CN103461413A

CN103461413A - Semi-automatic rotary moon cake molding machine

Info

Publication number: CN103461413A
Application number: CN2013104169419A
Authority: CN
Inventors: 沈传良
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-09-13
Filing date: 2013-09-13
Publication date: 2013-12-25
Anticipated expiration: 2033-09-13
Also published as: CN103461413B

Abstract

The invention discloses a semi-automatic rotary moon cake molding machine. The semi-automatic rotary moon cake molding machine comprises a base and a vertical column, wherein a rotary working table is arranged in the middle of the vertical column and is driven by a transmission mechanism to rotate; cake blank alignment points and a reflective plate are arranged on the rotary working table; a light sensing switch is arranged on the vertical column; a transverse beam is arranged on the upper part of the vertical column; a double-outgoing-rod air cylinder is arranged on the transverse beam and is connected with an air source through an electromagnetic valve group; a piston rod is arranged in the double-outgoing-rod air cylinder; the lower end of the piston rod is connected with an orientation bracket; an arc-shaped orientation plate is arranged on the orientation bracket and wraps the wall of the vertical column; the lower part of the orientation bracket is connected with a mold supporting seat; a bolt is arranged in the mold supporting seat and is connected with a bolt sleeve; the lower part of the bolt sleeve is connected with a mold core; a mold shell is arranged outside the mold core; a propping spring is arranged on the outer wall of the mold supporting seat; the lower part of the propping spring is in contact with the mold shell; central points of the mold core and the mold shell correspond to the cake blank alignment points; a de-molding mechanism is arranged in the mold core and is used for de-molding a cake blank.

Description

The rotatable moon cake reshaper of semi-automatic twist

Technical field

The present invention relates to the rotatable moon cake reshaper of a kind of semi-automatic twist, be mainly used in moon cake is carried out to integer processing.

Background technology

Prior art produces that moon cake is general adopts traditional manual processing, and the procedure of processing of moon cake is first to prepare fillings and dough, then fillings is embedded in dough, then dough is carried out to integer, and finally by integer, a good moon biscuit is put in baking oven and is toasted.When group carries out integer over there, before this dough was put in a prefabricated framework, the edge typing of framework to dough, then with rolling pin, dough is rolled to superzapping and put down, the manual operations trouble, labour intensity is large, and speed is slow, and efficiency is low.

Summary of the invention

The objective of the invention is in order to overcome the shortcoming of prior art, providing a kind of can carry out automatic sizing, compacting to moon cake, and easy to operate, labour intensity is little, and speed is fast, and efficiency is high, the rotatable moon cake reshaper of the semi-automatic twist of less energy consumption.

The technical scheme of the rotatable moon cake reshaper of semi-automatic twist of the present invention is: it is characterized in that: comprise base, column is installed on base, rotary table is installed at the middle part of column, rotary table through transmission mechanism by the power driven rotary, rotary table is provided with biscuit on schedule and reflector, be equipped with the photoinduction switch on column, the photoinduction switch is on schedule corresponding with reflector through biscuit, crossbeam is installed on the top of column, two rod cylinders are installed on crossbeam, two rod cylinders connect source of the gas through the magnetic valve group, be equipped with piston in two rod cylinders, piston rod is installed in piston, the top of piston rod passes the cylinder body top of two rod cylinders, the following of piston rod is through crossbeam, the piston rod following connects directed support, on directed support, the arc position plate is installed, the arc position plate is embraced outside the wall of column, connecting mold bearing under directed support, construction bolt in die supports and mold, bolt connects swivel nut, connect core rod under swivel nut, core rod arranges formwork outward, install and hold out against spring at the outer wall of die supports and mold, the bottom that holds out against spring contacts with formwork, the central point of core rod and formwork is on schedule corresponding with biscuit, be provided with mould emptier in described core rod.

The invention discloses the rotatable moon cake reshaper of a kind of semi-automatic twist, during production, the dough of the good fillings of embedding is gone up by the biscuit that manually is put into rotary table on schedule, by the photoinduction inductive switching, two rod cylinder operation, the drive piston rod presses down, piston rod driven mold support, and under the orientation of directed support, mould rack band moving-mould-core and formwork are depressed facing to dough, dough is carried out to extrusion modling, obtain the moon cake biscuit, now biscuit is bonded in formwork, core rod and formwork are driven and are risen by two rod cylinders, by mould emptier, biscuit is deviate from from formwork again, fall back on rotary table, then transmission mechanism work, under power drives, rotary table turns to next station (biscuit on schedule), carry out mold pressing to being put into the dough that biscuit goes up on schedule, so circulation, the biscuit of compression molding is taken away and is toasted by artificial or manipulator.This programme pushes integer automatically to the biscuit of moon cake, reduces hand labor intensity, and speed is fast, and efficiency is high, adopts rotation working platform, is beneficial to operation, and machine volume is little, and manufacturing cost is economized, and is beneficial to extensive popularization.

The rotatable moon cake reshaper of semi-automatic twist of the present invention, described transmission mechanism and power are included under rotary table to install and rotate cover plate, rotate under cover plate the main body of meeting and discussing is installed, be shaped with and meet and discuss on the main body of meeting and discussing, under the main body of meeting and discussing, gear wheel is installed, at the bottom of column mounted motor support, rotation reducing motor and travel switch are installed on electric machine support, the output shaft of rotation reducing motor connects pinion, pinion is meshed with gear wheel, travel switch matches with meeting and discussing, and in described rotation cover plate, is provided with detent mechanism.During work, the output shaft of rotation reducing motor drives pinion rotation, and pinion drives gear wheel, and gear wheel drives the main body of meeting and discussing, the main body of meeting and discussing drives rotates cover plate, the moving rotary table of turning set dribbling rotates, and transmission is stable, reliable, and has travel switch to carry out stop bit with meeting and discussing, can make again rotary table stop operating, be beneficial to the moon cake dough and be put on rotary table, particularly in described rotation cover plate, be provided with detent mechanism, make the rotary table accurate positioning.Described detent mechanism is included in to rotate in cover plate the location pore is set, and in the pore of location, steel ball, Compress Spring is set and tightens screw, and positioning sleeve is installed on column, is shaped with locating slot on positioning sleeve, and steel ball matches with locating slot, compact conformation, and location is reliable.Described mould emptier is included in core rod and is shaped with gas hole; bolt and swivel nut are made hollow; be shaped with venthole on the wall of swivel nut; be shaped with passage in die supports and mold; be shaped with air admission hole in piston rod, air admission hole suitable for reading through tracheae connected electromagnetic valve group, the end opening of air admission hole is communicated with passage through directed support; passage is communicated with venthole by bolt and the swivel nut of hollow, and venthole is communicated with gas hole.Air admission hole connected electromagnetic valve group, the air inlet of magnetic valve group connects source of the gas, and the gas outlet of magnetic valve group connects epicoele and the cavity of resorption of two rod cylinders, and during pressing mold, gas is from the epicoele air inlet, and the cavity of resorption exhaust, be discharged in air; While pushing away mould, gas is from the cavity of resorption air inlet, the epicoele exhaust, but the gas that epicoele is discharged connects the air admission hole of piston rod again by tracheae connected electromagnetic valve group by the magnetic valve group, air admission hole is communicated with passage, venthole and gas hole, biscuit to moulding carries out air blowing mould release, utilizes the gas of lower chamber of air cylinder discharge for biscuit is carried out to air blowing mould release, need not separately need source of the gas, save energy consumption, the reduction expense.Between described rotary table and rotation cover plate and column, bearing is installed, bearing has been arranged, rotary table and rotation cover plate are rotated smooth and easy.Be equipped with case between described rotary table and base, reflector is arranged on case, and the both sides of case are equipped with handle, case has been arranged, and dust is not fallen in transmission mechanism, and isolated staff contacts with transmission mechanism, production safety, had handle, moves conveniently.

The accompanying drawing explanation

Fig. 1 is the rotatable moon cake reshaper of semi-automatic twist of the present invention structural representation;

Fig. 2 is rotary table top view of the present invention;

Fig. 3 is detent mechanism schematic diagram of the present invention;

Fig. 4 is mould emptier schematic diagram of the present invention.

The specific embodiment

The present invention relates to the rotatable moon cake reshaper of a kind of semi-automatic twist, as shown in Fig. 1-Fig. 4, comprise base 1, column 2 is installed on base, rotary table 3 is installed at the middle part of column 2, rotary table 3 through transmission mechanism by the power driven rotary, rotary table 3 is provided with biscuit on schedule 4 and reflector 5, be equipped with photoinduction switch 6 on column, photoinduction switch 6 is on schedule 4 corresponding with reflector 5 through biscuits, crossbeam 10 is installed on the top of column 2, two rod cylinders 11 are installed on crossbeam 10, two rod cylinders 11 connect source of the gas through magnetic valve group 21, be equipped with piston 12 in two rod cylinders, piston rod 13 is installed in piston, the top of piston rod passes the cylinder body top of two rod cylinders 11, the following of piston rod 13 is through crossbeam 10, piston rod 13 followings connect directed support 50, on directed support 50, arc position plate 51 is installed, 51 armfuls of arc position plates are outside the wall of

column

2, 50 times connecting mold bearings 15 of directed support, in die supports and mold 15, construction bolt 14, bolt 14 connects swivel nut 19, swivel nut connects core rod 16 19 times, the outer formwork 17 that arranges of core rod 16, install and hold out against spring 18 at the outer wall of die supports and mold 15, the bottom that holds out against spring 18 contacts with formwork 17, the central point of core rod 16 and formwork 17 and biscuit are on schedule 4 corresponding, be provided with mould emptier in described core rod 16.During production, biscuit by the dough of the good fillings of embedding by manually being put into rotary table 3 is on schedule on 4, by 6 inductions of photoinduction switch, two rod cylinder 11 work, driving piston rod 13 presses down, piston rod 13 driven mold supports 15, and under the orientation of directed support 50, mould rack 15 band moving-mould-cores 16 and formwork 17 are depressed facing to dough, dough is carried out to extrusion modling, obtain the moon cake biscuit, now biscuit is bonded in formwork 17, core rod 16 and formwork 17 are driven and are risen by two rod cylinders 11, by mould emptier, biscuit is deviate from from formwork 17 again, fall back on rotary table 3, then transmission mechanism work, under power drives, rotary table 3 turns to next station (biscuit on schedule), to be put into biscuit on schedule the dough on 4 carry out mold pressing, so circulation, the biscuit of compression molding is taken away and is toasted by artificial or manipulator.This programme pushes integer automatically to the biscuit of moon cake, reduces hand labor intensity, and speed is fast, and efficiency is high, adopts rotation working platform, is beneficial to operation, and machine volume is little, and manufacturing cost is economized, and is beneficial to extensive popularization.Described transmission mechanism and power are included in rotary table rotation cover plate 30 are installed for 3 times, rotate cover plate and 30 times the main body 29 of meeting and discussing is installed, be shaped with and meet and discuss 27 on the main body of meeting and discussing, 29 times installation gear wheels 26 of the main body of meeting and discussing, at the bottom of column 2 mounted motor support 22, rotation reducing motor 23 and travel switch 28 are installed on electric machine support, the output shaft 24 of rotation reducing motor connects pinion 25, pinion 25 is meshed with gear wheel 26, travel switch 28 27 matches with meeting and discussing, and in described rotation cover plate 30, is provided with detent mechanism.During work, the output shaft of rotation reducing motor drives pinion rotation, and pinion drives gear wheel, and gear wheel drives the main body of meeting and discussing, the main body of meeting and discussing drives rotates cover plate, the moving rotary table of turning set dribbling rotates, and transmission is stable, reliable, and has travel switch to carry out stop bit with meeting and discussing, can make again rotary table stop operating, be beneficial to the moon cake dough and be put on rotary table, particularly in described rotation cover plate, be provided with detent mechanism, make the rotary table accurate positioning.Described detent mechanism is included in to rotate in cover plate 30 location pore 31 is set, and in the pore of location, steel ball 32, Compress Spring 33 is set and tightens screw 34, and positioning sleeve 35 is installed on column 2, be shaped with locating slot 36 on positioning sleeve 35, steel ball 32 matches with locating slot 36, compact conformation, and location is reliable.Described mould emptier is included in core rod 16 and is shaped with gas hole 41; bolt 14 and swivel nut 19 are made hollow; be shaped with venthole 42 on the wall of swivel nut; be shaped with passage 43 in die supports and mold 15; be shaped with air admission hole 44 in piston rod 13, air admission hole 44 suitable for reading through tracheae 20 connected electromagnetic valve groups 21, the end opening of air admission hole 44 is communicated with passages 43 through directed support 50; passage 43 is communicated with venthole 42 by bolt 14 and the swivel nut 19 of hollow, and venthole 42 is communicated with gas hole 41.Air admission hole connected electromagnetic valve group, the air inlet of magnetic valve group connects source of the gas, and the gas outlet of magnetic valve group connects epicoele and the cavity of resorption of two rod cylinders, and during pressing mold, gas is from the epicoele air inlet, and the cavity of resorption exhaust, be discharged in air; While pushing away mould, gas is from the cavity of resorption air inlet, the epicoele exhaust, but the gas that epicoele is discharged connects the air admission hole of piston rod again by tracheae connected electromagnetic valve group by the magnetic valve group, air admission hole is communicated with passage, venthole and gas hole, biscuit to moulding carries out air blowing mould release, utilizes the gas of lower chamber of air cylinder discharge for biscuit is carried out to air blowing mould release, need not separately need source of the gas, save energy consumption, the reduction expense.Between described rotary table 3 and rotation cover plate 30 and column 2, bearing 7 is installed, bearing has been arranged, rotary table and rotation cover plate are rotated smooth and easy.Be equipped with case 8 between described rotary table 3 and base 1, reflector 5 is arranged on case 8, and the both sides of case 8 are equipped with handle 9, case has been arranged, and dust is not fallen in transmission mechanism, and isolated staff contacts with transmission mechanism, production safety, had handle, moves conveniently.

Claims

1. the rotatable moon cake reshaper of semi-automatic twist, it is characterized in that: comprise base (1), column (2) is installed on base, rotary table (3) is installed at the middle part of column (2), rotary table (3) through transmission mechanism by the power driven rotary, rotary table (3) is provided with biscuit (4) and reflector (5) on schedule, be equipped with photoinduction switch (6) on column, photoinduction switch (6) process biscuit (4) on schedule is corresponding with reflector (5), crossbeam (10) is installed on the top of column (2), the upper pair rod cylinders (11) of installing of crossbeam (10), two rod cylinders (11) connect source of the gas through magnetic valve group (21), be equipped with piston (12) in two rod cylinders, piston rod (13) is installed in piston, the top of piston rod passes the cylinder body top of two rod cylinders (11), the following of piston rod (13) is through crossbeam (10), piston rod (13) following connects directed support (50), the upper arc position plate (51) of installing of directed support (50), arc position plate (51) is embraced outside the wall of column (2), the lower connecting mold bearing (15) of directed support (50), construction bolt (14) in die supports and mold (15), bolt (14) connects swivel nut (19), the lower core rod (16) that connects of swivel nut (19), the outer formwork (17) that arranges of core rod (16), install and hold out against spring (18) at the outer wall of die supports and mold (15), the bottom that holds out against spring (18) contacts with formwork (17), the central point of core rod (16) and formwork (17) and biscuit (4) on schedule are corresponding, described core rod is provided with mould emptier in (16).

2. the rotatable moon cake reshaper of semi-automatic twist as claimed in claim 1, it is characterized in that described transmission mechanism and power are included in installation under rotary table (3) and rotate cover plate (30), rotate the lower main body (29) of meeting and discussing of installing of cover plate (30), on the main body of meeting and discussing, be shaped with meet and discuss (27), the lower installation gear wheel (26) of the main body of meeting and discussing (29), at the bottom of column (2) mounted motor support (22), rotation reducing motor (23) and travel switch (28) are installed on electric machine support, the output shaft (24) of rotation reducing motor connects pinion (25), pinion (25) is meshed with gear wheel (26), travel switch (28) matches with meet and discuss (27), be provided with detent mechanism in described rotation cover plate (30).

3. the rotatable moon cake reshaper of semi-automatic twist as claimed in claim 2, it is characterized in that described detent mechanism is included in to rotate in cover plate (30) arranges location pore (31), steel ball (32), Compress Spring (33) are set and tighten screw (34) in the pore of location, at the upper positioning sleeve (35) of installing of column (2), be shaped with locating slot (36) on positioning sleeve (35), steel ball (32) matches with locating slot (36).

4. the rotatable moon cake reshaper of semi-automatic twist as claimed in claim 1, it is characterized in that described mould emptier is included in core rod (16) is shaped with gas hole (41), bolt (14) and swivel nut (19) are made hollow, be shaped with venthole (42) on the wall of swivel nut, be shaped with passage (43) in die supports and mold (15), be shaped with air admission hole (44) in piston rod (13), air admission hole (44) suitable for reading through tracheae (20) connected electromagnetic valve group (21), the end opening of air admission hole (44) is communicated with passage (43) through directed support (50), passage (43) is communicated with venthole (42) by bolt (14) and the swivel nut (19) of hollow, venthole (42) is communicated with gas hole (41).

5. the rotatable moon cake reshaper of semi-automatic twist as claimed in claim 1, is characterized in that described rotary table (3) and rotate between cover plate (30) and column (2) bearing (7) is installed.

6. the rotatable moon cake reshaper of semi-automatic twist as claimed in claim 1, it is characterized in that being equipped with case (8) between described rotary table (3) and base (1), it is upper that reflector (5) is arranged on case (8), and the both sides of case (8) are equipped with handle (9).