CN101562104A - Automatic assembly machine of energy-saving lamp - Google Patents
Automatic assembly machine of energy-saving lamp Download PDFInfo
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- CN101562104A CN101562104A CNA2008100360158A CN200810036015A CN101562104A CN 101562104 A CN101562104 A CN 101562104A CN A2008100360158 A CNA2008100360158 A CN A2008100360158A CN 200810036015 A CN200810036015 A CN 200810036015A CN 101562104 A CN101562104 A CN 101562104A
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Abstract
The invention relates to an automatic assembly machine of an energy-saving lamp, which comprises a machine base and a ring-shaped conveying belt arranged on the machine base, wherein the machine base is provided with a wire winding mechanism, a plastic merging mechanism, a lamp holder assembly mechanism, a wire shearing mechanism, a wire supporting mechanism, a lightening mechanism, a riveting and positioning mechanism, a welding mechanism and a printing mechanism. The ring-shaped conveying belt is controlled by a timing jumping drive mechanism to perform incontinuous timing conveying, and all mechanisms are controlled by a PCL automatic control system (not shown in a picture) including a touch screen. The automatic assembly machine can lead the assembly work of the energy-saving lamp to realize the mechanization and the automation, ensures the assembly quality, greatly improves the production efficiency and lowers the production cost.
Description
Technical field
The present invention relates to the continuous productive process automatic assembling machine, particularly a kind of automatic assembly machine of energy-saving lamp.
Background technology
In the production process of electricity-saving lamp, there is a wire filaments to be wound into work on the binding post of wiring board with bulb.Because the position of the binding post on the wiring board is lack of standardization, there is crooked situation in regular meeting; The wire filaments of bulb has certain length, also is in crooked disordered state.Therefore, prior art generally is to twine with artificial when doing this work.The artificial problem that produces of twining is, each one winding dynamics is different, and the winding dynamics of same individual under different performance statuses also can be different, and after a period of time of for example working tired out, strength will be little a lot.This quality that just causes wire filaments to be wound on the binding post does not guarantee have pine to have tightly, thereby cause the quality of entire product to be provided with assurance, the scrappage height.In addition, also there is the problem of inefficiency in artificial winding, and the cost of labor height, causes the cost height of entire product.
Owing to above reason, prior art does not realize mechanization, automation to the assembling of whole electricity-saving lamp, belongs to labour intensive shape and produces.Also bring following problem thus: the tightness of plastic is bad; The dry joint of lamp holder solder joint is too many, and height differs; Operating efficiency is too low.
Summary of the invention
Purpose of the present invention in order to solve the problems referred to above that prior art exists, provides a kind of automatic assembly machine of energy-saving lamp exactly.
Technical scheme of the present invention is: a kind of automatic assembly machine of energy-saving lamp, comprise support and the endless belt conveyer that is installed on the support, be characterized in, the transfer path of described support upper edge endless belt conveyer is sequentially with take-up mechanism, closes the molding machine structure, lamp cap assembly machine structure, wire shearing machine structure, by a silk mechanism, light mechanism, riveted detent mechanism, welding mechanism and printing mechanism; The timing that described ring chain conveyer belt is made discontinuity by one group of timing jumping drive mechanism of conveying control transmits, and comprises that also a cover comprises the PCL automatic control system of touch-screen, and this system and above-mentioned each mechanism telecom-connect.
Described take-up mechanism is two groups, and every group comprises that two wire filaments that are used for fluorescent tube are wound into wire winding rod and the wire winding profiler that is used for wire filaments is introduced wire winding rod on the binding post of wiring board.
Described wire winding rod is a VO shape wire winding rod, it comprises a column body of rod, end at the column body of rod is provided with a undergauge section, be provided with one section V-shaped groove in this undergauge section one side by the port, be provided with a vee gutter with interior corresponding to the opposite side of this V-shaped groove from end face is a bit of, form an interior step between this vee gutter and the end face, step is provided with a plug wire hole that runs through end face.
Described wire winding rod is a CO shape wire winding rod, it comprises a column body of rod, end at the column body of rod is provided with a conical section, the axis of conical section is provided with one section mesopore that is used to insert binding post, the front end of conical section is provided with the pie head of one section hole enlargement, one side of pie head is provided with a breach that is used to introduce wire filaments, and a deep-slotted chip breaker is extended in the both sides of this breach in the pie head, makes the pie head form a jaw shape structure.
Described wire winding profiler comprises pattern support, pattern door and pattern rocking arm; The pattern support is by a top board and two integral structure components that side plate fuses and forms, top board stretches out forward and is provided with two outstanding forward doorframes at its front end, between two doorframes, form a groove, be connected with an alignment pin and an antiposition bearing pin between two side plates; The pattern door totally two be installed in rotation on the top board front end both sides of pattern support respectively and be sealed on two doorframe the place aheads; Totally two intervals of pattern rocking arm is installed in rotation on the alignment pin between two side plates of pattern support.
Described timing jumping drive mechanism of conveying comprises first power transmission shaft, second power transmission shaft, first drive and second drive; First power transmission shaft links to each other with the reducing motor transmission; Second power transmission shaft links to each other with the conveyer belt transmission; First drive is installed on first power transmission shaft, and it comprises a body, is provided with a notched annulus on body, is provided with an alignment pin corresponding to gap position; Second drive is installed on second power transmission shaft and with the first drive transmission and links to each other, and it is divided into four wheel sheets that shape is identical by four grooves that radially are provided with, and each lateral surface of taking turns sheet is a cancave cambered surface.
Automatic assembly machine of energy-saving lamp of the present invention can make the assembly work of electricity-saving lamp realize mechanization and automation, and guarantee assembly quality, has improved production efficiency greatly, has reduced production cost.
Description of drawings
Fig. 1 is the structural representation of automatic assembly machine of energy-saving lamp of the present invention;
Fig. 2 is the structural representation of the VO shape wire winding rod among the present invention;
Fig. 3 is the structural representation of the CO shape wire winding rod among the present invention;
Fig. 4 is the structural representation of the wire winding profiler among the present invention;
Fig. 5 is the structural representation of the timing jumping drive mechanism of conveying among the present invention.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
Referring to Fig. 1, automatic assembly machine of energy-saving lamp of the present invention, comprise support 1, be installed in the endless belt conveyer 2 on the support, the transfer path of support upper edge endless belt conveyer is sequentially with take-up mechanism 3, closes molding machine structure 4, lamp cap assembly machine structure 5, wire shearing machine structure 6, by a silk mechanism 7, light mechanism 8, riveted detent mechanism 9, welding mechanism 10 and printing mechanism 11.The timing that ring chain conveyer belt 2 is made discontinuity by 12 controls of one group of timing jumping drive mechanism of conveying transmits, and above-mentioned each mechanism is comprised PCL automatic control system (not shown) control action of touch-screen by a cover.
The take-up mechanism 3 that the take-up mechanism that adopts among the present invention 3 adopts is two groups, and every group comprises that two wire filaments that are used for fluorescent tube are wound into wire winding rod 31 and the wire winding profiler 32 that is used for wire filaments is introduced wire winding rod on the binding post of wiring board.
Wire winding rod can adopt two kinds of structures, a kind of is as shown in Figure 2 VO shape wire winding rod 31A, it comprises a column body of rod 31A 1, end at the column body of rod is provided with a undergauge section 31A 2, be provided with one section V-shaped groove 31A 3 in this undergauge section one side by the port, the length of this V-shaped groove 31A 3 and the length of binding post are suitable, and the bottom land of V-shaped groove is positioned on the axis of the column body of rod and forms an arc-shaped structure adaptive with binding post.Being provided with a vee gutter 31A 4 with interior from end face is a bit of, form an interior step 31A 5 corresponding to the opposite side of V-shaped groove 31A 3 between this vee gutter and the end face, step is provided with a plug wire hole 31A 6 who runs through end face.The drift angle of vee gutter extends to the tail end of undergauge section.
A kind of is as shown in Figure 3 CO shape wire winding rod 31B, it comprises a column body of rod 31B 1, end at the column body of rod is provided with a conical section 31B 2, the axis of conical section is provided with one section mesopore 31B 3 that is used to insert binding post, the diameter of this mesopore 31B 3 is greater than the diameter of binding post, and the length of mesopore and the length of binding post are suitable.The front end of conical section is provided with the pie head 31B 4 of one section hole enlargement, one side of pie head is provided with a breach 31B 5 who is used to introduce wire filaments, a deep-slotted chip breaker 31B 6 is extended in the both sides of this breach in the pie head, makes the pie head form a jaw shape structure.The mesopore 31B3 of conical section and the breach 31B of pie head 5 relative and with the stage casing next-door neighbour of deep-slotted chip breaker 31B 6.
The wire winding profiler 32 that adopts among the present invention as shown in Figure 4, it comprises pattern support 321, pattern door 322 and pattern rocking arm 323.Pattern support 321 is by a top board and two integral structure components that side plate fuses and forms, top board stretches out forward and is provided with two outstanding forward doorframes 3211 at its front end, be connected with an alignment pin 3213 and an antiposition bearing pin 3214 between 3212, two side plates of a groove of formation between two doorframes.Antiposition bearing pin 3214 is positioned at the below of alignment pin 3213, and the distance between itself and the alignment pin is less than the length of pattern rocking arm.Pattern door 322 is a L shaped plate formula structural member, totally two the place aheads that are installed in the top board front end both sides of pattern support by a rotating shaft 3221 that has a return spring respectively and are sealed on two doorframes 3211.One end of rotating shaft 3221 is connected the position, L shaped turning of pattern door, and the other end is connected the top board front end of pattern support.Two pattern doors close up when nature closes, and can open under the suppressing action of wire winding rod, and after external force was removed, the active force of dependence return spring closes up again closed.Totally two intervals of pattern rocking arm 323 is installed in rotation on the alignment pin 3213 between two side plates of pattern support.Pattern rocking arm 323 is the strip structural member, its rear end is connected on the alignment pin 3213 of pattern support by return spring, its front end is provided with a upwards rocker head 3231 of bending; have the die cavity 3232 of the wire filaments that is used to introduce fluorescent tube on the rocker head; when nature, in the groove of the rocker head of pattern rocking arm between pattern support two doorframes and die cavity upwards.
The timing jumping drive mechanism of conveying 12 that adopts among the present invention as shown in Figure 5, it comprises first power transmission shaft 121, second power transmission shaft 122, first drive 123 and second drive 124.First power transmission shaft 121 links to each other with the reducing motor transmission; Second power transmission shaft 122 links to each other with the conveyer belt transmission; First drive 123 is installed on first power transmission shaft 121, and this first drive 123 comprises a body, is provided with a notched annulus 1231 on body, is provided with an alignment pin 1232 corresponding to gap position.The distance of this alignment pin 1232 distances first power transmission shaft 121 is greater than the radius of the notched annulus 1231 on first drive.Second drive 124 is installed on second power transmission shaft 122 and with 123 transmissions of first drive and links to each other, it is divided into four wheel sheets 1242 that shape is identical by four grooves 1241 that radially are provided with, each lateral surface of taking turns sheet is that (drive of this structure can be called four steps jumping wheel to cancave cambered surface, be that jumping characteristic rotates, every four steps of jumping turn around).The extrados of respectively taking turns notched annulus on the cancave cambered surface of sheet and first drive 123 on second drive 124 is adaptive tangent mutually, and the alignment pin 1232 on first drive can insert in four grooves 1241 that radially are provided with on second drive.
The operation principle of automatic assembly machine of energy-saving lamp of the present invention is, take-up mechanism is wound into four wire silks of fluorescent tube on four binding posts of wiring board, closing the molding machine structure closes the working of plastics on the fluorescent tube and the working of plastics on the wiring board and is moulded one, the lamp cap assembly machine structure is assemblied in above-mentioned closing on the plastomer with lamp holder, the wire shearing machine structure is cut into certain-length with two power lines on the wiring board, by silk mechanism the power line bending of certain-length is pressed against on the lamp holder, light mechanism lamp tube starting is carried out the preliminary inspection of line, the riveted detent mechanism carries out six pin riveteds location to four wire silks and two power lines of lighting qualified electricity-saving lamp, welding mechanism is finished the welding of four wire silks and two power lines, and printing mechanism prints to trade mark and product type on the electricity-saving lamp.
The operation principle of the take-up mechanism among the present invention is, the wire filaments that adopts wire winding profiler to catch fixed lamp tube allows its transfixion, method is with in the die cavity of manually wire filaments of fluorescent tube being introduced on the rocker head, then wire winding rod is inserted from the top of pattern door, the wire filaments of bulb is introduced in the fairlead (VO shape wire winding rod) on the wire winding rod or the groove (CO shape wire winding rod) that goes between, in the decline process of wire winding rod, the pattern rocking arm constantly retreats, at last with wire filaments fully the die cavity from the rocker head withdraw from and enter wire winding rod, wire winding rod continues to drop to in the binding post insertion wire casing (VO shape wire winding rod) or line hole (CO shape wire winding rod) wherein, rotate wire winding rod then, the wire filaments that is about to bulb is wound on the binding post, whole process is accurately rapid, and dynamics is even, and winding mass is good.Because on the wire winding profiler two pattern rocking arms are arranged, therefore, once available two wire winding rods insert simultaneously, and two wire silks are wound into respectively on two binding posts.Four wire silks are wound into respectively on four binding posts in two steps, and promptly the first step is twined first and the 3rd earlier, and second step was twined second and the 4th again.
The transmission principle of the timing jumping drive mechanism of conveying of the conveyer belt among the present invention is, drive the rotation of first power transmission shaft by reducing motor, first power transmission shaft drives first drive and rotates synchronously, first drive drives the rotation of second drive by time in the groove of the alignment pin on it on inserting second drive, but when turning to alignment pin when leaving groove on second drive, second drive stops the rotation, after being interrupted a period of time, when alignment pin inserts in the next groove on second drive once more, drive the rotation of second drive again, so circulation is carried out, and realizes the timing leapfrog of conveyer belt, thereby the discontinuity that realizes workpiece is advanced.In the time that workpiece halts, finish necessary assembly work.The time that the workpiece of the timing jumping drive mechanism of conveying working control of conveyer belt of the present invention halts at every turn is 6 seconds.This time can be controlled by the speed of regulating reducing motor.
Claims (6)
1. automatic assembly machine of energy-saving lamp, comprise support and be installed in endless belt conveyer on the support, it is characterized in that: the transfer path of described support upper edge endless belt conveyer is sequentially with take-up mechanism, closes the molding machine structure, lamp cap assembly machine structure, wire shearing machine structure, by a silk mechanism, light mechanism, riveted detent mechanism, welding mechanism and printing mechanism; The timing that described ring chain conveyer belt is made discontinuity by one group of timing jumping drive mechanism of conveying control transmits, and comprises that also a cover comprises the PCL automatic control system of touch-screen, and this system and above-mentioned each mechanism telecom-connect.
2. automatic assembly machine of energy-saving lamp according to claim 1, it is characterized in that: described take-up mechanism is two groups, and every group comprises that two wire filaments that are used for fluorescent tube are wound into wire winding rod and the wire winding profiler that is used for wire filaments is introduced wire winding rod on the binding post of wiring board.
3. automatic assembly machine of energy-saving lamp according to claim 2, it is characterized in that: described wire winding rod is a VO shape wire winding rod, it comprises a column body of rod, end at the column body of rod is provided with a undergauge section, be provided with one section V-shaped groove in this undergauge section one side by the port, being provided with a vee gutter with interior from end face is a bit of, form an interior step corresponding to the opposite side of this V-shaped groove between this vee gutter and the end face, step is provided with a plug wire hole that runs through end face.
4. automatic assembly machine of energy-saving lamp according to claim 2, it is characterized in that: described wire winding rod is a CO shape wire winding rod, it comprises a column body of rod, end at the column body of rod is provided with a conical section, the axis of conical section is provided with one section mesopore that is used to insert binding post, the front end of conical section is provided with the pie head of one section hole enlargement, one side of pie head is provided with a breach that is used to introduce wire filaments, a deep-slotted chip breaker is extended in the both sides of this breach in the pie head, makes the pie head form a jaw shape structure.
5. automatic assembly machine of energy-saving lamp according to claim 2 is characterized in that: described wire winding profiler comprises pattern support, pattern door and pattern rocking arm; The pattern support is by a top board and two integral structure components that side plate fuses and forms, top board stretches out forward and is provided with two outstanding forward doorframes at its front end, between two doorframes, form a groove, be connected with an alignment pin and an antiposition bearing pin between two side plates; The pattern door totally two be installed in rotation on the top board front end both sides of pattern support respectively and be sealed on two doorframe the place aheads; Totally two intervals of pattern rocking arm is installed in rotation on the alignment pin between two side plates of pattern support.
6. automatic assembly machine of energy-saving lamp according to claim 1 is characterized in that: described timing jumping drive mechanism of conveying comprises first power transmission shaft, second power transmission shaft, first drive and second drive; First power transmission shaft links to each other with the reducing motor transmission; Second power transmission shaft links to each other with the conveyer belt transmission; First drive is installed on first power transmission shaft, and it comprises a body, is provided with a notched annulus on body, is provided with an alignment pin corresponding to gap position; Second drive is installed on second power transmission shaft and with the first drive transmission and links to each other, and it is divided into four wheel sheets that shape is identical by four grooves that radially are provided with, and each lateral surface of taking turns sheet is a cancave cambered surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100360158A CN101562104A (en) | 2008-04-14 | 2008-04-14 | Automatic assembly machine of energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100360158A CN101562104A (en) | 2008-04-14 | 2008-04-14 | Automatic assembly machine of energy-saving lamp |
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| Publication Number | Publication Date |
|---|---|
| CN101562104A true CN101562104A (en) | 2009-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100360158A Pending CN101562104A (en) | 2008-04-14 | 2008-04-14 | Automatic assembly machine of energy-saving lamp |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339727A (en) * | 2010-07-19 | 2012-02-01 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| CN104049609A (en) * | 2014-06-12 | 2014-09-17 | 中磁科技股份有限公司 | Centralized control system and method for material conveyers |
| CN104290072A (en) * | 2014-09-24 | 2015-01-21 | 昆山迈致治具科技有限公司 | Backlight assembling jig |
| CN104369045A (en) * | 2014-10-31 | 2015-02-25 | 江苏浩明光电科技股份有限公司 | Automatic first plastic part rotating and positioning device of full-automatic LED globular bulb assembling machine |
| CN111811610A (en) * | 2020-07-08 | 2020-10-23 | 四川大学 | Be applied to water conservancy survey's bathymetric survey device |
-
2008
- 2008-04-14 CN CNA2008100360158A patent/CN101562104A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339727A (en) * | 2010-07-19 | 2012-02-01 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| CN104049609A (en) * | 2014-06-12 | 2014-09-17 | 中磁科技股份有限公司 | Centralized control system and method for material conveyers |
| CN104049609B (en) * | 2014-06-12 | 2016-06-08 | 中磁科技股份有限公司 | The centralized monitoring system of the transport unit of a kind of material and method |
| CN104290072A (en) * | 2014-09-24 | 2015-01-21 | 昆山迈致治具科技有限公司 | Backlight assembling jig |
| CN104369045A (en) * | 2014-10-31 | 2015-02-25 | 江苏浩明光电科技股份有限公司 | Automatic first plastic part rotating and positioning device of full-automatic LED globular bulb assembling machine |
| CN111811610A (en) * | 2020-07-08 | 2020-10-23 | 四川大学 | Be applied to water conservancy survey's bathymetric survey device |
| CN111811610B (en) * | 2020-07-08 | 2021-04-27 | 四川大学 | Be applied to water conservancy survey's bathymetric survey device |
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Open date: 20091021 |