CN110356845A - A kind of automatic series connection production line of cell piece and its production method - Google Patents
A kind of automatic series connection production line of cell piece and its production method Download PDFInfo
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- CN110356845A CN110356845A CN201910645989.4A CN201910645989A CN110356845A CN 110356845 A CN110356845 A CN 110356845A CN 201910645989 A CN201910645989 A CN 201910645989A CN 110356845 A CN110356845 A CN 110356845A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 238000012546 transfer Methods 0.000 claims abstract description 55
- 230000004807 localization Effects 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 4
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- 238000003825 pressing Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 11
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- 238000003466 welding Methods 0.000 claims description 8
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- 238000012986 modification Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
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- 239000002689 soil Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
The invention discloses a kind of automatic series connection production lines of cell piece, its key points of the technical solution are that: device includes: robot localization carrying system: the robot localization carrying system can treat concatenated cell piece progress visual scanning detection operation using robot, carry out calibration positioning and located in series movement to the cell piece before series connection；Dishful feed mechanism: the whole disk feeding of cell piece is realized by the dishful feed mechanism, and the cell piece of feeding is automatically provided to robot；Rejected product pallet；Vision positioning and series connection sucking disc mechanism；Finished product blanking transfer mechanism；Control system；And the safe fence for completely cutting off robot and operator；Complete artificial series model is changed to full-automatic mechanical series model by the automatic series connection production line of cell piece, is greatly improved production efficiency, is saved labour cost, is reduced the work load of technical staff, and utilize accurate positioning mechanism, is kept cell piece cascading effect consistent.
Description
Technical field
The invention belongs to cell pieces to manufacture field, the in particular to automatic series connection production line of a kind of cell piece and its production
Method.
Background technique
With the increasingly increase of global solar installation amount, the photovoltaic soil that can be used is fewer and fewer, in the market for
The demand of monolithic module improved efficiency is higher and higher.In photovoltaic module production process, single weldering, series welding process are very heavy together
It wants and essential technical process.Production efficiency and component finished appearance and photoelectric conversion effect for the production of entire component
Rate all plays the role of vital.
There are a system disadvantages for existing production process, such as: changing because of demand of the Length x Width of slice with customer, one
As then drawing can be affixed on work top using first cartridge paper, single weldering, series welding personnel are according to drawing model by battery-arrangements
Welding, such full manual production mode randomness is very strong, and human factor influences very big, production fragment rate to production effect
It is very high；Secondly the cell piece of every kind of width will carry out drawing drafting, and the access times of drawing are limited, the weight of designer
Multiple labour reduces technology utilization rate；It is poor that furthermore serial operation personnel in drawing are located above precision, also to spend longer
Time, the cell piece after making series connection are difficult to unified and affect subsequent lamination procedure, and integrating is exactly that production process lacks
Weary automation.
Summary of the invention
Aiming at the problem that being mentioned in background technique, the object of the present invention is to provide a kind of automatic series connection production line of cell piece and
Its production method, to solve the problems, such as to mention in background technique.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of automatic series connection production line of cell piece, device include:
Robot localization carrying system: the robot localization carrying system can treat concatenated cell piece using robot
Visual scanning detection operation is carried out, the cell piece before series connection is carried out calibrating positioning and located in series movement and be treated concatenated
Cell piece carries out series connection move loading action；
Dishful feed mechanism: the whole disk feeding of cell piece is realized by the dishful feed mechanism, and by the battery of feeding
Piece is automatically provided to robot；
Rejected product pallet: the rejected product pallet is used to store the unqualified electricity that robot is rejected after feeding detection
Pond piece；
Vision positioning and series connection sucking disc mechanism: the vision positioning and series connection sucking disc mechanism for spec battery piece series connection before
Calibration positioning and automatic located in series；
Finished product blanking transfer mechanism: the finished product blanking transfer mechanism be used for by the cell piece of located in series it is quick under
Expect to pallet；
Control system: the control system is responsible for managing PLC intelligent control unit, power offer and control mechanism, makes it
The mechanism for controlling and driving is acted according to the path of regulation；
And the safe fence for completely cutting off robot and operator.
By using above-mentioned technical proposal, above-mentioned each mechanism and component are for various in cell piece cascade process
Movement is targetedly improved, make arbitrarily manual operation be changed to full automatic standard mechanical and act, from feeding to series connection
Terminate, pilot process is participated in without artificial；The full artificial mode of more traditional picture have high efficiency, high reliability, high automation,
The many advantages such as high performance-price ratio, low fragment rate；Complete artificial series model is changed to full-automatic mechanical series model, greatly improves life
Efficiency is produced, labour cost is saved；And it is not necessarily to technical staff's design iterations drawing, develop skill utilization rate, reduces technical staff's
Work load saves drawing cost；Using accurate positioning mechanism, keep cascading effect consistent, the component finished product beauty system made
One.
Preferably, the robot localization carrying system includes sucker, camera, six-joint robot and robot base, institute
It states six-joint robot to be fixed on the robot base, the six-joint robot drives the camera to treat concatenated electricity
Pond piece, which take pictures, identifies defect and positioning, and the six-joint robot drives the sucker to realize that the transfer to cell piece is transported.
Preferably, the dishful feed mechanism includes the quickly positioning axle clamp, first of the first guide rail, alignment sensor, first
Cylinder, the double-deck feeding pallet and the first rack, first guide rail are fixed in first rack, the bilayer feeding pallet
Sliding is connected on first guide rail, and first cylinder pushes the double-deck feeding pallet sliding to be connected to described first and leads
On rail, the alignment sensor and described first quickly positions axle clamp for determining the slip locations of bilateral feeding pallet
Position.
Preferably, the finished product blanking transfer mechanism includes bracket, KK mould group, sucker group, pressing plate group, guiding axis and second
Cylinder, the sucker group, the pressing plate group, the guiding axis and the cylinder are respectively arranged in the KK mould group, work as institute
When stating KK mould group horizontal movement, the sucker group, the pressing plate group, the guiding axis and second cylinder will be driven synchronous
Horizontal movement, the sucker group and the pressing plate group are respectively arranged on different second cylinders, and second cylinder is stretched
The sucker group and the pressing plate group declines or rise respectively when perhaps retracting out, realize the pick-and-place material of the sucker group with
The pushing of pressing plate group, enhancing action.
Preferably, the finished product blanking transfer mechanism include the second guide rail, the second rack, second quickly positioning axle clamp, under
Material torr disk, cell piece supporting plate, third cylinder and finished product transfer mechanism, second guide rail, the third cylinder are respectively arranged in
In second rack, the blanking pallet is positioned on the flange mounting plate of the guide rail and the third cylinder, the electricity
Pond piece supporting plate is placed in the slot of the blanking pallet, described second quickly positioning axle clamp be installed on second guide rail and described the
On the flange mounting plate of three cylinders, the finished product transfer mechanism is installed in second rack, when cell piece reaches specific
After quantity, the finished product transfer mechanism obtains signal, comes series cells top, first carries out precompressed to series cells, so
It reoperates afterwards and draws series cells, the finished product transfer mechanism is back mobile to be come above the blanking pallet, the third
Series cells are placed on the cell piece supporting plate in the blanking tray slot by cylinder movement.
Preferably, the vision positioning and series connection sucking disc mechanism include vision positioning device, third rack and series connection sucker
Positioning device, the series connection sucker positioning device are set in the third rack, and the vision positioning device is installed on described
Connect sucker positioning device in, it is described series connection sucker positioning device drive cell piece connected before calibration positioning and automatic string
Connection positioning.
The present invention also provides a kind of production methods of the automatic series connection production line of cell piece, specifically comprise the following steps:
S1, manually the pallet for loading cell piece is fixed on dishful feed mechanism；
Pallet is transported to specified position and stopped by S2, dishful feed mechanism, issues signal to robot；
S3, robot come at pallet with camera, are scanned to whole disk cell piece, choosing surface has the defects of spot
Cell piece；
S4, unqualified battery piece are put into rejected product pallet by the absorption of robot sucker；After having handled rejected product, machine
Device people draws a piece of spec battery piece with sucker and is put into the positioning of vision positioning sucker；
Camera on S5, robot takes pictures to the cell piece on vision positioning sucker, records data；
S6, the data according to record, robot pick up cell piece with sucker and are put into corresponding position on series connection sucker, so
Repeatedly, after reaching scheduled quantity on series connection sucker, finished product finished product blanking transfer mechanism starts to act；
S7, finished product blanking transfer mechanism are come above series connection sucker, and pressing plate group first carries out precompressed to series cells；Precompressed
After the completion, finished product blanking transfer mechanism moves again, and the decline of sucker group picks up series cells；
S8, finished product blanking transfer mechanism are come at finished product blanking with series cells；
Series cells are put into corresponding blanking tray slot by S9, finished product blanking transfer mechanism；
After S10, the slot instantly in material torr disk pile cell piece, dishful goes out, artificial to replace blanking pallet.
Further, it is transferred to heating furnace after the cell piece group that automatic series connection is completed, after heating in heating furnace
Heating welding is carried out, the automatic series welding of cell piece is completed.
In conclusion the present invention mainly has the advantages that
One, using the double-deck dishful feed mechanism, robot is made to be constantly in working condition, improves robot utilization rate；
Two, using vision positioning, position is accurate, more efficient；
Three, precompressed, transfer, a mechanism are carried out using finished product transfer mechanism, two kinds of functions improve the effect of entire producing line
Rate；
Four, using robot to transport load, positioning, series connection, labour is reduced, and improves production efficiency；
Five, control procedure operation is simple, and visible user interface substantially reduces the training period of employee.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the automatic series connection production line of cell piece；
Fig. 2 is the structural schematic diagram of robot localization carrying system；
Fig. 3 is the structural schematic diagram of robot dishful feed mechanism；
Fig. 4 is one of the structural schematic diagram of robot finished product blanking transfer mechanism；
Fig. 5 is the second structural representation of robot finished product blanking transfer mechanism；
Fig. 6 is the structural schematic diagram of vision positioning and sucking disc mechanism of connecting.
Appended drawing reference: 1, robot localization carrying system；2, dishful feed mechanism；3, rejected product pallet；4, vision is fixed
Position and series connection sucking disc mechanism；5, finished product blanking transfer mechanism；6, control system；7, safe fence；11, sucker；12, camera；13,
Six-joint robot；14, robot base；21, the first guide rail；22, alignment sensor；23, first axle clamp is quickly positioned；24,
One cylinder；25, feeding pallet；26, the first rack；511, bracket；512, KK mould group；513, sucker group；514, pressing plate group；515,
Guiding axis；516, the second cylinder；521, the second guide rail；522, the second rack；523, second axle clamp is quickly positioned；524, lower material torr
Disk；525, cell piece supporting plate；526, third cylinder；527, finished product transfer mechanism；528, series cells；41, vision positioning fills
It sets；42, third rack；43, series connection sucker positioning device.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Referring to figs. 1 to Fig. 6, a kind of rail traffic vehicles gear drive electrostatic on-Line Monitor Device, wherein device include:
Robot localization carrying system 1: robot localization carrying system 1 using robot can treat concatenated cell piece into
The detection operation of row visual scanning carries out calibration positioning and located in series movement to the cell piece before series connection and treats concatenated electricity
Pond piece carries out series connection move loading action；
Dishful feed mechanism 2: the whole disk feeding of cell piece is realized by dishful feed mechanism 2, and by the cell piece of feeding
It is automatically provided to robot；
Rejected product pallet 3: rejected product pallet 3 is used to store the unqualified battery that robot is rejected after feeding detection
Piece；
Vision positioning and series connection sucking disc mechanism 4: vision positioning and series connection sucking disc mechanism 4 for spec battery piece series connection before
Calibration positioning and automatic located in series；
Finished product blanking transfer mechanism 5: finished product blanking transfer mechanism 5 is used for the cell piece fast blanking of located in series
To pallet；
Control system 6: control system 6 is responsible for control PLC intelligent control unit, power offer and control mechanism, makes its institute
Control and the mechanism driven are acted according to the path of regulation；
And the safe fence 7 for completely cutting off robot and operator.
Wherein, robot localization carrying system 1 includes sucker 11, camera 12, six-joint robot 13 and robot base 14,
Six-joint robot 13 is fixed on robot base 14, six-joint robot 13 drive camera 12 treat concatenated cell piece into
Row, which is taken pictures, identifies defect and positioning, and six-joint robot 13 drives sucker 11 to realize that the transfer to cell piece is transported.
Wherein, dishful feed mechanism 2 includes the first guide rail 21, alignment sensor 22, first quickly positioning axle clamp 23, first
Cylinder 24, the double-deck feeding pallet 25 and the first rack 26, the first guide rail 21 are fixed in the first rack 26, the double-deck feeding pallet 25
Sliding is connected on the first guide rail 21, and the first cylinder 24 pushes the double-deck sliding of feeding pallet 25 to be connected on the first guide rail 21, fixed
Level sensor 22 and first quickly positions axle clamp 23 for positioning to the slip locations of bilateral feeding pallet 25.
Wherein, finished product blanking transfer mechanism 5 includes bracket 511, KK mould group 512, sucker group 513, pressing plate group 514, guiding
Axis 515 and the second cylinder 516, sucker group 513, pressing plate group 514, guiding axis 515 and cylinder are respectively arranged at KK mould group 512
On, when KK mould 512 horizontal movement of group, sucker group 513, pressing plate group 514, guiding axis 515 and the second cylinder 516 will be driven same
Horizontal movement is walked, sucker group 513 and pressing plate group 514 are respectively arranged on the second different cylinders 516, and the second cylinder 516 stretches out
Sucker group 513 and pressing plate group 514 decline or rise respectively when perhaps retracting, and realize the pick-and-place material and pressing plate group of sucker group 513
514 pushing, enhancing action.
Wherein, vision positioning and series connection sucking disc mechanism 4 include that vision positioning device 41, third rack 42 and series connection sucker are fixed
Position device 43, series connection sucker positioning device 43 are set in third rack 42, and it is fixed that vision positioning device 41 is installed on series connection sucker
Position device 43 in, series connection sucker positioning device 43 drive cell piece connected before calibration positioning and automatic located in series.
Working method: first manually the pallet for loading cell piece is fixed on dishful feed mechanism 2；Utilize dishful feeder
Pallet is transported to specified position and stopped by structure 2, issues signal to robot；Robot comes at pallet with camera 12, right
Whole disk cell piece is scanned, and chooses the cell piece that there is the defects of spot on surface；Unqualified battery piece is by robot sucker 11
Absorption is put into rejected product pallet 3；After having handled rejected product, robot draws a piece of spec battery piece with sucker 11 and is put into view
Feel positioning sucker disk positioning；Camera 12 in robot takes pictures to the cell piece on vision positioning sucker, records data；According to
The data of record, robot pick up cell piece with sucker 11 and are put into corresponding position on series connection sucker, repeatedly, sucker of connecting
On reach scheduled quantity after, finished product finished product blanking transfer mechanism 5 starts to act；Finished product blanking transfer mechanism 5 is come series connection and is inhaled
Above disk, pressing plate group 514 first carries out precompressed to series cells 528；After the completion of precompressed, finished product blanking transfer mechanism 5 moves again
Once, the decline of sucker group 513 picks up series cells 528；Finished product blanking transfer mechanism 5 is come into series cells 528
At product blanking；Series cells 528 are put into corresponding 524 slot of blanking pallet by finished product blanking transfer mechanism 5；Instantly material torr disk
After slot in 524 piles cell piece, dishful goes out, artificial to replace blanking pallet 524.
Above-mentioned each mechanism and component are targetedly changed for the various movements in cell piece cascade process
Into, make arbitrarily manual operation be changed to the movement of full automatic standard mechanical, terminate from feeding to series connection, pilot process is without artificial
It participates in；The full artificial mode of more traditional picture has high efficiency, high reliability, high automation, high performance-price ratio, low fragment rate etc. all
More advantages；Complete artificial series model is changed to full-automatic mechanical series model, production efficiency is greatly improved, saves labour cost；
And be not necessarily to technical staff's design iterations drawing, develop skill utilization rate, reduces the work load of technical staff, save drawing at
This；Using accurate positioning mechanism, keep cascading effect consistent, the component finished product beauty made is unified.
Embodiment 2
Difference from example 1 is that: the difference of finished product blanking transfer mechanism 5, in which:
Finished product blanking transfer mechanism 5 includes the second guide rail 521, the second rack 522, second quickly positioning axle clamp 523, blanking
Pallet 524, cell piece supporting plate 525, third cylinder 526 and finished product transfer mechanism 527, the second guide rail 521, third cylinder 526 divide
It is not installed in the second rack 522, blanking pallet 524 is positioned on the flange mounting plate of guide rail and third cylinder 526, cell piece
Supporting plate 525 is placed in the slot of blanking pallet 524, and second, which quickly positions axle clamp 523, is installed on the second guide rail 521 and third cylinder
On 526 flange mounting plate, finished product transfer mechanism 527 is installed in the second rack 522, when cell piece reaches specific quantity
Afterwards, finished product transfer mechanism 527 obtains signal, comes 528 top of series cells, first carries out precompressed to series cells 528, so
It reoperates afterwards and draws series cells 528, finished product transfer mechanism 527 is back mobile to come 524 top of blanking pallet, third cylinder
526 movements, series cells 528 are placed on the cell piece supporting plate 525 in 524 slot of blanking pallet.
Embodiment 3
Difference from example 1 is that:
The present invention also provides a kind of production methods of the automatic series connection production line of cell piece, specifically comprise the following steps:
S1, manually the pallet for loading cell piece is fixed on dishful feed mechanism 2；
Pallet is transported to specified position and stopped by S2, dishful feed mechanism 2, issues signal to robot；
S3, robot come at pallet with camera 12, are scanned to whole disk cell piece, and choosing surface has spot etc. to lack
Sunken cell piece；
S4, unqualified battery piece are put into rejected product pallet 3 by the absorption of robot sucker 11；Rejected product is handled
Afterwards, robot draws a piece of spec battery piece with sucker 11 and is put into the positioning of vision positioning sucker；
Camera 12 on S5, robot takes pictures to the cell piece on vision positioning sucker, records data；
S6, the data according to record, robot pick up cell piece with sucker 11 and are put into corresponding position on series connection sucker, such as
This repeatedly, connect sucker on reach scheduled quantity after, finished product finished product blanking transfer mechanism 5 starts to act；
S7, finished product blanking transfer mechanism 5 are come above series connection sucker, and pressing plate group 514 first carries out series cells 528 pre-
Pressure；After the completion of precompressed, finished product blanking transfer mechanism 5 moves again, and the decline of sucker group 513 picks up series cells 528；
S8, finished product blanking transfer mechanism 5 are come at finished product blanking with series cells 528；
Series cells 528 are put into corresponding 524 slot of blanking pallet by S9, finished product blanking transfer mechanism 5；
After S10, the slot instantly in material torr disk 524 pile cell piece, dishful goes out, artificial to replace blanking pallet 524.
It is transferred to heating furnace after the cell piece group that wherein automatic series connection is completed, is added after heating in heating furnace
The automatic series welding of cell piece is completed in thermal weld.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of automatic series connection production line of cell piece, it is characterised in that: device includes:
Robot localization carrying system (1): the robot localization carrying system (1) can treat concatenated battery using robot
Piece carries out visual scanning detection operation, carries out calibrating positioning and located in series movement to the cell piece before series connection and treat series connection
Cell piece carry out series connection move loading action；
Dishful feed mechanism (2): the whole disk feeding of cell piece is realized by the dishful feed mechanism (2), and by the electricity of feeding
Pond piece is automatically provided to robot；
Rejected product pallet (3): the rejected product pallet (3) for store robot feeding detection after reject it is unqualified
Cell piece；
Vision positioning and series connection sucking disc mechanism (4): the vision positioning and series connection sucking disc mechanism (4) are connected for spec battery piece
Preceding calibration positioning and automatic located in series；
Finished product blanking transfer mechanism (5): the finished product blanking transfer mechanism (5) is used for the cell piece of located in series is quick
Blanking is to pallet；
Control system (6): the control system (6) is responsible for control PLC intelligent control unit, power offer and control mechanism, makes
Its mechanism for controlling and driving is acted according to the path of regulation；
And the safe fence (7) for completely cutting off robot and operator.
2. the automatic series connection production line of a kind of cell piece according to claim 1, it is characterised in that: the robot localization moves
Loading system (1) includes sucker (11), camera (12), six-joint robot (13) and robot base (14), the six-joint robot
(13) it is fixed on the robot base (14), the six-joint robot (13) drives the camera (12) to treat series connection
Cell piece take pictures and identify defect and positioning, the six-joint robot (13) drives the sucker (11) to realize to cell piece
Transfer transhipment.
3. the automatic series connection production line of a kind of cell piece according to claim 1, it is characterised in that: the dishful feed mechanism
It (2) include the first guide rail (21), alignment sensor (22), first quickly positioning axle clamp (23), the first cylinder (24), the double-deck feeding
Pallet (25) and the first rack (26), first guide rail (21) are fixed on first rack (26), the bilayer feeding
Pallet (25) sliding is connected on first guide rail (21), and first cylinder (24) pushes the double-deck feeding pallet (25)
Sliding is connected on first guide rail (21), and the alignment sensor (22) and first quick positioning axle clamp (23) are used for
The slip locations of bilateral feeding pallet (25) are positioned.
4. the automatic series connection production line of a kind of cell piece according to claim 1, it is characterised in that: the finished product blanking transfer
Mechanism (5) includes bracket (511), KK mould group (512), sucker group (513), pressing plate group (514), guiding axis (515) and the second gas
Cylinder (516), the sucker group (513), the pressing plate group (514), the guiding axis (515) and the cylinder are respectively arranged at
On the KK mould group (512), when KK mould group (512) horizontal movement, the sucker group (513), the pressing plate will be driven
Group (514), the guiding axis (515) and the second cylinder (516) level of synchronization movement, the sucker group (513) and institute
It states pressing plate group (514) to be respectively arranged on different second cylinders (516), second cylinder (516) is stretched out or contracting
Hui Shi, the sucker group (513) and the pressing plate group (514) decline or rise respectively, realize taking for sucker group (513)
The pushing of blowing and pressing plate group (514), enhancing action.
5. the automatic series connection production line of a kind of cell piece according to claim 1, it is characterised in that: the finished product blanking transfer
Mechanism (5) includes the second guide rail (521), the second rack (522), second quickly positioning axle clamp (523), blanking pallet (524), electricity
Pond piece supporting plate (525), third cylinder (526) and finished product transfer mechanism (527), second guide rail (521), the third cylinder
(526) it is respectively arranged on second rack (522), the blanking pallet (524) is positioned at the guide rail and the third
On the flange mounting plate of cylinder (526), the cell piece supporting plate (525) is placed in the slot of the blanking pallet (524), and described
Two, which quickly position axle clamp (523), is installed on the flange mounting plate of second guide rail (521) and the third cylinder (526),
The finished product transfer mechanism (527) is installed on second rack (522), described after cell piece reaches specific quantity
Finished product transfer mechanism (527) obtains signal, comes series cells (528) top, first carries out to series cells (528) pre-
Then pressure reoperates and draws series cells (528), back the lower material torr is come in movement to the finished product transfer mechanism (527)
Above disk (524), series cells (528) are placed in blanking pallet (524) slot by third cylinder (526) movement
The cell piece supporting plate (525) on.
6. the automatic series connection production line of a kind of cell piece according to claim 1, it is characterised in that: the vision positioning and string
Connection sucking disc mechanism (4) includes vision positioning device (41), third rack (42) and series connection sucker positioning device (43), the series connection
Sucker positioning device (43) is set on the third rack (42), and the vision positioning device (41) is installed on the series connection and inhales
In disk positioning device (43), series connection sucker positioning device (43) drive cell piece to be connected before calibration positioning and automatic
Located in series.
7. a kind of production method of the automatic series connection production line of cell piece according to claim 1, it is characterised in that: specific packet
Include following steps:
S1, manually the pallet for loading cell piece is fixed on dishful feed mechanism (2)；
Pallet is transported to specified position and stopped by S2, dishful feed mechanism (2), issues signal to robot；
S3, robot come at pallet with camera (12), are scanned to whole disk cell piece, choosing surface has the defects of spot
Cell piece；
S4, unqualified battery piece are drawn by robot sucker (11) is put into rejected product pallet (3)；Rejected product is handled
Afterwards, robot draws a piece of spec battery piece with sucker (11) and is put into the positioning of vision positioning sucker；
Camera (12) on S5, robot takes pictures to the cell piece on vision positioning sucker, records data；
S6, the data according to record, robot pick up cell piece with sucker (11) and are put into corresponding position on series connection sucker, so
Repeatedly, after reaching scheduled quantity on series connection sucker, finished product finished product blanking transfer mechanism (5) starts to act；
S7, finished product blanking transfer mechanism (5) are come above series connection sucker, and pressing plate group (514) first carries out series cells (528)
Precompressed；After the completion of precompressed, finished product blanking transfer mechanism (5) moves again, and sucker group (513) decline picks up series cells
(528)；
S8, finished product blanking transfer mechanism (5) are come at finished product blanking with series cells (528)；
Series cells (528) are put into corresponding blanking pallet (524) slot by S9, finished product blanking transfer mechanism (5)；
After S10, the slot instantly in material torr disk (524) pile cell piece, dishful goes out, artificial to replace blanking pallet (524).
8. a kind of production method of the automatic series connection production line of cell piece according to claim 7, it is characterised in that: automatic string
Join the cell piece group completed and be transferred to heating furnace later, heating welding is carried out after heating in heating furnace, completes cell piece
Automatic series welding.
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| CN201910645989.4A CN110356845B (en) | 2019-07-17 | 2019-07-17 | Automatic series production line for battery pieces and production method thereof |
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| CN201910645989.4A CN110356845B (en) | 2019-07-17 | 2019-07-17 | Automatic series production line for battery pieces and production method thereof |
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| CN110356845B CN110356845B (en) | 2021-11-02 |
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| CN110356845B (en) | 2021-11-02 |
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