CN2825252Y - Extrusion forming machine for concrete building block - Google Patents
Extrusion forming machine for concrete building block Download PDFInfo
- Publication number
- CN2825252Y CN2825252Y CN 200520050650 CN200520050650U CN2825252Y CN 2825252 Y CN2825252 Y CN 2825252Y CN 200520050650 CN200520050650 CN 200520050650 CN 200520050650 U CN200520050650 U CN 200520050650U CN 2825252 Y CN2825252 Y CN 2825252Y
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- core rod
- station
- frame
- rotating disk
- moulding box
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Abstract
The utility model relates to an extrusion vibration forming machine for a building block. The utility model comprises a machine frame 1 on which a main shaft 2 is arranged. The main shaft 2 is provided with a rotary disk 3 in which one or more than one mould box 6 is arranged. Each mould box 6 is provided with one or more than one mould cavity 7 which is perforated from top to bottom. At least one group of working stations is arranged on the rotary disk 3. The group of working stations is orderly composed of a feeding station 8, a forming station 9 and a demould station 10, wherein the lower part of the mould box of the feeding station 8 is provided with a material supporting plate 11 fixedly connected with the machine frame, the forming station 9 is provided with an extrusion vibration forming mechanism 12 and the demould station 10 is provided with a demould mechanism 13. The utility model has the advantages of high productive efficiency, good strength for forming blocks, low manufacturing cost and operation cost of equipment and simple and convenient usage and maintenance. The utility model is suitable for forming and processing hollow bricks, solid bricks, floor bricks, etc.
Description
Technical field
The utility model relates to a kind of equipment to produce brick, belongs to construction material shaping machinery.
Background technology
In the prior art, various block machines are quite a lot, though can realize the block forming function since be on same station, feed in raw material, moulding, the demoulding, its production efficiency is limited; Again because the core rod that is used for the position moulding of building block hollow core all is fixedly mounted on moulding box, it not only causes when adding concrete materials toward moulding box in filling (enriching) coefficient not high, also causes building block blank and block strength to be restricted thus; Because the stripping and slicing green strength is more limited, the heap height was restricted the dutycycle of fog room lower (only being about 15% usually) when sign indicating number was stamped maintenance; Block strength fails to reach due intensity will directly influence construction engineering quality.Have again, existing equipment to produce brick complex structure, difficult in maintenance, cost is high.
The utility model content
The technical problems to be solved in the utility model is, defective at the prior art existence, the extrusion jolt moulded machine of a kind of concrete segment is proposed, it adopts extrusion jolt moulded, have the production efficiency height, block strength is good, device structure is reasonable, cost is low, O﹠M characteristics easily, can be widely used in the moulding production of products such as building-block, solid block, floor tile.
Technical solution of the present utility model is; the extrusion jolt moulded machine organic frame of described concrete segment; its design feature is; on the described frame main shaft is housed; this main shaft is equipped with rotating disk; being provided with one or more moulding box and each moulding box in the described rotating disk has the die cavity of one or more up/down perforations; at least be provided with one group of processing stations on the described rotating disk; this group of processing stations is successively by reinforced station; shaping station; the stripper position is formed; be provided with below the moulding box of described reinforced station with the fixedly connected retainer plate of frame; described shaping station is provided with extrusion jolt moulded mechanism, and described demoulding station is provided with mould emptier.
Below make and further specifying.
Referring to Fig. 1 and Fig. 2; the utility model organic frame 1; its design feature is; main shaft 2 (referring to Fig. 2) is housed on the described frame 1; this main shaft 2 is equipped with rotating disk 3; be provided with the moulding box 6 of one or more (for example three to 18) and the die cavity 7 that each moulding box 6 is provided with one or more (for example one to 20) up/down perforations in the described rotating disk 3; at least be provided with one group of processing stations on the described rotating disk 3; this group of processing stations is successively by reinforced station 8; shaping station 9; demoulding station 10 is formed; be provided with below the moulding box of described reinforced station 8 with the fixedly connected retainer plate 11 (referring to Fig. 3) of frame; described shaping station 9 is provided with extrusion jolt moulded mechanism 12, and described demoulding station 10 is provided with mould emptier 13.
Referring to Fig. 4, described extrusion jolt moulded mechanism 12 is made up of vibration pressure device that is positioned at rotating disk 3 tops and the vibration pressurizing unit that is positioned at rotating disk 3 belows; A kind of structure of described vibration pressure device is, it has the pad body 14 that is positioned at described moulding box upper port top, these pad body 14 bottoms that vibrator 15 is equipped with on its top are provided with the presser feet corresponding to the die cavity 7 upper port shapes of described moulding box, described pad body 14 end face two ends connect with two guide pillar 19 bottoms respectively, the top that is contained in these two guide pillars 19 in two guide pin bushings 20 that connect with frame 1 respectively is connected with the piston nose that is contained in the hydraulic jack 17 on the frame 1 through connector 18, between pad body 14 and the frame 1 resonant springs 21 is housed; A kind of structure of described vibration pressurizing unit is, it comprises and being positioned at below the moulding box and with the core rod orifice plate 22 of described retainer plate 11 butt joints, core rod hole corresponding to described die cavity 7 is arranged on this core rod orifice plate 22, the bottom is equipped with core rod 23 and its upper end of being equipped with corresponding to described core rod hole on the core rod base plate 24 of vibrator 30 and is arranged in described core rod hole, two ends, described core rod base plate 24 bottom surface connect with the top of two guide pillars 27 respectively, the bottom that is contained in these two guide pillars 27 in two guide pin bushings 26 that connect with frame 1 respectively is connected with the piston nose that is contained in the hydraulic jack 29 on the frame 1 through connector 28, between core rod base plate 24 and the frame 1 resonant springs 25 is housed.
A kind of structure of described mould emptier 13 is (referring to Fig. 5); it has and is positioned at moulding box upper port and its underpart briquetting body 34 corresponding to the briquetting of described die cavity is arranged; these briquetting body 34 end face two ends connect with the bottom of two guide pillars 32 respectively; these two guide pillars 32 are contained in respectively in two guide pin bushings 33 that connect with frame 1, are positioned at briquetting body 34 tops and the piston nose of the hydraulic jack 29 that connects with frame 1 is connected with described briquetting body 31.
The quantity of described core rod 23 and radial section size thereof (being its thickness) and distribution shape are determined according to the design conditions of the hollow parts of building-block.When core rod 23 being changed into the suitable briquetting of port (horizontal plane) area with die cavity 7 (briquetting body 34 shapes for example shown in Figure 5), can realize the moulding of products such as solid block (brick), floor tile.
A kind of drive unit of rotating disk 3 can adopt structure shown in Figure 2, and an outer toothed ring gear 4 promptly is installed in rotating disk 3 bottom surfaces, and this gear ring 4 is fixedly connected and be meshed with spool cogging of hydraulic motor 5 with main shaft 2.
Course of work principle of the present utility model is (referring to Fig. 1), add quantitative concrete materials (making material evenly add each die cavity of moulding box by feeding device) at reinforced station 8 to the moulding box 6 that is arranged in this station, retainer plate 11 shown in Figure 3 makes that material is unlikely to leak down; Rotating disk 3 rotates suitable angle by arrow A direction among Fig. 1 then, make the described moulding box that is added with material go to shaping station 9, be positioned at below the moulding box owing to retainer plate 11 being arranged and docking the core rod orifice plate 22 (and in its hole core rod being arranged) of (or being linked to be integral body) with this retainer plate 11 in this process, material can not spill; Primer fluid compressing cylinder 17 and 29 and vibrator 15,30, then the material in 23 pairs of die cavitys 7 of pad body 14 and core rod is exerted pressure, on making that material is subjected to not only that traditional former produces, downforce, the horizontal extruding force that is subjected to also that core rod 23 enters die cavity from bottom to top and material is produced, while vibrator 15,30 vibration has been strengthened concrete moulding combination in forming process, make green strength be much higher than the building block base that various existing block machines are produced, product strength after the maintenance maturation is largely increased equally, reaches and substantially exceed the quality standard of " concrete dallies more " among the JC943-2004 of existing national building material industry standard.Briquet after the demoulding is accepted by the moulding box below belt conveyer of this station and is carried.
As known from the above, the utility model is the extrusion jolt moulded machine of a kind of concrete segment, and its feature has:
(1) adopt rotating disk that reinforced, moulding, the demoulding can be carried out on different station simultaneously, the method for operation of successively carrying out on same station than prior art has improved production efficiency greatly;
(2) adopt direction vibration and extrusion modling, can carry out processing and forming with the concrete that best proportioning became of water, briquet intensity is significantly improved, significantly reduced blank thus and decreased base, saved the raw material and the energy, improved product and construction quality material.After the utility model briquet intensity improved, the maintenance time-code was stamped and is highly strengthened one times, and the fog room dutycycle can reach 30%;
(3) equipment can be produced the product of different size specifications, is suitable for the production of multiple products such as solid brick, hollow brick, floor tile, and plant maintenance is easy, cost is low, dependable performance.
(4) greatly reduce the power consumption of moulding equipment needed thereby, can significantly save electric power.
Description of drawings
Fig. 1 is a kind of embodiment overall structure of the utility model schematic diagram.
Fig. 2 be among Fig. 1 B-B to the sectional structure schematic diagram, its expression rotating disk driving mechanism
Example structure.
Fig. 3 is a C-C sectional structure schematic diagram among Fig. 1, reflection moulding box structure;
Fig. 4 be among Fig. 1 D-D to the sectional structure schematic diagram;
Fig. 5 is an E-E sectional structure schematic diagram among Fig. 1.
In the drawings:
The 1-frame, the 2-main shaft,
The 3-rotating disk, the 4-gear ring,
The 5-hydraulic motor, the 6-moulding box,
7-die cavity, the 8-station that feeds in raw material,
The 9-shaping station, 10-demoulding station,
The 11-retainer plate, the extrusion jolt moulded mechanism of 12-,
The 13-mould emptier, the 14-pad body,
The 15-vibrator, the 17-hydraulic jack,
The 18-connector, the 19-guide pillar,
The 20-guide pin bushing, the 21-spring,
22-film core orifice plate, the 23-core rod,
24-core rod base plate, the 25-spring,
The 26-guide pin bushing, the 27-guide pillar,
The 28-connector, the 29-hydraulic jack,
The 30-vibrator, the 31-hydraulic jack,
The 32-guide pillar, the 33-guide pin bushing,
34-briquetting body.
The specific embodiment
According to the utility model make-up machine of accompanying drawing and said structure, 2.5 meters of rotating disk 3 diameters, its periphery is six moulding boxs 6 of distribution and two groups of processing stations evenly, establish 8 die cavitys 7 in each moulding box 6; Moulding box 6 is designed to the changeable type structure, to adapt to the moulding of different product; Die cavity 7 is determined by existing national building material industry standard JC943-2004 related request; Vibrator 15,30 is the mechanical type vertical vibrator.
Claims (5)
1; a kind of concrete segment single lead screw ex truding briquetting machine; organic frame (1); it is characterized in that; main shaft (2) is housed on the described frame (1); this main shaft (2) is equipped with rotating disk (3); be provided with the die cavity (7) of one or more moulding box (6) and one or more up/down perforations of each moulding box (6) in the described rotating disk (3); at least be provided with one group of processing stations on the described rotating disk (3); this group of processing stations is successively by reinforced station (8); shaping station (9); demoulding station (10) is formed; be provided with below the moulding box of described reinforced station (8) with the fixedly connected retainer plate of frame (11); described shaping station (9) is provided with extrusion jolt moulded mechanism (12), and described demoulding station (10) is provided with mould emptier (13).
2, concrete segment single lead screw ex truding briquetting machine according to claim 1 is characterized in that, described extrusion jolt moulded mechanism (12) is made up of vibration pressure device that is positioned at rotating disk (3) top and the vibration pressurizing unit that is positioned at rotating disk (3) below.
3, concrete segment single lead screw ex truding briquetting machine according to claim 2, it is characterized in that, the vibration pressure device of described rotating disk (3) top has the pad body (14) that is positioned at described moulding box upper port top, this pad body (14) bottom that vibrator (15) is equipped with on its top is provided with the presser feet of die cavity (7) the upper port shape corresponding to described moulding box, described pad body (14) end face two ends connect with two guide pillars (19) bottom respectively, the top that is contained in these two guide pillars (19) in two guide pin bushings 20 that same frame (1) connects respectively is connected with the piston nose that is contained in the hydraulic jack (17) on the frame (1) through connector (18), between pad body (14) and the frame (1) resonant springs (21) is housed.
4, concrete segment single lead screw ex truding briquetting machine according to claim 2, it is characterized in that, the vibration pressurizing unit of described rotating disk (3) below comprises and being positioned at below the moulding box and with the core rod orifice plate (22) of described retainer plate (11) butt joint, core rod hole corresponding to described die cavity (7) is arranged on this core rod orifice plate (22), the bottom is equipped with core rod (23) and its upper end of being equipped with corresponding to described core rod hole on the core rod base plate (24) of vibrator (30) and is arranged in described core rod hole, described core rod base plate (24) two ends, bottom surface connect with the top of two guide pillars (27) respectively, the bottom that is contained in these two guide pillars (27) in two guide pin bushings (26) that same frame (1) connects respectively is connected with the piston nose that is contained in the hydraulic jack (29) on the frame (1) through connector (28), between core rod base plate (24) and the frame (1) resonant springs (25) is housed.
5, concrete segment single lead screw ex truding briquetting machine according to claim 1, it is characterized in that, have and be positioned at moulding box upper port and its underpart briquetting body (34) corresponding to the briquetting of described die cavity is arranged, these briquetting body (34) end face two ends connect with the bottom of two guide pillars (32) respectively, these two guide pillars (32) are contained in respectively in two guide pin bushings (33) of same frame (1) connection, and the piston nose that is positioned at the hydraulic jack (29) of briquetting body (34) top and same frame (1) connection is connected with described briquetting body (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520050650 CN2825252Y (en) | 2005-04-01 | 2005-04-01 | Extrusion forming machine for concrete building block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520050650 CN2825252Y (en) | 2005-04-01 | 2005-04-01 | Extrusion forming machine for concrete building block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2825252Y true CN2825252Y (en) | 2006-10-11 |
Family
ID=37065436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520050650 Expired - Fee Related CN2825252Y (en) | 2005-04-01 | 2005-04-01 | Extrusion forming machine for concrete building block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2825252Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161215A (en) * | 2011-01-30 | 2011-08-24 | 黄康明 | Novel up-pressing brick machine |
| CN105562764A (en) * | 2016-03-01 | 2016-05-11 | 芜湖同创模具机械有限公司 | Practical forming and drilling equipment for automobile aluminum part |
| CN106514845A (en) * | 2017-01-04 | 2017-03-22 | 厦门市南昇机械设备有限公司 | Building block forming rotation platform type press |
| CN110385771A (en) * | 2019-08-14 | 2019-10-29 | 通榆加亿科技环保建筑材料有限公司 | A kind of continuously shaped high-strength concrete article process of six station of wet process |
| CN110561588A (en) * | 2019-08-20 | 2019-12-13 | 中交第二航务工程局有限公司 | Rapid forming device and forming process of concrete test block |
| CN110757728A (en) * | 2018-07-28 | 2020-02-07 | 泰瑞机器股份有限公司 | Multicolor injection molding device based on horizontal rotation |
| CN111037712A (en) * | 2019-12-30 | 2020-04-21 | 马丽萍 | Movable cold-pressed brick production device and production system |
-
2005
- 2005-04-01 CN CN 200520050650 patent/CN2825252Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161215A (en) * | 2011-01-30 | 2011-08-24 | 黄康明 | Novel up-pressing brick machine |
| CN105562764A (en) * | 2016-03-01 | 2016-05-11 | 芜湖同创模具机械有限公司 | Practical forming and drilling equipment for automobile aluminum part |
| CN105562764B (en) * | 2016-03-01 | 2018-01-05 | 芜湖同创模具机械有限公司 | A kind of practical automobile aluminum component shaping rig |
| CN106514845A (en) * | 2017-01-04 | 2017-03-22 | 厦门市南昇机械设备有限公司 | Building block forming rotation platform type press |
| CN110757728A (en) * | 2018-07-28 | 2020-02-07 | 泰瑞机器股份有限公司 | Multicolor injection molding device based on horizontal rotation |
| CN110385771A (en) * | 2019-08-14 | 2019-10-29 | 通榆加亿科技环保建筑材料有限公司 | A kind of continuously shaped high-strength concrete article process of six station of wet process |
| CN110561588A (en) * | 2019-08-20 | 2019-12-13 | 中交第二航务工程局有限公司 | Rapid forming device and forming process of concrete test block |
| CN111037712A (en) * | 2019-12-30 | 2020-04-21 | 马丽萍 | Movable cold-pressed brick production device and production system |
| CN111037712B (en) * | 2019-12-30 | 2021-08-17 | 马丽萍 | Movable cold-pressed brick production device and production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |