CN208231240U - A kind of LED light two-wire system Automatic Production System - Google Patents
A kind of LED light two-wire system Automatic Production System Download PDFInfo
- Publication number
- CN208231240U CN208231240U CN201820678619.1U CN201820678619U CN208231240U CN 208231240 U CN208231240 U CN 208231240U CN 201820678619 U CN201820678619 U CN 201820678619U CN 208231240 U CN208231240 U CN 208231240U
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- Prior art keywords
- production line
- conveyer
- lamp
- led light
- lamp cap
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 239000003292 glue Substances 0.000 claims abstract description 9
- 239000000047 product Substances 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 10
- 239000011265 semifinished product Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
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Abstract
The utility model discloses a kind of LED light two-wire system Automatic Production Systems, LED light production line is symmetrically laid including two groups, the LED production line includes total cyclelog, production line workbench, the conveyer being mounted on production line workbench, the preceding process production line and rear process production line being mounted on production line workbench；The preceding process production line includes according to the Shang Deng mechanism of process arrangement, threading mechanism, lamp cap threading assembling mechanism, rotation lamp holder mechanism, thread cutting mechanism；The rear process production line includes lamp cap rivet driver, lamp cap riveting fastening machine, the second turning manipulator, glue applying mechanism and the blister installing mechanism arranged according to process, is evenly arranged with several installs fixtures on the conveyer.The utility model structure is simple, and traditional single-line type production is upgraded to two-wire system production, single line board is symmetrical arranged, not only reduces space occupied, and improve production efficiency, high degree of automation effectively reduces equipment cost.
Description
Technical field
The utility model relates to LED light auto-assembling technique field, specially a kind of LED light two-wire system produces automatically is
System.
Background technique
As shown in Figure 1, LED light includes Lamp cup 1 ', lamp source plate 2 ', lamp cap 3 ', wick line 4 ', rivet 5 ', ball bubble 6 '.Such as figure
Shown in 2, in assembling process, lamp source plate 2 ' is sleeved on 1 ' inside of Lamp cup first, then connect wick line 4 ' with lamp source plate 2 ',
Wick line 4 ' is pierced by Lamp cup 1 ', then installs lamp cap 3 ', lamp cap 3 ' is covered on Lamp cup 1 ', wick line 2 ' is needed across lamp cap 3 '
The circular hole 31 ' of top, screws lamp cap 3 ', and extra wick line 4 ' is cut, then by rivet 5 ' on 3 ' top of lamp cap, by lamp cap
Ball bubble 6 ' is finally mounted on Lamp cup on Lamp cup 1 ' and is assembled into finished product lamp by 2 ' lower part rivetings.Existing production line volume
Greatly, at high cost, process portion also needs manually to be assembled, and the production efficiency of single line is relatively low.
Summary of the invention
The purpose of this utility model is to provide a kind of LED light two-wire system Automatic Production Systems to be subtracted with improving packaging efficiency
Small production occupied area, to achieve the above object, the utility model use following technical scheme:
A kind of LED light two-wire system Automatic Production System, including two groups symmetrically laid LED light production line, the LED production
Line includes total cyclelog, production line workbench, the conveyer being mounted on production line workbench, is mounted on production line work
Preceding process production line and rear process production line on platform；The preceding process production line include according to process arrangement Shang Deng mechanism,
Threading mechanism, lamp cap threading assembling mechanism, rotation lamp holder mechanism, thread cutting mechanism；The rear process production line includes according to process cloth
Lamp cap rivet driver, lamp cap riveting fastening machine, the second turning manipulator, glue applying mechanism and the blister installing mechanism set, the biography
Several installs fixtures are evenly arranged on defeated machine.
It further, further include preposition press equipment, setting produces line front end, the preposition pressure in two groups of LED light
Closing equipment includes Lamp cup conveyer, light source board conveyer, the first device for disc, gripping manipulator, laminating mechanism and the first overturning
Manipulator.
The light source board conveyer is arranged one or two group, positioned at the one or both sides of Lamp cup conveyer；Described first
Device for disc is arranged one or two group, between Lamp cup conveyer and light source board conveyer；It is set on first device for disc
If being equipped with dry raw material mounting base, the gripping manipulator setting is several to be set to Lamp cup conveyer and light source board conveyer end,
For clamping the raw material mounting base of Lamp cup and light source board to the first device for disc；The laminating mechanism is mounted on raw material installation
Seat side is for pressing downwards Lamp cup and light source board；First turning manipulator is mounted on the first device for disc side, uses
The process production line before being delivered to the Lamp cup for having pressed light source board.
Wherein, the preceding process production line further includes power scale mechanism and the removing mechanism positioned at its rear, described
Power scale mechanism and removing mechanism are located between rotation lamp holder mechanism and thread cutting mechanism.
It preferably, further include the second device for disc, the glue applying mechanism and the rotation of blister installing mechanism are distributed in second
Device for disc side, Rotating with Uniform is laid with semi-finished product lamp mounting base on the second device for disc.
Further, the distance between described installs fixture is L, the Shang Deng mechanism, threading mechanism, lamp cap threading
Assembling mechanism, rotation lamp holder mechanism, power scale mechanism, removing mechanism, thread cutting mechanism, lamp cap rivet driver, lamp cap riveting fastening machine, the
Spacing between the effect procedure position of two turning manipulators is equal to L or the multiple for L, and each procedure position side that acts on is provided with
Positioning device or sensing device.
Preferably, the preceding process production line further includes lamp cap vibrating disc, is connect with lamp cap threading assembling mechanism.Institute
The rear process production line stated further includes rivet vibrating disc, is connect with lamp cap rivet driver.
Preferably, the rear process production line further includes the outer conveyer of line, is set to blister fitting machine side.
Preferably, further include finished product gripping manipulator, be set to the outer conveyer end of line.
Due to the above structure, the utility model has the following beneficial effects:
1. the utility model structure is simple, traditional single-line type production is upgraded into two-wire system production, by single line board pair
Claim setting, not only reduces space occupied, and improve production efficiency.The utility model production system high degree of automation,
Conveyer is set in the production line, fixture is set on conveyer, so that the transport of semi-finished product is unified, reduces making for manipulator
With effectively reducing equipment cost on the basis of not influencing production.
2. preposition press equipment is arranged in production line front end in the utility model, so that automation is realized in the pressing of lamp source plate
Operation is arranged to product gripping manipulator in production line back end, so that the packaging of finished product realizes automatic operating.Preposition press equipment
And finished product gripping manipulator can share for two groups of LED production lines or the Lamp cup conveyer or light source board of preposition press equipment
Conveyer shares, and effectively reduces equipment cost.
Detailed description of the invention
Fig. 1 is the decomposition diagram of background technique LED light.
Fig. 2 is LED light assembling flow chart.
Fig. 3 is the structural schematic diagram of the utility model.
Fig. 4 is the schematic front view of Fig. 3.
Fig. 5 is the schematic top plan view of Fig. 4.
Fig. 6 is the structural schematic diagram of the preposition press equipment of the utility model.
Fig. 7 is the structural schematic diagram of the preceding process production line of the utility model.
Primary clustering symbol description:
100:LED lamp production line, 110: total cyclelog, 120: production line workbench, 130: conveyer, 131: installation
Fixture,
140: preceding process production line, 141: Shang Deng mechanism, 142: threading mechanism, 143: lamp cap threading assembling mechanism, 144:
Rotation lamp holder mechanism, 145: power scale mechanism, 146: removing mechanism, 147: thread cutting mechanism, 148: lamp cap vibrating disc,
150: rear process production line, 151: lamp cap rivet driver, 152: lamp cap riveting fastening machine, 153: the second turning mechanicals
Hand, 154: glue applying mechanism, 155: blister installing mechanism, 156: the outer conveyer of line, 157: rivet vibrating disc, 158: the second disks dress
It sets, 159: semi-finished product lamp mounting base,
200: preposition press equipment, 210: Lamp cup conveyer, 220: light source board conveyer, 230: the first device for disc,
231: raw material mounting base, 240: laminating mechanism, 250: gripping manipulator, 260: the first turning manipulators, 300: finished product catching device
Tool hand.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
As seen in figures 3-5, the utility model discloses a kind of LED light two-wire system Automatic Production System, including two groups symmetrical
Lay LED light production line 100, preposition press equipment 200, finished product gripping manipulator 300.LED production line includes total process control
Device 110, the conveyer 130 being mounted on production line workbench 120, is mounted on production line workbench at production line workbench 120
Preceding process production line 140 and rear process production line 150 on 120.Several installs fixtures 131 are evenly arranged on conveyer 130.
As shown in connection with fig. 6, the preposition setting of press equipment 200 produces line front end in two groups of LED light.Preposition press equipment 200
Including Lamp cup conveyer 210, light source board conveyer 220, the first device for disc 230, laminating mechanism 240, gripping manipulator 250 and
First turning manipulator 260.Light source board conveyer 220 is arranged two groups in the present embodiment, positioned at the two sides of Lamp cup conveyer 210.
First device for disc 230 is arranged two groups, between Lamp cup conveyer 210 and light source board conveyer 220.First device for disc
There are four raw material mounting bases 231 for setting on 230.Laminating mechanism 240 is arranged two groups, is separately mounted to two group of first device for disc
230 sides, the pressure head of laminating mechanism are located at right above raw material mounting base 231.Gripping manipulator 250 is mounted on light source board conveyer
220 and 210 end of Lamp cup conveyer.First turning manipulator 260 is located at 230 side of the first device for disc.
As shown in connection with fig. 7, preceding process production line 140 includes the Shang Deng mechanism 141 arranged according to process, threading mechanism 142, lamp
Head threading assembling mechanism 143, rotation lamp holder mechanism 144, power scale mechanism 145, removing mechanism 146, thread cutting mechanism 147.Lamp cap is worn
Line assembling mechanism 143 is connect with lamp cap vibrating disc 148.
Process production line 150 includes turning over according to lamp cap rivet driver 151, the lamp cap riveting fastening machine 152, second of process arrangement afterwards
Turn the outer conveyer 156 of manipulator 153, glue applying mechanism 154, blister installing mechanism 155, line.Lamp cap rivet driver 151 and rivet shake
Disk 157 connects.Glue applying mechanism 154 and the rotation of blister installing mechanism 155 are distributed in 158 side of the second device for disc, the second disk
Rotating with Uniform is laid with semi-finished product lamp mounting base 159 on device 158.Finished product gripping manipulator 300 is located at outer 156 end of conveyer of line
End.
The distance between installs fixture 131 be L, Shang Deng mechanism 141, threading mechanism 142, lamp cap threading assembling mechanism 143,
It is tight to revolve lamp holder mechanism 144, power scale mechanism 145, removing mechanism 146, thread cutting mechanism 147, lamp cap rivet driver 151, lamp cap riveting
Gu the spacing between the effect procedure position of machine 152, the second turning manipulator 153 is equal to L or the multiple for L, process is respectively acted on
Position side is provided with positioning device or sensing device.
The LED light assembling process of the utility model is as shown in Fig. 2, carry out automation group in conjunction with the utility model production system
Dress process, as detailed below.
1, start total cyclelog 110, Lamp cup is placed on Lamp cup conveyer 210, light source board is placed on by worker
On light source board conveyer 220, Lamp cup is with Lamp cup conveyer 210 to end, and light source board is with light source board conveyer 220 to end
End.Gripping manipulator 250 clamps above Lamp cup to raw material mounting base 231, and covers to light source board, the rotation of the first device for disc 230
Turn a station.Gripping manipulator 250 clamps on light source board to the Lamp cup of raw material mounting base 231, and light source board is made to be placed on Lamp cup
It is interior.First device for disc 230 continues to rotate a station to laminating mechanism 240, and laminating mechanism 240 presses downwards, make Lamp cup with
Light source board presses together.First device for disc 230 rotates a station to 260 lower section of the first turning manipulator again.First turns over
Turn the movement of manipulator 260, the Lamp cup for being set with light source board is clamped to preceding process production line 140.
2, Shang Deng mechanism 141 clamps the Lamp cup for being set with light source board to the installs fixture 131 of conveyer 130.Transmission
For the operation of machine 130 to next station, threading mechanism 142 wears wick line to being connect on Lamp cup with light source board.Then conveyer 130
To next station, lamp cap threads assembling mechanism 143 and the circular hole on lamp cap is passed through wick line for operation, will be on lamp sleeve to Lamp cup
Side.The operation of conveyer 130 revolves lamp holder mechanism 144 and screws lamp cap and Lamp cup to next station.Conveyer 130 is run under
One station, power scale mechanism 145 carry out power test to semi-finished product lamp, and the shifting of removing mechanism 146 is entered if test failure
It removes, thread cutting mechanism 147 is entered if test passes and cuts extra wick line.
3, semi-finished product lamp continues to run under the action of conveyer 130 to next station, and lamp cap rivet driver 151 will be on lamp cap
Stamp rivet in side.Conveyer 130 is run to next station, and lamp cap riveting fastening machine 152 makes lamp cap lower part and the riveting of Lamp cup periphery
Pressing is fixed.Semi-finished product lamp is overturn the semi-finished product lamp mounting base of 180 degree to the second device for disc 158 by the second turning manipulator 153
On 159, glue applying mechanism 154 and blister installing mechanism 155 carry out dispensing and blister installation to semi-finished product lamp respectively.Install blister
It is assembled into finished product lamp.
Step 2, in 3,131 every stations of installs fixture of conveyer 130, positioning device or sensing device induction
It arrives, suspends conveyer 130, the mechanism of each station is acted accordingly, and after movement, conveyer 130 is further continued for moving
To next station.
4, blister installing mechanism 155 clamps finished product lamp to conveyer 156 outside line, and finished product gripping manipulator 300 will be outside line
The finished product lamp of conveyer is clamped to finished product box.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in
Change or replacement, should be covered within the scope of the utility model.
Claims (9)
1. a kind of LED light two-wire system Automatic Production System, it is characterised in that: LED light production line is symmetrically laid including two groups, it is described
LED production line include total cyclelog, production line workbench, the conveyer being mounted on production line workbench, be mounted on
Preceding process production line and rear process production line on production line workbench；The preceding process production line includes arranging according to process
Shang Deng mechanism, threading mechanism, lamp cap threading assembling mechanism, rotation lamp holder mechanism, thread cutting mechanism；The rear process production line includes
According to process arrange lamp cap rivet driver, lamp cap riveting fastening machine, the second turning manipulator, glue applying mechanism and blister installing mechanism,
Several installs fixtures are evenly arranged on the conveyer.
2. LED light two-wire system Automatic Production System as described in claim 1, it is characterised in that: it further include preposition press equipment,
It, which is arranged, produces line front ends in two groups of LED light, and the preposition press equipment includes Lamp cup conveyer, light source board conveyer, the
One device for disc, gripping manipulator, laminating mechanism and the first turning manipulator；
The light source board conveyer is arranged one or two group, positioned at the one or both sides of Lamp cup conveyer；First disk
Device is arranged one or two group, between Lamp cup conveyer and light source board conveyer；It is provided on first device for disc
If dry raw material mounting base, the gripping manipulator setting is several to be located at Lamp cup conveyer and light source board conveyer end, is used for
It clamps on Lamp cup and light source board to the raw material mounting base of the first device for disc；The laminating mechanism is mounted on raw material mounting base side
Side is for pressing downwards Lamp cup and light source board；First turning manipulator is mounted on the first device for disc side, and being used for will
The Lamp cup for having pressed light source board is delivered to preceding process production line.
3. LED light two-wire system Automatic Production System as claimed in claim 1 or 2, it is characterised in that: the preceding process production
Line further includes power scale mechanism and the removing mechanism positioned at its rear, and the power scale mechanism and removing mechanism are located at rotation lamp cap
Between mechanism and thread cutting mechanism.
4. LED light two-wire system Automatic Production System as claimed in claim 1 or 2, it is characterised in that: further include the second disk dress
It sets, the glue applying mechanism and blister installing mechanism rotate and be distributed in the second device for disc side, on the second device for disc uniformly
Rotation is laid with several semi-finished product lamp mounting bases.
5. LED light two-wire system Automatic Production System as claimed in claim 3, it is characterised in that: between the installs fixture
Distance be L, the Shang Deng mechanism, threading mechanism, lamp cap threading assembling mechanism, rotation lamp holder mechanism, power scale mechanism, remove
Mechanism, thread cutting mechanism, lamp cap rivet driver, lamp cap riveting fastening machine, the second turning manipulator effect procedure position between
Away from being equal to L or being the multiple of L, each procedure position side that acts on is provided with positioning device or sensing device.
6. LED light two-wire system Automatic Production System as described in claim 1, it is characterised in that: the preceding process production line
Further include lamp cap vibrating disc, is connect with lamp cap threading assembling mechanism.
7. LED light two-wire system Automatic Production System as described in claim 1, it is characterised in that: the rear process production line
Further include rivet vibrating disc, is connect with lamp cap rivet driver.
8. LED light two-wire system Automatic Production System as described in claim 1, it is characterised in that: the rear process production line
Further include the outer conveyer of line, is set to blister fitting machine side.
9. LED light two-wire system Automatic Production System as claimed in claim 8, it is characterised in that: further include that finished product clamping is mechanical
Hand is set to the outer conveyer end of line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820678619.1U CN208231240U (en) | 2018-05-08 | 2018-05-08 | A kind of LED light two-wire system Automatic Production System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820678619.1U CN208231240U (en) | 2018-05-08 | 2018-05-08 | A kind of LED light two-wire system Automatic Production System |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208231240U true CN208231240U (en) | 2018-12-14 |
Family
ID=64582330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820678619.1U Expired - Fee Related CN208231240U (en) | 2018-05-08 | 2018-05-08 | A kind of LED light two-wire system Automatic Production System |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208231240U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109647663A (en) * | 2019-02-14 | 2019-04-19 | 宁波高新区晖云电子科技有限公司 | A kind of LED light automation installation glue filling device |
| CN110345403A (en) * | 2019-06-24 | 2019-10-18 | 漯河市红黄蓝电子科技有限公司 | The equipment and LED light production of articles assembly line of LED light product are laid for array |
| CN112705941A (en) * | 2020-12-24 | 2021-04-27 | 东莞市一成照明科技有限公司 | Novel automatic production line for LED filament lamp with plastic shell |
-
2018
- 2018-05-08 CN CN201820678619.1U patent/CN208231240U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109647663A (en) * | 2019-02-14 | 2019-04-19 | 宁波高新区晖云电子科技有限公司 | A kind of LED light automation installation glue filling device |
| CN110345403A (en) * | 2019-06-24 | 2019-10-18 | 漯河市红黄蓝电子科技有限公司 | The equipment and LED light production of articles assembly line of LED light product are laid for array |
| CN110345403B (en) * | 2019-06-24 | 2024-05-03 | 漯河市红黄蓝电子科技有限公司 | Equipment for arranging LED lamp products in array and LED lamp product production line |
| CN112705941A (en) * | 2020-12-24 | 2021-04-27 | 东莞市一成照明科技有限公司 | Novel automatic production line for LED filament lamp with plastic shell |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181214 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |