CN201415970Y - Screw type energy-saving lamp tube automatic pipe bender - Google Patents
Screw type energy-saving lamp tube automatic pipe bender Download PDFInfo
- Publication number
- CN201415970Y CN201415970Y CN2009200442054U CN200920044205U CN201415970Y CN 201415970 Y CN201415970 Y CN 201415970Y CN 2009200442054 U CN2009200442054 U CN 2009200442054U CN 200920044205 U CN200920044205 U CN 200920044205U CN 201415970 Y CN201415970 Y CN 201415970Y
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- CN
- China
- Prior art keywords
- mechanical manipulator
- group
- station indexing
- mechanical
- heated oven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model provides a screw type energy-saving lamp tube automatic pipe bender which comprises a machine frame, a work station indexing disc, a driving mechanism, a screw type die, a feeding bin, a heating oven, an automatic conveying appliance, alternative interlocking type pipe clamping transfer devices, a fire spraying device and a pipe placing mechanism, wherein the work station indexing disc is installed on the machine frame and is driven to rotate through the driving mechanism, the screw type die is fixed on the work station indexing disc, the feeding bin is installed on the machine frame and is communicated with the heating oven through the automatic conveying appliance, the heating oven is arranged above the work station indexing disc, the position of the heating oven corresponds to the position of the screw type die, the fire spraying device which plays a role of preheating dies, and the pipe placing mechanism are arranged on the machine frame, and the alternative interlocking type pipe clamping transfer devices are arranged on two sides of the heating oven. The screw type energy-saving lamp tube automatic pipe bender improves the production efficiency, improves theproduct percent of pass, and has stable quality.
Description
Technical field
The utility model relates to a kind of processing units of power saving fluorescent lamps, is specifically related to a kind of automatic pipebender of screw-type energy saving tube.
Background technology
When the helical energy saving lamp tube bent tube technique, need and to curve spiral type to the Glass tubing of scale.Generally all be to adopt manual operation at present, the heated oven of use is an open type, temperature rapid heat dissipation, power consumption height, and the people is too near near the high-temperature zone distance, the oven temperature height, labour intensity is big, and the Glass tubing rapid wear is serious, and productivity effect is low, and production cost strengthens.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of rational in infrastructure, production efficiency is high, the automatic pipebender of screw-type energy saving tube of cost savings.
The technical solution of the utility model is: a kind of automatic pipebender of screw-type energy saving tube comprises frame, station indexing plate, transmission rig, spiral type mould, feeding warehouse, heated oven, automatic conveying device, replaces coordinated type clamp transfer device, flame device and manage mechanism down;
Described station indexing plate is installed on the frame, the station indexing plate drives rotation by transmission rig, described spiral type mould is fixed on the station indexing plate, feeding warehouse is installed on the frame, feeding warehouse communicates with described heated oven by automatic conveying device, this heated oven is arranged on station indexing plate top, the heated oven position is corresponding with the spiral type die location, described frame has been provided with the flame device of mould preheating effect and has managed mechanism down, and the both sides of heated oven are provided with alternately coordinated type clamp transfer device;
Described alternately coordinated type clamp transfer device comprises guide rail, cylinder, first group of mechanical manipulator, second group of mechanical manipulator, the 3rd mechanical manipulator, described first group of mechanical manipulator and second group of mechanical manipulator comprise the mechanical manipulator of equal amts, distance between the mechanical manipulator is also identical, first group of mechanical manipulator is installed on the guide rail, second group of mechanical manipulator and first group of mechanical manipulator are oppositely arranged, and the position is lower than first group of mechanical manipulator, but the 3rd mechanical manipulator of move left and right is arranged on the below of above-mentioned two groups of mechanical manipulators, and All Robots drives by cylinder.
Described spiral type mould can be six pairs, and evenly arranges that around the station indexing plate described first group of mechanical manipulator and second group of mechanical manipulator respectively comprise six mechanical manipulators.Described heated oven preferably is provided with automatic heating system.
Beneficial effect is: the utility model has improved productivity, has improved the qualification rate of product, and steady quality is compared with manual operation processing, and benefit has been brought up to more than 3 times, saves cost, reduces labour intensity.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 replaces coordinated type clamp transfer device structural representation among Fig. 1;
Fig. 3 is a spiral bending tube schematic diagram among Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments:
As illustrated in fig. 1 and 2, a kind of automatic pipebender of screw-type energy saving tube comprises frame 1, station indexing plate 3, transmission rig, spiral type mould 13, feeding warehouse 9, heated oven 4, automatic conveying device 10, replaces coordinated type clamp transfer device, flame device 2 and manage mechanism 14 down;
Described station indexing plate 3 is installed on the frame 1, station indexing plate 3 drives rotation by transmission rig, described spiral type mould 13 is fixed on the station indexing plate 3, feeding warehouse 9 is installed on the frame 1, feeding warehouse 9 communicates with described heated oven 4 by automatic conveying device 10, this heated oven 4 is arranged on station indexing plate 3 tops, heated oven 4 positions are corresponding with spiral type mould 13 positions, described frame 1 has been provided with the flame device 2 of mould preheating effect and has managed mechanism 14 down, and the both sides of heated oven 4 are provided with alternately coordinated type clamp transfer device;
Described alternately coordinated type clamp transfer device comprises guide rail 8, cylinder 14, first group of mechanical manipulator 11, second group of mechanical manipulator 6, the 3rd mechanical manipulator 12, described first group of mechanical manipulator 11 and second group of mechanical manipulator 6 comprise the mechanical manipulator of equal amts, distance between the mechanical manipulator is also identical, first group of mechanical manipulator 11 is installed on the guide rail 8, second group of mechanical manipulator 6 and first group of mechanical manipulator 11 are oppositely arranged, and the position is lower than first group of mechanical manipulator 11, but the 3rd mechanical manipulator 12 of move left and right is arranged on the below of above-mentioned two groups of mechanical manipulators, and All Robots drives by cylinder 14.
Described spiral type mould 13 is six pairs, and evenly arranges that around station indexing plate 3 described first group of mechanical manipulator 11 and second group of mechanical manipulator 6 respectively comprise six mechanical manipulators.Described heated oven 4 is provided with automatic heating system.
Working process: it is to be passed to the turbine reduction box by electric motor through bead apex that spiral type mould 13 is fixed on the station indexing plate 3, drive indexing separator, drive station calibration rotating disk 3 by the dispenser main shaft and make high precision six five equilibriums and counterclockwise rotate, install everywhere and drive cam mechanism by chain sprocket and reach needed action.Feeding bin 9 and automatic conveying device 10 are arranged above framework pillar, make Glass tubing enter heated oven 4 automatically, temperature has automatic control system, baking oven both sides device replaces coordinated type clamp mechanical manipulator, action has cylinder 14 to transmit, 3 groups of mould and die preheating flame devices 2 of configuration on frame, under the mould on the station calibration rotating disk 3 rotates to baking oven during the mid-way, by cam mechanism work heated oven is opened automatically, the baking oven both sides replace first group of mechanical manipulator 11 of coordinated type and clamp the Glass tubing two ends and pass to second group of mechanical manipulator 6 downwards along guide rail 8, station of station calibration rotating disk 3 rotations, mechanical manipulator 11 and 6 transmits once downwards.Running repeatedly, there is the 3rd mechanical manipulator 12 to clamp the Glass tubing two ends at last, lies in die tip, stop up head and insert the Glass tubing two ends simultaneously, mould rotates up (counterclockwise) simultaneously, the both sides mechanical manipulator transmits to mold center synchronously, through bottom correction device location, blow molding automatically, finish the spiral type bent tube technique, when station rotating disk mold rotates to down pipe mechanism 14, upwards take out from mold bottom, whole operation is finished.
Claims (3)
1, a kind of automatic pipebender of screw-type energy saving tube is characterized in that: comprise frame (1), station indexing plate (3), transmission rig, spiral type mould (13), feeding warehouse (9), heated oven (4), automatic conveying device (10), replace coordinated type clamp transfer device, flame device (2) and manage mechanism (14) down;
Described station indexing plate (3) is installed on the frame (1), station indexing plate (3) drives rotation by transmission rig, described spiral type mould (13) is fixed on the station indexing plate (3), feeding warehouse (9) is installed on the frame (1), feeding warehouse (9) communicates with described heated oven (4) by automatic conveying device (10), this heated oven (11) is arranged on station indexing plate (3) top, heated oven (11) position is corresponding with spiral type mould (13) position, described frame (1) has been provided with the flame device (2) of mould preheating effect and has managed mechanism (14) down, and the both sides of heated oven (4) are provided with alternately coordinated type clamp transfer device 11;
Described alternately coordinated type clamp transfer device comprises guide rail (8), cylinder (14), first group of mechanical manipulator (11), second group of mechanical manipulator (6), the 3rd mechanical manipulator (12), described first group of mechanical manipulator (11) and second group of mechanical manipulator (6) comprise the mechanical manipulator of equal amts, distance between the mechanical manipulator is also identical, first group of mechanical manipulator (11) is installed on the guide rail (8), second group of mechanical manipulator (6) is oppositely arranged with first group of mechanical manipulator (11), and the position is lower than first group of mechanical manipulator (11), but the 3rd mechanical manipulator (12) of move left and right is arranged on the below of above-mentioned two groups of mechanical manipulators, and All Robots drives by cylinder (14).
2, automatic pipebender of screw-type energy saving tube according to claim 1, it is characterized in that: spiral type mould (13) is six pairs, and evenly arrange that around station indexing plate (3) described first group of mechanical manipulator (11) and second group of mechanical manipulator (6) respectively comprise six mechanical manipulators.
3, automatic pipebender of screw-type energy saving tube according to claim 1 is characterized in that: described heated oven (4) is provided with automatic heating system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200442054U CN201415970Y (en) | 2009-06-04 | 2009-06-04 | Screw type energy-saving lamp tube automatic pipe bender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200442054U CN201415970Y (en) | 2009-06-04 | 2009-06-04 | Screw type energy-saving lamp tube automatic pipe bender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201415970Y true CN201415970Y (en) | 2010-03-03 |
Family
ID=41792385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200442054U Expired - Fee Related CN201415970Y (en) | 2009-06-04 | 2009-06-04 | Screw type energy-saving lamp tube automatic pipe bender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201415970Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102786209A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Four-station spiral pipe bender |
| CN102786207A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Spiral pipe bender for multi-station energy saving strip lamp |
-
2009
- 2009-06-04 CN CN2009200442054U patent/CN201415970Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102786209A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Four-station spiral pipe bender |
| CN102786207A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Spiral pipe bender for multi-station energy saving strip lamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100303 Termination date: 20120604 |