CN204894159U - Novel high -pressure slip casting machine of pottery - Google Patents
Novel high -pressure slip casting machine of pottery Download PDFInfo
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- CN204894159U CN204894159U CN201520593999.5U CN201520593999U CN204894159U CN 204894159 U CN204894159 U CN 204894159U CN 201520593999 U CN201520593999 U CN 201520593999U CN 204894159 U CN204894159 U CN 204894159U
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Abstract
The utility model discloses a novel high -pressure slip casting machine of pottery, it includes support, lifting unit, tight mould mechanism and mould conveying mechanism, wherein, lifting unit installs in the upside of support for it does upper and lower motion to stimulate tight mould mechanism, mould conveying mechanism one end is located the outside of support, and the other end extends to the downside of support for carry the mould to the support in, tight mould mechanism includes elevating system and moulding -die mechanism, elevating system move support lower part and mould place this elevating system in the time, a left side or the operation of right side motion in order to carry out slip casting after compressing tightly the mould are done by the moulding -die mechanism of installing on elevating system. The utility model discloses a lifting unit is to stable lift operation and tight mould mechanism the compressing tightly the mould of tight mould mechanism to realize high -pressure slip casting process, simple structure, equipment cost hang down, do benefit to the popularization and application of equipment.
Description
Technical field
The utility model relates to ceramic field, is specifically related to a kind of new ceramics high-pressure grout injector.
Background technology
Ceramic field middle-high pressure grouting is abroad shaping is used widely, and to be domesticly stranded in reforming equipment costly, reason, the shaping not yet popularization and application of high-pressure slip-casting such as the changeable and added value of product of product type is low.Traditional ceramic high pressure casting machine, is fixed on the left and right clamping of slip casting machine by the left and right mould of mould, and mechanism is complicated, equipment manufacturing cost is high.
Utility model content
For the deficiencies in the prior art; the utility model aims to provide a kind of new ceramics high-pressure grout injector; its by jack machinism to the stable descending operation of tight mold mechanism and tight mold mechanism to the compression of mould; thus realize high-pressure slip-casting operation; structure is simple, equipment manufacturing cost is low, is beneficial to the popularization and application of equipment.
To achieve these goals, the technical scheme that the utility model is taked is:
A kind of new ceramics high-pressure grout injector, it comprises support, jack machinism, tight mold mechanism and mould conveying mechanism, wherein, described jack machinism is installed on the upside of support, for pulling tight mold mechanism to do upper and lower motion, described mould conveying mechanism one end is positioned at the outside of support, and the other end extends to the downside of support, for being delivered in support by mould, described tight mold mechanism comprises elevating mechanism and press moulding mechanism; When elevating mechanism runs to support bottom and mould is placed in this elevating mechanism, the press moulding mechanism be installed on elevating mechanism does left or right motion to carry out the operation of slip casting after being compressed by mould.
Described elevating mechanism comprises transverse axis, left fixed head and right fixed head, and the two ends of described transverse axis are fixedly connected on left fixed head and right fixed head respectively, and described left fixed head and right fixed head are all hinged with jack machinism.
Described elevating mechanism comprises left guiding mechanism and right guiding mechanism further, described left guiding mechanism comprises left chain wheel mounting blocks and left leading block, the left side strut of described support fixedly mounts a left channel-section steel inside groove arranged along support height direction, one end of left leading block is arranged in this left channel-section steel inside groove, and its other end is fixed on the outside of left fixed head by left chain wheel mounting blocks; Described right guiding mechanism comprises right pulley mounting blocks and right leading block, the right side strut of described support fixedly mounts a right channel-section steel inside groove arranged along support height direction, one end of right leading block is arranged in this right channel-section steel inside groove, and its other end is fixed on the outside of right fixed head by right pulley mounting blocks.
Described transverse axis is four, forms rectangular structure.
As a kind of embodiment, described press moulding mechanism comprises moving press plate, screw rod, rotating nut, bearing and servomotor and the first chain, described moving press plate to be placed on transverse axis and can to move along the length direction of transverse axis, one end of screw rod is fixed on moving press plate, the other end extends to outside support through the right installing hole that right fixed head is offered, the outer ring of described bearing is fixedly connected with right installing hole, the inner ring of bearing and the outer ring of rotating nut are connected to make rotating nut rotary motion together with the inner ring of bearing, described rotating nut to be placed on screw rod and to be connected with screw flight, the outside of rotating nut outer ring is provided with rotating nut sprocket wheel, first chain all engages with the rotating sprocket on this rotating nut sprocket wheel and servo motor output shaft, to be rotated by servomotor driven rotary nut.
As another kind of embodiment, described press moulding mechanism comprises moving press plate, screw rod, rotating nut, bearing and servomotor and the first chain, described moving press plate to be placed on transverse axis and can to move along the length direction of transverse axis, one end of screw rod is fixed on moving press plate, the other end extends to outside support through the left installing hole that left fixed head is offered, the outer ring of described bearing is fixedly connected with left installing hole, the inner ring of bearing and the outer ring of rotating nut are connected to make rotating nut rotary motion together with the inner ring of bearing, described rotating nut to be placed on screw rod and to be connected with screw flight, the outside of rotating nut outer ring is provided with rotating nut sprocket wheel, first chain all engages with the rotating sprocket on this rotating nut sprocket wheel and servo motor output shaft, to be rotated by servomotor driven rotary nut.
Described jack machinism comprises bridge motor, jackshaft, left axle, right axle, heavy chain from left to right, heavy chain and commutator from right to left, described jackshaft is installed on the centre position of frame upper, left axle and right axle are installed on the top of support and the both sides of separation jackshaft, described jackshaft, left axle and right axle all can rotate on support and their projections on transverse axis are vertical with transverse axis, the outputting power of described bridge motor is delivered to jackshaft by the second chain, the outputting power that jackshaft obtains is passed to left axle and right axle respectively by Left Drive chain and right driving-chain by described jackshaft, the first left axle sprocket engagement fixedly sleeved on described heavy chain from left to right and left axle, and from left to right one end of heavy chain and left fixed head hinged, the other end is walked around the first left axle sprocket wheel and is fixed on support, the first right axle sprocket engagement fixedly sleeved on described heavy chain from right to left and right axle, and from right to left one end of heavy chain and right fixed head hinged, the other end is walked around the first right axle sprocket wheel and is fixed on support, and commutator is fixedly installed in the middle part of left axle or right axle.
On the output shaft of described bridge motor and jackshaft, fixedly sleeved motor sprocket and the first central shaft chain wheel all engage with the second chain respectively, on described jackshaft and left axle, the second fixedly sleeved central shaft chain wheel and the second left axle sprocket wheel all engage with Left Drive chain respectively, described jackshaft and right axle distinguish the 3rd fixedly sleeved central shaft chain wheel and the second right axle sprocket wheel all engages with right driving-chain.
Described commutator is fixedly installed on the left axle between the first left axle sprocket wheel and the second left axle sprocket wheel, or described commutator is fixedly installed on the right axle between the first right axle sprocket wheel and the second right axle sprocket wheel.
Compared with prior art, the beneficial effects of the utility model are:
1, jack machinism adopts left and right (transmission and lifting) chain to carry out descending operation to tight mold mechanism, simultaneously in conjunction with the forms of motion of guide frame, ensures the stable movement of tight mold mechanism;
2, press moulding mechanism adopts linked transmission, and structure is simple, can adapt to harsh environments;
3, commutator is set in the middle part of left axle or right axle, achieve axle 1, axle 2 direction of rotation contrary, thus mention while realizing left and right hoisting-chain or decline;
4, elevating mechanism adopts left and right fixed head in conjunction with the form of transverse axis, significantly reduces mechanism's weight, realize the light-weight design of equipment under the prerequisite ensureing structural function.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of new ceramics high-pressure grout injector of the utility model;
Fig. 2 is the structural representation that in Fig. 1, mould is in impaction state;
Fig. 3 is the structural representation that jack machinism coordinates with tight mold mechanism;
Fig. 4 is the structural representation of jack machinism in Fig. 3;
Fig. 5 is the A district enlarged drawing in Fig. 3;
Fig. 6 is the B district enlarged drawing in Fig. 3;
Fig. 7 is that the C of Fig. 3 is to schematic diagram.
Description of reference numerals: 1, support; 2, jack machinism; 21, bridge motor; 22, jackshaft; 23, the second chain; 241, left axle; 242, right axle; 251, Left Drive chain; 252, right driving-chain; 26, heavy chain from left to right; 27, heavy chain from right to left; 28, commutator; 3, elevating mechanism; 31, transverse axis; 32, left fixed head; 33, right fixed head; 341, left chain wheel mounting blocks; 342, left leading block; 351, right pulley mounting blocks; 352, right leading block; 4, press moulding mechanism; 40, moving press plate; 41, screw rod; 42, rotating nut; 43, bearing; 44, servomotor; 45, the first chain; 5, mould conveying mechanism; 6, mould.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the utility model is further described.
Please refer to Fig. 1, a kind of new ceramics high-pressure grout injector, it comprises support 1, jack machinism 2, tight mold mechanism and mould conveying mechanism 5, wherein, support 1 is the installation matrix of jack machinism 2 and tight mold mechanism, support 1 is fixedly mounted on building foundation, jack machinism 2 is installed on the upside of support 1, upper and lower motion is done for pulling tight mold mechanism, mould conveying mechanism 5 one end is positioned at the outside of support 1, the other end extends to the downside of support 1, and for being delivered in support 1 by mould 6, tight mold mechanism comprises elevating mechanism 3 and press moulding mechanism 4; When elevating mechanism 3 is in support 1 top, mould 6 realizes progressive die or depanning by the pipeline of mould conveying mechanism 5; support 1 bottom is run to and mould 6 is placed in this elevating mechanism 3 at elevating mechanism 3; the press moulding mechanism 4 be installed on elevating mechanism 3 does left or right motion (when on the left of press moulding mechanism 4 is positioned at mould 6; then press moulding mechanism 4 moves right the compression realized mould; otherwise; then to left movement) to carry out the operation of slip casting after being compressed by mould, the structure after compression is as shown in Figure 2.
Please refer to shown in Fig. 3; elevating mechanism 3 comprises transverse axis 31, left fixed head 32 and right fixed head 33; the two ends of transverse axis 31 are fixedly connected on left fixed head 32 and right fixed head 33 respectively; left fixed head 32 is all fixedly connected with jack machinism 2 with right fixed head 33; transverse axis 31 is four, and forming rectangular structure, can certainly be other shape; it is as the lead of moving press plate 40, also drives press moulding mechanism 4 and elevating mechanism 3 to be jointly elevated simultaneously.
Please refer to shown in Fig. 5 and Fig. 6, elevating mechanism 3 comprises left guiding mechanism and right guiding mechanism further, left guiding mechanism comprises left chain wheel mounting blocks 341 and left leading block 342, the left side strut of support 1 fixedly mounts a left channel-section steel inside groove arranged along support 1 short transverse, one end of left leading block 342 is arranged in this left channel-section steel inside groove, and its other end is fixed on the outside of left fixed head 32 by left chain wheel mounting blocks 341; Right guiding mechanism comprises right pulley mounting blocks 351 and right leading block 352, the right side strut of support 1 fixedly mounts a right channel-section steel inside groove arranged along support 1 short transverse, one end of right leading block 352 is arranged in this right channel-section steel inside groove, and its other end is fixed on the outside of right fixed head 33 by right pulley mounting blocks 351.Left and right leading block is slided respectively in the left and right channel-section steel inside groove play the guiding role.Pull left fixed head 32 and right fixed head 33 by jack machinism 2, press moulding mechanism 4 and elevating mechanism 3 are elevated jointly.
Please refer to Fig. 3, shown in 6 and 7, press moulding mechanism 4 comprises moving press plate 40, screw rod 41, rotating nut 42, bearing 43 and servomotor 44 and the first chain 45, moving press plate 40 to be placed on transverse axis 31 and can to move along the length direction of transverse axis 31, when moving press plate 40 is positioned at the right side of mould 6, one end of screw rod 41 is fixed on moving press plate 40, it is outer (obviously that the other end extends to support 1 through the right installing hole that right fixed head 33 is offered, support 1 is provided with the slot of stretching out for screw rod 41, simultaneously, this slot short transverse along support 1 distribute, can move up and down with elevating mechanism 3 to make screw rod 41), the outer ring of bearing 43 is fixedly connected with right installing hole, inner ring and the outer ring of rotating nut 42 of bearing 43 are connected to make rotating nut 42 rotary motion together with the inner ring of bearing 43, rotating nut 42 to be placed on screw rod 41 and to be threaded with screw rod 41, the outside of rotating nut 42 outer ring is provided with rotating nut sprocket wheel, first chain 45 all engages with the rotating sprocket on this rotating nut sprocket wheel and servomotor 44 output shaft, to be rotated by servomotor 44 driven rotary nut 42.Certainly, structure time on the left of moving press plate 40 is positioned at mould 6 similarly, matching relationship by screw rod 41 parts such as grade and right fixed head 33 is transformed into the matching relationship with left fixed head 32, servomotor 44 is rotated by the first chain 45 driven rotary nut 42, thus it is mobile to be converted into screw rod 41 level (left and right) making to coordinate with rotating nut 42.
Please refer to shown in Fig. 3 and Fig. 4, jack machinism 2 comprises bridge motor 21, jackshaft 22, left axle 241, right axle 242, heavy chain 26 from left to right, heavy chain 27 and commutator 28 from right to left, bridge motor 21 can rotating, jackshaft 22 is installed on the centre position on support 1 top, left axle 241 and right axle 242 are installed on the top of support 1 and the both sides of separation jackshaft 22, jackshaft 22, left axle 241 and right axle 242 all can rotate on support 1 and their projections on transverse axis 31 are vertical with transverse axis 31, the outputting power of bridge motor 21 is delivered to jackshaft 22 by the second chain 23, the outputting power that jackshaft 22 obtains is passed to left axle 241 and right axle 242 respectively by Left Drive chain 251 and right driving-chain 252 by jackshaft 22, the first fixedly sleeved on heavy chain 26 and left axle 241 from left to right left axle sprocket engagement, and from left to right one end of heavy chain 26 and left fixed head 32 hinged, the other end is walked around the first left axle sprocket wheel and is fixed on support 1, the first fixedly sleeved on heavy chain 27 and right axle 242 from right to left right axle sprocket engagement, and from right to left one end of heavy chain 27 and right fixed head 33 hinged, the other end is walked around the first right axle sprocket wheel and is fixed on support 1, and commutator 28 is fixedly installed in the middle part of left axle 241 (or right axle 242).
On the output shaft of bridge motor 21 and jackshaft, motor sprocket fixedly sleeved respectively and the first central shaft chain wheel all engage with the second chain 23, on jackshaft and left axle, the second fixedly sleeved respectively central shaft chain wheel and the second left axle sprocket wheel all engage with Left Drive chain 251, and on jackshaft and right axle, the 3rd fixedly sleeved respectively central shaft chain wheel and the second right axle sprocket wheel all engage with right driving-chain 252.Commutator 28 is fixedly installed in (or commutator 28 is fixedly installed on the right axle 242 between the first right axle sprocket wheel and the second right axle sprocket wheel) on the left axle 241 between the first left axle sprocket wheel and the second left axle sprocket wheel
The operation principle (being installed on right axle 242 for commutator 28) of jack machinism 2: if bridge motor 21 turns clockwise, left axle 241 turns clockwise, and heavy chain 26 moves upward from left to right; Meanwhile, right axle 242 is rotated counterclockwise, and heavy chain 27 moves upward from right to left; If bridge motor 21 is rotated counterclockwise, left axle 241 is rotated counterclockwise, and heavy chain 26 moves downward from left to right; Meanwhile, right axle 242 turns clockwise, and heavy chain 27 moves downward from right to left.
Above-listed detailed description is illustrating for the utility model possible embodiments, and this embodiment is also not used to limit the scope of the claims of the present utility model, does not allly depart from the equivalence that the utility model does and implements or change, and all should be contained in the scope of the claims of this case.
Claims (9)
1. a new ceramics high-pressure grout injector, it is characterized in that, it comprises support (1), jack machinism (2), tight mold mechanism and mould conveying mechanism (5), wherein, described jack machinism (2) is installed on the upside of support (1), do for pulling tight mold mechanism, lower motion, described mould conveying mechanism (5) one end is positioned at the outside of support (1), the other end extends to the downside of support (1), for mould (6) is delivered in support (1), described tight mold mechanism comprises elevating mechanism (3) and press moulding mechanism (4), when elevating mechanism (3) runs to support (1) bottom and mould (6) is placed in this elevating mechanism (3), the press moulding mechanism (4) be installed on elevating mechanism (3) does left or right motion to carry out the operation of slip casting after being compressed by mould.
2. new ceramics high-pressure grout injector according to claim 1, it is characterized in that, described elevating mechanism (3) comprises transverse axis (31), left fixed head (32) and right fixed head (33), the two ends of described transverse axis (31) are fixedly connected on left fixed head (32) and right fixed head (33) respectively, and described left fixed head (32) is all fixedly connected with jack machinism (2) with right fixed head (33).
3. new ceramics high-pressure grout injector according to claim 2, it is characterized in that, described elevating mechanism (3) comprises left guiding mechanism and right guiding mechanism further, described left guiding mechanism comprises left chain wheel mounting blocks (341) and left leading block (342), the left side strut of described support (1) fixedly mounts a left channel-section steel inside groove arranged along support (1) short transverse, one end of left leading block (342) is arranged in this left channel-section steel inside groove, its other end is fixed on the outside of left fixed head (32) by left chain wheel mounting blocks (341), described right guiding mechanism comprises right pulley mounting blocks (351) and right leading block (352), the right side strut of described support (1) fixedly mounts a right channel-section steel inside groove arranged along support (1) short transverse, one end of right leading block (352) is arranged in this right channel-section steel inside groove, and its other end is fixed on the outside of right fixed head (33) by right pulley mounting blocks (351).
4. new ceramics high-pressure grout injector according to claim 2, is characterized in that, described transverse axis (31) is four, forms rectangular structure.
5. new ceramics high-pressure grout injector according to claim 4, it is characterized in that, described press moulding mechanism (4) comprises moving press plate (40), screw rod (41), rotating nut (42), bearing (43) and servomotor (44) and the first chain (45), described moving press plate (40) is placed on transverse axis (31) and goes up and can move along the length direction of transverse axis (31), one end of screw rod (41) is fixed on moving press plate (40), the other end extends to support (1) outward through the right installing hole that right fixed head (33) is offered, the outer ring of described bearing (43) is fixedly connected with right installing hole, inner ring and the outer ring of rotating nut (42) of bearing (43) are connected to make rotating nut (42) rotary motion together with the inner ring of bearing (43), described rotating nut (42) is placed on screw rod (41) and goes up and be threaded with screw rod (41), the outside of rotating nut (42) outer ring is provided with rotating nut sprocket wheel, first chain (45) all engages with the rotating sprocket on this rotating nut sprocket wheel and servomotor (44) output shaft, to be rotated by servomotor (44) driven rotary nut (42).
6. new ceramics high-pressure grout injector according to claim 4, it is characterized in that, described press moulding mechanism (4) comprises moving press plate (40), screw rod (41), rotating nut (42), bearing (43) and servomotor (44) and the first chain (45), described moving press plate (40) is placed on transverse axis (31) and goes up and can move along the length direction of transverse axis (31), one end of screw rod (41) is fixed on moving press plate (40), the other end extends to support (1) outward through the left installing hole that left fixed head (32) is offered, the outer ring of described bearing (43) is fixedly connected with left installing hole, inner ring and the outer ring of rotating nut (42) of bearing (43) are connected to make rotating nut (42) rotary motion together with the inner ring of bearing (43), described rotating nut (42) is placed on screw rod (41) and goes up and be threaded with screw rod (41), the outside of rotating nut (42) outer ring is provided with rotating nut sprocket wheel, first chain (45) all engages with the rotating sprocket on this rotating nut sprocket wheel and servomotor (44) output shaft, to be rotated by servomotor (44) driven rotary nut (42).
7. the new ceramics high-pressure grout injector according to any one of claim 2-6, it is characterized in that, described jack machinism (2) comprises bridge motor (21), jackshaft (22), left axle (241), right axle (242), heavy chain (26) from left to right, heavy chain (27) and commutator (28) from right to left, described jackshaft (22) is installed on the centre position on support (1) top, left axle (241) and right axle (242) are installed on the top of support (1) and the both sides of separation jackshaft (22), described jackshaft (22), left axle (241) and right axle (242) all can to rotate and their projections on transverse axis (31) are vertical with transverse axis (31) support (1) is upper, the outputting power of described bridge motor (21) is delivered to jackshaft (22) by the second chain (23), the outputting power that jackshaft (22) obtains is passed to left axle (241) and right axle (242) respectively by Left Drive chain (251) and right driving-chain (252) by described jackshaft (22), described heavy chain from left to right (26) fixedly sleeved first left axle sprocket engagement upper with left axle (241), and from left to right one end of heavy chain (26) and left fixed head (32) hinged, the other end is walked around the first left axle sprocket wheel and is fixed on support (1), described heavy chain from right to left (27) fixedly sleeved first right axle sprocket engagement upper with right axle (242), and from right to left one end of heavy chain (27) and right fixed head (33) hinged, the other end is walked around the first right axle sprocket wheel and is fixed on support (1), and commutator (28) is fixedly installed in the middle part of left axle (241) or right axle (242).
8. new ceramics high-pressure grout injector according to claim 7, it is characterized in that, on the output shaft of described bridge motor (21) and jackshaft, fixedly sleeved motor sprocket and the first central shaft chain wheel all engage with the second chain (23) respectively, on described jackshaft and left axle, the second fixedly sleeved central shaft chain wheel and the second left axle sprocket wheel all engage with Left Drive chain (251) respectively, described jackshaft and right axle distinguish the 3rd fixedly sleeved central shaft chain wheel and the second right axle sprocket wheel all engages with right driving-chain (252).
9. new ceramics high-pressure grout injector according to claim 8, it is characterized in that, described commutator (28) is fixedly installed on the left axle (241) between the first left axle sprocket wheel and the second left axle sprocket wheel, or described commutator (28) is fixedly installed on the right axle (242) between the first right axle sprocket wheel and the second right axle sprocket wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520593999.5U CN204894159U (en) | 2015-08-07 | 2015-08-07 | Novel high -pressure slip casting machine of pottery |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520593999.5U CN204894159U (en) | 2015-08-07 | 2015-08-07 | Novel high -pressure slip casting machine of pottery |
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| CN204894159U true CN204894159U (en) | 2015-12-23 |
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| CN201520593999.5U Active CN204894159U (en) | 2015-08-07 | 2015-08-07 | Novel high -pressure slip casting machine of pottery |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760185A (en) * | 2017-12-14 | 2019-05-17 | 东莞理工学院 | A kind of shaping mechanism of neutron radiation shield concrete block |
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2015
- 2015-08-07 CN CN201520593999.5U patent/CN204894159U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760185A (en) * | 2017-12-14 | 2019-05-17 | 东莞理工学院 | A kind of shaping mechanism of neutron radiation shield concrete block |
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