CN102531357A - Processing method for double-spiral energy-saving fluorescent tube - Google Patents
Processing method for double-spiral energy-saving fluorescent tube Download PDFInfo
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- CN102531357A CN102531357A CN201110456048XA CN201110456048A CN102531357A CN 102531357 A CN102531357 A CN 102531357A CN 201110456048X A CN201110456048X A CN 201110456048XA CN 201110456048 A CN201110456048 A CN 201110456048A CN 102531357 A CN102531357 A CN 102531357A
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- clubfoot
- double
- hanging
- saving fluorescent
- plant
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- 238000003672 processing method Methods 0.000 title abstract 3
- 241000567030 Ampulloclitocybe clavipes Species 0.000 claims description 32
- 206010043101 Talipes Diseases 0.000 claims description 32
- 201000011228 clubfoot Diseases 0.000 claims description 32
- 238000002788 crimping Methods 0.000 claims description 17
- 230000003028 elevating effect Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 abstract 5
- 238000004804 winding Methods 0.000 abstract 2
- 230000007306 turnover Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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Abstract
The invention discloses a processing method for a double-spiral energy-saving fluorescent tube, which comprises a tube feeding mechanism, a drying oven, a tube winding mechanism and a bent leg mechanism, wherein a fluorescent tube turnover mechanism is arranged between the tube winding mechanism and the bent leg mechanism; and the preheating drying oven is arranged between the tube feeding mechanism and the drying oven. The processing method for the double-spiral energy-saving fluorescent tube has the advantages that the feeding tube has a proper temperature when entering the drying oven and can reach higher temperature in a shorter time in the drying oven so as to greatly improve the processing efficiency.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of fluorescent tube bulb, especially relate to a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp.
Background technology
Traditional double-helix energy-saving fluorescent lamp is thread shape in the shape of a spiral, and its shape and fluorescent tube main body with the pin place that lamp socket connects is consistent.But it is found that in practice the double-helix energy-saving fluorescent lamp of this form accidentally will cause the wick of fluorescent tube foot to contact with inboard wall of lamp holder adding relatively difficulty of installation in man-hour, causes the damage of wick easily.For this reason, a kind of installation double-helix energy-saving fluorescent lamp comparatively easily is devised, and it is that a straight line pin section that bends inwards is set in the lower end of fluorescent tube, thereby has solved the problem of above-mentioned existence.But the present method that adopts is normally with behind the main paragraph coiling and molding of pipe crimping device with the spiral energy-saving fluorescent lamp; Move back mould then and be cooled to certain temperature; Carried out the bending process of pin section again by manual work, the working (machining) efficiency of whole fluorescent tube and qualification rate are all lower.
Summary of the invention
Technical problem to be solved by this invention provides a kind of working (machining) efficiency and qualification rate all than the processing unit (plant) of higher double-helix energy-saving fluorescent lamp.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism, described going up between pipe mechanism and the described baking oven is provided with preheating oven.
The described pipe mechanism of going up comprises a material pipe Storing case and a travelling belt; Described preheating oven comprises a casing that is provided with inner chamber; The two ends of described casing are provided with the entrance and exit of described inner chamber; Be provided with in the described inner chamber from the auxiliary conveyor belt of the described described outlet that enters the mouth, described inlet is connected with described travelling belt mutually, and described outlet is connected with described baking oven mutually.
Described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with the die head hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with material tube grip frame, and described material tube grip is set up to be equipped with and driven the driving mechanism that described material tube grip frame moves along described sliding rail frame.
Described clubfoot mechanism comprises second worktable; Described second worktable is provided with second working rotary table and clubfoot station; Described second working rotary table is provided with a plurality of spiral tube permanent seats; Described clubfoot station is provided with two clubfoot hanging ups; Described clubfoot hanging up is provided with the pin clamping device, is provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also is provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
Described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises rotating machine and the turning axle that is arranged on described first elevating bracket, and described turning axle one end is through gear unit and the engagement of described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
Described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket; Described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
Compared with prior art; The invention has the advantages that a plurality of independently organisation of workings are combined; And preheating oven is set before the baking oven; Make the material pipe have a suitable temperature when getting into baking oven, in baking oven, just can reach higher temperature, thereby can improve the efficient of processing greatly through the short time.
Description of drawings
Fig. 1 is the structural representation of processing unit (plant) of the present invention;
Fig. 2 is the structural representation of preheating oven of the present invention;
Fig. 3 is the structural representation of pipe crimping of the present invention mechanism;
Fig. 4 is the structural representation of clubfoot of the present invention mechanism;
Fig. 5 is the part-structure synoptic diagram of clubfoot station of the present invention;
Fig. 6 is the structural representation of pin heating unit of the present invention;
Fig. 7 is the structural representation of fluorescent tube switching mechanism of the present invention.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As shown in the figure; A kind of processing unit (plant) of double-helix energy-saving fluorescent lamp; Comprise pipe mechanism 1, baking oven 2, pipe crimping mechanism 3 and clubfoot mechanism 4, be provided with fluorescent tube switching mechanism 5 between pipe crimping mechanism 3 and the clubfoot mechanism 4, on manage between mechanism 1 and the baking oven 2 and be provided with preheating oven 6.
Fluorescent tube switching mechanism 5 comprises upset hanging up 51; Upset hanging up 51 is provided with second riser guide 52 and lifting motor 53; Second riser guide 52 is provided with second elevating bracket 54; Second elevating bracket 54 is provided with upset motor 55, is set with upset clamping device 56 on the axle of upset motor 55.
Claims (6)
1. the processing unit (plant) of a double-helix energy-saving fluorescent lamp; It is characterized in that comprising pipe mechanism, baking oven, pipe crimping mechanism and clubfoot mechanism; Be provided with the fluorescent tube switching mechanism between described pipe crimping mechanism and the described clubfoot mechanism, described going up between pipe mechanism and the described baking oven is provided with preheating oven.
2. the processing unit (plant) of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that the described pipe mechanism of going up comprises a material pipe Storing case and a travelling belt; Described preheating oven comprises a casing that is provided with inner chamber; The two ends of described casing are provided with the entrance and exit of described inner chamber; Be provided with in the described inner chamber from the auxiliary conveyor belt of the described described outlet that enters the mouth, described inlet is connected with described travelling belt mutually, and described outlet is connected with described baking oven mutually.
3. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described pipe crimping mechanism comprises the pipe crimping station and first working rotary table that is arranged on first worktable; Described first working rotary table is provided with a plurality of die head swivel mounts; Described die head swivel mount is provided with die head, and described die head swivel mount is provided with the die head hoisting appliance, and described pipe crimping station is provided with sliding rail frame; Described sliding rail frame is provided with material tube grip frame, and described material tube grip is set up to be equipped with and driven the driving mechanism that described material tube grip frame moves along described sliding rail frame.
4. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described clubfoot mechanism comprises second worktable; Described second worktable is provided with second working rotary table and clubfoot station; Described second working rotary table is provided with a plurality of spiral tube permanent seats, and described clubfoot station is provided with two clubfoot hanging ups, and described clubfoot hanging up is provided with the pin clamping device; Be provided with hoisting appliance and rotating mechanism between described pin clamping device and the described clubfoot hanging up, also be provided with the pin heating unit that at least one fluorescent tube before to clubfoot heats on described second worktable.
5. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 4; It is characterized in that described hoisting appliance comprises first riser guide and first lift cylinder that is fixedly installed on the described clubfoot hanging up; Described first riser guide is provided with first elevating bracket; Described first elevating bracket is connected with the output shaft of described first lift cylinder; Described rotating mechanism comprises rotating machine and the turning axle that is arranged on described first elevating bracket, and described turning axle one end is through gear unit and the engagement of described rotating machine, and described pin clamping device is arranged on the other end of described turning axle; Described pin heating unit comprises substrate and slide plate; Described slide plate is provided with a center duration and degree of heating and two symmetric outer duration and degree of heatings, is set with the shoe and second lift cylinder on the described substrate, and described shoe is provided with guide; Be set with guide runner on the described slide plate, described guide runner passes described shoe and is connected with described second lift cylinder.
6. the processing unit (plant) of a kind of double-helix energy-saving fluorescent lamp as claimed in claim 1; It is characterized in that described fluorescent tube switching mechanism comprises the upset hanging up; Described upset hanging up is provided with second riser guide and lifting motor; Described second riser guide is provided with second elevating bracket, and described second elevating bracket is provided with the upset motor, is set with the upset clamping device on the axle of described upset motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110456048.XA CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110456048.XA CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102531357A true CN102531357A (en) | 2012-07-04 |
| CN102531357B CN102531357B (en) | 2014-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110456048.XA Expired - Fee Related CN102531357B (en) | 2011-12-30 | 2011-12-30 | Processing method for double-spiral energy-saving fluorescent tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102531357B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN101328009A (en) * | 2008-07-23 | 2008-12-24 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201501828U (en) * | 2009-07-20 | 2010-06-09 | 潘昌贵 | Multi-station automatic bending forming machine with clutches for spiral fluorescent lamps |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
| JP4889337B2 (en) * | 2006-03-28 | 2012-03-07 | コバレントマテリアル株式会社 | Glass round bar spiral processing equipment |
-
2011
- 2011-12-30 CN CN201110456048.XA patent/CN102531357B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4889337B2 (en) * | 2006-03-28 | 2012-03-07 | コバレントマテリアル株式会社 | Glass round bar spiral processing equipment |
| CN201136836Y (en) * | 2007-11-16 | 2008-10-22 | 福建省永德吉集团股份有限公司 | Auto pipe-bending device |
| CN101328009A (en) * | 2008-07-23 | 2008-12-24 | 潘昌贵 | Helical type florescent lamp automatic elbow forming machines |
| CN201501828U (en) * | 2009-07-20 | 2010-06-09 | 潘昌贵 | Multi-station automatic bending forming machine with clutches for spiral fluorescent lamps |
| CN102030463A (en) * | 2010-11-30 | 2011-04-27 | 中山市盛乾机械设备有限公司 | Bending machine for spiral light tube |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102531356B (en) * | 2011-12-30 | 2014-01-01 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102531357B (en) | 2014-03-19 |
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Granted publication date: 20140319 |