CN210260243U - LED lamp product arranging and conveying line - Google Patents
LED lamp product arranging and conveying line Download PDFInfo
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- CN210260243U CN210260243U CN201920955615.8U CN201920955615U CN210260243U CN 210260243 U CN210260243 U CN 210260243U CN 201920955615 U CN201920955615 U CN 201920955615U CN 210260243 U CN210260243 U CN 210260243U
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- 230000000903 blocking effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 6
- 238000003491 array Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 239000003292 glue Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005476 soldering Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
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Abstract
An LED lamp product arranging and conveying line aims to solve the technical problem that the existing LED lamp product arranging device is poor in connection degree with a glue dispensing process. The LED lamp product conveyor comprises an LED lamp product conveying belt and stoppers, wherein LED lamp forks are uniformly distributed on the LED lamp product conveying belt, and the stoppers are used for being matched with the LED lamp forks so that LED lamps in the LED lamp forks can be kept in the LED lamp forks; the feeding device comprises an LED lamp guide channel and an LED lamp shifting tooth, and the LED lamp shifting tooth is used for shifting the LED lamp in the LED lamp guide channel into the LED lamp fork. The LED lamp products which are manufactured into the LED lamp dispensing groove are arranged on the top surface, so that the dispensing operation of the dispensing procedure is facilitated.
Description
Technical Field
The utility model relates to a LED lamp string is put and is listed as technical field, concretely relates to LED lamp goods are put and are listed as transfer chain.
Background
The LED lamp wire (or LED lamp string) can form a festival lamp and is mainly used for being bound at the positions of branches, green belts, landscape trees, house outlines and the like so as to install the festival atmosphere. Typically, one LED light wire has 50 LED lights. In the process of manufacturing the LED lamp wire, the LED lamp and the wire connector need to be sealed by dispensing, and before this process, the LED lamp wire array generally needs to be laid for dispensing operation of the automatic equipment. When the active light-emitting box is manufactured by taking the LED lamp wires as raw materials, the lamp wires in the active light-emitting box are also distributed on the substrate in an array mode. Therefore, the equipment capable of automatically arranging the LED lamp wires can improve the working efficiency and is also beneficial to the connection of the manufacturing process.
Chinese patent document CN109185733A, published in 2019, 1 month and 11 days, describes a full-automatic LED light string equipment production line, which includes a jig elevator station, a first light string on-line station, a second light string on-line station, a third light string on-line station, a light string wire stripping station, a light string twisting station, a light string soldering station, an automatic glue-threading and sheathing station, a lower process butt-joint station, and a jig flow channel assembly, where the number of the jig elevator stations is two, the two jig elevator stations are disposed at two ends of the jig flow channel assembly, the jig flow channel assembly is sequentially provided with the first light string on-line station, the second light string on-line station, the third light string on-line station, the light string wire stripping station, the light string wire twisting station, the light string soldering station, the automatic glue-threading and the lower process butt-joint station, and the jig flow channel assembly is composed of a plurality of modules, each jig module includes a chute, a light string wire stripping station, a light string wire twisting station, a light string soldering, The lamp string wire stripping device comprises a push block and a circulating jig driving motor, wherein a circulating jig is arranged on a sliding groove, the circulating jig driving motor drives the push block to move towards the tail end of a jig flow channel assembly, and the push block drives the circulating jig in the sliding groove to sequentially pass through a first lamp string wire feeding station, a second lamp string wire feeding station, a third lamp string wire feeding station, a lamp string wire stripping station, a lamp string wire twisting station, a lamp string tin soldering station and an automatic glue penetrating sleeve station to complete corresponding processing after entering a lower process butt joint station.
The technical scheme takes a jig flow channel assembly as a core and integrates all process equipment into a production line. It looks like, in lamp cluster preparation process, LED lamp wear the gum cover process, the LED lamp of its LED lamp line is horizontal setting, consequently, can understand that the jack of its tool is located the side of tool, that is to say, its tool is LED lamp cluster preparation tool. In the dispensing process, the opening of the LED lamp product is positioned on the top surface rather than the side surface, so that the LED lamp product arranging device in the technical scheme is not beneficial to the dispensing operation in the dispensing process.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a LED lamp goods are put and are listed as transfer chain to solve the poor technical problem of linking degree of current LED lamp goods are put and are listed as device and gluey process.
In order to solve the technical problem, the utility model adopts the following technical scheme:
designing an LED lamp product arranging and conveying line, wherein the LED lamp product arranging and conveying line is used for arranging LED lamps of LED lamp products and comprises a feeding device and an LED lamp product conveyor, the LED lamp product conveyor comprises an LED lamp product conveying belt and stoppers, LED lamp forks are distributed on the LED lamp product conveying belt in an equal distribution mode, and the stoppers are used for being matched with the LED lamp forks so that the LED lamps in the LED lamp forks can be kept in the LED lamp forks; the feeding device comprises an LED lamp guide channel and an LED lamp shifting tooth, and the LED lamp shifting tooth is used for shifting the LED lamp in the LED lamp guide channel into the LED lamp fork.
Preferably, the LED lamp of the LED lamp product is provided with a rubber sleeve, and the rubber sleeve is provided with an annular side shoulder.
Furthermore, a first U-shaped groove is formed in the side end portion, protruding out of the LED lamp product conveying belt, of the LED lamp fork, an upper blocking edge protruding inwards is formed in the upper portion of the first U-shaped groove, the blocking device comprises a linear motion mechanism and a movable guiding device installed on the linear motion mechanism, the movable guiding device is arranged on the side of the first U-shaped groove, so that the annular side shoulder of a rubber sleeve in the first U-shaped groove is located above the movable guiding device and below the upper blocking edge, the rubber sleeve can be fixed by the movable guiding device and the U-shaped groove, and the linear motion mechanism is used for driving the movable guiding device to horizontally reciprocate to form a controllable dropping opening of the LED lamp.
Still further, a second U-shaped groove is formed at the side end of the LED lamp fork above the upper blocking edge.
Further, loading attachment still includes dials tooth driving motor, the tooth is dialled to the LED lamp has at least two, these some LED lamps dial tooth annular array set up with dial on the pivot of tooth driving motor's output shaft transmission is connected.
Preferably, still include controlling means, loading attachment is including dialling tooth drive step motor, LED lamp conveyer includes conveyer drive step motor, the arrester includes linear motion mechanism driving motor and sets up the arrester position sensor at linear motion mechanism both ends, controlling means includes microcontroller, a plurality of motor drive ware, arrester position sensor with microcontroller's input electricity is connected, microcontroller's output is connected with these step motor drive ware electricity respectively, dials tooth drive step motor, conveyer drive step motor, linear motion mechanism driving motor and is connected with the motor drive ware electricity that corresponds respectively.
And the LED lamp fork position detection device comprises a material sensor, and the material sensor is electrically connected with the input end of the microcontroller.
Compared with the prior art, the beneficial effects of the utility model are that: the glue dispensing grooves for manufacturing the LED lamp products arranged in rows are formed in the top surface, so that the glue dispensing operation in the glue dispensing process is facilitated.
Drawings
Fig. 1 is the utility model relates to a front view of LED lamp goods are arranged transfer chain and are installed on LED lamp preparation equipment.
Fig. 2 is a top view of fig. 1.
Fig. 3 is an isometric view of fig. 1.
Fig. 4 is another isometric view of fig. 1.
Fig. 5 is a schematic view of a state of the LED lamp fork and the stopper in cooperation.
Fig. 6 is a power supply circuit diagram of a control device.
Fig. 7 is a diagram of a microcontroller and its peripheral circuits.
Fig. 8 is a circuit diagram of an input module of a microcontroller.
Fig. 9 is a driving circuit diagram of a gear-shifting driving stepping motor, a conveyor driving stepping motor and a linear motion mechanism driving motor.
Fig. 10 is a circuit diagram of a lamp fork position detecting device.
In fig. 1-4, a portion of the conveyor belt is not shown, or is shown in a schematic shape.
In the figure, 11-an LED lamp product arranging conveying line fixing plate, 2-an LED lamp product arranging conveying line, 21-a loading device, 210-a base, 211-an LED lamp guide channel, 212-an LED lamp shifting tooth, 213-a position detector, 214-a shifting tooth driving motor, 22-an LED lamp product conveyor, 221-an LED lamp product conveying belt, 2211-a conveyor driving stepping motor, 2212-an LED lamp product conveying belt, 2213-an LED lamp fork, 22131-a first U-shaped groove, 22132-an upper blocking edge, 222-a blocker, 2221-a fixed guider, 2222-a movable guider, 2223-a linear motion mechanism and 223-a material sensor.
Detailed Description
The following embodiments are only intended to illustrate the present invention in detail, and do not limit the scope of the present invention in any way.
Example 1: the LED lamp product arranging and conveying line 2 comprises a feeding device 21 and an LED lamp product conveyor 22, the LED lamp product conveyor 22 comprises an LED lamp product conveying belt 221 and a stopper 222, and LED lamp forks 2213 are evenly distributed on the LED lamp product conveying belt 221. The LED lamp product conveying belt 221 is an inner toothed belt or a toothed chain, and the LED lamp product conveying belt 221 is driven by a conveyor driving stepping motor 2211. The stopper 22 is used for cooperating with the LED lamp yoke 2213, so that when an LED lamp is arranged in the LED lamp yoke 2213, the LED lamp in the LED lamp yoke 2213 can be left in the LED lamp yoke 2213; the feeding device comprises an LED lamp guiding channel 211 and an LED lamp shifting tooth 212, wherein the LED lamp shifting tooth 212 is used for shifting the LED lamp in the LED lamp guiding channel 211 into a corresponding LED lamp fork 2213. Referring to fig. 4, the base 210 is fixed to the LED lamp product arrangement conveying line fixing plate 11, the LED lamp guiding channel 211 is formed on the base 210, the base 210 is pivotally connected to the LED lamp shifting tooth 212 capable of swinging, and when the LED lamp shifting tooth 212 swings, the LED lamp located in the LED lamp guiding channel 211 can be shifted into the LED lamp fork 2213.
Further preferably, for example, the LED lamp of the LED lamp product is provided with a rubber sleeve, and the rubber sleeve has an annular side shoulder. Generally, such LED lamp products are LED lamp wires with rubber sleeves, referring to fig. 7, a first U-shaped groove 22131 is formed at the end of the LED lamp fork 2213 protruding from the side end of the LED lamp product conveyer belt 221, an upper blocking edge 22132 protruding inwards is arranged at the upper part of the first U-shaped groove 22131, and generally, the upper blocking edge 22132 forms a strip-shaped groove which can accommodate the part above the annular side shoulder of the rubber sleeve and can facilitate the LED lamp inserting device 5 to press the LED lamp wires with rubber sleeves. Preferably, a second U-shaped groove is formed on the upper blocking edge 22132, and the second U-shaped groove is used for facilitating the LED lamp inserting mechanism to insert the LED lamp on the jig.
Optionally, referring to fig. 4, the arrester 22 includes a linear motion mechanism 2223 and a movable guide 2222 mounted on the linear motion mechanism 2223, referring to fig. 1 to 4, the linear motion mechanism 2223 is formed of a toothed belt conveyor driven by a linear motion mechanism driving motor and a slide rail mechanism, and position switches are provided at both ends of the linear motion mechanism 2223 as needed. The toothed belt of the toothed belt conveyor, the slide of the slide rail mechanism and the movable guide 2222 are fixed together. The movable guide 2222 is arranged at the side of the first U-shaped groove 22131, the annular side shoulder of the rubber sleeve in the first U-shaped groove 22131 is positioned above the movable guide 2222 and below the upper blocking edge 22132, so that the rubber sleeve can be kept in the area enclosed by the movable guide 2222 and the first U-shaped groove 22131, and the linear motion mechanism 2223 is used for driving the movable guide 2222 to horizontally reciprocate to form a controllable drop port of the LED lamp. Optionally, the blocker 22 further includes a fixing guide 2221, the fixing guide 2222 is disposed at the side of the first U-shaped slot 22131, the annular side shoulder of the rubber sleeve in the first U-shaped slot 22131 is located above the fixing guide 2221 and below the upper blocking edge 22132, so that the rubber sleeve can be left in the area enclosed by the fixing guide 2222 and the first U-shaped slot 22131, and the fixing guide 2222 can be fixed with the LED lamp product arrangement conveying line fixing plate 11. To facilitate the connection between the stationary guide 2221 and the movable guide 2222 without affecting the working range of the movable guide 2222, referring to fig. 1, the movable guide 2222 is preferably disposed below the stationary guide 2221. Corresponding to fig. 1, at the position of the hole to be inserted, the position of the LED lamp falls down without affecting the realization of the function.
Further preferably, referring to fig. 4, the feeding device 21 further includes an LED lamp dialing gear driver, the LED lamp dialing gear driver may select a stepping motor, the number of the LED lamp dialing gears 212 is at least two, the LED lamp dialing gears 212 are arranged on a rotating shaft in an annular array, and the rotating shaft is in transmission connection with the LED lamp dialing gear driver. In fig. 4, there are 4 LED light dialing teeth 212.
According to requirements, the LED lamp conveyor further comprises a control device, the poking tooth drive motor selects the poking tooth drive stepping motor M71, the LED lamp conveyor comprises a conveyor drive stepping motor M72, the arrester comprises a linear motion mechanism drive motor M75 and arrester position sensors arranged at two ends, and the arrester position sensors select a travel switch SQ61 and a travel switch SQ 62. The control device comprises a microcontroller U90 and a plurality of motor drivers, wherein the motor driver corresponding to a stepping motor SST56C320X is a stepping motor driver XNFDR4, the motor driver corresponding to a direct current motor is a circuit formed by high-current triodes Q751, Q752, Q753 and Q754, and the high-current triodes can select a Q9013 triode. The stroke switch SQ61 is electrically connected with a pin 9 of a microcontroller U90, the stroke switch SQ62 is electrically connected with a pin 10 of the microcontroller U90, the output end of the microcontroller U90 is electrically connected with the input end of a motor driver U71, the output end of the motor driver U71 is correspondingly electrically connected with a tooth-dialing driving stepping motor M71, the output end of the microcontroller U90 is electrically connected with the input end of a motor driver U72, the output end of the motor driver U72 is correspondingly electrically connected with a tooth-dialing driving stepping motor M72, a pin 14 and a pin 15 of the microcontroller U90 are electrically connected with the motor driver, and the motor driver is used for driving the linear motion mechanism to drive the motor to rotate forwards and reversely.
In fig. 6, a dc step-down circuit is shown, whose input terminal voltage is 24VDC, whose VCC output terminal voltage is 5VDC, and whose AVDD output terminal voltage is 3.3 VDC. Fig. 8 shows a potentiometer input module, and correspondingly, 11 of the microcontroller U90 is used as an ADC function pin.
Further, a fork position detection device for detecting the LED lamp fork is further included, and the fork position detection device includes a material sensor 223 fixed on the LED lamp product arrangement conveying line fixing plate 11, where the material sensor may select a proximity switch or a photoelectric switch, and in this embodiment, the material sensor selects the proximity switch SQ 60. Material sensor 223 is electrically connected to pin 8 of microcontroller U90.
Before use, the step pitch and the rotation starting time of the shifting tooth driving stepping motor M71 and the conveyor driving stepping motor M72 need to be matched. Referring to fig. 4, after the previous device sends the LED lamp of the LED lamp line to the LED lamp guiding passage of the feeding device 21 at a fixed pace and at a fixed time, the shifting tooth drives the output shaft of the stepping motor M71 to rotate clockwise by 90 °, the LED lamp shifting tooth 212 shifts the LED lamp into the LED lamp fork 2213, and the next LED lamp shifting tooth 212 is in place. The conveyor driving stepping motor M72 drives the LED lamp product conveyor belt to rotate by one step, and the LED lamp fork 2213 takes the LED lamp thereon away, while the next LED lamp fork 2213 on the LED lamp product conveyor belt is in place. The controllable falling port is used for being matched with the LED lamp wire inserting mechanism to insert and install the LED lamp of the LED lamp wire into the jig, and the LED lamp can fall off from the LED lamp fork 2213. When the LED light wire needs to fall off from the LED light fork 2213, the linear motion mechanism driving motor M75 drives the movable guide 2222 to reciprocate once, and in the moving process, the LED light product arrangement conveying line 2 forms a LED light falling port, and the LED light inserted into the jig can fall off from the LED light fork 2213 after being driven by the jig. The lamp fork position detection device is mainly used for finding whether the position of the LED lamp fork is consistent with the position of the LED lamp fork driven by the conveyor driving stepping motor M72 theoretically or not, and finding faults in time.
The present invention has been described in detail with reference to the accompanying drawings and embodiments, but those skilled in the art will understand that various specific parameters in the above embodiments can be changed without departing from the spirit of the present invention to form a plurality of specific embodiments, which are the common variation ranges of the present invention and will not be described in detail herein.
Claims (7)
1. The LED lamp product arranging and conveying line is characterized by comprising a feeding device and an LED lamp product conveyor, wherein the LED lamp product conveyor comprises an LED lamp product conveying belt and stoppers, LED lamp forks are uniformly distributed on the LED lamp product conveying belt, and the stoppers are used for being matched with the LED lamp forks so that LED lamps in the LED lamp forks can be kept in the LED lamp forks; the feeding device comprises an LED lamp guide channel and an LED lamp shifting tooth, and the LED lamp shifting tooth is used for shifting the LED lamp in the LED lamp guide channel into the LED lamp fork.
2. The LED light product arraying conveyor line of claim 1 wherein the LED lights of the LED light products have rubber sleeves thereon, the rubber sleeves having annular side shoulders.
3. The LED lamp product aligning conveyor line according to claim 2, wherein a first U-shaped groove is formed at a side end of the LED lamp fork protruding from the LED lamp product conveyor belt, an upper portion of the first U-shaped groove is provided with an upper blocking edge protruding inward, the blocker includes a linear movement mechanism and a movable guide installed on the linear movement mechanism, the movable guide is disposed at a side of the first U-shaped groove, so that an annular side shoulder of a rubber sleeve in the first U-shaped groove is located above the movable guide and below the upper blocking edge, and the rubber sleeve can be fixed by the movable guide and the U-shaped groove, and the linear movement mechanism is configured to drive the movable guide to horizontally reciprocate to form a controllable drop port of the LED lamp.
4. The LED lamp product arraying and conveying line according to claim 3, wherein a second U-shaped groove is further provided at a side end portion of the LED lamp fork above the upper barrier edge.
5. The LED lamp product arranging conveyor line according to claim 1, wherein the loading device further comprises a dial tooth drive motor, wherein there are at least two LED lamp dial teeth, and the LED lamp dial tooth annular arrays are disposed on a rotating shaft in driving connection with an output shaft of the dial tooth drive motor.
6. The LED lamp product arranging and conveying line according to claim 1, further comprising a control device, wherein the feeding device includes a dialing gear driving stepping motor, the LED lamp conveyor includes a conveyor driving stepping motor, the blocker includes a linear motion mechanism driving motor and blocker position sensors disposed at both ends of the linear motion mechanism, the control device includes a microcontroller and a plurality of motor drivers, the blocker position sensor is electrically connected to an input end of the microcontroller, an output end of the microcontroller is electrically connected to the stepping motor drivers, and the dialing gear driving stepping motor, the conveyor driving stepping motor, and the linear motion mechanism driving motor are electrically connected to the corresponding motor drivers.
7. The LED light product arraying conveyor line of claim 6 further comprising a fork position detection device for detecting said LED fork, said fork position detection device including a material sensor, said material sensor being electrically connected to an input of said microcontroller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920955615.8U CN210260243U (en) | 2019-06-24 | 2019-06-24 | LED lamp product arranging and conveying line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920955615.8U CN210260243U (en) | 2019-06-24 | 2019-06-24 | LED lamp product arranging and conveying line |
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| CN210260243U true CN210260243U (en) | 2020-04-07 |
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| CN201920955615.8U Active CN210260243U (en) | 2019-06-24 | 2019-06-24 | LED lamp product arranging and conveying line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345403A (en) * | 2019-06-24 | 2019-10-18 | 漯河市红黄蓝电子科技有限公司 | The equipment and LED light production of articles assembly line of LED light product are laid for array |
-
2019
- 2019-06-24 CN CN201920955615.8U patent/CN210260243U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110345403A (en) * | 2019-06-24 | 2019-10-18 | 漯河市红黄蓝电子科技有限公司 | The equipment and LED light production of articles assembly line of LED light product are laid for array |
| CN110345403B (en) * | 2019-06-24 | 2024-05-03 | 漯河市红黄蓝电子科技有限公司 | Equipment for arranging LED lamp products in array and LED lamp product production line |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: LED lamp product arranging and conveying line Effective date of registration: 20200702 Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2020980003710 |
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Address after: 462300 200m south of the intersection of Huanghe Road and Nanshan Road, Zhaoling District, Luohe City, Henan Province Patentee after: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Address before: 462000 No.17 standard house, Dongxing electronic industry city, Dongcheng Industrial Cluster District, Luohe City, Henan Province Patentee before: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210707 Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2020980003710 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: LED lamp products arranging conveying line Effective date of registration: 20210712 Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2021980005953 |
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Date of cancellation: 20220728 Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2021980005953 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: LED lamp products arrangement conveyor line Effective date of registration: 20221114 Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2022980021968 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200407 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: Luohe Red, Yellow and Blue Electronic Technology Co.,Ltd. Registration number: Y2022980021968 |