacent
Two station intervals are equal；
It is equipped with the identical rotary turnplate 6 in a center of circle in six station of circumference, is uniformly set in the rotary turnplate 6
There are six rectangle square hole, a lower moulding box 2 is set in each rectangle square hole；It is equipped with a vertical connection shaft 8 in its center；
Under the rotation for being located at station 1 right above moulding box 2, accurate measurement, cloth dress equipped with fluidity concrete bottom material 4
It sets, is arranged right below low-frequency vibration table at it；Prepressing device is equipped with right above moulding box 2 under the rotation for being located at station 2, its just
Lower section is equipped with support platform；Under the rotation for being located at station 3 right above moulding box 2, the accurate meter equipped with fluidity concrete fabric 5
Amount, distribution device；Under the rotation for being located at station 4 right above moulding box 2, it is equipped with prepressing device, it is flat to be arranged right below support at it
Platform；Under the rotation for being located at station 5 right above moulding box 2, it is equipped with large tonnage pressing machine, vacuum is provided on oil cylinder of press machine
Pump drainage squeeze water installations upper die head 1, its be arranged right below with guide squeeze water installations support platform；It is being located at station 6
Rotation under right above moulding box 2, the palletizing apparatus equipped with the high-strength concrete product that vacuum suction suppresses is set immediately below it
There is concrete product liftout attachment；
In the process that station 1 is completed: 1) being laid with filter paper piece 7,2 on the lower moulding box water guide bottom plate 3 in lower moulding box 2) essence
Really the metering downward moulding box 2 of distribution device pours fluidity concrete bottom material 4,3) low frequency microvibration, uniform flow concrete
Bottom material 4；
In the process that station 2 is completed: prepressing device decline, precompressed are located at the fluidity concrete bottom material 4 in lower moulding box 2；
In the process that station 3 is completed: accurate measurement distribution device is to the lower moulding box for being already equipped with fluidity concrete bottom material 4
2 pour fluidity concrete fabric 5；
In the process that station 4 is completed: 1) prepressing device declines, precompressed concrete fabric 5,2) in fluidity concrete fabric
5 layers of upper laying filter paper piece 7；
In the process that station 5 is completed: 1) large tonnage pressing machine drives under the upper die head 1 for squeezing water installations equipped with vacuum pump drainage
It is down in 2 die cavity of lower moulding box equipped with concrete mix, upper die head 1 squeezes the fluidity concrete in lower moulding box 2 after pressurization
Extra mixing water is squeezed out, makes concrete compaction by bottom material 4 and fluidity concrete fabric 5；2) it can be generated in extrusion process crowded
Water is pressed, the vacuum pump drainage of upper die head 1 squeezes water installations and the water of compaction of lower 2 top of moulding box is pumped to recovery channel；Lower moulding box 2
The water of compaction of lower section squeezes water installations using equipped with automatic guide by several vertical through-holes of lower moulding box water guide bottom plate 3
Support platform be discharged to recovery channel, recycling；
In the process that station 6 is completed: 1) concrete product suppressed is together with the lower moulding box water guide bottom plate 3 one being located under it
It rises and is ejected from lower moulding box 2；2) the good high-strength concrete product of vacuum adsorption molding is offline and stacking；
A kind of process flow of the continuously shaped high-strength concrete article process of six station of wet process is as follows: in order to describe conveniently,
It is No. 1 moulding box, No. 2 moulding boxs, No. 3 moulding boxs, No. 4 moulding boxs, 5 by six be uniformly located in rotary turnplate 6 lower 2 number consecutivelies of moulding box
Number moulding box, No. 6 moulding boxs；When just starting production, six moulding boxs are blank state；
When rotary turnplate 6 rotates first time (angle of rotation is 60 °), No. 1 moulding box goes to station 1, completes station 1 and advises
Fixed process；(- No. 6 moulding boxs of No. 2 moulding boxs are blank state)；
When rotary turnplate 6 rotates second, No. 1 moulding box goes to station 2, completes process as defined in station 2；It is same with this
When, No. 2 moulding boxs go to station 1, complete process as defined in station 1；(- No. 6 moulding boxs of No. 3 moulding boxs are blank state)；
When rotary turnplate 6 rotates third time, No. 1 moulding box goes to station 3, completes process as defined in station 3；It is same with this
When, No. 2 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 3 moulding boxs go to station 1, complete station 1 and advise
Fixed process；(- No. 6 moulding boxs of No. 4 moulding boxs are blank state)；
When rotary turnplate 6 rotates the 4th time, No. 1 moulding box goes to station 4, completes process as defined in station 4；It is same with this
When, No. 2 moulding boxs go to station 3, complete process as defined in station 3；At the same time, No. 3 moulding boxs go to station 2, complete station 2 and advise
Fixed process；At the same time, No. 4 moulding boxs go to station 1, complete process as defined in station 1；(- No. 6 moulding boxs of No. 5 moulding boxs are vacant
State)；
When rotary turnplate 6 rotates the 5th time, No. 1 moulding box goes to station 5, completes process as defined in station 5；It is same with this
When, No. 2 moulding boxs go to station 4, complete process as defined in station 4；At the same time, No. 3 moulding boxs go to station 3, complete station 3 and advise
Fixed process；At the same time, No. 4 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 5 moulding boxs go to work
Process as defined in station 1 is completed in position 1；(No. 6 moulding boxs are blank state)；
When rotary turnplate 6 rotates the 6th time (completion rotates a circle), No. 1 moulding box goes to station 6, completes station 6 and provides
Process；At the same time, No. 2 moulding boxs go to station 5, complete process as defined in station 5；At the same time, No. 3 moulding boxs go to station
4, complete process as defined in station 4；At the same time, No. 4 moulding boxs go to station 3, complete process as defined in station 3；At the same time,
No. 5 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 6 moulding boxs go to station 1, complete station 1 and provide
Process；
When the second circle first time of rotation of rotary turnplate 6, No. 1 moulding box goes to station 1, completes process as defined in station 1；With
This simultaneously, No. 2 moulding boxs go to station 6, complete process as defined in station 6；At the same time, No. 3 moulding boxs go to station 5, complete work
Process as defined in position 5；At the same time, No. 4 moulding boxs go to station 4, complete process as defined in station 4；At the same time, No. 5 moulding boxs
Station 3 is gone to, process as defined in station 3 is completed；At the same time, No. 6 moulding boxs go to station 2, complete process as defined in station 2；
So in cycles, rotary turnplate 6 drives six lower moulding boxs 2 to continue rotation to go down, thus realize continuously at
The purpose of type high-strength concrete product.
Detailed description of the invention:
Fig. 1 be a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention use upper mould head 1,
The structure of lower moulding box 2, correlation stereoscopic schematic diagram；
Fig. 2 is the lower mould case 2 that a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention uses
Schematic top plan view；
Fig. 3 is that a kind of six stations of the continuously shaped high-strength concrete article process of six station of wet process of the present invention and rotation turn
The position of six lower moulding boxs 2 on disk 6, correlation, the process flow schematic top plan view of production method；
Fig. 4 is that a kind of six stations of the continuously shaped high-strength concrete article process of six station of wet process of the present invention and rotation turn
Six lower moulding boxs 2 on disk 6, successively rotation passes through the track schematic diagram of six stations；
Fig. 5 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 1 and provides process
Afterwards, the A-A diagrammatic cross-section of lower moulding box 2；
Fig. 6 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 2 and provides process
Afterwards, the A-A diagrammatic cross-section of lower moulding box 2；
Fig. 7 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 3 and provides process
Afterwards, the A-A diagrammatic cross-section of lower moulding box 2；
Fig. 8 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 4 and provides process
Afterwards, the A-A diagrammatic cross-section of lower moulding box 2；
Fig. 9 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 5 and provides process
Afterwards, the A-A diagrammatic cross-section of lower moulding box 2；
Figure 10 is a kind of continuously shaped high-strength concrete article process of six station of wet process of the present invention, completes station 6 and provides work
After sequence, the A-A diagrammatic cross-section of lower moulding box 2；
In figure: 1 is upper die head
2 be lower moulding box
3 be lower moulding box water guide bottom plate
4 be fluidity concrete bottom material
5 be fluidity concrete fabric
6 be rotary turnplate
7 be the filtering scraps of paper
8 be vertical connection shaft
Specific embodiment
The invention is realized in this way 1~Figure 10 is described further with reference to the accompanying drawing: a kind of six station of wet process is continuous
Molding high-strength concrete article process: station there are six setting in a circuferential spacing: being station 1, station 2, station 3, work respectively
Position 4, station 5 and station 6, adjacent two station interval are equal；
It is equipped with the identical rotary turnplate 6 in a center of circle in six station of circumference, is uniformly set in the rotary turnplate 6
There are six rectangle square hole, a lower moulding box 2 is set in each rectangle square hole；It is equipped with a vertical rotating shaft 8 in its center,
Vertical connection shaft 8；
Under the rotation for being located at station 1 right above moulding box 2, accurate measurement, cloth dress equipped with fluidity concrete bottom material 4
It sets, is arranged right below low-frequency vibration table at it；Prepressing device is equipped with right above moulding box 2 under the rotation for being located at station 2, its just
Lower section is equipped with support platform；Under the rotation for being located at station 3 right above moulding box 2, the accurate meter equipped with fluidity concrete fabric 5
Amount, distribution device；Under the rotation for being located at station 4 right above moulding box 2, it is equipped with prepressing device, it is flat to be arranged right below support at it
Platform；Under the rotation for being located at station 5 right above moulding box 2, it is equipped with large tonnage pressing machine, vacuum is provided on oil cylinder of press machine
Pump drainage squeeze water installations upper die head 1, its be arranged right below with automatic guide squeeze water installations support platform；It is being located at work
Under the rotation of position 6 right above moulding box 2, the palletizing apparatus equipped with the high-strength concrete product that vacuum suction suppresses, its just under
Side is equipped with concrete product liftout attachment；
In the process that station 1 is completed: 1) being laid with filter paper piece 7,2 on the lower moulding box water guide bottom plate 3 in lower moulding box 2) essence
Really the metering downward moulding box 2 of distribution device pours fluidity concrete bottom material 4,3) low frequency microvibration, uniform flow concrete
Bottom material 4；
In the process that station 2 is completed: prepressing device decline, precompressed are located at the solidifying native bottom material 4 of the mobility in lower moulding box 2；
In the process that station 3 is completed: accurate measurement distribution device is to the lower moulding box for being already equipped with fluidity concrete bottom material 4
2 pour fluidity concrete fabric 5；
In the process that station 4 is completed: 1) prepressing device declines, precompressed concrete fabric 5,2) in fluidity concrete fabric
5 layers of upper laying filter paper piece 7；
In the process that station 5 is completed: 1) large tonnage pressing machine drives under the upper die head 1 for squeezing water installations equipped with vacuum pump drainage
It is down in 2 die cavity of lower moulding box equipped with concrete mix, upper die head 1 squeezes the fluidity concrete in lower moulding box 2 after pressurization
Extra mixing water is squeezed out, makes concrete compaction by bottom material 4 and fluidity concrete fabric 5；2) it can be generated in extrusion process crowded
Water is pressed, the vacuum pump drainage of upper die head 1 squeezes water installations and the water of compaction of lower 2 top of moulding box is pumped to recovery channel；Lower moulding box 2
The water of compaction of lower section squeezes water installations using equipped with automatic guide by several vertical through-holes of lower moulding box water guide bottom plate 3
Support platform be discharged to recovery channel, recycling；
In the process that station 6 is completed: 1) concrete product suppressed is together with the lower moulding box water guide bottom plate 3 one being located under it
It rises and is ejected from lower moulding box 2；2) the good high-strength concrete product of vacuum adsorption molding is offline and stacking；
A kind of process flow of the continuously shaped high-strength concrete article process of six station of wet process is as follows: in order to describe conveniently,
It is No. 1 moulding box, No. 2 moulding boxs, No. 3 moulding boxs, No. 4 moulding boxs, 5 by six be uniformly located in rotary turnplate 6 lower 2 number consecutivelies of moulding box
Number moulding box, No. 6 moulding boxs；When just starting production, six moulding boxs are blank state；
When rotary turnplate 6 rotates first time (angle of rotation is 60 °), No. 1 moulding box goes to station 1, completes station 1 and advises
Fixed process；(- No. 6 moulding boxs of No. 2 moulding boxs are blank state)；
When rotary turnplate 6 rotates second, No. 1 moulding box goes to station 2, completes process as defined in station 2；It is same with this
When, No. 2 moulding boxs go to station 1, complete process as defined in station 1；(- No. 6 moulding boxs of No. 3 moulding boxs are blank state)；
When rotary turnplate 6 rotates third time, No. 1 moulding box goes to station 3, completes process as defined in station 3；It is same with this
When, No. 2 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 3 moulding boxs go to station 1, complete station 1 and advise
Fixed process；(- No. 6 moulding boxs of No. 4 moulding boxs are blank state)；
When rotary turnplate 6 rotates the 4th time, No. 1 moulding box goes to station 4, completes process as defined in station 4；It is same with this
When, No. 2 moulding boxs go to station 3, complete process as defined in station 3；At the same time, No. 3 moulding boxs go to station 2, complete station 2 and advise
Fixed process；At the same time, No. 4 moulding boxs go to station 1, complete process as defined in station 1；(- No. 6 moulding boxs of No. 5 moulding boxs are vacant
State)；
When rotary turnplate 6 rotates the 5th time, No. 1 moulding box goes to station 5, completes process as defined in station 5；It is same with this
When, No. 2 moulding boxs go to station 4, complete process as defined in station 4；At the same time, No. 3 moulding boxs go to station 3, complete station 3 and advise
Fixed process；At the same time, No. 4 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 5 moulding boxs go to work
Process as defined in station 1 is completed in position 1；(No. 6 moulding boxs are blank state)；
When rotary turnplate 6 rotates the 6th time (completion rotates a circle), No. 1 moulding box goes to station 6, completes station 6 and provides
Process；At the same time, No. 2 moulding boxs go to station 5, complete process as defined in station 5；At the same time, No. 3 moulding boxs go to station
4, complete process as defined in station 4；At the same time, No. 4 moulding boxs go to station 3, complete process as defined in station 3；At the same time,
No. 5 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 6 moulding boxs go to station 1, complete station 1 and provide
Process；
When the second circle first time of rotation of rotary turnplate 6, No. 1 moulding box goes to station 1, completes process as defined in station 1；With
This simultaneously, No. 2 moulding boxs go to station 6, complete process as defined in station 6；At the same time, No. 3 moulding boxs go to station 5, complete work
Process as defined in position 5；At the same time, No. 4 moulding boxs go to station 4, complete process as defined in station 4；At the same time, No. 5 moulding boxs
Station 3 is gone to, process as defined in station 3 is completed；At the same time, No. 6 moulding boxs go to station 2, complete process as defined in station 2；
So in cycles, rotary turnplate 6 drives six lower moulding boxs 2 to continue rotation to go down, thus realize continuously at
The purpose of type high-strength concrete product.
The beneficial effect comprise that:
1) present invention changes traditional concrete product production technology mode；
2) it can be produced using the present invention instead of the high intensity of lithotome, high frost resistance, extremely low water absorption rate, anti-deicing salt
The high-strength concrete product of the road of corrosion, municipal particular/special requirement reduces the exploitation to lithotome, ring is effectively protected
Border and resource；
3) big, non-porous using concrete product intensity height produced by the invention, density in the case where identical match ratio
Gap, coefficient of softing are high；
4) it can be recycled in production process without dust, without high-frequency vibration noise, concrete mixing water, production process pair
Environment does not pollute；
5) production cost has been saved without adding water-reducing agent, early strength agent, antifreeze, release agent etc. in production process；
6) low frequency microvibration damages mold small, and die life extends；
7) do not need traditional dry concrete production of articles Special support plate and plastic concrete production of articles it is dedicated
Plastics diaphragm capsule has saved a large amount of capital investment, reduces the fixed cost of concrete product；The present invention is conventional concrete system
Product production method and technological change substitution, have pole vast market prospect.
Claims (1)
1. a kind of continuously shaped high-strength concrete article process of six station of wet process, it is characterised in that: be equipped in a circuferential spacing
Six stations: being station 1, station 2, station 3, station 4, station 5 and station 6 respectively, and adjacent two station interval is equal；
The identical rotary turnplate (6) in a center of circle is equipped in six station of circuferential spacing, in the rotary turnplate (6)
Even to set there are six rectangle square hole, each rectangle square hole is interior to be arranged a lower moulding box (2)；One is equipped in its center vertically to connect
Spindle (8)；
Under the rotation for being located at station 1 right above moulding box (2), it is equipped with accurate measurement, the cloth dress of fluidity concrete bottom material (4)
It sets, is arranged right below low-frequency vibration table at it；Prepressing device is equipped with right above moulding box (2) under the rotation for being located at station 2, at it
It is arranged right below support platform；Under the rotation for being located at station 3 right above moulding box (2), it is equipped with fluidity concrete fabric (5)
Accurate measurement, distribution device；Under the rotation for being located at station 4 right above moulding box (2), it is equipped with prepressing device, is set immediately below it
There is support platform；Under the rotation for being located at station 5 right above moulding box (2), it is equipped with large tonnage pressing machine, is set on oil cylinder of press machine
Set with vacuum pump drainage squeeze water installations upper die head (1), its be arranged right below with automatic guide squeeze water installations support
Platform；Under the rotation for being located at station 6 right above moulding box (2), the stacking dress equipped with the concrete product that vacuum suction suppresses
It sets, is arranged right below product liftout attachment at it；
In the process that station 1 is completed: 1) lower moulding box water guide bottom plate (3) lower moulding box (2) on it is laid with filter paper piece (7), 2)
The downward moulding box of accurate measurement distribution device (2) pours fluidity concrete bottom material (4), and 3) low frequency microvibration, uniform flow
Concrete bottom material (4)；
In the process that station 2 is completed: prepressing device decline, precompressed are located at the fluidity concrete bottom material (4) in lower moulding box (2)；
In the process that station 3 is completed: accurate measurement distribution device is to the lower moulding box for being already equipped with fluidity concrete bottom material (4)
(2) fluidity concrete fabric (5) are poured；
In the process that station 4 is completed: 1) prepressing device declines, precompressed concrete fabric (5), 2) in fluidity concrete fabric
(5) filter paper piece (7) are laid on layer；
In the process that station 5 is completed: 1) large tonnage pressing machine oil cylinder drives the upper die head that water installations are squeezed equipped with vacuum pump drainage
(1), it drops in lower moulding box (2) die cavity equipped with concrete mix, upper die head (1) squeezes in lower moulding box (2) after pressurization
Extra mixing water is squeezed out, makes concrete compaction by fluidity concrete bottom material (4) and fluidity concrete fabric (5)；2) it squeezes
Water of compaction can be generated during pressure, the vacuum pump drainage of upper die head (1) squeezes water installations for the water of compaction pump drainage above lower moulding box (2)
To recovery channel；Water of compaction below lower moulding box (2) by several vertical through-holes of lower moulding box water guide bottom plate (3), using
The support platform for squeezing water installations equipped with automatic guide is discharged to recovery channel, recycling；
In the process that station 6 is completed: 1) concrete product suppressed is together with the lower moulding box water guide bottom plate (3) being located under it
It is ejected from lower moulding box (2)；2) the good high-strength concrete product of vacuum adsorption molding is offline and stacking；
A kind of process flow of the continuously shaped high-strength concrete article process of six station of wet process is as follows: in order to describe conveniently, will revolve
Lower moulding box (2) number consecutively of six to walk around on disk (6) is No. 1 moulding box, No. 2 moulding boxs, No. 3 moulding boxs, No. 4 moulding boxs, No. 5 moulding boxs, 6
Number moulding box.When just starting production, six moulding boxs are blank state entirely；
When rotary turnplate (6) rotate first time (angle of rotation is 60 °), No. 1 moulding box goes to station 1, completes station 1 and provides
Process；(- No. 6 moulding boxs of No. 2 moulding boxs are blank state)；
When rotary turnplate (6) rotate second, No. 1 moulding box goes to station 2, completes process as defined in station 2；At the same time, 2
Number moulding box goes to station 1, completes process as defined in station 1；(- No. 6 moulding boxs of No. 3 moulding boxs are blank state)；
When rotary turnplate (6) rotate third time, No. 1 moulding box goes to station 3, completes process as defined in station 3；At the same time, 2
Number moulding box goes to station 2, completes process as defined in station 2；At the same time, No. 3 moulding boxs go to station 1, complete as defined in station 1
Process；(- No. 6 moulding boxs of No. 4 moulding boxs are blank state)；
When rotary turnplate (6) rotate the 4th time, No. 1 moulding box goes to station 4, completes process as defined in station 4；At the same time, 2
Number moulding box goes to station 3, completes process as defined in station 3；At the same time, No. 3 moulding boxs go to station 2, complete as defined in station 2
Process；At the same time, No. 4 moulding boxs go to station 1, complete process as defined in station 1；(- No. 6 moulding boxs of No. 5 moulding boxs are vacant shape
State)；
When rotary turnplate (6) rotate the 5th time, No. 1 moulding box goes to station 5, completes process as defined in station 5；At the same time, 2
Number moulding box goes to station 4, completes process as defined in station 4；At the same time, No. 3 moulding boxs go to station 3, complete as defined in station 3
Process；At the same time, No. 4 moulding boxs go to station 2, complete process as defined in station 2；At the same time, No. 5 moulding boxs go to station 1,
Complete process as defined in station 1；(No. 6 moulding boxs are blank state)；
When rotary turnplate (6) rotate the 6th time (completion rotates a circle), No. 1 moulding box goes to station 6, completes as defined in station 6
Process；At the same time, No. 2 moulding boxs go to station 5, complete process as defined in station 5；At the same time, No. 3 moulding boxs go to station 4,
Complete process as defined in station 4；At the same time, No. 4 moulding boxs go to station 3, complete process as defined in station 3；At the same time, 5
Number moulding box goes to station 2, completes process as defined in station 2；At the same time, No. 6 moulding boxs go to station 1, complete as defined in station 1
Process；
When the second circle first time of rotary turnplate (6) rotation, No. 1 moulding box goes to station 1, completes process as defined in station 1；With this
Meanwhile No. 2 moulding boxs go to station 6, complete process as defined in station 6；At the same time, No. 3 moulding boxs go to station 5, complete station 5
Defined process；At the same time, No. 4 moulding boxs go to station 4, complete process as defined in station 4；At the same time, No. 5 moulding boxs are gone to
Station 3 completes process as defined in station 3；At the same time, No. 6 moulding boxs go to station 2, complete process as defined in station 2；So
In cycles, a rotary turnplate (6) drives six lower moulding boxs (2) to continue to rotate, to realize continuously shaped high-strength mixed
The purpose of solidifying soil product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742719.5A CN110385771B (en) | 2019-08-14 | 2019-08-14 | Method for continuously forming high-strength concrete product by six stations through wet process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742719.5A CN110385771B (en) | 2019-08-14 | 2019-08-14 | Method for continuously forming high-strength concrete product by six stations through wet process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110385771A true CN110385771A (en) | 2019-10-29 |
| CN110385771B CN110385771B (en) | 2020-11-27 |
Family
ID=68288630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910742719.5A Active CN110385771B (en) | 2019-08-14 | 2019-08-14 | Method for continuously forming high-strength concrete product by six stations through wet process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110385771B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111516130A (en) * | 2020-05-11 | 2020-08-11 | 廊坊海斯建材机械有限公司 | Wet forming machine |
| CN111716511A (en) * | 2020-07-01 | 2020-09-29 | 杭州企势科技有限公司 | Ceramic mud blank raw material quantifying device and application thereof |
| CN114474819A (en) * | 2022-01-12 | 2022-05-13 | 中国矿业大学 | Device and method for quickly dehydrating coal gasification fine slag and demolding molded blocks by continuously applying vacuum force and pressure |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2311706A1 (en) * | 1973-03-09 | 1974-09-12 | Haege Fa Georg | Concrete plate moulding press - with magazine type upper and lower mould holders |
| US5141429A (en) * | 1989-07-10 | 1992-08-25 | Beheermaatschappij De Boer Nijmegen B.V. | Device for working a supply of clay to mouldings adapted for firing hand mould bricks |
| CN2825252Y (en) * | 2005-04-01 | 2006-10-11 | 王海清 | Extrusion forming machine for concrete building block |
| CN1850470A (en) * | 2006-05-16 | 2006-10-25 | 张继忠 | Gypsum block continuous production apparatus capable of adjusting thickness |
| CN200998881Y (en) * | 2006-12-07 | 2008-01-02 | 北京市丰台区云岗云宇机电设备厂 | Swinging type building block processing center |
| EP2017049A2 (en) * | 2007-07-17 | 2009-01-21 | Progress Maschinen & Automation AG | Apparatus for manufacturing prefabricated concrete elements with an assembly line |
| CN104552596A (en) * | 2015-01-09 | 2015-04-29 | 北京瑞图科技发展有限公司 | High-compactness concrete product molding machine |
| CN104772819A (en) * | 2015-04-27 | 2015-07-15 | 西安银马实业发展有限公司 | Forming equipment system for artificial imitating stone brick (plate) with combined type unit modules |
| CN105437355A (en) * | 2015-12-21 | 2016-03-30 | 李仰水 | Dry-wet forming method and device for an artificial stone |
| CN109227894A (en) * | 2018-10-25 | 2019-01-18 | 西安银马实业发展有限公司 | A kind of moulding box flow system with supporting plate |
| CN109676750A (en) * | 2019-01-21 | 2019-04-26 | 福建泉工股份有限公司 | Full-automatic ashlar brick machine and brick-making method |
-
2019
- 2019-08-14 CN CN201910742719.5A patent/CN110385771B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2311706A1 (en) * | 1973-03-09 | 1974-09-12 | Haege Fa Georg | Concrete plate moulding press - with magazine type upper and lower mould holders |
| US5141429A (en) * | 1989-07-10 | 1992-08-25 | Beheermaatschappij De Boer Nijmegen B.V. | Device for working a supply of clay to mouldings adapted for firing hand mould bricks |
| CN2825252Y (en) * | 2005-04-01 | 2006-10-11 | 王海清 | Extrusion forming machine for concrete building block |
| CN1850470A (en) * | 2006-05-16 | 2006-10-25 | 张继忠 | Gypsum block continuous production apparatus capable of adjusting thickness |
| CN200998881Y (en) * | 2006-12-07 | 2008-01-02 | 北京市丰台区云岗云宇机电设备厂 | Swinging type building block processing center |
| EP2017049A2 (en) * | 2007-07-17 | 2009-01-21 | Progress Maschinen & Automation AG | Apparatus for manufacturing prefabricated concrete elements with an assembly line |
| CN104552596A (en) * | 2015-01-09 | 2015-04-29 | 北京瑞图科技发展有限公司 | High-compactness concrete product molding machine |
| CN104772819A (en) * | 2015-04-27 | 2015-07-15 | 西安银马实业发展有限公司 | Forming equipment system for artificial imitating stone brick (plate) with combined type unit modules |
| CN105437355A (en) * | 2015-12-21 | 2016-03-30 | 李仰水 | Dry-wet forming method and device for an artificial stone |
| CN109227894A (en) * | 2018-10-25 | 2019-01-18 | 西安银马实业发展有限公司 | A kind of moulding box flow system with supporting plate |
| CN109676750A (en) * | 2019-01-21 | 2019-04-26 | 福建泉工股份有限公司 | Full-automatic ashlar brick machine and brick-making method |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111516130A (en) * | 2020-05-11 | 2020-08-11 | 廊坊海斯建材机械有限公司 | Wet forming machine |
| CN111516130B (en) * | 2020-05-11 | 2021-08-10 | 廊坊海斯建材机械有限公司 | Wet forming machine |
| CN111716511A (en) * | 2020-07-01 | 2020-09-29 | 杭州企势科技有限公司 | Ceramic mud blank raw material quantifying device and application thereof |
| CN114474819A (en) * | 2022-01-12 | 2022-05-13 | 中国矿业大学 | Device and method for quickly dehydrating coal gasification fine slag and demolding molded blocks by continuously applying vacuum force and pressure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110385771B (en) | 2020-11-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110385771A (en) | A kind of continuously shaped high-strength concrete article process of six station of wet process | |
| CN100463788C (en) | Material distribution method of marbling imitated ceramic brick and material distribution equipment | |
| CN110385781A (en) | A kind of six station of wet process molding high-strength concrete product equipment | |
| CN110919843A (en) | Baking-free brick production device | |
| CN210616845U (en) | Prefabricated component is with mixing earth mixer | |
| CN107226662A (en) | A kind of large dosage heavy blast furnace slag complex sand base water-permeable brick and its high efficiency preparation method | |
| CN209521037U (en) | A kind of novel wall building brick block shaping device | |
| CN87103091A (en) | Brick panel | |
| CN210679114U (en) | Six station shaping high-strength concrete goods equipment of wet process | |
| CN110370428A (en) | A kind of wet production high-strength concrete product particular manufacturing craft | |
| CN214136535U (en) | Cement brick forming mechanism for block brick machine | |
| CN210791388U (en) | Cement product forming machine | |
| CN209633357U (en) | Light composite wall board assembly line | |
| CN112871057A (en) | Novel wall material processing equipment | |
| CN207710996U (en) | A kind of green brick forming machine | |
| CN106217584B (en) | The device of mechanization clay molding | |
| CN207915713U (en) | A kind of block forming machine | |
| CN210679070U (en) | Special mould for producing high-strength concrete product by wet method | |
| CN211104697U (en) | Composite water permeable brick press forming device | |
| CN204976958U (en) | Vacuum vibrating compaction device | |
| CN209718070U (en) | A kind of resin concrete cast mineral die casting equipment | |
| CN208451879U (en) | The prefabricated board assembly line of cobblestone concrete bossage | |
| CN113414863A (en) | Bench formwork vibration pressure brickmaking equipment based on foundation pit soil mixture | |
| CN219522454U (en) | Building road brick moulding-die apparatus for producing | |
| CN105437356B (en) | A kind of preparation method of imitative stone composite concrete products |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 137 200 Hujiadian Park, Tongyu County Economic Development Zone, Baicheng City, Jilin Province Applicant after: Tongyu Jiayi Technology Co., Ltd Address before: 137 200 Hujiadian Park, Tongyu County Economic Development Zone, Baicheng City, Jilin Province Applicant before: TONGYU JIAYI TECHNOLOGY ENVIRONMENTAL PROTECTION BUILDING MATERIALS Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |