CN102531357B - Processing method for double-spiral energy-saving fluorescent tube - Google Patents
Processing method for double-spiral energy-saving fluorescent tube Download PDFInfo
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- CN102531357B CN102531357B CN201110456048.XA CN201110456048A CN102531357B CN 102531357 B CN102531357 B CN 102531357B CN 201110456048 A CN201110456048 A CN 201110456048A CN 102531357 B CN102531357 B CN 102531357B
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Abstract
The invention discloses a processing method for a double-spiral energy-saving fluorescent tube, which comprises a tube feeding mechanism, a drying oven, a tube winding mechanism and a bent leg mechanism, wherein a fluorescent tube turnover mechanism is arranged between the tube winding mechanism and the bent leg mechanism; and the preheating drying oven is arranged between the tube feeding mechanism and the drying oven. The processing method for the double-spiral energy-saving fluorescent tube has the advantages that the feeding tube has a proper temperature when entering the drying oven and can reach higher temperature in a shorter time in the drying oven so as to greatly improve the processing efficiency.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is helix shape, and it is consistent with shape and the fluorescent tube main body at the pin place that lamp socket connects.But it is found that in practice, the double-helix energy-saving fluorescent lamp of this form is installed more difficultly adding man-hour, accidentally will cause the wick of fluorescent tube foot to contact with inboard wall of lamp holder, easily causes the damage of wick.For this reason, a kind of installation comparatively easily double-helix energy-saving fluorescent lamp is devised, and it is that a straight line pin section bending inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But currently used method normally with pipe-reeling device by after the main paragraph coiling and molding of spiral energy-saving fluorescent tube bulb, then move back mould and be cooled to certain temperature, by manually carrying out the bending process of pin section, the working (machining) efficiency of whole fluorescent tube and qualification rate are all lower again.
Summary of the invention
Technical problem to be solved by this invention is to provide all processing unit (plant)s of higher double-helix energy-saving fluorescent lamp of a kind of working (machining) efficiency and qualification rate.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described Shang Guan mechanism and described baking oven, be provided with preheating oven.
Described Shang Guan mechanism comprises a material pipe Storing case and a travelling belt, described preheating oven comprises a casing that is provided with inner chamber, the two ends of described casing are provided with the entrance and exit of described inner chamber, in described inner chamber, be provided with the auxiliary conveyor belt from described entrance to described outlet, described entrance is connected mutually with described travelling belt, and described outlet is connected mutually with described baking oven.
Described pipe winding mechanism comprises pipe crimping station and the first working rotary table being arranged on the first worktable, on the first described working rotary table, be provided with a plurality of die head swivel mounts, on described die head swivel mount, be provided with die head, described die head swivel mount is provided with die head hoisting appliance, on described pipe crimping station, be provided with sliding rail frame, on described sliding rail frame, be provided with material tube grip frame, described material tube grip is set up and is equipped with the driving mechanism that drives described material tube grip frame to move along described sliding rail frame.
Described clubfoot mechanism comprises the second worktable, on the second described worktable, be provided with the second working rotary table and clubfoot station, on the second described working rotary table, be provided with a plurality of spiral tube permanent seats, on described clubfoot station, be provided with two clubfoot falseworks, on described clubfoot falsework, be provided with pin clamping device, between described pin clamping device and described clubfoot falsework, be provided with hoisting appliance and rotating mechanism, on the second described worktable, be also provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats.
Described hoisting appliance comprises the first riser guide and the first lift cylinder being fixedly installed on described clubfoot falsework, on the first described riser guide, be provided with the first elevating bracket, the first described elevating bracket is connected with the output shaft of the first described lift cylinder, described rotating mechanism comprises rotating machine and the turning axle being arranged on the first described elevating bracket, mesh by gear unit and described rotating machine described turning axle one end, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, on described slide plate, be provided with Yi Ge center duration and degree of heating and two symmetrical outer duration and degree of heatings, on described substrate, be fixedly installed guide plate and the second lift cylinder, on described guide plate, be provided with guide path, on described slide plate, be fixedly installed guide runner, described guide runner is connected with the second described lift cylinder through described guide plate.
Described fluorescent tube switching mechanism comprises upset falsework, on described upset falsework, be provided with the second riser guide and lifting motor, on the second described riser guide, be provided with the second elevating bracket, on the second described elevating bracket, be provided with upset motor, on the axle of described upset motor, be fixedly installed upset clamping device.
Compared with prior art, the invention has the advantages that a plurality of independently organisation of workings are combined, and preheating oven was set before baking oven, make to expect when pipe enters baking oven, to there is a suitable temperature, in baking oven, through the shorter time, just higher temperature can be reached, thereby the efficiency of processing can be greatly improved.
Accompanying drawing explanation
Fig. 1 is the structural representation of processing unit (plant) of the present invention;
Fig. 2 is the structural representation of preheating oven of the present invention;
Fig. 3 is the structural representation of pipe winding mechanism of the present invention;
Fig. 4 is the structural representation of clubfoot of the present invention mechanism;
Fig. 5 is the part-structure schematic diagram of clubfoot station of the present invention;
Fig. 6 is the structural representation of pin heating unit of the present invention;
Fig. 7 is the structural representation of fluorescent tube switching mechanism of the present invention.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in the figure, a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism 1, baking oven 2, pipe winding mechanism 3 and clubfoot mechanism 4, between pipe winding mechanism 3 and clubfoot mechanism 4, be provided with fluorescent tube switching mechanism 5, between Shang Guan mechanism 1 and baking oven 2, be provided with preheating oven 6.
Shang Guan mechanism 1 comprises a material pipe Storing case 11 and a travelling belt 12, preheating oven 6 comprises a casing 62 that is provided with inner chamber 61, the two ends of casing 62 are provided with entrance 63 and the outlet 64 of inner chamber 61, in inner chamber 61, be provided with the auxiliary conveyor belt 65 from entrance 63 to outlet 64, entrance 63 is connected mutually with travelling belt 12, and outlet 64 is connected mutually with baking oven 2.
Hoisting appliance 46 comprises the first riser guide 461 and the first lift cylinder 462 being fixedly installed on clubfoot falsework 44, on the first riser guide 461, be provided with the first elevating bracket 463, the first elevating bracket 463 is connected with the output shaft of the first lift cylinder 462, rotating mechanism 47 comprises rotating machine 471 and the turning axle 472 being arranged on the first elevating bracket 463, turning axle 472 one end are by gear unit 473 and rotating machine 471 engagements, pin clamping device 45 is arranged on the other end of turning axle 472, pin heating unit 48 comprises substrate 481 and slide plate 482, on slide plate 482, be provided with Yi Ge center duration and degree of heating 483 and two symmetrical outer duration and degree of heatings 484, on substrate 481, be fixedly installed guide plate 485 and the second lift cylinder 486, on guide plate 485, be provided with two guide paths 487, on slide plate 482, be fixedly installed guide runner 488, guide runner 488 is connected with the second lift cylinder 486 through guide path 487.
Fluorescent tube switching mechanism 5 comprises upset falsework 51, on upset falsework 51, be provided with the second riser guide 52 and lifting motor 53, on the second riser guide 52, be provided with the second elevating bracket 54, on the second elevating bracket 54, be provided with upset motor 55, on the axle of upset motor 55, be fixedly installed upset clamping device 56.
Claims (4)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp, comprise Shang Guan mechanism, baking oven, pipe winding mechanism and clubfoot mechanism, between described pipe winding mechanism and described clubfoot mechanism, be provided with fluorescent tube switching mechanism, between described Shang Guan mechanism and described baking oven, be provided with preheating oven, described clubfoot mechanism comprises the second worktable, on the second described worktable, be provided with the second working rotary table and clubfoot station, on the second described working rotary table, be provided with a plurality of spiral tube permanent seats, on described clubfoot station, be provided with two clubfoot falseworks, on described clubfoot falsework, be provided with pin clamping device, between described pin clamping device and described clubfoot falsework, be provided with hoisting appliance and rotating mechanism, on the second described worktable, be also provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats, it is characterized in that described hoisting appliance comprises the first riser guide and the first lift cylinder being fixedly installed on described clubfoot falsework, on the first described riser guide, be provided with the first elevating bracket, the first described elevating bracket is connected with the output shaft of the first described lift cylinder, described rotating mechanism comprises rotating machine and the turning axle being arranged on the first described elevating bracket, mesh by gear unit and described rotating machine described turning axle one end, described pin clamping device is arranged on the other end of described turning axle, described pin heating unit comprises substrate and slide plate, on described slide plate, be provided with Yi Ge center duration and degree of heating and two symmetrical outer duration and degree of heatings, on described substrate, be fixedly installed guide plate and the second lift cylinder, on described guide plate, be provided with guide path, on described slide plate, be fixedly installed guide runner, described guide runner is connected with the second described lift cylinder through described guide plate.
2. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described Shang Guan mechanism comprises a material pipe Storing case and a travelling belt, described preheating oven comprises a casing that is provided with inner chamber, the two ends of described casing are provided with the entrance and exit of described inner chamber, in described inner chamber, be provided with the auxiliary conveyor belt from described entrance to described outlet, described entrance is connected mutually with described travelling belt, and described outlet is connected mutually with described baking oven.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described pipe winding mechanism comprises pipe crimping station and the first working rotary table being arranged on the first worktable, on the first described working rotary table, be provided with a plurality of die head swivel mounts, on described die head swivel mount, be provided with die head, described die head swivel mount is provided with die head hoisting appliance, on described pipe crimping station, be provided with sliding rail frame, on described sliding rail frame, be provided with material tube grip frame, described material tube grip is set up and is equipped with the driving mechanism that drives described material tube grip frame to move along described sliding rail frame.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1, it is characterized in that described fluorescent tube switching mechanism comprises upset falsework, on described upset falsework, be provided with the second riser guide and lifting motor, on the second described riser guide, be provided with the second elevating bracket, on the second described elevating bracket, be provided with upset motor, on the axle of described upset motor, be fixedly installed upset clamping device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110456048.XA CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110456048.XA CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
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| Publication Number | Publication Date |
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| CN102531357A CN102531357A (en) | 2012-07-04 |
| CN102531357B true CN102531357B (en) | 2014-03-19 |
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| CN201110456048.XA Active CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102531356B (en) * | 2011-12-30 | 2014-01-01 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN101328009A (en) * | 2008-07-23 | 2008-12-24 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201501828U (en) * | 2009-07-20 | 2010-06-09 | 潘昌贵 | Multi-station automatic bending forming machine with clutches for spiral fluorescent lamps |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| JP4889337B2 (en) * | 2006-03-28 | 2012-03-07 | コバレントマテリアル株式会社 | Glass round bar spiral processing equipment |
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2011
- 2011-12-30 CN CN201110456048.XA patent/CN102531357B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4889337B2 (en) * | 2006-03-28 | 2012-03-07 | コバレントマテリアル株式会社 | Glass round bar spiral processing equipment |
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN101328009A (en) * | 2008-07-23 | 2008-12-24 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201501828U (en) * | 2009-07-20 | 2010-06-09 | 潘昌贵 | Multi-station automatic bending forming machine with clutches for spiral fluorescent lamps |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
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| CN102531357A (en) | 2012-07-04 |
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