CN110370020B - Intelligent assembly production line - Google Patents
Intelligent assembly production line Download PDFInfo
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- CN110370020B CN110370020B CN201910742942.XA CN201910742942A CN110370020B CN 110370020 B CN110370020 B CN 110370020B CN 201910742942 A CN201910742942 A CN 201910742942A CN 110370020 B CN110370020 B CN 110370020B
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- module
- probe
- automatic
- material loading
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention discloses an intelligent assembly production line which comprises a base, wherein a bilateral belt line conveying module and a probe assembling machine are arranged at the upper end of the base, a carrier plate translation machine is arranged on each of the left side and the right side of the upper end of the bilateral belt line conveying module, a blanking table, an automatic cleaning module, a stroke testing module, an automatic air tightness testing module, an automatic torsion testing module, an automatic height measuring module and an automatic probe assembling module are arranged at the upper ends of the carrier plate translation machine and the bilateral belt line conveying module on the rear side of the carrier plate translation machine, a feeding table, a pump assembling body and an automatic screw locking machine are arranged at the upper ends of the carrier plate translation machine and the bilateral belt line conveying module on the front side of the carrier plate translation machine, and a blocking jacking positioning module is arranged on the inner side of the bilateral belt line conveying module. The invention can effectively improve the production line operation efficiency in the use process of the device by arranging a series of structures, reduce the use of manpower and realize the automatic operation of the production line.
Description
Technical Field
The invention relates to the technical field of assembly production lines, in particular to an intelligent assembly production line.
Background
The production line is a multi-variety production organization form organized by taking a certain type of part groups as objects, and is provided with machine equipment necessary for finishing processing tasks of the parts of the same type, the equipment and the working place are arranged and configured according to the process routes and the working procedure labor amount proportion of most parts or main parts on the production line, at present, the existing production line is a manual wire drawing, the manual matching clamp operation is carried out, the working efficiency is low, and the product production work of the production line is influenced.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide an intelligent assembly production line to solve the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent assembly production line comprises a base, wherein the upper end of the base is provided with a bilateral belt line conveying module and a probe set assembling machine, the left side and the right side of the upper end of the bilateral belt line conveying module are respectively provided with a carrier plate translation machine, the upper ends of the carrier plate translation machine and the bilateral belt line conveying module at the rear side of the carrier plate translation machine are provided with a blanking table, an automatic cleaning module, a stroke testing module, an automatic air tightness testing module, an automatic torsion testing module, an automatic height measuring module and an automatic probe installing module, the upper ends of the carrier plate translation machine and the bilateral belt line conveying module at the front side of the carrier plate translation machine are provided with a feeding table, a pump body and an automatic screw locking machine, and a screw feeder and a six-axis manipulator are fixed at the upper end of the base between the carrier plate translation machine and the carrier plate translation machine, and a blocking jacking positioning module is arranged on the inner side of the double-sided belt line conveying module.
Preferably, the automatic cleaning module is arranged on the right side of the blanking table, the stroke testing module is arranged on the right side of the automatic cleaning module, the automatic air tightness testing module is arranged on the right side of the stroke testing module, the automatic torsion testing module is arranged on the right side of the automatic air tightness testing module, the automatic height measuring module is arranged on the right side of the automatic torsion testing module, and the automatic probe installing module is arranged on the right side of the automatic height measuring module.
Preferably, the auto-screwdriving machine is provided with six, block that jacking location module sets up the lower extreme of the structure in bilateral belt line transport module upper end respectively, the dress pump body sets up on the right-hand side of material loading platform, the auto-screwdriving machine sets up on the right-hand side of the dress pump body.
Preferably, six manipulators and screw feeder all are provided with three, six manipulators and screw feeder place base position respectively with stroke test module and auto-screwdriving machine, automatic torsion test module and auto-screwdriving machine, adorn probe module and auto-screwdriving machine's position unanimous.
Preferably, the probe assembling machine comprises a transparent cover feeding disc, a transparent cover feeding rail, a spring feeding disc, a spring feeding rail, a probe shaft feeding disc, a probe frame feeding rail, a probe alignment module, a probe rubber ring installation module, a probe handle feeding disc, a probe handle feeding rail, a translation manipulator, a pin needle feeding rail and a pin needle feeding disc.
Preferably, a translation manipulator is fixed on one of the transparent cover feeding rail, the spring feeding rail, the probe shaft feeding rail, the probe frame feeding rail and the probe handle feeding rail, a probe alignment module is arranged between the probe shaft feeding rail and the translation manipulator, and a probe rubber ring installation module is arranged at one end of the probe frame feeding rail, which corresponds to the translation manipulator.
Preferably, transparent cover material loading plate and transparent cover material loading track, spring material loading plate and spring material loading track, probe axle material loading track and probe axle material loading plate, probe frame material loading plate and probe frame material loading track, probe handle material loading plate and probe handle material loading track, pin needle material loading track and pin needle material loading plate are all put through.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that: the shell of the feeding platform is driven by the bilateral belt line conveying module, so that the shell sequentially passes through the positions of the pump body, the automatic screw locking machine, the carrying plate translation machine and the automatic probe installing module, the shell to be assembled is correspondingly assembled at the positions of all structures by blocking the application of the jacking positioning module, the process of assembling the probe is more rapid and convenient by the composition of the probe assembling machine, the automation is convenient and convenient, the use of manpower is reduced, after the assembly is completed, the shell is driven by the bilateral belt line conveying module to sequentially pass through the positions of the automatic height measuring module, the automatic torsion testing module, the automatic air tightness testing module, the stroke testing module and the automatic cleaning module, so that the data of the assembled shell is detected, and the layers among all structures are clear and adopt modular design, so that the modules independently run, the change of the product process is flexibly arranged and combined, and the unidirectional flow of the product is realized due to the annular flow of the carrying plate translation machine, the stacking phenomenon of each operation unit in the traditional production line is avoided, the production operation efficiency is improved, and the automatic production work is realized in each operation unit.
Drawings
FIG. 1 is a general block diagram of the present invention;
FIG. 2 is a view showing the construction of the probe assembling machine of FIG. 1 according to the present invention.
The reference numbers in the figures are: 1. a blanking table; 2. an automatic cleaning module; 3. a stroke test module; 4. an automatic air tightness testing module; 5. an automatic torque testing module; 6. an automatic height measuring module; 7. a six-axis manipulator; 8. automatically installing a probe module; 9. a carrier plate translation machine; 10. a probe assembling machine; 11. an automatic screw locking machine; 12. a base; 13. blocking the jacking positioning module; 14. a screw feeder; 15. a double-sided belt line conveying module; 16. a transparent cover is provided with a material tray; 17. a spring feeding disc; 18. a spring loading track; 19. a probe shaft feeding track; 20. a probe shaft feeding disc; 21. feeding a material plate on the probe holder; 22. a probe holder feeding rail; 23. a probe alignment module; 24. a probe rubber ring mounting module; 25. a probe handle feeding disc; 26. a probe handle feeding track; 27. a translation manipulator; 28. a pin needle feeding track; 29. a pin needle material tray; 30. a transparent cover feeding track; 31. a feeding table; 32. and (5) installing a pump body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the present invention provides a technical solution: an intelligent assembly production line comprises a base 12, a double-sided belt line conveying module 15 and a probe group loading machine 10 are arranged at the upper end of the base 12, a carrier plate translation machine 9 is arranged on each of the left side and the right side of the upper end of the double-sided belt line conveying module 15, a blanking table 1, an automatic cleaning module 2, a stroke testing module 3, an automatic air tightness testing module 4, an automatic torsion testing module 5, an automatic height measuring module 6 and an automatic probe loading module 8 are arranged at the upper ends of the carrier plate translation machine 9 and the double-sided belt line conveying module 15 behind the carrier plate translation machine 9, a loading table 31, a loading pump body 32 and an automatic screw locking machine 11 are arranged at the upper ends of the base 12 between the carrier plate translation machine 9 and the carrier plate translation machine 9, a screw feeder 14 and a six-axis manipulator 7 are fixed at the upper end of the base 12, screws on the screw feeder 14 are transported to the automatic screw locking machine 11 through the six-axis manipulator 7, make the work that auto-screwdriving machine 11 can be quick, bilateral belt line transport module 15's inboard is provided with blocks jacking location module 13, realizes treating the effect that the casing of equipment removed or stopped through blockking jacking location module 13.
Further, self-cleaning module 2 sets up on the right-hand side of unloading platform 1, stroke test module 3 sets up on the right-hand side of self-cleaning module 2, and automatic gas tightness test module 4 sets up on the right-hand side of stroke test module 3, and automatic torsion test module 5 sets up on the right-hand side of automatic gas tightness test module 4, and automatic height measurement module 6 sets up on the right-hand side of automatic torsion test module 5, and automatic dress probe module 8 sets up on the right-hand side of automatic height measurement module 6.
Further, auto-screwdriving machine 11 is provided with six, blocks that jacking location module 13 sets up the lower extreme of the structure in bilateral belt line transport module 15 upper end respectively, and the pump loading body 32 sets up on the right-hand of material loading platform 31, and auto-screwdriving machine 11 sets up on the right-hand of pump loading body 32, will treat through the auto-screwdriving machine 11 and assemble the casing and treat and assemble together through the screw between the pump body.
Further, six manipulators 7 and screw feeder 14 all are provided with three, six manipulators 7 and 14 positions of base 12 of screw feeder are unanimous with stroke test module 3 and auto-screwdriving machine 11 respectively, automatic torsion test module 5 and auto-screwdriving machine 11, automatic dress probe module 8 and auto-screwdriving machine 11's position, make production efficiency obtain improving through a plurality of six manipulators 7 and screw feeder 14, and install six manipulators 7 and screw feeder 14 in the position department of corresponding structure, strengthen work efficiency.
Further, the probe assembling machine 10 comprises a transparent cover feeding track 16, a transparent cover feeding track 30, a spring feeding track 17, a spring feeding track 18, a probe shaft feeding track 19, a probe shaft feeding track 20, a probe frame feeding track 21, a probe frame feeding track 22, a probe alignment module 23, a probe rubber ring installation module 24, a probe handle feeding track 25, a probe handle feeding track 26, a translation manipulator 27, a pin needle feeding track 28 and a pin needle disk 29, wherein the transparent cover feeding track 16, the spring feeding track 17, the probe shaft feeding track 20, the probe frame feeding track 21, the probe handle feeding track 25 and the pin needle disk 29 are manually centralized to be fed, then the machine is started, all the trays are opened, and the probe is transported to a corresponding predetermined position through the transparent cover feeding track 30, the spring feeding track 18, the probe shaft feeding track 19, the probe frame feeding track 22, the probe handle feeding track 26 and the pin needle feeding track 28, the assembling work is performed by the translation robot 27.
Furthermore, a translation manipulator 27 is fixed on one of the transparent cover feeding rail 30, the spring feeding rail 18, the probe shaft feeding rail 19, the probe rack feeding rail 22 and the probe handle feeding rail 26, a probe alignment module 23 is arranged between the probe shaft feeding rail 19 and the translation manipulator 27, and a probe rubber ring installation module 24 is arranged at one end of the probe rack feeding rail 22 corresponding to the translation manipulator 27.
Further, the transparent cover feeding plate 16 and the transparent cover feeding rail 30, the spring feeding plate 17 and the spring feeding rail 18, the probe shaft feeding rail 19 and the probe shaft feeding plate 20, the probe holder feeding plate 21 and the probe holder feeding rail 22, the probe handle feeding plate 25 and the probe handle feeding rail 26, and the pin needle feeding rail 28 and the pin needle plate 29 are connected.
The working principle is as follows: when the invention is used, a shell to be assembled is placed on a feeding table 31, the shell of the feeding table 31 is driven to move rightwards by a double-sided belt line conveying module 15, when the shell moves to the position of a pump body 32, the jacking module 13 is blocked to prevent the shell from moving because the jacking module 13 is respectively arranged at the lower ends of an automatic cleaning module 2, a stroke testing module 3, an automatic air tightness testing module 4, an automatic torsion testing module 5, an automatic height measuring module 6, an automatic probe installing module 8, an automatic screw locking machine 11 and the pump body 32, the pump body is installed in the shell by the pump body 32, after the installation is finished, the jacking positioning module 13 is blocked to be closed, the shell continues to move rightwards by the double-sided belt line conveying module 15, the shell and the pump body are fixedly connected by screws by the automatic screw locking machine 11, the shell with detection is transported to the automatic probe installing module 8 by a load plate translation machine 9, then the shell is prevented from moving by the blocking jacking positioning module 13, the work of installing the probe is carried out, after the work of installing the probe is finished, the shell continues to move, after the shell is transported to the position of the automatic height measuring module 6, the height of the shell is measured by the automatic height measuring module 6, after the height is measured, the shell is transported to the position of the automatic torsion testing module 5, the torsion resistance degree of the shell is measured by the automatic torsion testing module 5, after the torsion is measured, the shell is sequentially transported to the positions of the automatic air tightness testing module 4, the stroke testing module 3 and the automatic cleaning module 2, the problem of air tightness in the shell is measured by the automatic air tightness testing module 4, the motion stroke of a pump body in the shell is measured by the stroke testing module 3, the shell is cleaned by the automatic cleaning module 2, after the work is finished, the shell is transported to the blanking table 1, and then the blanking work is carried out manually.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. An intelligence assembly line, includes base (12), its characterized in that: the automatic test device is characterized in that a double-sided belt line conveying module (15) and a probe assembly machine (10) are arranged at the upper end of the base (12), a carrier plate translation machine (9) is arranged on each of the left side and the right side of the upper end of each double-sided belt line conveying module (15), a blanking table (1), an automatic cleaning module (2), a stroke testing module (3), an automatic air tightness testing module (4), an automatic torsion testing module (5), an automatic height measuring module (6) and an automatic probe assembly module (8) are arranged at the upper ends of the double-sided belt line conveying modules (15) on the rear sides of the two carrier plate translation machines (9), and a feeding table (31), a pump body assembly body (32) and an automatic screw locking machine (11) are arranged at the upper ends of the double-sided belt line conveying modules (15) on the front sides of the two carrier plate translation machines (9); a screw feeder (14) and a six-axis manipulator (7) are fixed at the upper end of a base (12) between the two carrying plate translation machines (9), and a blocking jacking positioning module (13) is arranged on the inner side of the double-side belt line conveying module (15);
the automatic cleaning module (2) is arranged on the right side of the blanking table (1), the stroke testing module (3) is arranged on the right side of the automatic cleaning module (2), the automatic air tightness testing module (4) is arranged on the right side of the stroke testing module (3), the automatic torsion testing module (5) is arranged on the right side of the automatic air tightness testing module (4), the automatic height measuring module (6) is arranged on the right side of the automatic torsion testing module (5), and the automatic probe installing module (8) is arranged on the right side of the automatic height measuring module (6);
the automatic screw locking machine (11) is provided with six blocks, the blocking jacking positioning module (13) is arranged at the lower end of the structure at the upper end of the bilateral belt line conveying module (15) respectively, the pump loading body (32) is arranged on the right side of the feeding table (31), and the automatic screw locking machine (11) is arranged on the right side of the pump loading body (32); the six-axis manipulator (7) and the screw feeder (14) are respectively provided with three devices, and the positions of a base (12) where the six-axis manipulator (7) and the screw feeder (14) are located are respectively consistent with the positions of the stroke test module (3), the automatic screw locking machine (11), the automatic torsion test module (5), the automatic screw locking machine (11), the automatic probe installing module (8) and the automatic screw locking machine (11); the probe assembling machine (10) comprises a transparent cover feeding disc (16), a transparent cover feeding rail (30), a spring feeding disc (17), a spring feeding rail (18), a probe shaft feeding rail (19), a probe shaft feeding disc (20), a probe frame feeding disc (21), a probe frame feeding rail (22), a probe alignment module (23), a probe rubber ring mounting module (24), a probe handle feeding disc (25), a probe handle feeding rail (26), a translation manipulator (27), a pin needle feeding rail (28) and a pin needle feeding disc (29); a translation manipulator (27) is fixed on one of the transparent cover feeding rail (30), the spring feeding rail (18), the probe shaft feeding rail (19), the probe frame feeding rail (22) and the probe handle feeding rail (26), a probe alignment module (23) is arranged between the probe shaft feeding rail (19) and the translation manipulator (27), and a probe rubber ring mounting module (24) is arranged at one end of the probe frame feeding rail (22) corresponding to the translation manipulator (27); transparent cover material loading plate (16) and transparent cover material loading track (30), spring material loading plate (17) and spring material loading track (18), probe axle material loading track (19) and probe axle material loading plate (20), probe frame material loading plate (21) and probe frame material loading track (22), probe handle material loading plate (25) and probe handle material loading track (26), pin needle material loading track (28) and pin needle material loading plate (29) homogeneous phase switch-on.
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CN201910742942.XA CN110370020B (en) | 2019-08-13 | 2019-08-13 | Intelligent assembly production line |
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CN201910742942.XA CN110370020B (en) | 2019-08-13 | 2019-08-13 | Intelligent assembly production line |
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CN110370020A CN110370020A (en) | 2019-10-25 |
CN110370020B true CN110370020B (en) | 2021-08-24 |
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Families Citing this family (4)
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CN111719821B (en) * | 2020-06-22 | 2021-11-02 | 安徽新辉达建设工程有限公司 | Furred ceiling fitment is with automatic fossil fragments erection equipment |
CN112008354A (en) * | 2020-08-06 | 2020-12-01 | 中科泓泰电子有限公司 | Automatic adjusting assembly line for vehicle headlamp |
CN113198934B (en) * | 2021-05-14 | 2023-08-04 | 广东宏兴机械有限公司 | Suspension type multi-station servo synchronous feeding production line |
CN115283987A (en) * | 2022-03-24 | 2022-11-04 | 广元欣源设备制造有限公司 | Smart screen assembly line |
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CN102284860A (en) * | 2011-07-29 | 2011-12-21 | 宁波君禾泵业有限公司 | Automatic flow assembly line for water pump |
CN105196040A (en) * | 2015-11-03 | 2015-12-30 | 吉林大学 | Automatic assembly equipment for stop pin in manual pump |
CN105382535A (en) * | 2015-12-16 | 2016-03-09 | 重庆云海机械制造有限公司 | Vacuum pump assembly line |
CN105414962A (en) * | 2015-12-30 | 2016-03-23 | 考普瑞西元器件(珠海)有限公司 | Automatic water pump production line |
CN109822344A (en) * | 2019-04-01 | 2019-05-31 | 吉林大学 | A kind of automobile instrument Automated assembly detection production line and method |
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US6308409B1 (en) * | 1999-05-05 | 2001-10-30 | Solar Turbines Incorporated | Recuperator cell assembly system |
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CN102284860A (en) * | 2011-07-29 | 2011-12-21 | 宁波君禾泵业有限公司 | Automatic flow assembly line for water pump |
CN105196040A (en) * | 2015-11-03 | 2015-12-30 | 吉林大学 | Automatic assembly equipment for stop pin in manual pump |
CN105382535A (en) * | 2015-12-16 | 2016-03-09 | 重庆云海机械制造有限公司 | Vacuum pump assembly line |
CN105414962A (en) * | 2015-12-30 | 2016-03-23 | 考普瑞西元器件(珠海)有限公司 | Automatic water pump production line |
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