CN110345403B - Equipment for arranging LED lamp products in array and LED lamp product production line - Google Patents
Equipment for arranging LED lamp products in array and LED lamp product production line Download PDFInfo
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- CN110345403B CN110345403B CN201910551105.9A CN201910551105A CN110345403B CN 110345403 B CN110345403 B CN 110345403B CN 201910551105 A CN201910551105 A CN 201910551105A CN 110345403 B CN110345403 B CN 110345403B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 47
- 230000033001 locomotion Effects 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 15
- 238000003466 welding Methods 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 5
- 238000003491 array Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 16
- 238000013519 translation Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000003292 glue Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
An equipment for arranging LED lamp products in an array and an LED lamp product production line are used for solving the technical problems of low efficiency and instability when manually counting and arranging LED lamps of the LED lamp products into an array module which can be moved. The fixture comprises an LED lamp product arranging and conveying device, a fixture conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of the LED lamp products into an LED lamp array and conveying the LED lamp array to the lower part of the LED lamp inserting device, the jig conveying device is used for conveying jigs to the lower part of the LED lamp array, the holes to be inserted of the jigs correspond to the lower parts of the LED lamps to be inserted of the LED lamp array, and the LED lamp inserting device is used for inserting the LED lamps to be inserted into the holes to be inserted. The LED lamp array production line is high and stable in production efficiency, can enable an LED lamp array of an LED lamp product to be arranged on the dispensing jig, and is convenient to link up with a dispensing machine.
Description
Technical Field
The invention relates to LED lamp product production equipment, in particular to equipment for arranging LED lamp products in an array manner and an LED lamp product production line.
Background
The LED lamp wires (or LED lamp strings) can form festival lamps, and are used for being bound at positions such as branches, green belts, landscape trees, house outlines and the like so as to fill the festival atmosphere. Typically one LED light wire carries 50 LED lights. When the LED lamp wire is manufactured, an operator is required to count 50 LED lamps manually, the LED lamp wire with 50 LED lamps is bound into one handle by the rubber band, and then the next glue dispensing process can be performed. In order to save time, the LED lamps are generally inserted into the LED lamp fixtures in 25 rows and 2 columns, then the clamping plates are covered, and the clamping plates and the LED lamp fixtures are bound together by means of rubber bands. The existing LED lamp wire manufacturing equipment is a machine, and due to low manual efficiency and fluctuation, synchronous connection of working procedures is not easy to achieve.
The following procedures in the production of the LED lamp product are as follows: LED lamp cluster manufacturing procedure, LED lamp pass gum cover process, point gum process, stoving process, moreover, in the point gum process, the jack of tool needs to set up.
The Chinese patent document CN109185733A, published on 1 month 11 in 2019, describes a full-automatic LED lamp string equipment production line, which comprises a jig lifting station, a first lamp string wire-feeding station, a second lamp string wire-feeding station, a third lamp string wire-feeding station, a lamp string wire-twisting station, a lamp string wire-welding station, an automatic glue-threading sleeve station, a lower process butt joint station and a jig runner assembly, wherein the number of the jig lifting stations is two, the jig lifting stations are arranged at two ends of the jig runner assembly, the jig runner assembly is sequentially provided with a first lamp string wire-feeding station, a second lamp string wire-feeding station, a third lamp string wire-feeding station, a lamp string wire-twisting station, a lamp string wire-welding station, an automatic glue-threading sleeve station and a lower process butt joint station, the jig assembly is composed of a plurality of jig modules, each jig comprises a chute, a pushing motor and a circulating block, and a driving block, and the lamp string wire-feeding station and the circulating block are driven to pass through the first lamp string wire-feeding station, the circulating block and the lamp string wire-twisting station are driven to pass through the first lamp string wire-feeding station, the circulating block and the circulating block.
The technical scheme takes the jig runner component as a core, and integrates all process equipment into a production line. It is seen that in the string light manufacturing process and the LED light glue passing sleeve process, the LED lights in the LED light wire are horizontally arranged, so that it can be understood that the insertion holes of the jig are positioned on the side surfaces of the jig, that is, the jig is the LED string light manufacturing jig, and the specification [0015] section thereof records that the jig runner assembly is provided with the circulating jig, which is not the jig used in the glue dispensing process, so that it can be confirmed that the jig corresponds to the LED string light manufacturing process and the LED light glue passing sleeve process in the production of LED light products.
Disclosure of Invention
The invention aims to provide equipment for arranging LED lamp products in an array and an LED lamp product production line, so as to solve the technical problems of low efficiency and instability when manually counting and arranging the LED lamps of the LED lamp products into movable array modules.
In order to solve the technical problems, the invention adopts the following technical scheme:
the equipment for arranging the LED lamp products in an array comprises an LED lamp product arranging and conveying device, a jig conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of the LED lamp products into an LED lamp array and conveying the LED lamp array to the lower part of the LED lamp inserting device, the jig conveying device is used for conveying jigs to the lower part of the LED lamp array and enabling holes to be inserted of the jigs to correspond to the lower parts of the LED lamps to be inserted of the LED lamp array, and the LED lamp inserting device is used for inserting the LED lamps to be inserted into the holes to be inserted.
Preferably, the conveying track surface of the LED lamp product arranging and conveying device is perpendicular to the conveying track surface of the jig conveying device. Such relative position is convenient for the coordination cooperation of equipment, can reduce the mechanical cooperation degree of difficulty.
Preferably, the jig transfer mechanism comprises a fixing frame, a manipulator and a displacement mechanism arranged on the fixing frame, wherein the displacement mechanism can drive the manipulator to do X-axis, Y-axis and Z-axis movement relative to the fixing frame.
Preferably, the arranging and conveying device for the LED lamp products comprises a feeding device and an LED lamp product conveyor, wherein the LED lamp product conveyor comprises an LED lamp product conveying belt and a blocking device, LED lamp forks are uniformly distributed on the LED lamp product conveying belt, and the blocking device is used for being matched with the LED lamp forks so that LED lamps in the LED lamp forks can be reserved in the LED lamp forks; the feeding device comprises an LED lamp guide channel and LED lamp poking teeth, wherein the LED lamp poking teeth are used for poking LED lamps in the LED lamp guide channel into the LED lamp fork.
Further, the LED lamp of LED lamp goods is last to have the gum cover, the gum cover has the side shoulder the LED lamp fork protrusion in the side tip of LED lamp goods conveyer belt is equipped with first U-shaped groove, the upper portion of first U-shaped groove is equipped with the protruding upper barrier edge of inboard, the barrier includes linear motion mechanism and installs the activity director on linear motion mechanism, the activity director sets up in the side of first U-shaped groove, so that the side shoulder of gum cover in the first U-shaped inslot is located the top of activity director with the below of upper barrier edge, and this gum cover can be by activity director with U-shaped groove is fixed, linear motion mechanism is used for driving activity director horizontal reciprocating motion, so that the LED lamp cartridge device will wait to insert the LED lamp before waiting to insert the dress hole, activity director can break away from with the corresponding LED lamp that waits to insert the dress.
Still further, be corresponding to upper barrier along the top the side tip of LED lamp fork still is equipped with the second U-shaped groove, LED lamp cartridge device includes the presser, the pressing point of presser can go up and down, the presser can be passed through the second U-shaped groove will wait to cartridge LED lamp impress wait to cartridge hole.
Further, loading attachment still includes LED lamp and dials the tooth driver, LED lamp dials the tooth and has two at least, and these LED lamp dials tooth ring array setting with LED lamp dials the tooth driver transmission and is connected in the pivot.
Preferably, the jig conveying device comprises a jig conveying belt for conveying the jig, LED lamp inserting holes are formed in the jig in an array mode, first positioning portions are arranged at the bottom of the jig, second positioning portions are uniformly distributed on the jig conveying belt and used for being matched with the second positioning portions, the jig can be positioned relative to the jig conveying belt, supporting wheels are arranged at corresponding positions of the jig conveying belt below the LED lamp inserting devices, and when the LED lamp inserting holes at the forefront or the rearmost positions of the jig are the holes to be inserted, the supporting wheels can rigidly support the jig through the jig conveying belt. The second positioning part adopts a mode of being distributed on the jig conveying belt in an equally-distributed mode, and the requirement of a driving part of the jig conveying belt can be reduced.
Further, the jig conveyer belt is a double-sided toothed belt, the second positioning portion is an outer ring tooth of the double-sided toothed belt, and the first positioning portion is a straight tooth capable of being meshed with the outer ring tooth.
Preferably, the LED lamp plugging device comprises a lifting table and a presser installed on the lifting table, and the presser is used for pressing the LED lamp to be plugged into the hole to be plugged.
The device for arranging the LED lamp products in the array has the beneficial effects that: the production efficiency is high and stable, and the device is convenient to be matched with other production equipment; the LED lamp arrays of the LED lamp products can be arranged on the jig, and the LED lamp tails on the jig face to one side of the jig, so that the LED lamp tails are convenient to link with the glue dispenser.
The invention also designs an LED lamp product production line which comprises an LED lamp wire welding machine and the equipment for arranging the LED lamp products in an array mode, wherein the LED lamp wire welding machine is disc type multi-station equipment, so that the manufactured LED lamps of the LED lamp wires are positioned on the side face of the disc type multi-station equipment, and the LED lamp product arranging and conveying device comprises a feeding device and an LED lamp product conveyor, and the feeding device is arranged at the corresponding position on the side face of the LED lamp wire welding machine, so that the LED lamps of the LED lamp wire welding machine can be moved into the LED lamp product conveyor.
The LED lamp product production line has the beneficial effects that: the production efficiency is high and stable, and the short plate with the production efficiency in the assembly line is overcome; the LED lamp arrays of the manufactured LED lamp products are arranged on the jig, and the LED lamp tails on the jig face to one side of the jig, so that the adhesive dispensing machine is convenient to connect.
Drawings
Fig. 1 is a front view of an apparatus for array-laying LED light products according to the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is an isometric view of fig. 1.
Fig. 4 is another isometric view of fig. 1.
Fig. 5 is a top view of an apparatus for array laying of LED light products with a jig transfer mechanism of the present invention.
Fig. 6 is an isometric view of fig. 5.
Fig. 7 is a schematic diagram showing a state of engagement of the LED lamp fork and the blocker.
In fig. 1-6, portions of the conveyor belt are not shown, or are shown in a simplified shape.
In the figure, a 1-fixing frame, a 11-LED lamp product arranging and conveying device fixing plate, a 12-jig conveying device fixing plate, a 121-kidney-shaped hole, a 13-LED lamp inserting device fixing plate, a 14-fixing frame, a 2-LED lamp product arranging and conveying device, a 21-feeding device, a 210-base, a 211-LED lamp guide channel, a 212-LED lamp poking tooth, a 213-position detector, a 22-LED lamp product conveyor, a 221-LED lamp product conveyor belt, a 2211-stepping motor, a 2212-LED lamp product conveyor belt and a 2213-LED lamp fork, 22131-a first U-shaped groove, 22132-an upper blocking edge, 222-a blocking device, 2221-a fixed guide, 2222-a movable guide, 2223-a linear motion mechanism, 223-a material sensor, a 3-jig conveying device, 301-a gear, 302-a bearing piece, 31-a jig conveying belt, 311-a tensioning wheel, 32-a stepping motor, 4-a jig, 41-an LED lamp inserting hole, 42-a positioning detection hole, 43-a positioning part, 5-an LED lamp inserting device, 51-a stepping motor, 52-a toothed belt, 53-a pressing device, 6-a displacement mechanism and 7-a manipulator.
Detailed Description
The following examples are given to illustrate the invention in detail, but are not intended to limit the scope of the invention in any way.
In the prior art, the disc type multi-station LED lamp wire welding machine which can be matched with the equipment for arranging the LED lamp products in an array mode can be purchased from Sanzhai and special bulb factories, shanghai Yizhixing photoelectric limited companies.
In the following embodiments, the LED light product is described by taking an LED light wire as an example, but the application range is not limited, and a user may manufacture other LED light products that can meet the needs by using the product of the present invention.
The jig 4 in the following embodiment may be used as a dispensing jig.
Example 1: 1-4, the device for arranging LED lamp products in an array comprises an LED lamp product arranging and conveying device 2, a jig conveying device 3 and an LED lamp inserting device 5; in use, these devices generally need to be secured to the mount 1 to form a defined relative positional relationship. Corresponding to fig. 1-4, the fixing frame 1 comprises a fixing plate 11 of the arranging and conveying device of the LED lamp products, a fixing plate 12 of the jig conveying device and a fixing plate 13 of the inserting and installing device of the LED lamp, but the shape of the fixing frame 1 is not limited to the form in fig. 1-4. The LED lamp product arranging and conveying device 2 is arranged on an LED lamp product arranging and conveying device fixing plate 11, the jig conveying device 3 is arranged on a jig conveying device fixing plate 12, and the LED lamp inserting device 5 is arranged on an LED lamp inserting device fixing plate 13.
The LED lamp product arranging and conveying device 2 is used for arranging LED lamps of the LED lamp products into an LED lamp array, conveying the LED lamp array to the lower side of the LED lamp inserting device 5, the jig conveying device 3 is used for conveying the jig 4 to the lower side of the LED lamp array, enabling a hole to be inserted of the jig 4 to correspond to the lower side of the LED lamp to be inserted of the LED lamp array, and the LED lamp inserting device 5 is used for inserting the LED lamp to be inserted into the hole to be inserted.
It should be appreciated that the fixture 4 may be configured by a user at the time of use, but is not necessarily included in the apparatus for array laying of LED light products.
Example 2: as an improvement to the embodiment 1, see fig. 1 to 6, an apparatus for arranging LED lamp products in an array comprises an LED lamp product arranging and conveying device 2, a jig conveying device 3, an LED lamp inserting device 4 and a jig transferring mechanism; the jig transferring mechanism comprises a fixing frame 14, a mechanical arm 7 and a displacement mechanism 6 arranged on the fixing frame 14, wherein the fixing frame 1 can be arranged on the fixing frame 14, and at the moment, the fixing frame 1 and the fixing frame 14 form an integral structure. The manipulator 7 is more common, and the manipulator 7 is present in a pneumatic actuator product, for example, a series of pneumatic fingers produced by a large automation company.
The displacement mechanism 6 can drive the manipulator 7 to move relative to the fixed frame in the X-axis, Y-axis and Z-axis directions, the displacement mechanism with the structure is common, and referring to fig. 5-6, one way is that an X-axis screw translation mechanism is arranged on the fixed frame 1 along the X-axis direction, a Y-axis screw translation mechanism is arranged on a sliding table of the X-axis screw translation mechanism along the Y-axis direction, a Z-axis screw translation mechanism is arranged on a sliding table of the Y-axis screw translation mechanism along the Z-axis direction, and a shell of the manipulator 7 is arranged on a sliding table of the Z-axis screw translation mechanism. The screw rod translation mechanism consists of a screw rod mechanism and a sliding rail mechanism, wherein a screw rod of the screw rod mechanism is arranged in parallel with a sliding rail of the sliding rail mechanism, and a ball nut of the screw rod mechanism is fixed with a sliding block of the sliding rail mechanism to form a sliding table of the screw rod translation mechanism. Typically, the lead screw of the lead screw mechanism is driven by a servo motor or a stepper motor.
Example 3: 1-4, the device for arranging LED lamp products in an array comprises an LED lamp product arranging and conveying device 2, a jig conveying device 3 and an LED lamp inserting device 4; as a preference for embodiment 1 or embodiment 2, the following optional technical features are added to this embodiment.
Optionally, the conveying track surface of the LED lamp product arranging and conveying device 2 is perpendicular to the conveying track surface of the jig conveying device 3. Specifically, referring to fig. 1-4, the led lamp product arranging and conveying device fixing plate 11 and the jig conveying device fixing plate 12 are fixed together vertically. Such relative position is convenient for the coordination cooperation of equipment, can reduce the mechanical cooperation degree of difficulty. In other embodiments, the conveying track surface of the LED lamp product arranging and conveying device 2 and the conveying track surface of the jig conveying device 3 may be arranged in parallel, at this time, the holes to be plugged of the LED lamps and the jig are coplanar, and the jig 4 has only one row of LED lamp plugging holes 41.
Optionally, the LED lamp product arranging and conveying device 2 comprises a feeding device 21 and an LED lamp product conveyor 22, the LED lamp product conveyor 22 comprises an LED lamp product conveying belt 221 and a blocking device 222, and LED lamp forks 2213 are distributed on the LED lamp product conveying belt 221 in an equal distribution mode. The LED lamp product conveying belt 221 is an inner toothed belt or a toothed chain, and the LED lamp product conveying belt 221 is driven by a stepping motor 2211. The blocker 22 is configured to cooperate with the LED lamp fork 2213, so that when the LED lamp is disposed in the LED lamp fork 2213, the LED lamp in the LED lamp fork 2213 can be remained in the LED lamp fork 2213; the feeding device comprises an LED lamp guide channel 211 and an LED lamp poking tooth 212, wherein the LED lamp poking tooth 212 is used for poking an LED lamp in the LED lamp guide channel 211 into a corresponding LED lamp fork 2213. Referring to fig. 4, the base 210 and the LED lamp product arranging and conveying device fixing plate 11 are fixed together, the LED lamp guide channel 211 is formed on the base 210, the base 210 is pivoted with the LED lamp poking teeth 212 capable of swinging, and when the LED lamp poking teeth 212 swing, the LED lamp located in the LED lamp guide channel 211 can be poked into the LED lamp fork 2213.
Further preferably, taking the case that the LED lamp of the LED lamp product is provided with a rubber sleeve, the rubber sleeve is provided with a side shoulder, generally, such LED lamp product is an LED lamp wire with a rubber sleeve, referring to fig. 7, a first U-shaped groove 22131 is formed at the side end part of the LED lamp fork 2213 protruding out of the LED lamp product conveying belt 221, an upper blocking edge 22132 protruding inwards is arranged at the upper part of the first U-shaped groove 22131, generally, the upper blocking edge 22132 forms a strip-shaped groove, which can not only accommodate the part above the side shoulder of the rubber sleeve, but also facilitate the LED lamp inserting device 5 to press the LED lamp with the rubber sleeve. Preferably, the upper blocking edge 22132 is formed with a second U-shaped groove, the LED lamp plugging device 4 includes a presser 53, a pressing point of the presser 53 can be lifted, for example, the presser 53 is mounted on the lifting device, or the presser 53 is a telescopic member such as a telescopic rod, and the presser 53 can press the LED lamp to be plugged into the hole to be plugged through the second U-shaped groove.
Optionally, referring to fig. 4, the stopper 22 includes a linear movement mechanism 2223 and a movable guide 2222 mounted on the linear movement mechanism 2223, referring to fig. 1 to 4, the linear movement mechanism 2223 is formed of a toothed belt conveyor and a slide rail mechanism, the toothed belt conveyor is driven by a stepping motor, and position switches are provided at both ends of the linear movement mechanism 2223 as needed. The toothed belt of the toothed belt conveyor, the slide of the slide rail mechanism and the movable guide 2222 are fixed together. The movable guide 2222 is disposed at a side of the first U-shaped groove 22131, a side shoulder of a rubber sleeve in the first U-shaped groove 22131 is located above the movable guide 2222 and below the upper blocking edge 22132, so that the rubber sleeve can be left in an area enclosed by the movable guide 2222 and the first U-shaped groove 22131, and the linear movement mechanism 2223 is used for driving the movable guide 2222 to horizontally reciprocate, so that before the LED lamp inserting device 5 inserts the LED lamp to be inserted into the hole to be inserted, the movable guide 2222 can be separated from the corresponding LED lamp to be inserted. Optionally, the blocking device 22 further includes a fixing guide 2221, the fixing guide 2222 is disposed at a side of the first U-shaped groove 22131, and a side shoulder of a rubber sleeve in the first U-shaped groove 22131 is located above the fixing guide 2221 and below the upper blocking edge 22132, so that the rubber sleeve can be left in an area enclosed by the fixing guide 2222 and the first U-shaped groove 22131, and the fixing guide 2222 can be fixed with the LED lamp product arranging and conveying device fixing plate 11. To facilitate the connection of the fixed guide 2221 and the movable guide 2222 without affecting the working range of the movable guide 2222, referring to fig. 1, the movable guide 2222 is preferably disposed below the fixed guide 2221. Corresponding to fig. 1, in the position of the hole to be plugged, the position of the LED lamp falls down and does not affect the realization of the function.
Still preferably, referring to fig. 4, the feeding device 21 further includes an LED lamp dialing tooth driver, where the LED lamp dialing tooth driver may select a stepper motor, and there are at least two LED lamp dialing teeth 212, where the LED lamp dialing teeth 212 are arranged in an annular array on a rotating shaft, and the rotating shaft is in transmission connection with the LED lamp dialing tooth driver. In fig. 4, there are 4 LED lamp dials 212.
Optionally, the jig conveying device 3 includes a jig conveying belt 31 for conveying the jig 4, the jig 4 is provided with LED lamp inserting holes 41 in an array, a first positioning part 43 is arranged at the bottom of the jig 4, a second positioning part which is distributed equally is arranged on the jig conveying belt 31, the first positioning part 43 is used for being matched with the second positioning part, so that the jig 4 can be positioned relative to the jig conveying belt 31, a supporting piece 302 is arranged at a corresponding position of the jig conveying belt 31 below the LED lamp inserting device 5, and when the foremost or rearmost LED lamp inserting hole of the jig 4 is a hole to be inserted, the supporting piece 302 can rigidly support the jig 4 through the jig conveying belt 31. The supporting member 302 may be a supporting plate, preferably a supporting wheel, which has small friction with the jig conveyer 31 and long service life. The second positioning portion is equally distributed on the jig conveyer belt 31, so that the requirement of the driving portion of the jig conveyer belt 31 can be reduced.
Further preferably, the jig conveyer 31 is a double-sided toothed belt, the second positioning portion is an outer ring tooth of the double-sided toothed belt, and the first positioning portion is a straight tooth capable of meshing with the outer ring tooth. When the jig conveyer 31 selects the double-sided toothed belt, the jig conveyer 3 is also required to be provided with a jig position detector, which may be a proximity switch. The proximity switch can be installed in the corresponding position of the LED lamp plug-in device, see fig. 2, and the two ends of the jig 4 are both provided with positioning detection holes 42, so that the arrival and departure of the positioning detection Kong Panduan jig can be detected according to the proximity switch.
As a further preference, referring to fig. 3, the double-sided toothed belt is generally a belt, so a kidney-shaped hole 121 is provided on the jig conveying device fixing plate 12, and an axle for supporting one gear of the jig conveying belt 31 is installed in the kidney-shaped hole 121 to form the tension pulley 311 in fig. 3. In the present embodiment, the jig transporting apparatus 3 is driven by a stepping motor 32.
Optionally, according to need, the LED lamp inserting device 5 includes a lifting platform and a presser 53 mounted on the lifting platform, in this embodiment, the lifting platform is formed by a belt conveyor and a sliding rail mechanism, a belt of the belt conveyor and a sliding table of the sliding rail mechanism are fixed together to form the lifting platform, and the presser 53 is used for pressing the LED lamp to be inserted into the hole to be inserted. In the present embodiment, the LED lamp insertion holes 41 of the jig 4 have two rows, so the plate tips on the presser 53 form two pressing points.
The step motor is started and stopped fast and rotates in a step pitch mode, so the driving part in the embodiment can adopt the step motor. Wherein, closed loop stepper motor can not lose the step, can not need material detection device. When the conveyor belt is a belt, a material detector, such as a material sensor 223, is preferably provided for locating and detecting the position of the LED lamp fork 2213. The jig position detector is used for detecting the position of the jig 4, and the position detector 213 is used for detecting the position of one of the LED lamp dialing teeth.
In use, the device for arranging LED lamp products in an array is started, and the LED lamps with rubber sleeves on the LED lamp wires reach the position of the LED lamp guide channel 211 in a constant time. The jig 4 is placed on the jig conveying device 3.
The working process of the LED lamp product arranging and conveying device comprises the following steps: the stepping motor in transmission connection with the LED lamp shifting teeth drives the LED lamp shifting teeth to rotate at a constant duty ratio equal to the arrival time and the transfer time of the LED lamp, when the LED lamp arrives in the LED lamp guide channel 211, the LED lamp shifting teeth 212 rotate and shift the LED lamp of the LED lamp wire into the LED lamp fork 2213 from the LED lamp guide channel 211, and at the moment, the LED lamp is in a horizontal state, so that the LED lamp cannot fall out of the LED lamp fork 2213. In the process of driving the LED lamp product conveying belt to rotate by the stepping motor 2211, the LED lamps in the LED lamp forks 2213 are adjusted to be in an upright state, and the electric wires of the LED lamp wires are positioned above the two LED lamp forks 2213. At this time, the fixing guide 2221 is located under the side shoulder of the gum cover, which prevents the gum cover from falling down and falling down sideways. The controller determines the position of the LED lamp with the rubber sleeve according to the received signal of the LED lamp fork 2213 sent by the position detector 213, and when the LED lamp with the rubber sleeve is conveyed to the lower part of the LED lamp inserting device 5, the LED lamp to be inserted is formed.
Meanwhile, the working process of the jig conveying device comprises the following steps: the stepping motor 32 drives the jig conveying device to work, the jig conveying belt 31 drives the jig 4 above the jig conveying belt to move towards the LED lamp inserting device 5, the controller determines the position of the jig 4 according to the received signal of the jig 4 sent by the jig position detector, and when the LED lamp inserting hole 41 of the jig 4 reaches the position below the LED lamp inserting device 5, a hole to be inserted is formed.
The working process of the LED lamp plugging device 5 comprises the following steps: when the hole to be plugged of the jig 4 corresponds to the lower part of the LED lamp to be plugged of the LED lamp array, the linear motion mechanism 2223 drives the movable guide 2222 to move, the movable guide leaves the LED lamp to be plugged, then the stepping motor 51 drives the toothed belt 52 to move, and the pressing device 53 moves downwards to insert the LED lamp to be plugged into the hole to be plugged. The jig 4 is transferred by the jig conveying device, and unused LED lamp inserting holes 41 of the jig 4 form holes to be inserted. In the moving process of the jig 4, the LED lamp wire moves in the normal direction of the conveying track surface of the LED lamp product arranging and conveying device 2, so that the electric wire of the LED lamp wire moves to the side of the LED lamp fork 2213 from the upper side. Then, the linear motion mechanism 2223 drives the movable guide 2222 to reset, and the stepping motor 51 drives the presser 53 to reset through the toothed belt 52. The LED lamp product arranging and conveying device transfers the LED lamps with the rubber sleeves in the rear LED lamp fork 2213 to form the LED lamps to be inserted.
Because the distance that tool 4 after the cartridge finishes reaches tool conveyor is certain, perhaps adopt the material detector to measure the position that needs the tool that the manipulator snatched also can, so the controller can move tool 4 that the cartridge finishes into the tool rack through displacement mechanism and the action of control manipulator.
The device for arranging the LED lamp products in the array has the beneficial effects that: the production efficiency is high and stable, and the device is convenient to be matched with other production equipment; the LED lamp arrays of the LED lamp products can be arranged on the jig, and the LED lamp tails on the jig face to one side of the jig, so that the LED lamp tails are convenient to link with the glue dispenser.
Example 4: the LED lamp product production line comprises an LED lamp wire welding machine and equipment for arranging LED lamp products in an array, wherein the LED lamp wire welding machine is disc type multi-station equipment, so that LED lamps of manufactured LED lamp wires are located on the side face of the disc type multi-station equipment, an LED lamp product arranging and conveying device 2 comprises a feeding device 21 and an LED lamp product conveyor 22, and the feeding device 21 is arranged at a corresponding position on the side face of the LED lamp wire welding machine, so that the LED lamps of the LED lamp wire welding machine can move into the LED lamp product conveyor 22.
While the present invention has been described in detail with reference to the drawings and the embodiments, those skilled in the art will understand that various specific parameters in the above embodiments may be changed without departing from the spirit of the invention, and a plurality of specific embodiments are all common variation ranges of the present invention and will not be described in detail herein.
Claims (9)
1. The equipment for arranging the LED lamp products in the array is characterized by comprising an LED lamp product arranging and conveying device, a jig conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of the LED lamp products into an LED lamp array and conveying the LED lamp array to the lower part of the LED lamp inserting device, the jig conveying device is used for conveying jigs to the lower part of the LED lamp array, holes to be inserted of the jigs correspond to the lower parts of the LED lamps to be inserted of the LED lamp array, and the LED lamp inserting device is used for inserting the LED lamps to be inserted into the holes to be inserted;
The LED lamp product arranging and conveying device comprises a feeding device and an LED lamp product conveyor, wherein the LED lamp product conveyor comprises an LED lamp product conveying belt and a blocker, LED lamp forks are uniformly distributed on the LED lamp product conveying belt, and the blocker is used for being matched with the LED lamp forks so that LED lamps in the LED lamp forks can be reserved in the LED lamp forks; the feeding device comprises an LED lamp guide channel and LED lamp poking teeth, wherein the LED lamp poking teeth are used for poking LED lamps in the LED lamp guide channel into the LED lamp fork.
2. The apparatus of claim 1, wherein the conveyor track surface of the LED light product arranging conveyor is perpendicular to the conveyor track surface of the fixture conveyor.
3. The apparatus of claim 1, further comprising a jig transfer mechanism comprising a mount, a manipulator, and a displacement mechanism mounted on the mount, the displacement mechanism capable of driving the manipulator to move relative to the mount in X-axis, Y-axis, and Z-axis.
4. The device according to claim 1, wherein the LED lamp of the LED lamp product is provided with a rubber sleeve, the rubber sleeve is provided with a side shoulder, a first U-shaped groove is arranged at the side end part of the LED lamp fork protruding out of the conveyor belt of the LED lamp product, an upper blocking edge protruding inwards is arranged at the upper part of the first U-shaped groove, the blocking device comprises a linear motion mechanism and a movable guide arranged on the linear motion mechanism, the movable guide is arranged at the side of the first U-shaped groove, so that the side shoulder of the rubber sleeve in the first U-shaped groove is positioned above the movable guide and below the upper blocking edge, the rubber sleeve can be fixed by the movable guide and the U-shaped groove, the linear motion mechanism is used for driving the movable guide to reciprocate horizontally, and the movable guide can be separated from the corresponding LED lamp to be inserted before the LED lamp is inserted into the hole to be inserted by the LED lamp inserting device.
5. The apparatus of claim 4, wherein a second U-shaped groove is further provided at a side end portion of the LED lamp yoke corresponding to the upper blocking edge, the LED lamp inserting device includes a presser, a pressing point of the presser can be lifted, and the presser can press the LED lamp to be inserted into the hole to be inserted through the second U-shaped groove.
6. The apparatus of claim 1, wherein the loading device further comprises an LED lamp cog driver, wherein there are at least two LED lamp cogs, and the LED lamp cog ring arrays are disposed on a rotating shaft in driving connection with the LED lamp cog driver.
7. The apparatus of claim 1, wherein the jig conveying device comprises a jig conveying belt for conveying jigs, wherein the jigs are provided with LED lamp inserting holes in an array, the bottoms of the jigs are provided with first positioning portions, the jig conveying belt is provided with second positioning portions which are equally distributed, the first positioning portions are used for being matched with the second positioning portions so that the jigs can be positioned relative to the jig conveying belt, and bearing wheels are arranged at corresponding positions of the jig conveying belt corresponding to the LED lamp inserting devices so that the bearing wheels can rigidly support the jigs through the jig conveying belt when the foremost or rearmost LED lamp inserting holes of the jigs are the to-be-inserted holes.
8. The apparatus of claim 1, wherein the LED lamp mounting device comprises a lifting table and a presser mounted on the lifting table for pressing the LED lamp to be mounted into the hole to be mounted.
9. The utility model provides a LED lamp goods production line, includes LED lamp line welding machine, its characterized in that still includes the equipment that is used for the array to lay LED lamp goods according to any one of claims 1-8, LED lamp line welding machine is disc type multistation equipment to make the LED lamp of LED lamp line of preparation be located the side of disc type multistation equipment, LED lamp goods pendulum is listed as conveyor and is included loading attachment and LED lamp goods conveyer, loading attachment sets up the corresponding position of side of LED lamp line welding machine, so that the LED lamp of LED lamp line welding machine can move into on the LED lamp goods conveyer.
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| CN111605771B (en) * | 2020-04-18 | 2021-08-03 | 青岛大学附属医院 | Semi-automatic medical test tube tray filler |
| CN112475828B (en) * | 2020-10-29 | 2022-04-08 | 西安航天精密机电研究所 | RRU product assembling equipment and method based on modular design |
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