CN102557409B - Processing device of double-spiral energy-saving fluorescent lamp tube - Google Patents
Processing device of double-spiral energy-saving fluorescent lamp tube Download PDFInfo
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- CN102557409B CN102557409B CN201110455467.1A CN201110455467A CN102557409B CN 102557409 B CN102557409 B CN 102557409B CN 201110455467 A CN201110455467 A CN 201110455467A CN 102557409 B CN102557409 B CN 102557409B
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Abstract
The invention discloses a processing device of a double-spiral energy-saving fluorescent lamp tube. The processing device comprises a tube feeding mechanism, a baking oven, a tube bending mechanism and a foot bending mechanism, wherein a lamp tube turnover mechanism is arranged between the tube bending mechanism and the foot bending mechanism, a material tube conveying mechanism which can move up and down is arranged between the baking oven and the tube bending mechanism; and the processing device has the advantages that the processing device can greatly shorten the time of intermediate links and improve processing efficiency and qualification rate.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is helix shape, and it is consistent with shape and the fluorescent tube main body at the pin place that lamp socket connects.But it is found that in practice, the double-helix energy-saving fluorescent lamp of this form add man-hour install more difficult, accidentally will cause the stem stem of fluorescent tube foot to contact with inboard wall of lamp holder, easily cause the damage of stem stem.For this reason, a kind of double-helix energy-saving fluorescent lamp comparatively easily of installing is devised, and it is that a straight line pin section bending inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But currently used working method normally with pipe-reeling device by after the main paragraph coiling and molding of spiral energy-saving fluorescent tube bulb, then move back mould and be cooled to certain temperature, by the bending process of manually carrying out pin section, the working (machining) efficiency of whole fluorescent tube and qualification rate are all lower again.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of working (machining) efficiency and all processing unit (plant)s of higher double-helix energy-saving fluorescent lamp of qualification rate.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described baking oven and described pipe winding mechanism, be provided with material pipe conveying mechanism moving up and down.
Described baking oven comprises casing and is arranged on the straight tube travel mechanism in described casing, described material pipe conveying mechanism comprises two upper and lower driving mechanisms and a pair of guide rail that moves up and down being arranged on described cabinet exterior, described moving up and down is provided with movable stand on guide rail, described driving mechanism up and down comprises upper and lower drive-motor, main driving wheel and auxiliary power wheel, described main driving wheel and described drive-motor are up and down intermeshing by gear, on described main driving wheel and described auxiliary power wheel, be arranged with transmission steel wire, described movable stand is connected with described transmission steel wire, on described movable stand, be provided with the first holding frame, the rear end of the first described holding frame is provided with rotating shaft, on described movable stand, be provided with axis hole, described axis hole is inserted in described rotating shaft, on described cabinet exterior, be also provided with and the described parallel track cam of guide rail that moves up and down, the described the tip of the axis that turns is provided with the roller coordinating with described track cam.
Described pipe winding mechanism comprises the pipe crimping station and the first working rotary table that are arranged on the first worktable, on the first described working rotary table, be provided with multiple die head swivel mounts, on described die head swivel mount, be provided with die head, described die head swivel mount is provided with hoisting appliance, on described pipe crimping station, be provided with sliding rail frame, on described sliding rail frame, be provided with the second holding frame, the second described holding frame is provided with the driving mechanism that drives the second described holding frame to move along described sliding rail frame.
Described clubfoot mechanism comprises the second worktable, on the second described worktable, be provided with the second working rotary table and clubfoot station, on the second described working rotary table, be provided with multiple spiral tube permanent seats, on described clubfoot station, be provided with two clubfoot falseworks, on described clubfoot falsework, be provided with pin clamping device, between described pin clamping device and described clubfoot falsework, be provided with hoisting appliance and rotating mechanism, on the second described worktable, be also provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats.
Described hoisting appliance comprises the first riser guide and the first lift cylinder that are fixedly installed on described clubfoot falsework, on the first described riser guide, be provided with the first elevating bracket, the first described elevating bracket is connected with the output shaft of the first described lift cylinder, described rotating mechanism comprises rotating machine and turning axle on the elevating bracket described in being arranged on, engage with described rotating machine by gear unit described turning axle one end, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, on described slide plate, be provided with Yi Ge center duration and degree of heating and two symmetrical outer duration and degree of heatings, on described substrate, be fixedly installed guide plate and the second lift cylinder, on described guide plate, be provided with guide path, on described slide plate, be fixedly installed guide runner, described guide runner is connected with the second described lift cylinder through described guide plate.
Described fluorescent tube switching mechanism comprises upset falsework, on described upset falsework, be provided with the second riser guide and lifting motor, on the second described riser guide, be provided with the second elevating bracket, on the second described elevating bracket, be provided with upset motor, on the axle of described upset motor, be fixedly installed upset clamping device.
Use the double-helix energy-saving fluorescent lamp production line of above-mentioned processing unit (plant), comprise at least one processing unit (plant), described processing unit (plant) comprises Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described baking oven and described pipe winding mechanism, be provided with material pipe conveying mechanism moving up and down, after described clubfoot mechanism, be provided with cooling conveyor chain, after described cooling conveyor chain, be provided with and cut pin closing device.
Compared with prior art, the invention has the advantages that and between baking oven and pipe winding mechanism, be provided with material pipe conveying mechanism moving up and down, can greatly shorten the time of middle-chain, improve working (machining) efficiency and qualification rate.
Brief description of the drawings
Fig. 1 is the structural representation of processing unit (plant) of the present invention;
Fig. 2 is the structural representation of baking oven of the present invention;
Fig. 3 is the structural representation of material pipe conveying mechanism of the present invention;
Fig. 4 is the structural representation of pipe winding mechanism of the present invention;
Fig. 5 is the structural representation of clubfoot of the present invention mechanism;
Fig. 6 is the part-structure schematic diagram of clubfoot station of the present invention;
Fig. 7 is the structural representation of pin heating unit of the present invention;
Fig. 8 is the structural representation of fluorescent tube switching mechanism of the present invention;
Fig. 9 is the structural representation of fluorescent tube production line of the present invention.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
Embodiment mono-: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism 1, baking oven 2, pipe winding mechanism 3 and clubfoot mechanism 4, between pipe winding mechanism 3 and clubfoot mechanism 4, be provided with fluorescent tube switching mechanism 5, between baking oven 2 and pipe winding mechanism 3, be provided with material pipe conveying mechanism 6 moving up and down.
Baking oven 2 comprises casing 21 and is arranged on the straight tube travel mechanism 22 in casing 21, material pipe conveying mechanism 6 comprises that two upper and lower driving mechanisms 61 and a pair of being arranged on move up and down guide rail 62 on cabinet exterior, move up and down and on guide rail 62, be provided with movable stand 63, upper and lower driving mechanism 61 comprises upper and lower drive-motor 611, main driving wheel 612 and auxiliary power wheel 613, main driving wheel 612 is intermeshing by gear 614 with upper and lower drive-motor 611, on main driving wheel 612 and auxiliary power wheel 613, be arranged with transmission steel wire 615, movable stand 63 is connected with transmission steel wire 615, on movable stand 63, be provided with the first holding frame 64, the rear end of the first holding frame 64 is provided with rotating shaft 641, on movable stand 63, be provided with axis hole 631, axis hole 631 is inserted in rotating shaft 641, on casing 21 outer walls, be also provided with the track cam 65 parallel with moving up and down guide rail 62, the end of rotating shaft 641 is provided with the roller 66 coordinating with track cam 65.
Pipe winding mechanism 3 comprises the pipe crimping station 32 and the first working rotary table 33 that are arranged on the first worktable 31, on the first working rotary table 33, be provided with multiple die head swivel mounts 34, on die head swivel mount 34, be provided with die head 35, die head swivel mount 34 is provided with hoisting appliance 36, on pipe crimping station 32, be provided with sliding rail frame 37, on sliding rail frame 37, be provided with the second holding frame 38, the second holding frames 38 and be provided with the driving mechanism 39 that drives the second holding frame 38 to move along sliding rail frame 37.
Clubfoot mechanism 4 comprises the second worktable 41, on the second worktable 41, be provided with the second working rotary table 42 and clubfoot station 43, on the second working rotary table 42, be provided with multiple spiral tube permanent seats 43, on clubfoot station 43, be provided with two clubfoot falseworks 44, on clubfoot falsework 44, be provided with pin clamping device 45, between pin clamping device 45 and clubfoot falsework 44, be provided with on hoisting appliance 46 and rotating mechanism 47, the second worktable 41 and be also provided with a pin heating unit 48 that the fluorescent tube before clubfoot is heated.
Hoisting appliance 46 comprises the first riser guide 461 and the first lift cylinder 462 that are fixedly installed on clubfoot falsework 44, on the first riser guide 461, be provided with the first elevating bracket 463, the first elevating bracket 463 is connected with the output shaft of the first lift cylinder 462, rotating mechanism 47 comprises and is arranged on rotating machine 471 and turning axle 472 on the first elevating bracket 463, engage with rotating machine 471 by gear unit 473 turning axle 472 one end, pin clamping device 45 is arranged on the other end of turning axle 472, pin heating unit 48 comprises substrate 481 and slide plate 482, on slide plate 482, be provided with Yi Ge center duration and degree of heating 483 and two symmetrical outer duration and degree of heatings 484, on substrate 481, be fixedly installed guide plate 485 and the second lift cylinder 486, on guide plate 485, be provided with two guide paths 487, on slide plate 482, be fixedly installed guide runner 488, guide runner 488 is connected with the second lift cylinder 486 through guide path 487.
Fluorescent tube switching mechanism 5 comprises upset falsework 51, on upset falsework 51, be provided with the second riser guide 52 and lifting motor 53, on the second riser guide 52, be provided with the second elevating bracket 54, on the second elevating bracket 54, be provided with upset motor 55, on the axle of upset motor 55, be fixedly installed upset clamping device 56.
Embodiment bis-: double-helix energy-saving fluorescent lamp production line, comprise two processing unit (plant)s 10 identical with the processing unit (plant) structure of embodiment mono-, processing unit (plant) 10 comprises Shang Guan mechanism 101, baking oven 102, pipe winding mechanism 103 and clubfoot mechanism 104, between pipe winding mechanism 103 and clubfoot mechanism 104, be provided with fluorescent tube switching mechanism 105, between baking oven 102 and pipe winding mechanism 103, be provided with material pipe conveying mechanism 106 moving up and down, clubfoot mechanism 104 is provided with cooling conveyor chain 107 below, after cooling conveyor chain 107, is provided with and cuts pin closing device 108.
Claims (5)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described baking oven and described pipe winding mechanism, be provided with material pipe conveying mechanism moving up and down, it is characterized in that described baking oven comprises casing and is arranged on the straight tube travel mechanism in described casing, described material pipe conveying mechanism comprises two upper and lower driving mechanisms and a pair of guide rail that moves up and down being arranged on described cabinet exterior, described moving up and down is provided with movable stand on guide rail, described driving mechanism up and down comprises upper and lower drive-motor, main driving wheel and auxiliary power wheel, described main driving wheel and described drive-motor are up and down intermeshing by gear, on described main driving wheel and described auxiliary power wheel, be arranged with transmission steel wire, described movable stand is connected with described transmission steel wire, on described movable stand, be provided with the first holding frame, the rear end of the first described holding frame is provided with rotating shaft, on described movable stand, be provided with axis hole, described axis hole is inserted in described rotating shaft, on described cabinet exterior, be also provided with and the described parallel track cam of guide rail that moves up and down, the described the tip of the axis that turns is provided with the roller coordinating with described track cam, described pipe winding mechanism comprises the pipe crimping station and the first working rotary table that are arranged on the first worktable, on the first described working rotary table, be provided with multiple die head swivel mounts, on described die head swivel mount, be provided with die head, described die head swivel mount is provided with hoisting appliance, on described pipe crimping station, be provided with sliding rail frame, on described sliding rail frame, be provided with the second holding frame, the second described holding frame is provided with the driving mechanism that drives the second described holding frame to move along described sliding rail frame.
2. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described clubfoot mechanism comprises the second worktable, on the second described worktable, be provided with the second working rotary table and clubfoot station, on the second described working rotary table, be provided with multiple spiral tube permanent seats, on described clubfoot station, be provided with two clubfoot falseworks, on described clubfoot falsework, be provided with pin clamping device, between described pin clamping device and described clubfoot falsework, be provided with hoisting appliance and rotating mechanism, on the second described worktable, be also provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 2, it is characterized in that described hoisting appliance comprises the first riser guide and the first lift cylinder that are fixedly installed on described clubfoot falsework, on the first described riser guide, be provided with the first elevating bracket, the first described elevating bracket is connected with the output shaft of the first described lift cylinder, described rotating mechanism comprises rotating machine and turning axle on the elevating bracket described in being arranged on, engage with described rotating machine by gear unit described turning axle one end, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, on described slide plate, be provided with Yi Ge center duration and degree of heating and two symmetrical outer duration and degree of heatings, on described substrate, be fixedly installed guide plate and the second lift cylinder, on described guide plate, be provided with guide path, on described slide plate, be fixedly installed guide runner, described guide runner is connected with the second described lift cylinder through described guide plate.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described fluorescent tube switching mechanism comprises upset falsework, on described upset falsework, be provided with the second riser guide and lifting motor, on the second described riser guide, be provided with the second elevating bracket, on the second described elevating bracket, be provided with upset motor, on the axle of described upset motor, be fixedly installed upset clamping device.
5. right to use requires the double-helix energy-saving fluorescent lamp production line of the processing unit (plant) described in 1, comprise at least one processing unit (plant), it is characterized in that described processing unit (plant) comprises Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described baking oven and described pipe winding mechanism, be provided with material pipe conveying mechanism moving up and down, after described clubfoot mechanism, be provided with cooling conveyor chain, after described cooling conveyor chain, be provided with and cut pin closing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455467.1A CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110455467.1A CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102557409A CN102557409A (en) | 2012-07-11 |
| CN102557409B true CN102557409B (en) | 2014-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110455467.1A Active CN102557409B (en) | 2011-12-30 | 2011-12-30 | Processing device of double-spiral energy-saving fluorescent lamp tube |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102531356B (en) * | 2011-12-30 | 2014-01-01 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN104291557B (en) * | 2014-09-28 | 2016-09-28 | 江苏浩明光电科技股份有限公司 | A kind of helical type energy conserving lamp bright pipe automatic production line device |
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| CN101151698B (en) * | 2005-04-01 | 2010-11-17 | 松下电器产业株式会社 | Process for producing double helical glass tube, light-emitting tube for fluorescent lamp, and fluorescent lamp |
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN201825855U (en) * | 2010-10-25 | 2011-05-11 | 广州市凯宇光电科技有限公司 | Elbow tube moulding machine of four-work position full-automatic spiral lamp tube |
| CN102030463B (en) * | 2010-11-30 | 2012-07-25 | 宋云峰 | Bending machine for spiral light tube |
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